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Stamping die clamping system

Pascal clamp
TXA
TXA
model

1
Pascal clamp
TYA
model

2
3
Die-lifter
model DLF

4
traveling clamp
30,000kN press

5
6
7
Press mag clamp
2,000kN High velocity press

8
9
Stamping die changer
3,000kN press

10
11
Stamping die changer
8,000kN press

12
Stamping die station
8,000kN press

13
14
15
auto coupler
12,000kN hot press

16
Pascal pump

model X63
New series of Pascal pump model X63
which pursues more reliability

17
Pascal control unit

model HCS
New control unit model HCS
with excellent maintenance

18
Selec t ion of st amping die c lamping system

Pascal clamp
S t a m p i n g d i e c la m p i n g
syste m S e l e c t i o n

model TXA model TXC model TXE

page → 24 page → 46 page → 54

It is sloted in T-slot and U-cut of the Automatic slidable clamp with air Automatic slidable clamp which
die is clamped. cylinder. It enables to shorten the utilizes the entire lower surface.
die exchange time.

model TYA model TYC Accessory


Clamp hook model FX□
For TXA temporary hanging
page → 37

page → 70 page → 88 Clamp hook model FYA


T-slotted manual slide type of clamp Automatic slidable clamp with air For TYA temporary hanging
with lever. It is suitable for the die cylinder. It enables to shorten the
page → 85
without U-cut in clamp portion. die exchange time.

D ie - l i f t e r & D i e - r o l l e r

Die-lifter model DLF Die-roller model DRA

A spring lifting roller that does not need hydraulic source.


With DLF series, heavy dies are lifted by hydraulic force. The
The compact design allows an easy installation just to slot
rollers enable operator to move the die easily and smoothly.
it in the machine T-slots. page → 122
page → 100

C o nt r o l s ys t e m

Pascal control unit(solenoid operated) Pascal power unit Pascal non-leak valve unit
It is an air-driven hydraulic control unit of the A hydraulic source combined with a A directional hydraulic valve unit for
electrical control (solenoid operation), compact and high capacity Pascal pump clamp actuation. It contains a reliable non
combined with Pascal pump and Pascal non and oil reservoir for actuation of the clamp. leak valve in the body to positively
leak valve unit. It can discharge 24.5 MPa of hydraulic maintain the circuit pressure even though
pressure by means of compressed air. power source fails to deliver the oil.

model HCS model HUT model VHA


(For small and medium
(Manual operated)
press machine)

page → 131 page → 137 page → 135

model HCP Air solenoid valve unit


(For medium and large
press machine)
model GSA model VSB
page → 141 (Solenoid operated)
page → 133
An air directional page → 139
solenoid valve unit.
It is applied for the
automatic slidable
clamp TXC/TYC with
air cylinder control.
19
Selec t ion of st amping die c lamping system

Clamp model

S t a m p i n g d i e c la m p i n g
syste m S e l e c t i o n
Die
U-cut Die
With U-cut Unclamp Without U-cut Unclamp
on the mold on the die

Bolster Bolster
T-slot T-slot

Manual slidable type Manual slidable type


model TXA model TYA

Clamp
Clamp
Automatic slidable type Automatic slidable type
model TXC model TYC
model TXE

* The unification of die thickness is conditions for the clamp use.


If it is not unified, contact Pascal.

Swing clamp model model


TNA THB
The clamp rod swings and prevents the
interference at time of load/unload of die.
*It is not mentioned in this catalogue,
 so contact Pascal.

C l a mp f o r c e a nd qu a nt i t y

Determine the size and quantity of the clamp in such a way that the total clamping force, i.e. clamping force by quantity,
must be higher than the value stated below.
It should be better for stamping operation to increase the number of the clamp by lowering the force for each clamp,
rather than decreasing the number of clamps raising the force for each.

Crank press : 10% of machine tonnage


The total clamping force,
> High speed press : 20% of machine tonnage
i.e. clamp force by quantity
Hydraulic press : die opening force

For tonnage 1100kN crank press

If 4 pieces of model TXA040 (clamping force 39.2kN) are installed on both of slide and
bolster, total clamping force would be 156.8kN (39.2 x 4), which represents about 14%
of machine tonnage.

The proper size and quantity of clamps differs depending on the condition of die and machine.
Please contact Pascal sales representative or customer center for the details.

20
Selec t ion of st amping die c lamping system

Pascal control system


S t a m p i n g d i e c la m p i n g
syste m S e l e c t i o n

For the control system supplying the hydraulic pressure to the Clamp and Die-lifter, the compacted Control unit model HCS is
recommended. For the manual operation, please select the Non leak valve unit model VHA(operated manually) and Power unit
model HUT.

Hydraulic
Air
24.5MPa
0.47MPa Pascal control unit
Air
model HCS
(Solenoid operated)
Pascal clamp

Pascal Pascal model TXA


power unit non-leak valve unit

Hydraulic
Air
24.5MPa
0.47MPa
Air +
model TYA

model HUT model VHA


(Manual operated)
Die-lifter

Pascal Pascal
power unit non-leak valve unit model DLF

Air Hydraulic
0.47MPa 24.5MPa
Air +

model HUT model VSB


(Solenoid operated)

21
Selec t ion of st amping die c lamping system

Example of hydraulic circuit

S t a m p i n g d i e c la m p i n g
syste m S e l e c t i o n
Press machine
D D F circuits(Solenoid operated) Operation p
panel

Control box

Control unit
HCS□-H2DDF

Slide
Air
0.47MPa
Upper die
Pascal clamp TXA

Lower die

Bolster
Pascal clamp TYA Hydraulic
24.5MPa

Die-lifter DLF

Press machine
A C circuits(Manual operated) Operation p
panel

Control box

Non-leak valve unit Power unit


VHA-AC HUT-2

Slide

Air
Pascal clamp TXA 0.47MPa
Upper die

Lower die
Return pipe

Bolster Hydraulic
24.5MPa
Pascal clamp TYA

Die-lifter DLF

D D F circuits(Solenoid operated)
Press machine
Operation p
panel

Control box

Non-leak valve unit Power unit


VSB□-H2DDF HUT-2

Slide

Pascal clamp TXA Upper die Air


0.47MPa

Lower die

Return pipe
Bolster
Pascal clamp TYA Hydraulic
24.5MPa

Die-lifter DLF

22
P a s c a l c l a m p TXA

23
Pascal clamp TXA

P a s c a l c l a m p TXA
model

Pascal clamp

24
TXA Pasc al c lamp T X A
P a s c a l c l a m p TXA

Model designation
Clamp hook
model FX series

(Accessory)
TXA 063 For temporary
Clamp hook hanging.
Clamping force model FXA upper type Refer to page → 37
Refer to the below specifications for the details. for the details.

Specifications
Model TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 TXA250
Clamping force (at 24.5 MPa) kN 9.8 19.6 39.2 61.7 98 156 245
Proof pressure MPa 36.7
Full stroke mm 5 8
Clamping stroke mm 3 5
Safety stroke mm 2 3
Cylinder capacity (at full stroke) cm3 2.0 6.5 13 21 32 54 84
Operating temperature ℃ 0 ∼ 70 (Standard)
Approximate weight kg 0.7 1 2 3 5 8 18
● Max. hydraulic pressure:24.5MPa
● Weight varies according to the die thickness and dimension of clamp rod.
● Clamping stroke and safety stroke are the standard, however they are subject to change depending on dimensions of die and
T-slot. Contact Pascal for the details.

25
TXA Pasc al c lamp T X A

Return spring

Clamping stroke

Safety stroke
Piston

P a s c a l c l a m p TXA
øF

Hydraulic connection port K


(Hydraulic port location
can be rotated by turning

E
the cylinder by hand.)

Cylinder
P

thickness h
A

Safety stroke
Die Die
øG

Die
h+d
Bolster
d
J

Clamping stroke

Full stroke
Bolster

øI Clamp rod B

T-slot dimension and die thickness U-cut dimension


Die

(R n/2)
h

h+d

a
d
c

m
j

Bolster
b n

mm
Model TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 TXA250
E 37 52 59 65 71 78 100
øF 38 49 62 78 98 127 157
øG 13 16 25 30 40 50 60
øI 30 38 60 65 80 90 100
Hydraulic connection port K Rc1/8 Rc1/4
P 9 12 13.5 15 16 16 18
Min. a 6 10 12 15 18 23 27
Max. h+d 70 80 90 100 110 120 120
Tolerance of dimension d ± 0.2
Min. j 6 9 11 15 18 21 24
Tolerance of dimension h ± 0.3
m 13.5 17 23.5 29 38 47 56
Min. Q 7 9 11 14 18 22 26
Max. n 20 30 35 40 50 60 70
● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the
tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions.
● Dimensions A, B, J are determined based on T-slot dimension. ● In case U-cut width n is smaller than T-slot dimension a,
contact Pascal. ● In case dimension is over Max. h+d, refer to the page →28 Long clamp rod type.

26
Pasc al c lamp T X A     Spec ial t y pe
P a s c a l c l a m p TXA
Special type

H Long clamp rod type TXA -H


□ E With die detection proximity switch TXA E

It is applied in case It prevents clamp misplace.
the die thickness is page → 29
over the standard. Die detection
proximity switch
page → 28

V Heat proof type TXA -V


□ X Long stroke type TXA -X

It is applied under It is applied in case the
condition that the die variations of dimension h
and its surroundings are of die thickness are wide.
in high temperature. page → 30

Operating temperature : 5 ∼ 120℃

K Cylinder fixed type TXA K


□ W Wide rod type TXA W

It is applied in case It is applied at the
the cylinder is Tap hole point which
mounted in bolster. intersects with T-slot
page → 31 or the point with
Die
cushion pin hole.
page → 33
Bolster

Cushion pin hole

L Lock type TXA -L


□ S Clamp rod thread type TXA -S

It can fix the clamp It is applied without
installed on the T-slot.
position out of reach, page → 35
such as the rear side.
Thread
page → 34

Lock bolt

27
TXA□-H Pasc al c lamp T X A Special type Long clamp rod t ype

H Long clamp rod type

P a s c a l c l a m p TXA
It is applied in case the die thickness is over the standard.

Special type
Model designation

TXA 063 H

Clamping force
TXA010 TXA020 TXA040 TXA063 
TXA100 TXA160 TXA250

Hydraulic connection port

Long clamp rod

Die
h

h+d
d

mm
Model TXA010-H TXA020-H TXA040-H TXA063-H TXA100-H TXA160-H TXA250-H
h+d h+d > 70 h+d > 80 h+d > 90 h+d > 100 h+d > 110 h+d > 120 h+d > 120

28
TXA□E Pasc al c lamp T X A Special type With die detection proximity switch

With die detection


P a s c a l c l a m p TXA

E Model designation
proximity switch
Special type

It prevents clamp misplace. TXA 063 E 0 L

1 Clamping force 1 Clamping force


TXA040 TXA063 TXA100
2 Proximity switch
3 Mounting position
3 Mounting position of die detection proximity switch
of die detection proximity switch L :Left side R :Right side

2 Proximity switch
Symbol of proximity switch model 0 1 2 3
Specifications DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP)
Model E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Manufacturer name OMRON
Insulation vinyl cable length 5m

Mounting position Mounting position


of die detection proximity switch of die detection proximity switch

L :Left side R :Right side


Die detection proximity switch Die detection proximity switch

Hydraulic connection port Hydraulic connection port


(Port position is unchangeable.) (Port position is unchangeable.)
8.2
CC

8.2
24

24

DD
DD

h
h

2 2
CC

AA AA
8
ø1

Q BB FF FF BB Q

mm
Model TXA040E TXA063E TXA100E
AA 45 45 51.5
BB 63 63 75
FF 53 53 60
DD 24.7 24.7 31.7
CC 10.7 10.7 16.7
Q 22 25 30
Min. h 30 30 40

29
TXA□-X Pasc al c lamp T X A Special type Long stroke t ype

X Long stroke type

P a s c a l c l a m p TXA
It is applied in case the variations of dimension h of die thickness are wide.

Special type
Model designation

TXA 063 X 10 1 Clamping force


TXA020 TXA040
1 Clamping force TXA063 TXA100 TXA160

2 Full stroke( mm)


Clamping stroke

Safety stroke

Cylinder height E
Hydraulic connection port

Position of hydraulic connection port P

Die
Safety stroke

Long stroke
Clamping stroke

Full stroke X

Bolster

2 Full stroke (mm) 10 ∼ 20 mm

● TXA020-X mm ● TXA063-X mm
Full stroke X − 12 16 20 Full stroke X 10 12 16 20
Cylinder height E − 65 73 81 Cylinder height E 73 77 88 103
Position of hydraulic Position of hydraulic
− 12 12 20 15 17 15 27
connection port P connection port P

● TXA040-X mm ● TXA100-X mm
Full stroke X 10 12 16 20 Full stroke X 10 12 16 20
Cylinder height E 63 67 80 94 Cylinder height E 79 83 94 107
Position of hydraulic Position of hydraulic
15.5 15.5 13.5 13.5 16 16 16 16
connection port P connection port P

● TXA160-X mm
● Pascal selects optional length of the stroke. Contact Pascal
Full stroke X 10 12 16 20
for the details.
Cylinder height E 80 86 101 109
● Confirm the length of clamping stroke and safety stroke Position of hydraulic
16 20 24 28
with the approval drawing. connection port P
30
TXA□K Pasc al c lamp T X A Special type Cylinder f ixed t ype

Cylinder fixed type


P a s c a l c l a m p TXA

K It is applied in case the cylinder is mounted in bolster.


Special type

Model designation

TXA 063 K 080 1 Clamping force


TXA020 TXA040 TXA063 TXA100
1 Clamping force
2 Clamping height L(mm)
2 Clamping height(mm) Refer to the below table "Range of
* Indicated in 3 digits clamping height L/ tolerance".
Full stroke

Clamping stroke

Safety stroke

øI

Mount screws
(Not furnished)
J

T
Clamping height L

Die Die

Bolster øG
Bolster
d

M
P

Cylinder fixed

Hydraulic connection port


øF

mm
Model TXA020K TXA040K TXA063K TXA100K
ø I 40 50 63 75
J 18 25 25 32
øG 16 24 30 34
P 12 13.5 15 16
E 52 59 65 71
øF 49 62 78 98
T 36 46 62 82
M M6 depth 10 M6 depth 12 M10 depth 15 M10 depth 15
2 Range of clamping height L 50 ∼ 100 65 ∼ 220 80 ∼ 220 85 ∼ 230
2 Tolerance of clamping height L dimension ± 0.5 ± 0.5 ± 0.5 ± 0.5
● Specify clamping height L dimension.
● In case the lift stroke of Die-lifter is large, the clamping stroke extension is necessary, so contact Pascal.

31
TXA□K Pasc al c lamp T X A Special type Cylinder f ixed t ype

P a s c a l c l a m p TXA
M o u nt i ng d e t a i l s

Special type
U-cut dimension Dimensional drawing to clamp on bolster

R a/2 R b/2
R n/2

s
n a

øe
h

f
d

øg

mm
Model TXA020K TXA040K TXA063K TXA100K
a 20 28 36 38 ∼ 42
t 36 46 62 82
b 52 70 90 110
Min. d 30 40 50 50
Min. h 20 25 30 30
øe 11 11 17.5 17.5
f 8 8 13 13
øg 6.8 6.8 11 11
n 20 28 ∼ 30 34 ∼ 36 38 ∼ 42
Min. m 20 20 40 35
Min. s 25 32 40 50

32
TXA□W Pasc al c lamp T X A Special type Wide rod t ype

W Wide rod type


P a s c a l c l a m p TXA

It is applied at the point which intersects with T-slot or the point with cushion pin hole.
Special type

Model designation

TXA 063 W
Clamping force TXA010 TXA020 TXA040
TXA063 TXA100 TXA160

Hydraulic connection port

Die

T-slot

Wide rod diameter øI -10

mm
Model TXA010W TXA020W TXA040W TXA063W TXA100W TXA160W
Wide rod diameter øI 45 58 90 98 120 135

● In case the clamp is placed at Model designation


the T-slot that has a hole for the
cushion pin, specify the dimension TXA 063 W 095
of the clamp rod referring to the
table shown below. Clamping force TXA040 Wide rod diameter øI(mm)
TXA063 *When choose special type,
TXA100 the 3 digits number is
added in the end.
Max. producible rod diameter øl mm
Model TXA040W-□ TXA063W-□ TXA100W-□
Clamp rod diameter øG 25 30 40
30 95 100 110 Die øG

35 105 110 120


Cushion pin hole øp
40 115 120 130
45 125 130 140
Cushion pin
hole diameter 50 135 140 150
øp
55 145 150 160
60 155 160 170
65 165 170 180 5
70 175 180 190 Wide rod diameter øI -10
Relational expression øI =(øp+øG÷2+5)×2
33
TXA□-L Pasc al c lamp T X A Special type Lock t ype

L Lock type

P a s c a l c l a m p TXA
It can fix the clamp installed on the position out of reach, such as the rear side.

Special type
Model designation

TXA 063 L
Clamping force TXA020 TXA040 TXA063 
TXA100 TXA160

Safety stroke

Clamping stroke
LX
Clamping stroke

Hydraulic connection port


Safety stroke
Full stroke

Die
T-slot dimension
Lock bolt
a


LY

45°

c
L

mm
Model TXA020-L TXA040-L TXA063-L TXA100-L TXA160-L
Min. a 11.5 14.5 15 18 23

● Lock bolt size differs according to c dimension of T-slot. mm


Model TXA020-L TXA040-L TXA063-L TXA100-L TXA160-L
Range of c dimension of T-slot M×L LX   LY M×L LX LY
17.7 < c ≦21.2 M6×29 27.9 28.9 M8 × 29 30.6 31.6
21.2 < c ≦24.7 M6×34 31.4 32.4 M8 × 34 34.2 35.2
24.7 < c ≦28.2 M6×39 34.9 35.9 M8 × 39 37.7 38.7
28.2 < c ≦31.8 M6×44 38.5 39.5 M8 × 44 41.2 42.2
31.8 < c ≦35.3 M6×49 42.0 43.0 M8 × 49 44.8 45.8
35.3 < c ≦38.8 M6×54 45.5 46.5 M8 × 54 48.3 49.3
38.8 < c ≦42.3 M6×59 49.1 50.1 M8 × 59 51.9 52.9
42.3 < c ≦45.9 M6×64 52.6 53.6 M8 × 64 55.4 56.4
45.9 < c ≦49.4 M6×69 56.2 57.2 M8 × 69 58.9 59.9
49.4 < c ≦52.9 M6×74 59.7 60.7 M8 × 74 62.5 63.5
52.9 < c ≦56.5 M6×79 63.2 64.2 M8 × 79 66.0 67.0
56.5 < c ≦60.1 M6×84 66.8 67.8 M8 × 84 69.5 70.5

34
TXA□-S Pasc al c lamp T X A Special type Clamp rod thread t ype

Clamp rod thread type


P a s c a l c l a m p TXA

S It is applied without T-slot.


Special type

Model designation

TXA 063 S

Clamping force
TXA010 TXA020 TXA040 
TXA063 TXA100 TXA160

Hydraulic
connection port
R

N
Rod length L

Clamp rod thread Clamp rod thread


Thread length Q

Thread size
M

● The drawing indicated:position of unclamped

mm
Model TXA010-S TXA020-S TXA040-S TXA063-S TXA100-S TXA160-S
Thread size M M12 × 1.75 M16 × 2 M22 × 2.5 M27 × 3 M36 × 4 M45 × 4.5
Width across flats N 10 11.5 18.5 21.5 29.5 35.5
● Specify the thread length Q and rod length L.

● R dimension to be changeable depending on Q and L dimensions. mm


Model TXA010-S TXA020-S TXA040-S TXA063-S TXA100-S TXA160-S
10 (10 < L-Q ≦ 20) −
Width across flats height R 20 (20 < L-Q) −
Inside the brackets range of L-Q − 15 (15 < L-Q ≦ 25)
− 25 (25 < L-Q)

35
P a s c a l c l a m p TXA

36
Special type
FX□ Clamp hook F X ser i es(Ac c e s so r y)

For TXA temporary hanging


P a s c a l c l a m p TXA

FX A Upper clamp hook page → 38 F X A Lower clamp hook page → 38


Clamp hook

FX B Upper clamp hook with LS page → 39 F X C Lower clamp hook with LS page → 40

Limit switch Limit switch

FX D Upper clamp hook with dummy plate F X D Lower clamp hook with dummy plate
page → 41 page → 41

F X E Upper clamp hook with LS and dummy plate F X F Lower clamp hook with LS and dummy plate
page → 42 page → 43
Limit switch Limit switch

37
FXA Upper / Lower c lamp hook(Ac c e s so r y)

Model designation

P a s c a l c l a m p TXA
FX A 01 18 1 Hook size

Clamp hook
FXA01 FXA02 FXA03
1 Hook size
2 W dimension (mm)
2 W dimension (mm) Refer to the below table

Installation example of the upper type of clamp Installation example of the lower type of clamp

Clamp hook FXA Pascal clamp TXA

Pascal clamp TXA Clamp hook FXA

● The shape of the upper and lower type of hook is the same.
● Do not operate the machine with clamp hung on the clamp hook.

T-slot dimension
a

● The mount screw is not furnished. If necessary, order the


mount screw type sold separately.
W
B

Bolster(Lower die) øH Mount screw


Slide(Upper die) Hook type Reference specification Mount screw type (option)
C FXA01 2-M5 length 12 FXA-A05
A FXA02 2-M6 length 14 FXA-A06

J 2-øH øL Mount screw


F 2-øL Hook type Reference specification Mount screw type (option)
T FXA01 2-M6 length 14 FXA-A06
FXA02 2-M8 length 16 FXA-A08
D

FXA03 2-M8 length 16 FXA-A08


E
G

Clamp model TXA010 TXA020 / TXA040 TXA063 / TXA100


Less than Less than Less than
T-slot a mm 15∼18 19∼22 23∼28 15∼18 19∼22 23∼28 29∼34 23 ∼ 28 29 ∼ 34 35 ∼ 40
14 14 22
FXA01 FXA01 FXA01 FXA01 FXA02 FXA02 FXA02 FXA02 FXA02 FXA03 FXA03 FXA03 FXA03
Clamp hook type -14 -18 -22 -28 -14 -18 -22 -28 -34 -22 -28 -34 -40
W mm 14 18 22 28 14 18 22 28 34 22 28 34 40
A mm 65 90 120
B mm 50 65 75
C mm 50 65 90
D mm 25 25 25
E mm 12 17 17
G mm 17 17 17
T mm 2.3 3.2 3.2
F mm 17 26 ー
øH mm 5.5 6.8 ー
J mm 35 49 49
øL mm 6.8 9 9
Weight kg 0.1 0.2 0.3

38
FXB Upper c lamp hook with LS  (Ac c e s so r y)

Model designation
P a s c a l c l a m p TXA

FX B 01 18 11 1 Hook size
Clamp hook

FXB01 FXB02 FXB03
1 Hook size FXB04 FXB05

2 W dimension (mm) 2 W dimension(mm)


Refer to the below table
3 J dimension(mm)
3 J dimension(mm)

Installation example

● Do not operate the machine with Clamp hook with Limit switch FXB
clamp hung on the clamp hook.

Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)

Pascal clamp TXA

T-slot dimension T-leg dimension 56 100


6 4-ø9 80 10 ● The mount screw is not furnished. If necessary,
Slide
Mount screw
10

hole   order the mount screw type sold separately.

Mount screw
j

a Reference Mount screw type


90

Hook type
specification (option)
FXB01
8

FXB02
J+18

4-M8
20

FXB03 FXB-A08
length 16
FXB04
A W FXB05

Clamp model TXA010 TXA020


T-slot a mm Less than 14 15∼18 19∼22 23∼28 Less than 14 15∼18 19∼22 23∼28 29∼34

Clamp hook type FXB01-14 FXB01-18 FXB01-22 FXB01-28 FXB02-14 FXB02-18 FXB02-22 FXB02-28 FXB02-34

W mm 14 18 22 28 14 18 22 28 34
A mm 55 70
Weight (Approx) kg 1.6 1.6
(Reference J dimension) mm (J=11) (J=15)

Clamp model TXA040 TXA063 TXA100


Less than Less than Less than
T-slot a mm 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40
14 22 22
FXB03 FXB03 FXB03 FXB03 FXB03 FXB04 FXB04 FXB04 FXB04 FXB05 FXB05 FXB05 FXB05
Clamp hook type
-14 -18 -22 -28 -34 -22 -28 -34 -40 -22 -28 -34 -40
W mm 14 18 22 28 34 22 28 34 40 22 28 34 40
A mm 90 95 110
Weight (Approx) kg 1.7 1.7 1.8
(Reference J dimension) mm (J=17) (J=19) (J=19)

39
FXC Lower c lamp hook with LS  (Ac c e s so r y)

Model designation

P a s c a l c l a m p TXA
FX C 01 18 1 Hook size

Clamp hook
FXC01 FXC02 FXC03
1 Hook size FXC04 FXC05

2 W dimension (mm) 2 W dimension (mm)


Refer to the below table

Installation example

Clamp hook with Limit switch FXC

Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)

Pascal clamp TXA

● Do not operate the machine with clamp hung on the clamp hook.

56 100
6 4-ø9 80 10
Mount screw
10

T-slot dimension hole ● The mount screw is not furnished. If necessary,


  order the mount screw type sold separately.
a
Mount screw
90

Reference Mount screw type


Hook type
specification (option)
FXC01
FXC02
B

4-M8
8

Bolster FXC03 FXC-A08


20

length 16
FXC04
A W FXC05

Clamp model TXA010 TXA020


T-slot a mm Less than 14 15∼18 19∼22 23∼28 Less than 14 15∼18 19∼22 23∼28 29∼34

Clamp hook type FXC01-14 FXC01-18 FXC01-22 FXC01-28 FXC02-14 FXC02-18 FXC02-22 FXC02-28 FXC02-34

W mm 14 18 22 28 14 18 22 28 34
A mm 55 70
G mm 55 70
Weight kg 1.7 1.8

Clamp model TXA040 TXA063 TXA100


Less than Less than Less than
T-slot a mm 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40
14 22 22
FXC03 FXC03 FXC03 FXC03 FXC03 FXC04 FXC04 FXC04 FXC04 FXC05 FXC05 FXC05 FXC05
Clamp hook type
-14 -18 -22 -28 -34 -22 -28 -34 -40 -22 -28 -34 -40
W mm 14 18 22 28 34 22 28 34 40 22 28 34 40
A mm 90 110 130
G mm 77 83 89
Weight kg 1.9 2.0 2.1

40
FXD Upper/ Lower c lamp hook with dummy plate  (Ac c e s so r y)

Model designation
P a s c a l c l a m p TXA

FX D 01 18 38 1 Hook size
Clamp hook

FXD01 FXD02 FXD03
1 Hook size
2 W dimension (mm)
2 W dimension (mm) Refer to the below table

3 d+h dimension (mm)


3 d+h dimension (mm)

Installation example of the upper type of clamp Installation example of the lower type of clamp

Pascal clamp TXA


Clamp plate hook FXD

Clamp plate hook FXD

Pascal clamp TXA

● The shape of the upper and lower type of hook is the same.
● The clamp plate which fixes the unused clamp outside machine is attached.

T-slot dimension

Die a
W+12
h

110
d

Bolster(Lower die) 12 ● The mount screw is not furnished. If necessary,


Slide(Upper die) A   order the mount screw type sold separately.

Mount screw
90 2-ø11 Reference Mount screw type
Mount screw Hook type
3

specification (option)
hole
FXD01
d+h+5

d+h

FXD02
2-M10
FXD03 FXD-A10
G

length 30
FXD04
FXD05

Clamp model TXA010 TXA020 / TXA040 TXA063 / TXA100


Less than Less than Less than
T-slot a mm 15∼18 19∼22 23∼28 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40
14 14 22
FXD01 FXD01 FXD01 FXD01 FXD02 FXD02 FXD02 FXD02 FXD02 FXD03 FXD03 FXD03 FXD03
Clamp hook type
-14 -18 -22 -28 -14 -18 -22 -28 -34 -22 -28 -34 -40
W mm 14 18 22 28 14 18 22 28 34 22 28 34 40
A mm 60 100 125
G mm 22 30 30
Wight(Approx)
kg 0.6 1.1 1.6
(Reference d+h
mm (d+h=38) (d+h=61) (d+h=83)
dimension)

41
FXE Upper c lamp hook with LS and dummy plate (Ac c e s so r y)

Model designation

P a s c a l c l a m p TXA
FX E 01 18 38 11 1 Hook size

Clamp hook
FXE01 FXE02 FXE03
1 Hook size FXE04 FXE05

2 W dimension (mm) 2 W dimension (mm)


Refer to the below table.
3 d+h dimension (mm)
3 d+h dimension (mm)
4 J dimension (mm) Refer to T-slot dimension.

4 J dimension (mm)

Installation example

● The clamp plate which fixes Clamp plate hook with Limit switch FXE
the unused clamp outside
machine is attached.
Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)

Pascal clamp TXA

T-slot dimension T-leg dimension 56 100


6 4-ø9 80 10
Slide ● The mount screw is not furnished. If necessary,
10

Mount screw
hole   order the mount screw type sold separately.
J
j

Mount screw
h d

90

Reference Mount screw type


Hook type
specification (option)
a FXE01
2

d+h+J+12

Die FXE02
4-M8
FXE03 FXE-A08
d+h

length 16
FXE04
FXE05
A W
W+24

Clamp model TXA010 TXA020


T-slot a mm Less than14 15∼18 19∼22 23∼28 Less than14 15∼18 19∼22 23∼28 29∼34
Clamp hook type FXE01-14 FXE01-18 FXE01-22 FXE01-28 FXE02-14 FXE02-18 FXE02-22 FXE02-28 FXE02-34
W mm 14 18 22 28 14 18 22 28 34
A mm 56 71
Wight(Approx)
kg 1.9 2.2
(Reference d,h,J
mm (d+h=38, J=11) (d+h=49, J=15)
dimension)

Clamp model TXA040 TXA063 TXA100


Less than Less than Less than
T-slot a mm 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40
14 22 22
FXE03 FXE03 FXE03 FXE03 FXE03 FXE04 FXE04 FXE04 FXE04 FXE05 FXE05 FXE05 FXE05
Clamp hook type
-14 -18 -22 -28 -34 -22 -28 -34 -40 -22 -28 -34 -40
W mm 14 18 22 28 34 22 28 34 40 22 28 34 40
A mm 91 106 131
Wight(Approx)
kg 2.7 3.2 3.8
(Reference d,h,J
mm (d+h=61, J=17) (d+h=73, J=19) (d+h=83, J=19)
dimension)

42
FXF Lower c lamp hook with LS and dummy plate (Ac c e s so r y)

Model designation
P a s c a l c l a m p TXA

FX F 01 18 38 1 Hook size
Clamp hook

FXF01 FXF02 FXF03
1 Hook size FXF04 FXF05

2 W dimension (mm) 2 W dimension (mm)


Refer to the below table.
3 d+h dimension (mm)
3 d+h dimension (mm)

Installation example

● The clamp plate which fixes the Clamp plate hook with Limit switch FXF
unused clamp outside machine
is attached.
Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)

Pascal clamp TXA

T-slot dimension 100


56 4-ø9
Mount screw 80 10
6
hole
10

Die a ● The mount screw is not furnished. If necessary,


  order the mount screw type sold separately.
d h

90

Mount screw
Reference Mount screw type
Hook type
specification (option)
FXF01
G+d+h

Bolster
2

FXF02
4-M8
FXF03 FXF-A08
d+h

length 16
FXF04
FXF05
A W
W+24

Clamp model TXA010 TXA020


Less Less
T-slot a mm 15∼18 19∼22 23∼28 15∼18 19∼22 23∼28 29∼34
than14 than14
Clamp hook type FXF01-14 FXF01-18 FXF01-22 FXF01-28 FXF02-14 FXF02-18 FXF02-22 FXF02-28 FXF02-34
W mm 14 18 22 28 14 18 22 28 34
A mm 56 71
G mm 49 64
Wight(Approx)
kg 2.1 2.4
(Reference d+h
mm (d+h=38) (d+h=49)
dimension)

Clamp model TXA040 TXA063 TXA100


Less than Less than Less than
T-slot a mm 15∼18 19∼22 23∼28 29∼34 23∼28 29∼34 35∼40 23∼28 29∼34 35∼40
14 22 22
FXF03 FXF03 FXF03 FXF03 FXF03 FXF04 FXF04 FXF04 FXF04 FXF05 FXF05 FXF05 FXF05
Clamp hook type
-14 -18 -22 -28 -34 -22 -28 -34 -40 -22 -28 -34 -40
W mm 14 18 22 28 34 22 28 34 40 22 28 34 40
A mm 91 106 131
G mm 71 77 83
Wight(Approx)
kg 2.9 3.4 4.0
(Reference d+h
mm (d+h=61) (d+h=73) (d+h=83)
dimension)
43
P a s c a l c l a m p TXA

44
Clamp hook
Auto mat i c sli dable TXC

45
Auto mat i c sli dable TXC
Pascal clamp model TXC
Pascal clamp automatic slidable type

46
TXC Auto mat ic sli dable t y p e T XC

Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time.
Auto mat i c sli dable TXC

Clamp rod Slide


T-slot dimension and die thickness U-cut dimension

b (R n/2)
d
h+d

d j

Die
c

h+d

m
Hydraulic connection port K

Q
h

Cylinder Air cylinder


n
Die thickness h

a
Clamping stroke

Piston
Safety stroke

Full stroke

Return spring

Specifications
Model TXC020 TXC040 TXC063 TXC100
Clamping force (at 24.5 MPa) kN 19.6 39.2 61.7 98
Proof pressure MPa 36.7
Full stroke mm 8
Clamping stroke mm 5
Safety stroke mm 3
Cylinder capacity (at full stroke) cm3 6.5 13 21 32
Operating temperature ℃ 0 ∼ 70 (Standard)
Approximate weight kg 2 3 4 6
Range of dimension a mm 18 ∼ 28 22 ∼ 32 28 ∼ 36
Min. h mm 30 40
Max. h+d mm 80 90 100 110
Tolerance of dimension d mm ± 0.2
Tolerance of dimension j (only lower die) mm 0 ∼ +1
Tolerance of dimension h mm ± 0.3
Min. m mm 15 40 45 57
Range of dimension n mm 22 ∼ 30 22 ∼ 35 22 ∼ 40 28 ∼ 50
● Max. hydraulic pressure : 24.5MPa ● Weight varies according to the clamp rod dimension and sliding stroke. 
● Specify T-slot dimensions a, b, d, j and die thickness h. Tolerance of dimension j is only for the lower die. For brand new
machine, machine d, j and h dimension with the tolerance shown in the above table. For existing machine, specify tolerance
of 0.1mm unit on d, j and h dimensions.
● In case dimension is over Max. h+d, refer to page →52 Long clamp rod type. ● Stop the press during the clamp wait.
47
TXC Auto mat ic sli dable t y p e T XC

Auto mat i c sli dable TXC


Model designation

TXC 040 R 0 L − 075

1 Clamping force 1 Clamping force


TXC020 : 19.6kN
2 Proximity switch TXC040 : 39.2kN
TXC063 : 61.7kN
3 Mounting position TXC100 : 98kN
of die detection proximity switch

4 Sliding stroke(mm)
*Indicated in 3 digits
2 Proximity switch

Symbol of proximity switch model 0 1 2 3


Specifications DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP)
Model E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Manufacturer name OMRON
Insulation vinyl cable length 5m

3 Mounting position of die detection proximity switch

Die detection proximity switch Die detection proximity switch

L :Left side R :Right side

4 Sliding stroke

Slide

Die

Sliding stroke

Model TXC020R TXC040R TXC063R TXC100R


50, 75, 100, 125, 75, 100, 125, 150,
Sliding stroke * mm 100, 125, 150, 200 100, 150, 200
150, 200 200
Air cylinder driven pressure MPa 0.39 ∼ 0.54
Slide velocity mm/s 30 ∼ 100
Air cylinder model CG1BN20-□ CG1BN32-□
Air cylinder manufacturer SMC
● Refer to page →50 for the details of sliding stroke.
* Contact Pascal for the sliding stroke which is not mentioned above.
48
TXC Auto mat ic sli dable t y p e T XC
Auto mat i c sli dable TXC

Unclamp

CE LL
Air cylinder

Slide

øCZ
Die
←Y
Air connection port(backward)
Rc1/8
E

CP

Mount screw

øF
Hydraulic connection port Rc1/4
↑X (Oil connection port location can
be changed to any directions by
turning the cylinder by hand.)

Clamp

Enter into the die Q

Sliding stroke SS CE

Die detection Backward end detection


Die detection Air connection port proximity switch proximity switch
proximity switch (backward)
CX
Rc1/8
CC

GG

12
Die Slide
DD

HH

Backward end detection Air connection port AA EE


proximity switch (forward)
Rc1/8 BB FF

VIEW : X VIEW : Y

● These drawings indicate:mounting position of proximity switch L

49
TXC Auto mat ic sli dable t y p e T XC

Auto mat i c sli dable TXC


D i m e ns i o ns

mm
Model TXC020R TXC040R TXC063R TXC100R
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 52 59 65 71
CE 42 54 57 64
CX 18 18 18 20
Q 15 27 30 37
HH 39.5 39.5 39.5 54
GG 16 16 16 22
CC 19 19 19 20
EE 34 34 34 39.5
AA 36 36 36 43
FF 53 53 53 54
BB 50.5 50.5 50.5 57.5
DD 33 33 33 34
Mount screw 4-M6 length 40 4-M6 length 40 4-M6 length 40 4-M8 length 55

Sliding stroke 50 75 100 125 150 200 mm


mm
TXC020R TXC040R TXC063R TXC100R
Sliding stroke SS
Overall length LL
50 127 − − −

75 152 152 − −

100 177 177 177 181

125 202 202 202 206

150 227 227 227 231


200 277 277 277 281

50
TXC Auto mat ic sli dable t y p e T XC
Auto mat i c sli dable TXC

M o u nt i ng d e t a i l s

TXC020R TXC040R TXC063R

Slide

Die

Slide

x
Die

y
(øF) CE
Mounting hole 2-z

● This drawing indicates:mounting position of proximity switch L

TXC100R

The mounting hole position is the same between TXC100R□L-□ and TXC100R□R-□.

Slide

Die

Slide
x

Die

Mounting hole 2-z


(øF) CE

mm
Model TXC020R TXC040R TXC063R TXC100R
øF 49 62 78 98
CE 42 54 57 64
x 21 21 21 25
y 26 26 26 50
z M6 depth 12 M6 depth 12 M6 depth 12 M8 depth 16

51
Auto mat ic sli dable t y p e T XC     Spec ial t y pe

Auto mat i c sli dable TXC


Special type
H Long clamp rod type It is applied in case the die thickness is over the standard.

Model designation

TXC 040 R 0 L − 075 − H

1 Clamping force
2 Proximity switch 1 2 3 4 Refer to page →48
3 Mounting position
of die detection proximity switch
4 Sliding stroke(mm)*Indicated in 3 digits

Slide
d
h+d

Die
h

Long clamp rod

mm
Model TXC020R TXC040R TXC063R TXC100R
h+d h+d > 80 h+d > 90 h+d > 100 h+d > 110

V Heat proof type It is applied under condition that the die and its
surroundings are in high temperature.

Model designation

TXC 040 R 0 L − 075 − V

1 Clamping force
2 Proximity switch 1 2 3 4 Refer to page →48
3 Mounting position
of die detection proximity switch
4 Sliding stroke(mm)*Indicated in 3 digits

● The operating ambient temperature of heat proof type is 5-120℃.

52
Auto mat i c sli dable TXE

53
Auto mat i c sli dable TXE
Pascal clamp model TXE
Pascal clamp automatic salidable type model TXE
which utilizes the entire lower surface.

54
TXE Auto mat ic sli dable t y p e T X E

Automatic slidable clamp which utilizes the entire lower surface.


Auto mat i c sli dable TXE

Specifications
Model TXE020 TXE040 TXE063 TXE100
Clamping force (at 24.5 MPa) kN 19.6 39.2 61.7 98
Proof pressure MPa 36.7
Full stroke mm 8
Clamping stroke mm 5
Safety stroke mm 3
Cylinder capacity (at full stroke) cm3 6.5 13 21 32
Operating temperature ℃ 0 ∼ 70 (Standard)
Approximate weight kg 4 5 6 9
Range of dimension a mm 18 ∼ 28 22 ∼ 32 28 ∼ 36
Min. h mm 30 40
Max. h+d mm 80 90 100 110
Tolerance of dimension d mm ± 0.2
Tolerance of dimension j mm 0 ∼ +1
Tolerance of dimension h mm ± 0.3
Min. m mm 15 40 45 57
Range of dimension n mm 22 ∼ 30 22 ∼ 35 22 ∼ 40 28 ∼ 50
● Max. hydraulic pressure:24.5MPa
● Weight varies according to clamp rod dimension and existence or non-existence of sliding stroke and clamp plate.
● Specify T-slot dimensions a, b, d, j and die thickness h. Tolerance of dimension j is only for the lower die. For brand new
machine, machine d, j and h dimensions with the tolerance shown in the above table. For existing machine, specify tolerance
of 0.1mm unit on d, j and h dimensions.
● In case dimension is over Max. h+d, refer to page→ 68 Long clamp rod type.
● Stop the press during the clamp wait.

55
TXE Auto mat ic sli dable t y p e T X E

Auto mat i c sli dable TXE


Home clamp

Clamp rod Block

Backward end detection


proximity switch
Slide

Air cylinder
d
h+d

Die

Die detection proximity switch


Die thihness h

Hydraulic connection port

Clamp retracts outside the slide


It can utilize the entire lower surface

Clamp
Clamping stroke
Safety stroke

Full stroke

T-slot dimension and die thickness U-cut dimension

b (R n/2)
d j
c

h+d

m
h

a n

56
TXE Auto mat ic sli dable t y p e T X E

Model designation
Auto mat i c sli dable TXE

TXE 063 C 0 L − 090

1 Clamping force 1 Clamping force


TXE020 : 19.6kN
2 Clamp plate
TXE040 : 39.2kN
Mounting bracket
TXE063 : 61.7kN
3 Proximity switch TXE100 : 98kN

4 Mounting position
of die detection proximity switch

5 Sliding stroke(mm)*Indicated in 3 digits

2 Clamp plate, Mounting bracket

Symbol of clamp plate


B C D E
and mounting bracket model
Clamp plate No attached Attached No attached Attached
Mounting bracket No attached No attached Attached Attached

The clamp plate is necessary, in case each die varies to number of used clamps.

Clamping the small sized die Clamping the large sized die

Unused clamp

Unused clamp

● If the unused clamps are forced to wait and Slide Clamp plate
the press is operated, the connecting part will
be damaged by vibration. Therefore, specify
Die
the clamp plate and let them wait in status of
clamping.

In case the sliding stroke is over 200mm, mounting bracket is necessary.

Mounting bracket
Slide

Die

57
TXE Auto mat ic sli dable t y p e T X E

Auto mat i c sli dable TXE


3 Proximity switch

Symbol of proximity switch model 0 1 2 3


Specifications DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP)
Model E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Manufacturer name OMRON
Insulation vinyl cable length 5m

4 Mounting position of die detection proximity switch

L :Left side R :Right side

Die detection Die detection


proximity switch proximity switch

5 Sliding stroke

Slide

Die

Sliding stroke

Model TXE020 TXE040 TXE063 TXE100


50, 75, 100, 125, 75, 100, 125, 150, 100, 125, 150, 200, 100, 125, 150, 200,
Sliding stroke * mm
150, 200, 250, 300 200, 250, 300 250, 300 250, 300
Air cylinder driven pressure MPa 0.39 ∼ 0.54
Slide velocity mm/s 30 ∼ 100
Air cylinder model CG1BN20-□ CG1BN32-□
Air cylinder manufacturer SMC

● Refer to pages →60 ∼ 66 for the details of sliding stroke.


* Contact Pascal for the sliding stroke which is not mentioned above.

58
TXE□B
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached
Auto mat i c sli dable TXE

Home clamp

LL
CK
Block
32 Backward end detection
proximity switch Air cylinder
Slide

øCZ
Die ←Y
E

Die detection proximity switch


CP

øF Hydraulic connection port Rc1/4


(Port position is unchangeable)
↑X

Clamp

Enter into the die Q


CE

Sliding stroke SS

Backward end detection


proximity switch
4-ø11 Mount screw hole
Hydraulic connection port Rc1/4 Air connection port Die detection 145
(Port position is unchangeable) (forward) proximity switch 2-ø6 Spring pin hole
Rc1/8

12
70
45°

Die Slide
GG
11

Air connection port


(backward)
CX Rc1/8
48.5

VIEW : X 62.5 VIEW : Y

● These drawings indicate: mounting position of proximity switch L

59
TXE□B
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached

Auto mat i c sli dable TXE


B Clamp plate : no attached Model designation
Mounting bracket : no attached

TXE 040 B 0 L − 075

1 Clamping force

3 Proximity switch

4 Mounting position 1 3 4 Refer to pages → 57 ∼ 58


of die detection proximity switch

5 Sliding stroke(mm)*Indicated in 3 digits

5 Sliding stroke 50 75 100 125 150 200 mm mm


TXE020B TXE040B TXE063B TXE100B
Sliding stroke SS
Overall length LL
50 203.5 − − −

75 228.5 247 − −

100 253.5 272 283 304

125 278.5 297 308 329

150 303.5 322 333 354

200 353.5 372 383 404

E x t e r na l d i m e ns i o n
mm
Model TXE020B TXE040B TXE063B TXE100B
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45

60
TXE□C
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached
Auto mat i c sli dable TXE

Home clamp

LL
CK
Block
32 Backward end detection
proximity switch Air cylinder
Slide

øCZ
Die ←Y
E

Die detection proximity switch


CP

Clamp plate
øF Hydraulic connection port Rc1/4
(Port position is unchangeable)
↑X

Clamp

Enter into the die Q


CE

Sliding stroke SS

Backward end detection


proximity switch
4-ø11 Mount screw hole
Hydraulic connection port Rc1/4 Air connection port Die detection 145
(Port position is unchangeable ) (forward) proximity switch 2-ø6 Spring pin hole
Rc1/8

12
70
45°

Die Slide
GG
11

Air connection port


(backward)
CX Rc1/8
48.5

VIEW : X 62.5 VIEW : Y

● These drawings indicate:mounting position of proximity switch L

61
TXE□C
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached

Auto mat i c sli dable TXE


C Clamp plate : attached Model designation
Mounting bracket : no attached

TXE 040 C 0 L − 075

1 Clamping force

3 Proximity switch

4 Mounting position 1 3 4 Refer to pages → 57 ∼ 58


of die detection proximity switch

5 Sliding stroke (mm) *Indicated in 3 digits

5 Sliding stroke 50 75 100 125 150 200 mm


mm
TXE020C TXE040C TXE063C TXE100C
Sliding stroke SS
Overall length LL
50 203.5 − − −

75 228.5 247 − −

100 253.5 272 283 304

125 278.5 297 308 329

150 303.5 322 333 354

200 353.5 372 383 404

E x t e r na l d i m e ns i o n
mm
Model TXE020C TXE040C TXE063C TXE100C
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45

62
TXE□D
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached
Auto mat i c sli dable TXE

Home clamp

LL
CK
Block
32 Backward end detection
proximity switch
Slide
Mounting bracket

øCZ
Die ←Y

Air cylinder
E

CP

Die detection proximity switch


øF
Hydraulic connection port Rc1/4
↑X (Port position is unchangeable)

Clamp

Enter into the die Q


CE

Sliding stroke SS

Backward end detection


Hydraulic connection port Rc1/4 proximity switch 4-ø11 Mount screw hole
(Port position is unchangeable) 145
Air connection port 2-ø6 Spring pin hole
Die detection
(forward)
proximity switch
Rc1/8
70

CY
45°

Die Slide
GG
40

11

Air connection port


(backward)
CX Rc1/8
48.5

VIEW : X 62.5 VIEW : Y

● These drawings indicate:mounting position of proximity switch L

63
TXE□D
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached

Auto mat i c sli dable TXE


D Clamp plate : no attached Model designation
Mounting bracket : attached

TXE 063 D 0 L − 250

1 Clamping force

3 Proximity switch

4 Mounting position 1 3 4 Refer to pages → 57 ∼ 58


of die detection proximity switch

5 Sliding stroke (mm) *Indicated in 3 digits

5 Sliding stroke 250 300 mm


mm
TXE020D TXE040D TXE063D TXE100D
Sliding stroke SS
Overall length LL
250 417 435 446 461

300 467 485 496 511

E x t e r na l d i m e ns i o n
mm
Model TXE020D TXE040D TXE063D TXE100D
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
CY 19.2 19.2 19.2 18.6
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45

64
TXE□E
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached
Auto mat i c sli dable TXE

Home clamp

LL
CK
Block
32 Backward end detection
proximity switch
Slide
Mounting bracket

øCZ
Die ←Y

Air cylinder
E

CP

Die detection proximity switch


Clamp plate
øF
Hydraulic connection port Rc1/4
↑X (Port position is unchangeable)

Clamp

Enter into the die Q


CE

Mounting bracket

Slide stroke SS

Backward end detection


proximity switch 4-ø11 Mount screw hole
Hydraulic connection port Rc1/4 Air connection port 145
(Port position is unchangeable) (forward) Die detection 2-ø6 Spring pin hole
Rc1/8 proximity switch

CY
70
45°

Die Slide
GG
40

11

Air connection port


(backward)
CX Rc1/8
48.5

VIEW : X 62.5 VIEW : Y

● These drawings indicate:mounting position of proximity switch L

65
TXE□E
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached

Auto mat i c sli dable TXE


E Clamp plate : attached Model designation
Mounting bracket : attached

TXE 063 E 0 L − 250

1 Clamping force

3 Proximity switch

4 Mounting position 1 3 4 Refer to pages → 57 ∼ 58


of die detection proximity switch

5 Sliding stroke (mm) *Indicated in 3 digits

5 Sliding stroke 250 300 mm


mm
TXE020E TXE040E TXE063E TXE100E
Sliding stroke SS
Overall length LL
250 417 435 446 461

300 467 485 496 511

E x t e r na l d i m e ns i o n
mm
Model TXE020E TXE040E TXE063E TXE100E
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
CY 19.2 19.2 19.2 18.6
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45

66
TXE Auto mat ic sli dable t y p e T X E
Auto mat i c sli dable TXE

M o u nt i ng d e t a i l s

Slide

Block mounting hole Block mounting hole


2-6 depth12 120 4-M10 depth20
(Co-machining after gauging)

Slide
50
35

10

67
Auto mat ic sli dable t y p e T X E     Spec ial t y pe

Auto mat i c sli dable TXE


H Long clamp rod type It is applied in case the die thickness is over the standard.

Special type
Model designation

TXE 040 C 0 L − 075 − H


1 Clamping force

2 Clamp plate
Mounting bracket
1 2 3 4 5 Refer to pages → 57 ∼ 58
3 Proximity switch
4 Mounting position
of die detection proximity switch

5 Sliding stroke( mm)

Slide
d
h+d

Die
h

Long clamp rod

mm
Model TXE020 TXE040 TXE063 TXE100
h+d h+d > 80 h+d > 90 h+d > 100 h+d > 110

V Heat proof type It is applied under condition that the die and its surroundings are in high temperature.

Model designation

TXE 040 C 0 L − 075 − V


1 Clamping force
2 Clamp plate
Mounting bracket
1 2 3 4 5 Refer to pages → 57 ∼ 58
3 Proximity switch
4 Mounting position
of die detection proximity switch

5 Sliding stroke( mm)

● The operating ambient temperature of heat proof type is 5-120℃.

68
P a s c a l c l a m p TYA

69
Pascal clamp model TYA
Pascal clamp

P a s c a l c l a m p TYA

70
TYA Pasc al c lamp T YA

T-slotted manual slide type of clamp with lever.


P a s c a l c l a m p TYA

M ode l de s i g n a ti on

TYA 063

Clamping force
Refer to the below specifications for the details.

Specifications
Model TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250
Clamping force (at 24.5 MPa) kN 9.8 19.6 39.2 61.7 98 156 245
Proof pressure MPa 36.7
Full stroke mm 6 7 8
Clamping stroke mm 3 4
Safety stroke mm 3 4
Cylinder capacity (at full stroke) cm3 2.4 6.3 13.2 22.3 37 61 93
Operating temperature ℃ 0 ∼ 70(Standard)
Approximate weight kg 1 3 4.5 9 15 25 35
● Max. hydraulic pressure: 24.5MPa ● Weight varies according to the dimension of clamp T-leg and die thickness.
● Clamping stroke and safety stroke are the standard, however they are subject to change depending on dimensions of die and
T-slot. Contact Pascal for the details.

71
TYA Pasc al c lamp T YA

K
R
L M
S P

T
E
N

h
Die

P a s c a l c l a m p TYA
Projection length of
T-leg allowance
Bolster at clamped condition Q

Hydraulic connection port 2-U


T-leg
Clamping stroke
Full stroke

Lever pin Lever (There are two hydraulic connection ports)

Piston
T-slot dimension and die thickness

Cylinder
Safety stroke

Die
h

h+d
d

a
c
j

Return spring

b Bolster

mm
Model TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250
K 73 101 143 163 195 230 270
L 15 18 23 30 30 30 30
M 58 83 120 133 165 200 240
Clamping point N 10 12.5 16 20 20 20 20
P 31 41 32.5 36 62 80 90
R 46.4 58 73 93 104 125 155
S 20 28 40 50 55 60 72
T 34.5 43 57.5 68.5 97 120 156
Hydraulic connection port U Rc1/8 Rc1/4
Max. G 6 10 10 10 11 12 13
Max. Q 18 22 32 36 45 55 69
Min. E 44.5 54 69.5 81.5 107 132 168
Min. a 10 12.5 15 19 23 27 32
Min. j 8 9.5 11.5 15 17 20 23
Tolerance of dimension d ± 0.2
Max. h 50 60 70 80 100
Min. h 15 22.5 28 28 38 48 68
Tolerance of dimension h ± 0.3
● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the
tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions.
● In case dimension is over Max. h, refer to page →74 High distance clamp type.
● In case dimension is less than Min. h, refer to page →76 Low distance clamp type.

● Lever height F varies according to the dimension h. mm


Model TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250
Lever height F 16.5 (25≦h) 17.5 (32.5≦h) 27.5 (38≦h) 29.5 (48≦h) 45 (58≦h) 60 (68≦h) 76 (88≦h)
Inside the parenthesis 21.5 (20≦h<25) 22.5 (27.5≦h<32.5) 32.5 (33≦h<38) 39.5 (38≦h<48) 55 (48≦h<58) 70 (58≦h<68) 86 (78≦h<88)
is range of h 26.5 (15≦h<20) 27.5 (22.5≦h<27.5) 37.5 (28≦h<33) 49.5 (28≦h<38) 65 (38≦h<48) 80 (48≦h<58) 96 (68≦h<78)

72
Pasc al c lamp T YA     Spec ial t y pe

H High distance clamp type TYA -H


□ E With die detection proximity switch TYA E

It is applied in case the It prevents clamp
die thickness is over the misplace.
standard. page → 75
page → 74

Die detection proximity switch


P a s c a l c l a m p TYA

V Heat proof type TYA -V


□ T Low distance clamp type TYA -T

Special type

It is applied under It is applied in case the


condition that the die die thickness is thinner
and its surroundings are than the standard.
in high temperature. page → 76
Lower type of lever
Operating temperature : 5 ∼ 120℃

F Bolted type TYA -F


□ W Wide lever type TYA -W

It is applied in case of It is applied in case of
clamping without T-slot. Bolt clamping the die with
pages → 77 ∼ 78 U-cut.
Wide lever
page → 79

J Rear piping type TYA -J


□ L Lock type TYA -L

It is applied in case there It can fix the clamp Lock bolt
are some interferences at installed on the
clamp side and the side position out of reach,
Hydraulic
piping connection connection such as the rear side.
(standard specification) port
page → 81
is not available. page → 80

U With die detection and backward TYA U


□ C T-slot type for lateral direction TYA -C

end detection proximity switches
It prevents misclamping It is applied in case the
and the damage due to T-slot is parallel against
retract back misplace at the die.
die change operation. page → 83
page → 82 Die detection Backward end detection T-leg
proximity switch proximity switch

G With handle TYA -G



Only for TYA040-250. Handle
It does not correspond
to TYA010, TYA020.

73
TYA□-H Pasc al c lamp T YA Special type High distance clamp t ype

H High distance clamp type It is applied in case the die thickness is over the standard.

Model designation

TYA 063 H

Clamping force
TYA010 TYA020 TYA040 TYA063 
TYA100 TYA160 TYA250

P a s c a l c l a m p TYA
Special type
Die thickness h

2-Hydraulic connection port

Die
T-slot dimension d

Bolster

● In case the die thickness h is inside range of the below table, specify the high distance clamp type.
In case the dimension h, d is over the below table, contact Pascal.

mm
Model TYA010-H TYA020-H TYA040-H TYA063-H TYA100-H TYA160-H TYA250-H
Clamping height h 50 < h ≦ 100 50 < h ≦ 100 50 < h ≦ 130 60 < h ≦ 150 70 < h ≦ 140 80 < h ≦ 130 100 < h ≦ 120
T-slot dimension d d < 30 d < 30 d < 30 d < 40 d < 40 d < 40 d < 40

74
TYA□E Pasc al c lamp T YA Special type With die detection proximity switch

E With die detection Model designation


proximity switch
It prevents clamp misplace. TYA 063 E 0 L
1 Clamping force TYA010 TYA020 TYA040 
         TYA063 TYA100 TYA160
1 Clamping force        TYA250

2 Proximity switch 3 Mounting position of die detection


proximity switch
3 Mounting position L :Left side R :Right side
P a s c a l c l a m p TYA

of die detection proximity switch


Special type

2 Proximity switch
Proximity switch symbol 0 1 2 3
Specifications DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP)
Model E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Manufacturer name OMRON
Insulation vinyl cable length 5m

Bolster
AA
BB

Die
ø18

Die detection proximity switch

2
2-Hydraulic connection port
E
DD
CC

Die

● These drawings indicate:


mounting position of
Bolster
proximity switch L
mm
Model TYA010E TYA020E TYA040E TYA063E TYA100E TYA160E TYA250E
AA 42 47 54.5 64.5 74 84 98.5
BB 56.5 61.5 69 79 89 99 113.5
CC 15 15 15 21 26 26 32
DD 29.5 29.5 29.5 38.5 51 51 63
Min. E 49.5 54 69.5 81.5 107 132 168

75
TYA□-T Pasc al c lamp T YA Special type Low distance clamp t ype

T Low distance clamp type It is applied in case the die thickness is thinner than the standard.

Model designation

TYA 063 T

Clamping force
TYA010 TYA020 TYA040 TYA063 
TYA100 TYA160 TYA250

P a s c a l c l a m p TYA
Special type
Lower type of lever
Die thickness h

2-Hydraulic connection port

Die

Bolster

● In case the die thickness h is less than value of the below table, specify the low distance clamp type.

mm
Model TYA010-T TYA020-T TYA040-T TYA063-T TYA100-T TYA160-T TYA250-T
Die thickness h h < 15 h < 22.5 h < 28 h < 28 h < 38 h < 48 h < 68

76
TYA□-F Pasc al c lamp T YA Special type Bolted t ype

F Bolt type It is applied in case of clamping without T-slot.

Model designation

TYA 063 F

Clamping force
TYA010 TYA020 TYA040 TYA063 
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type

TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F

K
L M
M o unt i ng d et a i ls

x y
W

Die

4-z u p

R
Bolt
G

(included) S
F

Y
V

T
E

Die
h

Bolster

Hydraulic connection port Mounting hole


Rc1/4 for escape pit of spring

77
TYA□-F Pasc al c lamp T YA Special type Bolted t ype

TYA010-F

K Mounting details
L M
x y
W

P a s c a l c l a m p TYA
Special type
4-z u p

Bolt S
15
G

(included)
F

Y
T

N
E

Die
h

Hydraulic connection port


Bolster
2-Rc1/8
Mounting hole
for escape pit of spring

mm
Model TYA010-F TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F
K 73 101 143 163 195 230 270
L 15 18 23 30 30 30 30
M 58 83 120 133 165 200 240
Clamping point N 10 12.5 16 20 20 20 20
R 46.4 58 73 93 104 125 155
S 20 28 40 50 55 60 72
T 36.5 54 68 79 97 120 156
Max. G 6 10 10 10 11 12 13
Min. E 48.5 66 80 91 115 142 177
V 23 31 53.5 52.5 71 89 113
W 70 98 125 148 180 214 260
Y 3 4 4 4 4 4 4
mm
Model TYA010-F TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F
x 8 15 15 15 20 25 27.5
y 15 53 90 40 50 60 55
u 19.5 30.5 47.5 53 65.7 74.5 90.5
w 57 77 97 120 142 168 205
z M8 depth 20 M12 depth 24 M16 depth 30 M16 depth 30 M20 depth 40 M24 depth 48 M30 depth 56
p ø11 depth 59.5-E ø14 depth 79.5-E ø18 depth 102-E ø22 depth 117-E ø26 depth 138-E ø30 depth 166-E ø30 depth 197-E

● Lever height F varies according to the dimension h. mm


Model TYA010-F TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F
Lever height F 16.5 (29≦h) 17.5 (44.5≦h) 27.5 (48.5≦h) 29.5 (57.5≦h) 45 (66≦h) 60 (78≦h) 76 (97≦h)
Inside the parenthesis 21.5 (24≦h<29) 22.5 (39.5≦h<44.5) 32.5 (43.5≦h<48.5) 39.5 (47.5≦h<57.5) 55 (56≦h<66) 70 (68≦h<78) 86 (87≦h<97)
is range of h 26.5 (19≦h<24) 27.5 (34.5≦h<39.5) 37.5 (38.5≦h<43.5) 49.5 (37.5≦h<47.5) 65 (46≦h<56) 80 (58≦h<68) 96 (77≦h<87)

78
TYA□-W Pasc al c lamp T YA Special type Wide lever t ype

W Wide lever type It is applied in case of clamping the die with U-cut.

Model designation

TYA 063 W

Clamping force
TYA010 TYA020 TYA040 TYA063 
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type

Wide lever
WS

Die
n

Bolster

WL

2-Hydraulic connection port

Die

Bolster

mm

Model TYA010-W TYA020-W TYA040-W TYA063-W TYA100-W TYA160-W TYA250-W


WS 43 62 72 88 88 100 110
WL 10 13 15 20 20 20 20
Max. n 22 32 32 36 32 40 40

79
TYA□-J Pasc al c lamp T YA Special type Rear piping t ype

J Rear piping type It is applied in case there are some interferences at clamp side and the side
piping connection(standard specification) is not available.

Model designation

TYA 063 J

Clamping force
TYA010 TYA020 TYA040 TYA063 
TYA100 TYA160 TYA250

P a s c a l c l a m p TYA
Special type
M Rear piping
Hydraulic connection port U

T
E

Die

Plug

(4) (4)

Bolster

mm

Model TYA010-J TYA020-J TYA040-J TYA063-J TYA100-J TYA160-J TYA250-J


M 63 83 120 133 165 200 240
T 40.5 54 68 79 97 120 156
U Rc1/8 Rc1/4 Rc1/4 Rc1/4 Rc1/4 Rc1/4 Rc1/4
Min. E 50 65 79 90 107 132 168

80
TYA□-L Pasc al c lamp T YA Special type Lock t ype

L Lock type It can fix the clamp installed on the position out of reach, such as the rear side.

Model designation

TYA 063 L

Clamping force
TYA010 TYA020 TYA040 TYA063 
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type

TYA020-L TYA040-L TYA063-L TYA100-L TYA160-L TYA250-L

MM
2-Hydraulic connection port

NN

Die
TT
JJ

Bolster b-1

KK RR

Lock bolt
TYA010-L
76
M8

T-slot dimension

Die
9

b
Bolster 16 b-1

mm
Model TYA020-L TYA040-L TYA063-L TYA100-L TYA160-L TYA250-L
MM 106.5 143.5 156.5 188.5 223.5 280
NN M8 M8 M8 M8 M8 M16
KK 16 16 16 16 16 25
JJ 9 9 9 9 9 16
RR 53 64 78 88 108 100
TT 29 29 29 29 29 52

81
With die detection and back ward
TYA□U Pasc al c lamp T YA Special type
end detection proximit y switch

U With die detection and Model designation


backward end detection
proximity switch TYA 063 U 0 L R
It prevents misclamping 1 Clamping force
and the damage due to TYA040 TYA063 TYA100 
retract back misplace at 1 Clamping force TYA160 TYA250
die change operation.
2 Proximity switch 3 Mounting position of
die detection proximity switch
3 Mounting position L :Left side R :Right side

P a s c a l c l a m p TYA
of die detection proximity switch

Special type
4 Mounting position 4 Mounting position of backward end
of backward end detection detection proximity switch
proximity switch L :Left side R :Right side

2 Proximity switch
Proximity switch symbol 0(Std.) 1 2 3
Specifications DC24V 2 Wire DC24V 3 Wire(NPN) AC100V 2 Wire DC24V 3 Wire (PNP)
Die detection E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Model
Backward end detection E2E-X7D2-N E2E-X5E2 E2E-X5Y2 E2E-X5F2
Manufacturer name OMRON
Insulation vinyl cable length 5m

Bolster
Die
AA

EE
BB

FF

Backward end detection


Die detection proximity switch proximity switch
HH
GG
2 2-Hydraulic connection port
DD

CC

Die

● These drawings indicate:


mounting position of
Bolster proximity switch L
mm
Model TYA040U TYA063U TYA100U TYA160U TYA250U
AA 54.5 64.5 74 84 98.5
BB 69 79 89 99 113.5
CC 15 21 26 26 32
DD 29.5 38.5 51 51 63
EE 54 64 69 79 93.5
FF 69 79 84 94 108.5
GG 135 148 180 215 255
HH 150 163 195 230 270

82
TYA□-C Pasc al c lamp T YA Special type T- slot t ype for lateral direction

C T-slot type for lateral direction It is applied in case the T-slot is parallel against the die.

Model designation

TYA 063 C

Clamping force
TYA010 TYA020 TYA040 TYA063 
P a s c a l c l a m p TYA
Special type

2-Hydraulic connection port

Die A

Bolster
J

B T-slot type for lateral direction

UU

● T-leg dimensions A, B, D, J are determined based on T-slot dimensions.


● The dimension UU is unchangeable due to the existence of spring.

mm
Model TYA010-C TYA020-C TYA040-C TYA063-C
UU 19.5 30.3 47.5 53.0

83
P a s c a l c l a m p TYA

84
Special type
FYA Clamp hook F YA(Ac c e s so r y)

For TYA temporary hanging

Model designation
Upper and lower type
of clamp hook
FYA 01 18 1 Hook size
FYA01 FYA02 FYA03 FYA04
1 Hook size
2 W dimension (mm)
2 W dimension (mm) Refer to the below table.

Installation example of the upper type of clamp Installation example of the lower type of clamp
P a s c a l c l a m p TYA

Pascal clamp TYA Pascal clamp TYA


Clamp hook

Clamp hook FYA Clamp hook FYA

● The shape of the upper and lower type of hook is the same.
● Do not operate the machine with clamp hung on the clamp hook.

● The mount screw is not furnished. If necessary,


T-slot dimension
Die order the mount screw type sold separately.
B E T
a øH Mount screw
W
h

Reference Mount screw type


Hook type
specification (option)
FYA01 2-M5 length 12 FXA-A05
FYA02 2-M6 length 14 FXA-A06
øH
FYA03 2-M8 length 16 FXA-A08
Bolster (Lower die)
D

øL FYA04 2-M10 length 20 FXA-A10


Slide (Upper die)
øL Mount screw
C

Reference Mount screw type


G

Hook type
K

specification (option)
F G FYA01 2-M6 length 14 FXA-A06
J FYA02 2-M8 length 16 FXA-A08
FYA03 2-M10 length 20 FXA-A10
FYA04 2-M12 length 20 FXA-A12

Clamp model TYA010 TYA020 TYA040 TYA063 TYA100


Less than Less than Less than Less than Less than
T-slot a mm 15∼18 19∼22 15∼18 19∼22 23∼28 29∼34 19∼22 23∼28 29∼34 23∼28 29∼34 29∼34 35∼40
14 14 18 22 28
Clamp FYA01 FYA01 FYA01 FYA02 FYA02 FYA02 FYA02 FYA02 FYA02 FYA02 FYA02 FYA02 FYA03 FYA03 FYA03 FYA04 FYA04 FYA04
hook type -14 -18 -22 -14 -18 -22 -28 -34 -18 -22 -28 -34 -22 -28 -34 -28 -34 -40
W mm 14 18 22 14 18 22 28 34 18 22 28 34 22 28 34 28 34 40
A mm 20 27 27 29 34
B mm 45 75 75 75 100
C mm 25 25 25 28.7 35.5
D mm 85 105 105 110 170
E mm 17.7 23.8 23.8 24.5 29.5
T mm 2.3 3.2 3.2 4.5 4.5
F mm 15 26 26 22 27
G mm 15 10 10 15 17
øH mm 5.5 6.8 6.8 9 11
J mm 29 49 49 49 60
K mm 10 10 10 15 17
øL mm 6.8 9 9 11 14
Max. h mm 100 100 80 80 70
Weight kg 0.1 0.2 0.2 0.3 0.6
85
P a s c a l c l a m p TYA

86
Clamp hook
Auto mat i c sli dable TYC

87
Pascal clamp model TYC
Pascal clamp automatic slidable type

Auto mat i c sli dable TYC

88
TYC Auto mat ic sli dable t y p e T YC

Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time.
Auto mat i c sli dable TYC

mo
m del T
model
ode
od TYC
YC
Full stroke
Clamping stroke

Return spring Lever pin Lever T-slot dimension & die thickness

Piston
Air cylinder Auto switch a
Cylinder h

Die
h

d
Safety stroke

c
j

b
Bolster

Die detection
proximity switch T-leg Hydraulic connection port U

Specifications
Model TYC020 TYC040 TYC063 TYC100 TYC160 TYC250
Clamping force (at 24.5 MPa) kN 19.6 39.2 61.7 98 156 245
Proof pressure MPa 36.7
Full stroke mm 7 8
Clamping stroke mm 4
Safety stroke mm 3 4
Cylinder capacity at full stroke cm3 6.3 13.2 22.3 37 61 93
Operating temperature ℃ 0 ∼ 70(Standard)
Approximate weight kg 3.5 5 10 16 26 38
Max. a mm 12.5 15 19 23 27 32
Min. j mm 9.5 11.5 15 17 20 23
Tolerance of dimension d mm ± 0.2
Max. h mm 50 50 60 70 80 100
Min. h mm 22.5 28 28 38 48 68
Tolerance of dimension h mm ± 0.3
● Max. hydraulic pressure: 24.5MPa ● Weight varies according to the dimension of clamp T-leg and die thickness as well as sliding
stroke. ● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the
tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions.
● In case dimension is over Max. h+d, refer to page→95 High distance clamp type.
● In case dimension is less than Min. h, refer to page→96 Low distance clamp type. ● Stop the press during the clamp wait.
89
TYC Auto mat ic sli dable t y p e T YC

M ode l de s i g na ti on

TYC 063 R 0 L − 075


1 Clamping force
TYC020 : 19.6kN
1 Clamping force TYC040 : 39.2kN
TYC063 : 61.7kN
2 Proximity switch
TYC100 : 98kN

Auto mat i c sli dable TYC


3 Mounting position TYC160 : 156kN
of die detection proximity switch TYC250 : 245kN
4 Sliding stroke (mm) *Indicated in 3 digits

2 Proximity switch

Proximity switch symbol 0 1 2 3


Specifications DC24V 2Wire DC24V 3WireNPN) AC100V 2Wire DC24V 3Wire(PNP)
Model E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Manufacturer name OMRON
Insulation vinyl cable length 5m

3 Mounting position of die detection proximity switch


Backward end detection Backward end detection
proximity switch proximity switch

L :Left side R :Right side

Die detection Die detection


proximity switch proximity switch

4 Slide stroke

Sliding stroke

Die

Bolster

Model TYC020R TYC040R TYC063R TYC100R TYC160R TYC250R


50, 75, 100, 125,
Sliding stroke * mm 25, 50, 75, 100, 125, 150 50, 75, 100, 125, 150, 200, 250, 300
150, 200
Air cylinder driven pressure MPa 0.39 ∼ 0.54
Slide velocity mm/s  30 ∼ 100
Air cylinder model CDG1RN20-□-B54LS CDG1RN32-□-B54LS CDG1RN40-□-B54LS CDG1RN50-□-B54LS
Air cylinder manufacturer SMC
● Refer to page →92 for the details of sliding stroke.
* Contact Pascal for the sliding stroke which is not mentioned above.

90
TYC Auto mat ic sli dable t y p e T YC

Unclamp

Air connection port (Backward) CV


CX CY
Air connection port (Forward) CV
CE

øCZ
Auto mat i c sli dable TYC

Die W ←Y

Bolster

M Hydraulic connection port U


P Auto switch
Lever DC24V and AC100V
are common use
Die detection proximity switch (Backward end detection)

T
Die

Air cylinder

Bolster T-leg

Clamp

Sliding stroke SS LL
CE

Die

Bolster

BB FF TYC020
Die detection
proximity switch Air cylinder
AA EE
Hydraulic
connection port
Min=65

Rc1/4
54

HH
DD

CC

CC

The rear piping is standard for TYC020.


*It is different dimension from TYA.

VIEW : Y VIEW : Y

● These drawings indicate:mounting position of proximity switch R

91
TYC Auto mat ic sli dable t y p e T YC

E x t e r na l d i m e ns i o n

mm
Model TYC020 TYC040 TYC063 TYC100 TYC160 TYC250
Air connection port CV Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/4

CX 51.5 51.5 60 71 71 87

CY 12 12 12 12 12 14

øCZ 26 26 38 47 47 58

W 53 68 88 98 118 147

Auto mat i c sli dable TYC


M 83 120 133 165 200 240

CE 42.5 42.5 47 57 57 71

P − 32.5 36 62 80 90

Hydraulic connection port U − Rc1/4 Rc1/4 Rc1/4 Rc1/4 Rc1/4

T − 57.5 68.5 97 120 156

BB 61.5 69 79 89 99 113.5

FF 64.6 72.1 89.5 109 119 153

AA 47 54.5 64.5 74 84 98.5

EE 48.5 56 70 81 91 116

DD 29.5 29.5 38.5 51 51 63

CC 15 15 21 26 26 32

HH 42 42 54 63 63 74

Mount screw 2-M5 length 35 2-M5 length 35 2-M8 length 45 2-M10 length 55 2-M10 length 55 2-M12 length 70

Quadrate spring washer 2-M5 2-M5 2-M8 2-M10 2-M10 2-M12

Auto switch model D-B54L


Insulation vinyl cable with auto
3m
switch

Sliding stroke 25 50 75 100 125 150 200 250 300 mm


mm
TYC020 TYC040 TYC063 TYC100 TYC160 TYC250
Sliding stroke SS
Overall length LL
25 133.5 133.5 − − − −

50 158.5 158.5 169 187 187 214

75 183.5 183.5 194 212 212 239

100 208.5 208.5 219 237 237 264

125 233.5 233.5 244 262 262 289

150 258.5 258.5 269 287 287 314

200 − − 319 337 337 364

250 − − − 387 387 414

300 − − − 437 437 464

92
TYC Auto mat ic sli dable t y p e T YC

M o u nt i ng d e t a i l s

Mounting hole 2-z


Auto mat i c sli dable TYC

W
Die

Bolster

(CE) Mounting hole 2-z


y
x

Die Bolster

R
● These drawings indicate:mounting position of proximity switch   

mm
Model TYC020 TYC040 TYC063 TYC100 TYC160 TYC250
CE 42.5 42.5 47 57 57 71
M 83 120 133 165 200 240
W 53 68 88 98 118 147
x 39.5 47 58 65 75 95.5
y 18 18 24 32 32 41
z M5 depth12 M5 depth12 M8 depth12 M10 depth16 M10 depth16 M12 depth20

93
Auto mat ic sli dable t y p e T YC   Spec ial t y pe

H High distance clamp type TYC -H


□ T Low distance clamp type TYC -T

It is applied in case the die thickness It is applied in case the die thickness
is over the standard. is thinner than the standard.

Lower type of lever

Auto mat i c sli dable TYC


Special type
page → 95 page → 96

V Heat proof type TYC -V


□ J Rear piping type TYC -J

It is applied under condition that the It is applied in case there are some
die and its surroundings are in high interferences at clamp side and the
temperature. side piping connection(standard
specification) is not available.

Operating temperature: 5 ∼ 120℃ page → 97 Hydraulic connection port

W Wide lever type TYC -W


□ S 1 S2 Material strength TYC -S1,
□ TYC -S2

It is applied in case of clamping the It is applied in case the T-slot dimension
die with U-cut. is under the standard and the strength is
insufficient.
Wide lever

Material

TYC -S1
□ :S45C
page → 98 TYC -S2
□ :SCM435 Quenching and
high-temperature tempering

94
TYC□-H Auto mat ic sli dable t y p e T YC Special type High distance clamp t ype

H High distance clamp type It is applied in case the die thickness is over the standard.

Model designation

TYC 063 R 0 L − 075 H

1 Clamping force
Auto mat i c sli dable TYC

2 Proximity switch
Special type

3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits
Die thickness h

Die
T-slot dimension d

Bolster

● In case the die thickness h is inside range of the below table,


specify the high distance clamp type. In case the dimension h
is over the below table, contact Pascal.

mm
Model TYC020R-H TYC040R-H TYC063R-H TYC100R-H TYC160R-H TYC250R-H
Die thickness h 50 < h ≦ 100 50 < h ≦ 100 60 < h ≦ 150 70 < h ≦ 140 80 < h ≦ 130 100 < h ≦ 120
T-slot dimension d d < 30 d < 30 d < 30 d < 40 d < 40 d < 40

95
TYC□-T Auto mat ic sli dable t y p e T YC Special type Low distance clamp t ype

T Low distance clamp type It is applied in case the die thickness is thinner than the standard.

Model designation

TYC 063 R 0 L − 075 T

1 Clamping force

Auto mat i c sli dable TYC


2 Proximity switch

Special type
3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits

Lower type of lever


Die thickness h

Hydraulic connection port

Die

Bolster

● In case the die thickness h is less than value of the below table,
specify the Low distance clamp type.

mm
Model TYC020R-T TYC040R-T TYC063R-T TYC100R-T TYC160R-T TYC250R-T
Die thickness h h < 22.5 h < 28 h < 28 h < 38 h < 48 h < 68

96
TYC□-J Auto mat ic sli dable t y p e T YC Special type Rear piping t ype

J Rear piping type It is applied in case there are some interferences at clamp side and
the side piping connection(standard specification)is not available.

Model designation

TYC 063 R 0 L − 075 J

1 Clamping force
Auto mat i c sli dable TYC

2 Proximity switch
Special type

3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits

M
E

Die ←X

Bolster

Rear piping
Hydraulic connection port U
T

(4) (4)

VIEW : X

mm
Model TYC040R-J TYC063R-J TYC100R-J TYC160R-J TYC250R-J
M 120 133 165 200 240
T 68 79 97 120 156
Hydraulic connection port U Rc1/4 Rc1/4 Rc1/4 Rc1/4 Rc1/4
Min. E 79 90 107 132 168

97
TYC□-W Auto mat ic sli dable t y p e T YC Special type Wide lever t ype

W Wide lever type It is applied in case of clamping the die with U-cut.

Model designation

TYC 063 R 0 L − 075 W

1 Clamping force

Auto mat i c sli dable TYC


2 Proximity switch

Special type
3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits

Wide lever
WS

Die

Bolster

WL

Hydraulic connection port

Die

Bolster

mm
Model TYC020R-W TYC040R-W TYC063R-W TYC100R-W TYC160R-W TYC250R-W
WS 62 72 88 88 100 110
WL 13 15 20 20 20 20
Max. n 32 32 36 32 40 40

98
D i e - l i f t e r DLF

99
Die-lifter model DLF
Die-lifter

D i e - l i f t e r DLF

100
DLF D i e - li f ter D LF

A powerful hydraulic cylinder in the body lifts up die from the bolster and makes die transfer easy.
D i e - l i f t e r DLF
Selection

M ode l de s i g na ti on

DLF 50 Y 0500

1 Die-lifter width 2 Standard / Heavy load 3 Die-lifter overall length(mm)


*Indicated in 4 digits
DLF 28 : 28 mm Y : Standard
0300 : 300 mm

DLF 50 : 50 mm H : Heavy load


DLF 80 : 80 mm 2000 : 2000 mm
1 2 Specifications
Model DLF28 DLF50 DLF80
Lifting stroke N mm 3 4
Max. load per roller kN 0.98 1.86 5
Lifting force per cylinder(at hydraulic pressure 24.5MPa) kN 4.45 12 33.9
Cylinder capacity(per cylinder) cm3 0.54 1.5 5.6
Y (Standard) kg 0.66 1.5 3.6
Weight per 100 mm
H (Heavy load) kg 0.7 1.6 3.8
Standard length mm 300 ∼ 2000 400 ∼ 2000 500 ∼ 2000
Die-lifter width A mm 28 50 80
Slot depth B mm 45 53 80
Roller diameter mm ø21 ø22 ø34
Roller width mm 17 28 54
● Max. hydraulic pressure: 24.5MPa ● Proof pressure: 36.7MPa  ● Operating temperature: 0 ∼ 70℃ 
● DLF50 roller is more durable than the one of DLF28, so DLF50 is recommendable. ● DLF80 is the specification for large press
machine(more than 8000kN).

101
DLF S e l e c t i o n of di e - li f te r(hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e)

Die-lifter overall length L(Bolster dimension)

Air bleeding valve Scraper Hydraulic cylinder


Roller

←Z

Bolster

End plate Hydraulic cylinder


+0.25
Die-lifter width A +0.05
1
Slot depth B +0.5
0

Lifting stroke N

D i e - l i f t e r DLF
● When the Die-lifter is lifted up, the

Selection
hydraulic connection port is lifted
as well, and a flexible hose must
Hex socket head cap screw be used for piping.
VIEW : Z

3 Die-lifter overall length 300 ∼ 2000 mm

Die-lifter overall length L mm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN 0.98
DLF28Y
Max. load per overall length* kN 2.94 3.92 4.9 5.88 6.86 7.84 8.82 9.8 10.8 11.8 12.7 13.7 14.7 15.7 16.7 17.6 19.6
Number of cylinders 3 4 5 6
Number of rollers 6 8 10 12 14 15 17 19 21 23 25 27 29 31 33 35 39
Max. load per 100 mm kN 1.96 1.84 1.85 1.86 1.87 1.88 1.89 1.9 1.91
DLF28H
Max. load per overall length* kN 5.88 7.84 9.8 11.8 13.7 14.7 16.7 18.6 20.6 22.5 24.5 26.5 28.4 30.4 32.3 34.3 38.2
Number of cylinders 4 5 6 7 8 9 10 11 12 13 14
Number of rollers − 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN − 1.86
DLF50Y
Max. load per overall length* kN − 7.44 9.3 11.2 13 14.9 16.7 18.6 20.5 22.3 24.2 26 27.9 29.8 31.6 33.5 37.2
Number of cylinders − 3 4 5
Number of rollers − 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40
Max. load per 100 mm kN − 3.72
DLF50H
Max. load per overall length* kN − 14.9 18.6 22.3 26 29.8 33.5 37.2 40.9 44.6 48.4 52.1 55.8 59.5 63.2 67 74.4
Number of cylinders − 3 4 5 6 7 8 9
Number of rollers − − 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18
Max. load per 100 mm kN − − 3 3.33 3.57 3.75 3.89 4 4.09 4.17 4.23 4.29 4.33 4.38 4.41 4.44 4.5
DLF80Y
Max. load per overall length* kN − − 15 20 25 30 35 40 45 50 55 60 65 70 75 80 90
Number of cylinders − − 2 3 4 5
Number of rollers − − 8 10 11 13 15 16 18 20 21 23 24 26 28 29 32
Max. load per 100 mm kN − − 8 8.33 7.86 8.13 8.33 8 8.18 8.33 8.08 8.21 8 8.13 8.24 8.06 8
DLF80H
Max. load per overall length* kN − − 40 50 55 65 75 80 90 100 105 115 120 130 140 145 160
Number of cylinders − − 3 4 5 6 7 8 9 10

*The value indicates Max. load when all of rollers are in contact with the die.
102
DLF28Y D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) W i dt h 28 mm St andard

Width 28mm Standard Model designation

DLF 28 Y 0500

Die-lifter overall length(mm)


0300∼2000 * Indicated in 4 digits

Die-lifter overall length L(Bolster dimension)

Roller
50 a b
Scraper
Air bleeding valve Hydraulic connection port
Rc1/8

←Z
6
D i e - l i f t e r DLF28

8 Cylinder 8
End plate
16 Shim for level adjustment
t=0.4 2pcs.
40 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
28 +0.05

29
+0.5
0

44
45

Max. R1 2×2-M6 depth10


15

Slot details VIEW : Z

Die-lifter overall length 300 ∼ 2000 mm

Die-lifter overall length L mm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Max. load per overall length* kN 2.94 3.92 4.9 5.88 6.86 7.84 8.82 9.8 10.8 11.8 12.7 13.7 14.7 15.7 16.7 17.6 19.6
a mm 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Roller pitch
b mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Number of cylinders 3 3 3 3 4 4 4 4 5 5 5 5 5 5 5 6 6
Lifting force per cylinder kN 13.4 13.4 13.4 13.4 17.8 17.8 17.8 17.8 22.3 22.3 22.3 22.3 22.3 22.3 22.3 26.7 26.7
Cylinder capacity cm3 1.62 1.62 1.62 1.62 2.16 2.16 2.16 2.16 2.7 2.7 2.7 2.7 2.7 2.7 2.7 3.24 3.24
A mm 110 160 210 260 207 240 274 307 255 280 305 330 355 380 405 344 384
Cylinder pitch
B mm 40 40 40 40 39 40 38 39 40 40 40 40 40 40 40 40 40
Weight kg 2 2.6 3.3 4 4.6 5.3 5.9 6.6 7.3 7.9 8.6 9.2 9.9 10.6 11.2 11.9 13.2
End plate mount screw 4-M6 length10
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa
● Operating temperature: 0 ∼ 70℃  * The value indicates Max. load when all of rollers are in contact with the die.
103
DLF28H D i e - li f ter (hyd r   
a u l i c l i f 
te d d 
ie  
loa
 d i 
n g 
d ev
 i        W it h 28 mm H eav y l oad
c e)

Width 28mm Heavy load Model designation

DLF 28 H 0500

Die-lifter overall length(mm)


0300∼2000 *Indicated in 4 digits

Die-lifter overall length L(Bolster dimension)


Hydraulic connection port
Roller
Air bleeding valve Rc1/8
Scraper
40 a a a a b

←Z
6

D i e - l i f t e r DLF28
8 Cylinder 8
End plate
16 Shim for level adjustment
t=0.4 2pcs.
40 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
28 +0.05

29
+0.5
0

44
45

Max. R1 2×2-M6 depth10


15

Slot details VIEW : Z

Die-lifter overall length 300 ∼ 2000 mm

Die-lifter overall length L mm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 6 8 10 12 14 15 17 19 21 23 25 27 29 31 33 35 39
Max. load per 100 mm kN 1.96 1.96 1.96 1.96 1.96 1.84 1.85 1.86 1.87 1.88 1.88 1.89 1.89 1.9 1.9 1.91 1.91
Max. load per overall length* kN 5.88 7.84 9.8 11.8 13.7 14.7 16.7 18.6 20.6 22.5 24.5 26.5 28.4 30.4 32.3 34.3 38.2
a mm 44 45 46 47 47 51 51 51 51 50 50 50 50 50 50 50 50
Roller pitch
b mm 40 45 46 43 49 46 44 42 40 60 60 60 60 60 60 60 60
Number of cylinders 4 4 5 5 6 7 7 8 9 9 10 11 11 12 13 13 14
Lifting force per cylinder kN 17.8 17.8 22.3 22.3 26.7 31.2 31.2 35.6 40.1 40.1 44.5 49 49 53.4 57.9 57.9 62.3
Cylinder capacity cm3 2.16 2.16 2.7 2.7 3.24 3.78 3.78 4.32 4.86 4.86 5.4 5.94 5.94 6.48 7.02 7.02 7.56
A mm 74 106 105 130 124 120 136 132 128 140 135 132 142 138 135 143 147
Cylinder pitch
B mm 38 42 40 40 40 40 44 36 36 40 45 40 40 42 40 44 49
Weight kg 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7 7.7 8.4 9.1 9.8 10.5 11.2 11.9 12.6 14
End plate mount screw 4-M6 length 10
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa  
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die. 104
DLF50Y D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) W i dt h 5 0 mm St andard

Width 50mm Standard Model designation

DLF 50 Y 0500

Die-lifter overall length(mm)


0300∼2000 * Indicated in 4 digits

Die-lifter overall length L(Bolster dimension)

50 a a b
Roller

Air bleeding valve Scraper Hydraulic connection port


Rc1/4

←Z
9
D i e - l i f t e r DLF50

Cylinder
12.5 12.5
End plate
25 Shim for level adjustment
t=0.4 2pcs.
50 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
50 +0.05

32
+0.5
0

52
53

Max. R2 2×2-M8 depth14


32

Slot details VIEW : Z

Die-lifter overall length 400 ∼ 2000 mm

Die-lifter overall length L mm 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86
Max. load per overall length* kN 7.44 9.3 11.2 13 14.9 16.7 18.6 20.5 22.3 24.2 26 27.9 29.8 31.6 33.5 37.2
a mm 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Roller pitch
b mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Number of cylinders 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5
Lifting force per cylinder kN 36 36 36 36 36 48 48 48 48 48 48 60 60 60 60 60
Cylinder capacity cm3 4.5 4.5 4.5 4.5 4.5 6 6 6 6 6 6 7.5 7.5 7.5 7.5 7.5
A mm 150 200 250 300 350 267 300 334 367 400 434 350 375 400 425 475
Cylinder pitch
B mm 50 50 50 50 50 49 50 48 49 50 48 50 50 50 50 50
Weight kg 6 7.5 9 10.5 12 13.5 15 16.5 18 19.5 21 22.5 24 25.5 27 30
End plate mount screw 4-M8 length 14

● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa
● Operating temperature: 0 ∼ 70℃  * The value indicates Max. load when all of rollers are in contact with the die.

105
DLF50H D i e - li f ter (hyd r  
a u l i c 
l i f 
te d
 d 
ie  
loa
 d i 
n g d ev
 i        W it h 5 0 mm H eav y l oad
c e)

Width 50mm Heavy load Model designation

DLF 50 H 0500

Die-lifter overall length(mm)


0400∼2000 *Indicated in 4 digits

Die-lifter overall length L(Bolster dimension)


Hydraulic connection port
Air bleeding valve Roller Rc1/4
50 a a a a Scraper a a b

←Z
9

D i e - l i f t e r DLF50
Cylinder
12.5 12.5
End plate
25 Shim for level adjustment
t=0.4 2pcs.
50 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
50 +0.05

32
+0.5
0

52
53

Max. R2 2×2-M8 depth14


32

Slot details VIEW : Z

Die-lifter overall length 400 ∼ 2000 mm

Die-lifter overall length L mm 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40
Max. load per 100 mm kN 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72
Max. load per overall length* kN 14.9 18.6 22.3 26 29.8 33.5 37.2 40.9 44.6 48.4 52.1 55.8 59.5 63.2 67 74.4
a mm 42 44 45 46 46 47 47 47 47 48 48 48 48 48 48 48
Roller pitch
b mm 56 54 55 52 60 51 57 63 69 50 54 58 62 66 70 78
Number of cylinders 3 3 4 4 4 5 5 6 6 6 7 7 7 8 8 9
Lifting force per cylinder kN 36 36 48 48 48 60 60 72 72 72 84 84 84 96 96 108
Cylinder capacity cm3 4.5 4.5 6 6 6 7.5 7.5 9 9 9 10.5 10.5 10.5 12 12 13.5
A mm 150 200 166 200 233 200 225 200 220 240 216 233 250 228 242 237
Cylinder pitch
B mm 50 50 52 50 51 50 50 50 50 50 54 52 50 54 56 54
Weight kg 6.4 8 9.6 11.2 12.8 14.4 16 17.6 19.2 20.8 22.4 24 25.6 27.2 28.8 32
End plate mount screw 4-M8 length14

● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die.
106
DLF80Y D i e - li f ter (hyd
 r 
a u 
l i c 
l i f 
te  
d d 
i e 
l o 
a d 
ing
 d 
ev  e)      W i dt h 8 0 mm St andard
ic 

Width 80mm Standard Model designation

DLF 80 Y 0500

Die-lifter overall length(mm)


0500∼2000 * Indicated in 4 digits

Die-lifter overall length L(Bolster dimension)

70 a Roller Hydraulic connection port b


Rc1/4
Air bleeding valve
Scraper

←Z
16
D i e - l i f t e r DLF80

12.5 Cylinder 12.5

End plate Shim for level adjustment


25 t=0.4 2pcs.
t=0.2 1pc.
70 A t=0.1 1pc. B
+0.25
80 +0.05

49
+0.5
0

79
80

Max. R2 2×2-M10 depth18


50

Slot details VIEW : Z

Die-lifter overall length 500 ∼ 2000 mm


Die-lifter overall length L mm 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18
Max. load per 100 mm kN 3 3.33 3.57 3.75 3.89 4 4.09 4.17 4.23 4.29 4.33 4.38 4.41 4.44 4.5
Max. load per overall length* kN 15 20 25 30 35 40 45 50 55 60 65 70 75 80 90
a mm 180 153 140 132 126 122 120 117 116 114 113 112 111 110 109
Roller pitch
b mm 70 71 70 70 74 76 70 77 70 76 74 74 76 80 77
Number of cylinders 2 2 3 3 3 3 3 4 4 4 4 5 5 5 5
Lifting force per cylinder kN 67.8 67.8 101.7 101.7 101.7 101.7 101.7 135.6 135.6 135.6 135.6 169.5 169.5 169.5 169.5
Cylinder capacity cm3 11.2 11.2 16.8 16.8 16.8 16.8 16.8 22.4 22.4 22.4 22.4 28 28 28 28
A mm 360 460 280 330 380 430 480 353 387 420 453 365 390 415 465
Cylinder pitch
B mm 70 70 70 70 70 70 70 71 69 70 71 70 70 70 70
Weight kg 18 21.6 25.2 28.8 32.4 36 39.6 43.2 46.8 50.4 54 57.6 61.2 64.8 72
End plate mount screw 4-M10 length 20
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa  
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die.
107
DLF80H D i e - li       
f ter (hyd r a u l i c 
l i f 
te d
 d 
ie  
loa
 d i 
n g d ev
 i       W it h 8 0 mm H eav y l oad
c e)

Width 80mm Heavy load Model designation

DLF 80 H 0500

Die-lifter overall length(mm)


0500∼2000 * Indicated in 4 digits

Die-lifter overall length L(Bolster dimension)


Air bleeding valve Scraper Roller Hydraulic connection port
70 a a a a a Rc1/ 4 a b

←Z
16

D i e - l i f t e r DLF80
12.5 12.5
Cylinder
End plate
25 Shim for level adjustment
t=0.4 2pcs.
70 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
80 +0.05

49
+0.5
0

79
80

Max. R2 2×2-M10 depth18


50

Slot details VIEW : Z

Die-lifter overall length 500 ∼ 2000 mm


Die-lifter overall length L mm 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 8 10 11 13 15 16 18 20 21 23 24 26 28 29 32
Max. load per 100 mm kN 8 8.33 7.86 8.13 8.33 8 8.18 8.33 8.08 8.21 8 8.13 8.24 8.06 8
Max. load per overall length* kN 40 50 55 65 75 80 90 100 105 115 120 130 140 145 160
a mm 51 51 56 55 54 57 56 55 58 57 59 58 57 59 60
Roller pitch
b mm 73 71 70 70 74 75 78 85 70 76 73 80 91 78 70
Number of cylinders 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10
Lifting force per cylinder kN 101.7 101.7 135.6 135.6 169.5 169.5 203.4 203.4 237.3 237.3 271.2 271.2 305.1 305.1 339
Cylinder capacity cm3 16.8 16.8 22.4 22.4 28 28 33.6 33.6 39.2 39.2 44.8 44.8 50.4 50.4 56
A mm 180 230 187 220 190 215 192 212 194 210 195 209 195 208 207
Cylinder pitch
B mm 70 70 69 70 70 70 70 70 66 70 65 67 70 66 67
Weight kg 19 22.8 26.6 30.4 34.2 38 41.8 45.6 49.4 53.2 57 60.8 64.6 68.4 76
End plate mount screw 4-M10 length 20
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa  
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die.
108
DLF Sc ra p h o l e at c ente r P t y pe sto pp er
D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e)

P P type stopper
Die-lifter can be inserted/removed. Model designation
(End plate included)

DLF 50 Y 0500 P
*1 Die-lifter width
P type stopper is only for DLF28, DLF50.
1 Die-lifter width *1
It does not correspond to DLF80(Width 80mm).
2 Y:Standard  H:Heavy load
1 2 3 Refer to pages → 101 ∼ 102
3 Die-lifter overall length(mm)
*Indicated in 4 digits

End plate Pin Pin P type stopper


(Not included)
D i e - l i f t e r DLF □
Scrap hole type

*2 *2

Bolster Scrap hole Bolster

a c b

End plate

*2 *2

Bolster Scrap hole Bolster

● Indicate scrap hole dimensions a, b and c.


● When the scrap hole is wide, a pin is provided at center.
● P type stopper is not included. Order it separately.
● If Die-lifter is used at T-slot, process T-slot according to Die-lifter.
*2 : Chamfer the edge of bolster to evade the protrusion of the pin from the bottom when removal DLF.

109
DLF P t y p e sto p p e r(Ac c e s so r y)

P type stopper They are accessories for P type stopper.

Model designation

Lever direction(stopper installed position) mm


P type stopper model DLF-PL / DLF-PR
L : Lever direction left(Right mounting)
DLF− P Stopper mount screw 2-M8 length 35
R : Lever direction right(Left mounting) Spring washer 2-M8

L : Lever direction left(Right mounting) R : Lever direction right(Left mounting)

Locked Locked

35 4 24 30 2-M8 depth13 2-M8 depth13 30 24 4 35


25

D i e - l i f t e r DLF □
25

Scrap hole type


ø24 ø24
12

12
5

5
38

38
15
15

14 50 50 14
Die-lifter Stopper Stopper Die-lifter
DLF□P Lever DLF-PL DLF-PR Lever DLF□P

Unlocked Unlocked

Stroke10 Stroke10

6 6

Die-lifter DLF□P Stopper P

Pull out Remove


the Die-lifter the hydraulic hose

Locked Unlocked

110
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e)
               Scrap hole at center A type stopper

A A type stopper
Die-lifter can be inserted/removed. Model designation
(End plate included)

DLF 50 Y 0500 A
*1 Die-lifter width
A type stopper is only for DLF28, DLF50.     
1 Die-lifter width *1
It does not correspond to DLF80(Width 80mm)
2 Y:Standard  H:Heavy load
1 2 3 Refer to pages → 101 ∼ 102
3 Die-lifter overall length(mm)
*Indicated in 4 digits

Pin Pin Stopper plate


D i e - l i f t e r DLF □
Scrap hole type

*2 *2

Bolster Scrap hole Bolster

A type stopper
a c b (Not included)

*2 *2

Bolster Scrap hole Bolster

● Indicate scrap hole dimensions a, b and c.


● When the scrap hole is wide, a pin is provided at center.
● Include Stopper plate in Pascal Die-lifter.
● A type stopper is not included. Order it separately.
● If Die-lifter is used at T-slot, process T-slot according to Die-lifter.
*2 : Chamfer the edge of bolster to evade the protrusion of the pin from the bottom when removal DLF.

111
DLF A t y p e sto p p e r(Ac c e s so r y)

A type stopper They are accessories for A type stopper.

mm
Model designation
A type stopper model DLF-AL / DLF-AR

Lever direction
Die-lifter model DLF28 DLF50
Lifting stroke 3 3
L :Lever left side A 26 48
DLF− A F 20 30
R :Lever right side
Plate size C 18 34
D 5 6
E 5 11
Slot depth B 45 53
G 30 34
Mount detail
H 17 12
Stopper mount screw 2-M8 length 40
Spring washer 2-M8

D i e - l i f t e r DLF □
Scrap hole type
Locked

A
2.3
Die-lifter Stopper plate C 2-M5 bolt
DLF□A (Shipped with die lifter)

B
F
Lever
Spacer

G
E
(Shipped with stopper) A type stopper
DLF-AL
30

2.3 H 2-M8 depth13

Unlocked
Stroke 10

● These drawings indicate:for lever left side L

112
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) Scrap hole at center C type stopper

C C type key stopper


Two Die-lifters are set up per Model designation
T-slotted bolster.

DLF 50 H 0500 C *1 Die-lifter width


C type stopper is only for DLF28, DLF50.
It does not correspond to DLF80(Width 80mm).
1 Die-lifter width *1
*2 It does not correspond to the standard Y type.

2 H:Heavy load *2 1 2 3 Refer to pages → 101 ∼ 102

3 Die-lifter overall length(mm)


* Indicated in 4 digits

Die
D i e - l i f t e r DLF □
Scrap hole type

Moving
A
Die-lifter direction Die-lifter

Scrap hole
Bolster Bolster

C type key stopper C type key stopper

Rollers and cylinders are placed close to the end of Die-lifter.

C type key stopper


Die

Bolster

Details:A

● Indicate Die-lifter overall length and die weight.


● Rollers and cylinders are placed close to the end of Die-lifter. Die can be moved smoothly over the scrap hole.
● This model has no Air bleeding valve, loosen pipe fitting for air bleeding.

113
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e)Scrap hole at center C type stopper

Reference specification C typ e ke y s top p e r   D L F 2 8 H

Die-lifter overall length L (Bolster dimension)


Hydraulic connection port
Roller Rc1/8
15 a a a Scraper a b

←Z

Cylinder
C type
Shim for level adjustment Key stopper B
t=0.4 2pcs.
t=0.2 1pc. 75

D i e - l i f t e r DLF □
Scrap hole type
t=0.1 1pc.
15 A A 16 67

+0.25
28 +0.05

29
+0.5
0
45

Max. R1 2-M5 depth10


15

Slot details VIEW : Z

Die-lifter overall length L mm 200 225 250 275 300 325 350 375 400
Number of rollers 4 4 5 6 6 6 7 8 8
Max. load per 100 mm kN 1.96 1.74 1.96 2.14 1.96 1.81 1.96 2.09 1.96
Max. load per overall length* kN 3.92 3.92 4.9 5.88 5.88 5.88 6.86 7.84 7.84
a mm 53 61 52 47 52 57 51 47 51
Roller pitch
b mm 26 27 27 25 25 25 29 31 28
Number of cylinders 2 2 3 4 4 4 4 4 4
Lifting force per cylinder kN 8.9 8.9 13.4 17.8 17.8 17.8 17.8 17.8 17.8
Cylinder capacity cm3 1.08 1.08 1.62 2.16 2.16 2.16 2.16 2.16 2.16
A mm 160 185 105 78.5 87 95 103.5 112 120
Cylinder pitch
B mm 25 25 25 24.5 24 25 24.5 24 25
Weight kg 1.4 1.6 1.8 1.9 2.1 2.3 2.5 2.6 2.8
Key stopper mount screw 2-M5 length10
● Max. hydraulic pressure: 24.5 MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure: 36.7 MPa
● Operating temperature: 0 ∼ 70 ℃
* The value indicates Max. load when all of rollers are in contact with the die.
114
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) Scrap hole at center C type stopper

Reference specification C typ e ke y s top p e r   D L F 5 0 H

Die-lifter overall length L (Bolster dimension)


Hydraulic connection port
Scraper Roller Rc1/4
25 a a a a a a b

←Z

Cylinder
Shim for level adjustment C type key stopper B
t=0.4 2pcs.
t=0.2 1pc. 100
D i e - l i f t e r DLF □
Scrap hole type

t=0.1 1pc.
25 A 25 87.5

+0.25
50 +0.05

32
+0.5
053

Max. R2
2-M8 depth14
32

Slot details VIEW : Z

Die-lifter overall length L mm 200 225 250 275 300 325 350 375 400
Number of rollers 5 5 6 6 6 7 8 8 8
Max. load per 100 mm kN 4.65 4.13 4.46 4.06 3.72 4.01 4.25 3.97 3.72
Max. load per overall length* kN 9.3 9.3 11.2 11.2 11.2 13 14.9 14.9 14.9
a mm 35 41 38 43 48 44 41 45 48
Roller pitch
b mm 35 36 35 35 35 36 38 35 39
Number of cylinders 2 2 2 3 3 3 3 3 3
Lifting force per cylinder kN 24 24 24 36 36 36 36 36 36
Cylinder capacity cm3 3 3 3 4.5 4.5 4.5 4.5 4.5 4.5
A mm 140 165 190 108 120 133 145 158 170
Cylinder pitch
B mm 35 35 35 34 35 34 35 34 35
Weight kg 3.2 3.6 4 4.4 4.8 5.2 5.6 6 6.4
Key stopper mount screw 2-M8 length14
● Max. hydraulic pressure: 24.5 MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure: 36.7 MPa
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die.

115
D i e - l i f t e r DLF □

116
Scrap hole type
DLF D i e - li f ter (hyd r a u l i c 
      l i f 
te 
d d 
i e 
l o 
a d 
i n g d  
ev i        Lo ng li f t ing st r oke t y p e
c e)

Long lifting stroke type Model designation

DLF 50 Y 0500 − Drawing No.


1 Die-lifter width For the long lift specifications,
drawing No. is added at the
2 Y:Standard H:Heavy load end of model No.

3 Die-lifter overall length(mm) 1 2 3 Refer to pages → 101 ∼ 102


*Indicated in 4 digits

←Z

H
K
L o n g l i f t i n g s t r o ke t y p e

End plate
J
D i e - l i f t e r DLF □

A +0.25
+0.05
D
Slot depth B +0.5
0

Lifting stroke N
1

M
S
P

Slot details VIEW : Z

If overall length is 1000mm and over, 2 ports piping is applied.

Hydraulic Hydraulic
● If overall length is 1000mm and
connection port Die-lifter overall length:1000mm and over connection port
over and lifting stroke is 12mm
and over, 2 ports piping is applied
in order to match the lifting speed
(in order to lift up parallel).
This model has no Air bleeding
valve, loosen pipe fitting for air
Cylinder
bleeding.

● Be sure to install the flow control


Pascal control unit
valve in circuit in order to match Flow control valve Flow control valve
Die-lifter
the lifting speed(in order to lift ZH-9A3379-020 ZH-9A3379-020
up parallel). Order flow control
valve separately.

● Below model is recommended


when the flow control valve is
prepared by the customer.

Manufacturer name:Hirose Valve Industry Co., Ltd. Sample:Die-lifter circuit diagram with flow control valve
Product Name:Throttle Check Valve
Model: HT - 728 - 02
117
DLF D i e - li f ter (hyd r a u l i c 
      l i f 
te  
d d 
ie 
l o 
ad 
i n g d 
ev i        Lo ng li f t ing st r oke t y p e
c e)

● DLF28 Long lifting stroke type Lifting stroke 6 ∼ 16 mm mm


Lifting stroke N 3(Standard) 6 8 12 16
Slot depth B 45 52 56 64 73
Roller-level D 2 5 7 11 15
End plate thickness H 6 12 19 25 36
End plate mount screw 4-M6 length 10 4-M6 length 16 4-M6 length 22 4-M6 length 30 4-M6 length 35
Thread hole depth S 10
K 8
J 16
A 28
P Max.R1
M 29
F 15

● DLF50 Long lifting stroke type Lifting stroke 6 ∼ 20 mm mm

L o n g l i f t i n g s t r o ke t y p e
Lifting stroke N 3(Standard) 6 8 10 12 16 20

D i e - l i f t e r DLF □
Slot depth B 53 60 64 73 73 80 89
Roller-level D 2 5 7 9 11 15 19
End plate thickness H 9 16 19 30 30 38 38
End plate mount screw 4-M8 length14 4-M8 length20 4-M8 length25 4-M8 length30 4-M8 length30 4-M8 length40 4-M8 length40
Thread hole depth S 14
K 12.5
J 25
A 50
P Max.R2
M 32
F 32

● DLF80 Long lifting stroke type Lifting stroke 6 ∼ 16 mm mm


Lifting stroke N 4(Standard) 6 12 16
Slot depth B 80 85 96 109
Roller-level D 3 5 11 15
End plate thickness H 16 25 25 45
End plate mount screw 4-M10 length 20 4-M10 length 30 4-M10 length 30 4-M10 length 50
Thread hole depth S 18
K 12.5
J 25
A 80
P Max.R2
M 49
F 50

● If overall length is 1000mm and over, and lifting stroke is 12mm and over, 2 ports piping is applied.
● The cover will be mounted on model DLF with long lifting stroke. DLF50: 20mm and over , DLF28: 16mm and over refer to
page →119.
● Pre-roller is special specifications for aligning the level between Die-lifter and rollers.
● Choose long stroke for Clamp. When Clamp with standard stroke is used, be sure to lift up Die-lifter after Clamp is moved
backward.

118
D i e - li f ter D LF    Spec ial t y pe

Model designation

DLF 50 Y 0500 − Drawing No.

1 Die-lifter width For roller cover type, Heat proof type,


Special cylinder position and Special
2 Y:Standard H:Heavy load number of rollers, the drawing No. is
added at the end of model No.
3 Die-lifter overall length(mm)
* Indicated in 4 digits

1 2 3 Refer to pages → 101 ∼ 102

Roller cover Cover is attached on the upper surface of Die-lifter and it prevents scrap intrusion to the rollers.

Cover
D i e - l i f t e r DLF □
Special type

Same Die-lifter width

Cover
Cover

● The cover shall be equipped with the DLF for the following model and stroke.
DLF50:stroke more than 20mm
DLF28:stroke more than 16mm

Heat proof type It is applied under condition that the die and its surroundings are in high temperature.

● The operating temperature of heat proof type is 5-120℃.

Special cylinder position Special number of rollers 


In case that Die-lifter shot has cushion pin hole, the cylinder In case that the die has cutouts, number of rollers shall be special.
positioning shall be special.

Die
Die-lifter Notch cutting
Bolster

Cushion pin hole

● Indicate the shape and size of bolster. Contact Pascal for ● Indicate the shape and size of the bottom surface of die.
the details. Contact Pascal for the details.

119
D i e - l i f t e r DLF □

120
Special type
D i e - r o l l e r DRA

121
Die-roller model DRA
D i e - ro l l e r

D i e - r o l l e r DRA

122
DRA D i e - r o ller D R A

A spring lifting roller that does not need hydraulic source.


The compact design allows an easy installation just to slot it in the machine T-slots.
D i e - r o l l e r DRA
Selection

M o d el d esi g na t i o n

DRA 30 200 28

1 Die-roller width 2 Length of 1 piece 3 T/U-slot dimension a(mm)


DRA 18 : 18 mm 200 : 200 mm
DRA 20 : 20, 22, 24 mm 300 : 300 mm
DRA 30 : 28, 32, 36 mm

200 mm 200 mm 300 mm

Any length of the rollers with 100 mm pitch can be composed


by combination of 200mm and 300mm die-lifting rollers.

3 T/U-slot T-slot U-slot

a a+0.25
+0.05
Model DRA18 DRA20 DRA30
3 a mm 18 20(Standard), 22, 24 28(Standard), 32, 36
k

k mm 32 ∼ 43 44 ∼ 58
● Adjust roller-top level by height adjustment bolts to meet T/U-slot depth(Max.
lifting stroke 2mm).  Max.R1

Specifications
Model DRA18 DRA20 DRA30
Lifting force per 100 mm(1 line) kN 0.588 0.735 1.47
DRA□-200 -□(Length 200mm) kg 0.31 0.36 0.75
Weight per roller
DRA□-300 -□(Length 300mm) kg 0.46 0.53 1.13
Lifting force per height adjustment bolt kN 0.294 0.367 0.735
● Operating temperature : 0 ∼ 110℃ ● Select requested total length in combinations of 200 mm and 300 mm die-lifting rollers.
● Lock the height adjustment bolts with lock nuts after adjusting height. 
● Lifting force can be reduced by removing the height adjustment bolts. The bolts at both ends of the die-lifting rollers should not
be removed.
123
DRA Selec t ion of di e - roller (spr ing li f ted di e loading devic e)

Die-roller overall length

F E 300(DRA□-300-□) 200(DRA□-200-□) E F

75 Roller pitch 100


(DRA18 : 70)
2

End plate Lock nuts Height adjustment bolt Bearing Lift spring
mm
Model DRA18 DRA20 DRA30
E 19 23 23
F 1 2 2

D i e - r o l l e r DRA
End plate(L stopper)

Selection
DRL 18 L K Dimension L:Low distance clamp type mm
H:Upper distance clamp type
T/U-slot
Model A K
T/U-slot dimension a :18∼36(mm) dimension a
L 32
DRL-18 18 17
H 43
DRA18 DRA20・DRA30 L 32
DRL-20 20 19
H 43
A
DRL-22 H 22 21 43
DRL-24 H 24 23 43
1 19 2 23 45
L
DRL-28 28 27
H 58
12 14
K

DRL-32 H 32 31 58
DRL-36 H 36 35 63
M6 screw length 16 M8 screw length 16 ● Cut the end plate 0.5 mm shorter than the
(Mounting thread M6 depth 12)(Mounting thread M8 depth 12) depth of the T/U-slot.
kN

Maximum lifting force per pair rollers    Model


* DRA18 DRA20 DRA30
Overall length mm
Maximum Pascal clamp 250 2.35 2.94 5.88
lifting stroke 350 3.53 4.41 8.82
Die
450 4.70 5.88 11.7
550 5.88 7.35 14.7
650 7.06 8.82 17.6
Lifting force Bolster 750 8.23 10.2 20.5
Die-roller 850 9.41 11.7 23.5
950 10.5 13.2 26.4
1050 11.7 14.7 29.2
Pascal clamp
Die 1150 12.9 16.1 32.3
1250 14.1 17.6 35.3
1350 15.2 19.1 38.2
1450 16.4 20.5 41.1
Bolster
1550 17.6 22.0 44.1
Die rollers are pressed down into bolster by clamping force.
* Overall length of model DRA18 is 10mm shorter than above lengths.

124
C o nt r o l syste m
Example of hydraulic circuit

125
Pascal control system
P a s c a l c o n t ro l s y s t e m

Example of hydraulic circuit


C o nt r o l syste m

126
C o nt r o l syste m
Example of hydraulic circuit

127
model

X63
Pascal pump
N e w s e r i e s o f P a s c a l p u m p model X 6 3
w h i c h p u r s u e s m o r e r e l i a b i l i t y.

Air-driven, Compac t , H i g h p er f o r m a nc e hyd r a uli c p um p

High cycle, reliable reciprocation of air and hydraulic piston ensures a repetitive suction and discharge oil process. As
discharge pressure hikes up to the circuit set pressure, reciprocation goes slow eventually. Pascal pump stops at the time
the discharge pressure reaches the set pressure then keeps balancing air and oil discharge pressure.

At the balanced condition, Pascal pump never consumes air and there is no power loss or oil temperature rise unlike an
ordinary electric motor pump.

In the event of pressure drop (oil leakage) in the circuit , the pump immediately reacts to start pumping for recovering
the pressure loss. When leaking oil, the pump restarts pumping and the sound of pumping is like an alarm for leakage to
call operator for servicing.

Air muffler

Air filter
Master valve

IN Air

Example of hydraulic circuit


Air piston

C o nt r o l syste m
Air cylinder
Hydraulic piston

Seal

Check valve (suction)

Check valve (discharge)

IN

Hydraulic

128
Pascal control unit
model

HCS

Returning oil to
the tank at air bleeding
Adopting transparent
pipe to return the oil
from air bleeding valve
to the tank, air bleeding
can be done without
draining the oil.

Visible oil level gauge


Example of hydraulic circuit

with red ball


C o nt r o l syste m

Equipped
with filter regulator
as standard

It can be installed
from the rear and Only one piping from
lower side. the pump to the valve
for easier servicing of
the pump.
The pipe can be
installed or removed
easily when exchanging
the pump and valve.

Adoption of steel tank


which is strong against
impact and heat
The check valve inside
the oil tank.
The valve can block the
oil flow out of the tank
even if the valve unit is
demounted when
servicing.

129
New Control Unit m o d e l H C S
which enables a quick maintenance.

An electric control type of hydraulic unit suitable for small and medium press machine,
consisting of Pascal pump, non leak valve unit and air solenoid valve.

Example of hydraulic circuit


C o nt r o l syste m

1 Block-type valve unit


Independent circuit valves have been
configured as a block valve, improving
maintainability.

130
HCS Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r s m a l l a n d m e d i u m p r e s s m a c h i n e

D L

D L

Model d es ignatio n
Circuit diagram Circuit diagram
F J
HCS A − H2 D D F − U Air solenoid valve ( Single ) Air solenoid valve ( Double )

1 Control voltage

2 Hydraulic circuits
*Indicated in 1-4 alphabets

3 Oil pressure gauge for each circuit

1 Control voltage
A B C D E
AC100V AC200V AC110V DC24V AC220V
C o n t r o l u n i t HCS

2 Hydraulic circuits 3 Oil pressure gauge


Number of hydraulic circuits Hydraulic circuits for each circuit

Upper clamp Lower clamp Die-lifter Air solenoid valve ( Single ) Air solenoid valve ( Double ) : Without
1 − D L
1 1 − DD LL U : With
2 1 − DDD LLL
2 2 − DDDD LLLL
1 1 1 DDF LLJ
2 1 1 DDDF LLLJ
Clamp circuit Air solenoid valve ( Single ): D Air solenoid valve ( Double ): L
Die-lifter circuit Air solenoid valve ( Single ): F Air solenoid valve ( Double ): J
Specifications
Model HCS□-H2□-□
Number of pumps 1
Valve switching system Air pilot system
Discharge pressure MPa 24.5
Driving air pressure MPa 0.47
Discharge volume (at no load) L /min 1.3
Oil tank capacity L HIGH-LEVEL :3.5 / LOW-LEVEL :1.5
Set pressure of pressure switch MPa Clamp circuit:14.7(INC.) / Die-lifter circuit:1.96(DEC.)
Orifice diameter mm2 Discharge :12.5 / Return :28.1
3
Air consumption rate Nm /min Max. 0.4
● Fluid used:General mineral based hydraulic oil(ISO-VG32 equivalent)  ● Operating temperature: 0 ∼ 50℃(No frozen)

131
HCS Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r s m a l l a n d m e d i u m p r e s s m a c h i n e

Oil inlet Pascal pump X6308U-D

23.5
15 B 15
Conduit connection
port position 154.7

60

202.6
Pascal pump
4 -ø11 Space for maintenance
M10 Mount screw hole

Conduit connection port ø28


Air solenoid valve
Pressure switch
Terminal board Air connection port
Rc1/4
Filter regulator

Air pressure gauge


Conduit connection port position 315

Air bleeding valve

545
Oil gauge
378.3

345

Hydraulic connection
port

260
Rc1/4
205

150

83

C o n t r o l u n i t HCS
27.5

C (49) (49) 116 Drain port 109.5


4 -ø11
M10 Mount screw hole 15 B 15 134.7

A 23.5 202
Non-leak valve

Number of hydraulic circuits 1 2 3 4


A mm 350 350 350 400
B mm 320 320 320 370
C mm 234 185 136 137
Weight kg 17 20 22 25

Orifice diameter (Option 4 pieces) Stand (Option)


model ZPS-B5 model ZPS-S0
27

Anchor bolt hole


ø50
4-M10
80
6

B
M10
30

A+20 60 23.5 B 100 30


A 160

132
HCP Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r m e d i u m a n d l a r g e p r e s s m a c h i n e

D L

D L

Model d es ignatio n

Circuit diagram Circuit diagram


HCP A − H2 D D F − U D Air solenoid valve ( Single ) L Air solenoid valve ( Double )

1 Control voltage

2 Pump quantity

3 Hydraulic circuits
* Indicated in 2-4 alphabets
4 Special specifications
F J

1 Control voltage
A B C D E
AC100V AC200V AC110V DC24V AC220V

2 Pump quantity H2 : 1unit H22 : 2units


C o n t r o l u n i t HCP

3 Hydraulic circuits 4 Special specifications


Number of hydraulic circuits Hydraulic circuits
: Without
Upper clamp Lower clamp Die-lifter Air solenoid valve ( Single ) Air solenoid valve ( Double )
1 1 − DD LL L : Low oil level detection
switch
2 1 − DDD LLL
2 2 − DDDD LLLL T2 : For auto slider
2-position double air solenoid
1 1 1 DDF LLJ valve equipped
2 1 1 DDDF LLLJ
T3 : For auto slider
Clamp circuit Air solenoid valve ( Single ): D Air solenoid valve ( Double ): L 3-position center exhaust air
Die-lifter circuit Air solenoid valve ( Single ): F Air solenoid valve ( Double ): J solenoid valve equipped

U : Oil pressure gauge for


Specifications each circuit

Model HCP□-H2□-□ HCP□-H22□-□


Number of pumps 1 2
Valve switching system Air pilot system
Discharge pressure MPa 24.5
Driving air pressure MPa 0.47
Maximum working pressure MPa 30.8
Discharge volume (at no load) L /min 1.3 2.6
Oil tank capacity L HIGH-LEVEL :5.4 / LOW-LEVEL :2.2
Set pressure of pressure switch MPa Clamp circuit:14.7(INC.) / Die-lifter circuit:1.96(DEC.)
Orifice diameter mm2 Discharge :12.5 / Return :28.1
Air consumption rate Nm3/min Max. 0.4 Max. 0.8
● Fluid used : General mineral based hydraulic oil (ISO-VG32 equivalent)  ● Operating temperature: 0 ∼ 50℃(No frozen)

133 ● Standard working pressure: 24.5MPa ● For 5 or more circuits application, contact Pascal for the details.
HCP Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r m e d i u m a n d l a r g e p r e s s m a c h i n e

Pascal pump X6308U-B


Oil inlet
15 430 15
33
Conduit connection
port position 200.5

65

242
4 -ø14 Stop valve
M12 Mount screw hole
Pascal pump
Space for maintenance
Air solenoid valve for slider
Terminal board Air connection port Rc3/8
Conduit connection port ø22 Piping diameter for double pumps
Air solenoid valve Pressure switch
(Rc1/4 for single pump)
Conduit connection port ø28

Filter regulator

Air pressure gauge


45

555
Hydraulic connection
Conduit connection

port
port position 290
430

Rc1/4

283.5
215

160

4 -ø14
M12 Mount screw hole
83

27.5

49 49 49 A 119.5

C o n t r o l u n i t HCP
Oil gauge
15 430 15 167.5
Drain port
460 84 212.5

Air bleeding valve Non-leak valve

Number of hydraulic circuits 1 2 3 4


A mm 204 179.5 155 155
Weight kg 28 30 32 35

● For the case of double pumps. 3kg to be decreased in case of single pump.

Orifice diameter (Option 4 pieces) Stand(Option)


model ZPS-B6 model ZPS-S4
30

60
Anchor bolt hole
200

430 4-M12
35

490 65 33
M12
430 140 30
460 200

134
VHA Pasc al non - leak valve unit(M anual operate d)

M ode l de s i g na ti on

VHA − A A C

1 Hydraulic circuits
* Indicated in 1-3 alphabets
N o n - leak valve unit VHA

1 Hydraulic circuits
Number of hydraulic circuits
Hydraulic circuits * Weight kg
Upper clamp Lower clamp Die-lifter
1 − A 4.2
− − 1 B 4.2
1 1 − AA 6.8
1 1 C 6.8
2 1 − AAA 9.0
1 1 1 AC 9.0
2 1 1 AAC 11.1
* C=A+B

Specifications
Model VHA-□
Standard working pressure MPa 24.5
Maximum working pressure MPa 30.8

Set pressure of Clamp circuit MPa 14.7 (INC.)


pressure switch Die-lifter circuit MPa 1.96(DEC.)
Orifice diameter mm2 Discharge:14.2 / Return:14.2
● Fluid used:General mineral based hydraulic oil (ISO-VG32 equivalent)  
● Operating temperature: 0 ∼ 70℃(No frozen)

135
VHA Pasc al non - leak valve unit(M anua l o p e rate d)

VHA-A VHA-AA VHA-AAA


VHA-B VHA-C VHA-AC

69 118 167

20 49 20 20 49 49 20 20 49 49 49 20

89 138 187

N o n - leak valve unit VHA


VHA-AAC
Conduit connection port G1/2 44
Pressure switch

Mount screw
(4-M8bolt)
(200)

216 Hydraulic supply port


Rc1/4
28.5 10
Air bleeding valve
97.5

7
Clamp/ 35.5
61

Hydraulic connection Die-lifter Down


38
31

port
Rc1/4
17

Lock lever
7 55
49 49 49 49
Max. 80

Hydraulic return port Max. 140 8


236 Rc1/4

Unclamp/
Black lever(Clamp circuit) Red lever(Die-lifter circuit) Die-lifter Up

136
HUT Pasc al p ower unit

Mode l de s i g n a ti on

HUT − 2

Specifications

Model HUT-2
Number of pumps 1
Discharge pressure MPa 24.5
Driving air pressure MPa 0.47
Discharge volume(at no load) L /min 1.3
Oil tank capacity L HIGH-LEVEL:1.5 / LOW-LEVEL:0.6
Air consumption rate Nm3/min Max. 0.4
Weight(without oil) kg 8.3
● Fluid used:General mineral based hydraulic oil(ISO-VG32 equivalent)
● Operating temperature: 0 ∼ 60℃(No frozen)

Circuit diagram
4 -ø9
M8 Mount screw hole
8 194 8
40 80 90
3.2
28.2
50

67.2
125.2
P o w e r u n i t HUT

135.1

80

54.7

58

Hydraulic return port Pascal pump


Oil inlet
Rc1/4 Space for maintenance

Pascal pump X6308-C


295
120 90 85
Hydraulic discharge port
Rc1/4

Air connection port


140

Air pressure gauge Rc1/4


410
18
275

27.5

152

141.7
135

80
27.5

3.2

6.4
4 -ø9 8 194 8
55
M8 Mount screw hole Filter regulator
210 81.5
Oil gauge
Drain port

137
P o w e r u n i t HUT

138
VSB N o n - leak valve unit(S o l e n o i d o p e r ate d)

M o de l de s i g na ti on

VSB A − H2 D D F

1 Control voltage

2 Hydraulic circuits
* Indicated in 1-4 alphabets

1 Control voltage
N o n - leak valve unit VSB

A B C D E
AC100V AC200V AC110V DC24V AC220V

2 Hydraulic circuits
Number of hydraulic circuits Hydraulic circuits
Upper clamp Lower clamp Die-lifter Air solenoid valve (Single) Air solenoid valve (Double)
1 − D L
1 1 − DD LL
2 1 − DDD LLL
2 2 − DDDD LLLL
1 1 1 DDF LLJ
2 1 1 DDDF LLLJ
Clamp circuit Air solenoid valve ( Single ): D Air solenoid valve ( Double ): L
Die-lifter circuit Air solenoid valve ( Single ): F Air solenoid valve ( Double ): J

Specifications
Model VSB□-H2□
Standard working pressure MPa 24.5
Maximum working pressure MPa 30.8

Set pressure of Clamp circuit MPa 14.7 (INC.)


pressure switch Die-lifter circuit MPa 1.96(DEC.)
Orifice diameter mm2 Discharge:12.5 / Return:28.1
● Fluid used:General mineral based hydraulic oil(ISO-VG32 equivalent)
● Operating temperature: 0 ∼ 50℃(No frozen)

139
VSB N o n - leak valve unit(S o l e n o i d o p e r ate d)

G
104.5

Air connection port


Rc1/8

Air solenoid valve 65

21

Conduit connection port


2-ø28

Terminal board

Pressure switch

4 -ø9
M8 Mount screw hole
Hydraulic connection port
349.5

Rc1/4

293
Air bleeding valve

Hydraulic return port


155

Rc1/4

N o n - leak valve unit VSB


78.5
74.5
46.5
12

E
48.5
4 -ø9
M8 Mount screw hole 49 49 C D Hydraulic supply port 101
Rc1/4
Non-leak valve B 17

Number of hydraulic circuits 1 2 3 4


A mm 115 160 210 260
B mm 80 120 170 220
C mm 54 52 52 52
D mm 22 24 24 24
E mm 4.5 2.5 2.5 2.5
F mm 57.5 55 75 75
G mm 37.5 29.5 29.5 29.5
Weight kg 8 10 13.5 16

140
GSA A ir solenoid valve unit

M o d el d esignat ion Circuit diagram

GSA 1 A GSA1 GSA2 GSA3

1 Number of circuits

2 Control voltage
S o l e n o i d va l ve u n i t GSA

1 Number of circuits
1 2 3
1 circuit 2 circuits 3 circuits

2 Control voltage
A B C D E
AC100V AC200V AC110V DC24V AC220V

Specifications
Model GSA1□ GSA2□ GSA3□
Number of circuits 1 2 3
Working air pressure MPa 0.1 ∼ 1
Weight kg 3.3 3.8 4.6
● Operating temperature: -10 ∼ 60℃(No frozen)

141
GSA A ir solenoid valve unit

GSA1 GSA2

Conduit connection port 4-ø9 M8 Mount screw hole Conduit connection port 4-ø9
2-ø28 2-ø28 M8 Mount screw hole
Terminal board
64 64

15
5
5

15

Air solenoid valve


190

160

190

160
28
125

125
68

68
15

15
17 26 20 130 20 17 26 20 130 20
170 170
Air connection port Air connection port
2-Rc1/4 4-Rc1/4
5

5
96

96
36

36
79 91 79 91

Air supply port Air supply port


Rc1/4 Rc1/4

S o l e n o i d va l ve u n i t GSA
GSA3

Conduit connection port 2-ø28 4-ø9 M8 Mount screw hole

64
5

15
220

190
28 28
155

68

17 26
15

20 130 20
170
Air connection port
6-Rc1/4
5
96

36

79 91

Air supply port


Rc1/4

142
Example of hydraulic circuit  D Circuit

D Circuit

Number of hydraulic circuits


Upper clamp Lower clamp Die-lifter
1 −

Press machine
Operation
n
panel Control
box

Control unit HCS□-H2D

Air 0.47MPa
Example of hydraulic circuit
C o nt r o l syste m

D Circuit

Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXA Lower die

Bolster

Pascal clamp TYA

143
E xample of hydraulic c irc uit   D D Circ uit s

D D Circuits

Number of hydraulic circuits


Upper clamp Lower clamp Die-lifter
1 1 −

Press machine
Operation
n
panel Control
box

Control unit HCS□-H2DD

Air 0.47MPa

Example of hydraulic circuit


D Circuit

D Circuit

C o nt r o l syste m
Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXA Lower die

Bolster

Pascal clamp TYA

144
E xample of hydraulic c irc uit    D D F Circ uit s

D D F Circuits

Number of hydraulic circuits


Upper clamp Lower clamp Die-lifter
1 1 1

Press machine
Operation
n
panel Control
box

Control unit HCS□-H2DDF

Air 0.47MPa
Example of hydraulic circuit

F Circuit
D Circuit

D Circuit
C o nt r o l syste m

Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXA Lower die

Bolster
Pascal clamp TYA

Die-lifter

145
Example of hydraulic circuit  DDF Circuits + Pascal operation panel ELC - AJM11

D D F Circuits

Number of hydraulic circuits


Pascal operation panel
ELC-AJM11 Upper clamp Lower clamp Die-lifter
Press machine 1 1 1
・Power cable AC100V
・Interlock signal (Inching)
・Interlock signal
(bottom dead center)
・Interlock signal
(top dead center)
・Emergency stop

Control unit HCSA-H2DDF-F714

Air 0.47MPa

Example of hydraulic circuit


F Circuit
D Circuit

D Circuit

C o nt r o l syste m
Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXA Lower die

Pascal clamp TYA Bolster

Die-lifter

Operation panel ELC-AJM11

● It is a made-to-order product.
● It is designed for Japan domestic market. (Not complied with overseas standard)
● Model ELC-AJM10, which is applicable for DD circuit of control unit, is also available as an option.
● The control unit need a modification to combine to use with the operation panel.(The terminal block is added.)
146
E xample of hydraulic c irc uit    A Circ uit

A Circuit

Number of hydraulic circuits


Upper clamp Lower clamp Die-lifter
1 −

Press machine
Operation
n
panel Control
box

Non-leak valve unit VHA-A Power unit HUT-2

Hydraulic 24.5MPa

Air 0.47MPa
Example of hydraulic circuit

Return pipe
C o nt r o l syste m

A Circuit

Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXA Lower die

Bolster

Pascal clamp TYA

147
E xample of hydraulic c irc uit    B Circ uit

B Circuit

Number of hydraulic circuits


Upper clamp Lower clamp Die-lifter
− − 1

Press machine
Operation
n
panel Control
box

Non-leak valve unit VHA-B Power unit HUT-2

Hydraulic 24.5MPa

Air 0.47MPa

Example of hydraulic circuit


Return pipe

C o nt r o l syste m
B Circuit

Hydraulic 24.5MPa

Slide

Upper die

Lower die

Die-lifter Bolster

148
E xample of hydraulic c irc uit    AC Circ uit s

A C Circuits
C = A + B Circuits

Number of hydraulic circuits


Upper clamp Lower clamp Die-lifter
1 1 1

Press machine
Operation
n
panel Control
box

Non-leak valve unit VHA-AC Power unit HUT-2

Hydraulic 24.5MPa

Air 0.47MPa
Example of hydraulic circuit

Return pipe
C o nt r o l syste m

A Circuit

A Circuit

B Circuit
Circuit

Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXA Lower die

Bolster
Die-lifter
Pascal clamp TYA

149
E xample of hydraulic c irc uit    D D F Circ uit s

D D F Circuits

Number of hydraulic circuits


Upper clamp Lower clamp Die-lifter
1 1 −

Press machine
Operation
n
panel Control
box

Non-leak valve unit VSB□-H2DDF Power unit HUT-2

Hydraulic 24.5MPa

Air 0.47MPa

Example of hydraulic circuit


C o nt r o l syste m
Return pipe
D Circuit

D Circuit

F Circuit

Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXA


Lower die

Pascal clamp TYA Bolster

Die-lifter

150
Example of hydraulic circuit  When using the Pascal clamp(automatic slidable type)TXC, TYC

D D Circuits

Number of hydraulic and air circuits


Upper clamp Lower clamp Die-lifter
Hydraulic pressure Air Hydraulic pressure Air Hydraulic pressure
1 1 1 1 −

Press machine
Operation
n
panel Control ・Clamp forward
box ・Clamp backward

Air solenoid valve unit GSA

Control unit HCS□-H2DD

Air 0.47MPa

Clamp
・Die detection
Clamp
・Backward end detection
Example of hydraulic circuit

D Circuit

D Circuit
C o nt r o l syste m

Air 0.47MPa

Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TXC

Lower die

Bolster

Pascal clamp TYC

151
Example of hydraulic circuit  When using the Pascal clamp (automatic slidable type) T XC, T YC

D D F Circuits

Number of hydraulic and air circuits


Upper clamp Lower clamp Die-lifter
Hydraulic pressure Air Hydraulic pressure Air Hydraulic pressure
1 1 1 1 1

Press machine
Operation
n
panel Control ・Clamp forward
box ・Clamp backward

Air solenoid valve unit GSA

Control unit HCS

Air 0.47MPa

Clamp
・Die detection
Clamp
・Backward end detection

Example of hydraulic circuit


D Circuit

D Circuit

F Circuit

Pascal clamp TXC

C o nt r o l syste m
Air 0.47MPa

Hydraulic 24.5MPa

Slide

Upper die

Pascal clamp TYC

Lower die

Bolster

Die-lifter

152
Pre-roller
PR
Pre -roller
Selection

model

Removable & fold type Vertically fold type


model model model

PRA PRF PRH

One-touch operation One-touch operation

Mounting block

Mounting block

Hook Screw-lock pin

page →157 page →169 page →181

153
Pre -roller
Selection
Horizontally fold type Heavy load type Horizontally fold, heavy load type
model model model model model

PRS / PRT PRC PRU / PRV

Hinge

PRU
PRS Pillar

PRV
Hinge Mounting block
PRT
Pillar
Pillar
(Fixed in the floor Pre-roller is integrated with
with anchor bolts) pillar. The pillar is lifted up
and pre-roller is swinged.

* The bending position is different page → 205 * The bending position is different
between S and T. between U and V.      
  Refer to page → 193 for the details. Refer to page → 215 for the details.

154
Selec t ion of Pre - roller

M ode l de s i g na ti on
Pre -roller
Selection

PR A 3 0630 B

1 Model

2 Size

3 Die travel (mm) * Indicated in 4 digits

1 Model

A F H S/T C U/V

Removable Horizontally fold,


(Standard) Vertically fold type Horizontally fold type Heavy load type
& fold type heavy load type

page → 157 page → 169 page → 181 page → 193 page → 205 page → 215

2 Size

PRA PRF PRH PRS / T PRC PRU / V

2 3 5 2 3 5 3 5 3 5 8 3 5 8

3 Die travel

Die travel
Die travel = Length from bolster
edge to the stopper.

Die dimension

Bolster edge Die stopper

Bolster

● Select the Pre-roller where die dimensions are within die travel.

155
Selec t ion of Pre - roller

Selection of Pre-roller each for allowable load (Die weight)

In ca se the d i e wei g h t i s 6 t o n s , s e l ec t P R C 3 - 0 8 0 0 B o r P RC5 -1 6 0 0 B . mm

Pre -roller
Selection
Allowable PRS3 PRS5 PRS8 PRU8
PRA2 PRA3 PRA5 PRF2 PRF3 PRF5 PRH3 PRH5 PRT3 PRT5 PRT8 PRC3 PRC5 PRV8
load *
(Die weight) Die travel
8 tonf
(80kN) 1000

7 tonf
1250 1250
(70kN)
6 tonf
(60kN) 800 1600

5 tonf
(50kN) 400 400 400 630 950 2000

4 tonf
450 450 450 710 1000
(40kN)
3.2 tonf
355 560 355 560 355 560 355 630 900 2000
(32kN)
2.6 tonf
(26kN) 400 710 400 710 400 710 450 710 1000

2 tonf
450 850 450 850 450 850 500 850
(20kN)
1.6 tonf
(16kN) 250 630 1000 250 630 1000 630 1000 630 950

1.2 tonf
710 710 710 710 1000
(12kN)
1 tonf
355 850 355 850 850
(10kN)
0.8 tonf
(8kN) 450 950 450 950 950

0.6 tonf
500 1000 500 1000 1000
(6kN)
0.5 tonf
630 630
(5kN)

* The allowable load of above table is for 2 pre-rollers.

Allowable load

● Select Pre-roller where allowable load (kN) multiplied by the quantity is greater than the die weight.
  SI conversion : Die weight (kN)=Die weight (kgf)×9.8÷1000

Allowable load of Allowable load of

PR S PR U
PR A PR F PR H PR C
PR T PR V

Static load measured at the position of 1/4 of the die travel Uniformly distributed and held by the middle part of the Pre-roller

Die travel A Die travel


A/4
K/4 Uniformly
Load
distributed

Bolster Bolster
K/2 K/2 Pillar
K

156
PRA Pre - r o ller PR A

Detachable type Pre-roller


Pr e - r o ll e r PRA

Pre-roller
model PRA

It can be installed and


removed at one touch operation.

Bolster

Mounting block
model PRB

● The Pre-roller may be damaged due to the vibration through stamping operation. The removal of pre-roller
during the operation is recommended.
● Be noted that the specifications of Mounting block PRB and PRB□F(mounting block for PRF) are different.

157
PRA Pre - r o ller PR A

M o d e l d e s i g na t i o n

Pr e - r o ll e r PRA
Set model(Pre-roller + Mounting block)

PRA 2 0200 B S
Size
PRA2 PRA3 PRA5

1 Die travel (mm) For set model, S is added


* Indicated in 4digits at the end of model No.

Pre-roller model type Mounting block model type

PRA 2 0200 B PRB 2

Size Size
PRA2 PRA3 PRA5 PRB2 PRB3 PRB5

1 Die travel (mm) *Indicated in 4 digits

Die travel A

A/4

Die stopper
Load

Bolster

Mounting block Pre-roller

1 Die travel 200 ∼ 1000 mm

Die travel mm 200 250 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 8 8 5 5 4 4 3 2.5 2.5 − − − − − −
PRA2 Number of rollers 3 4 4 5 5 6 6 7 7 − − − − − −
Weight kg 3.1 3.7 4.2 4.7 5.1 5.5 5.9 6.6 7.2 − − − − − −
Allowable load kN − − 16 16 13 10 8 8 8 6 5 5 4 4 3
PRA3 Number of rollers − − 4 4 5 5 6 6 7 7 7 8 8 8 9
Weight kg − − 7.6 8.4 9.5 10 11.1 12.1 13.4 14.7 16.3 17.4 18.4 19.2 20.3
Allowable load kN − − − − 25 20 16 16 13 13 10 10 8 8 8
PRA5 Number of rollers − − − − 4 5 5 6 6 7 7 8 8 9 9
Weight kg − − − − 10.4 11.4 12.2 13.6 15.1 16.9 18.1 19.2 20.1 21.5 22.5
● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s ● Weight does not include mounting block.
* Allowable load is a static load measured at the position of 1/4 of the die travel from the stopper. Select Pre-roller where allowable load (kN) multiplied by
the quantity is greater than the die weight. SI conversion : Die weight (kN)=Die weight (kgf)×9.8÷1000

158
PRA2 Pre - r o ller PR A

D i m e ns i o ns
Pr e - r o ll e r PRA

PRA 2 0200 B S

1 Die travel (mm) 


*Indicated in 4 digits

1 Die travel 200 ∼ 630 mm

PRA2- PRA2- PRA2- PRA2- PRA2- PRA2- PRA2- PRA2- PRA2-


Model
0200B 0250B 0315B 0355B 0400B 0450B 0500B 0560B 0630B
Die travel mm 200 250 315 355 400 450 500 560 630
Pre-roller total length mm 242 292 357 397 442 492 542 602 672
Weight kg 3.1 3.7 4.2 4.7 5.1 5.5 5.9 6.6 7.2

45
PRA2-0200B-S 35

6.4
21.2 26.3

47.1
Bolster

6.4
Roller height 2

Allowable load position


Pre-roller total length 242
Die travel 200
Movable die stopper
65 56 56 65
Mounting surface height

12

ø27 Roller 50
More than 60

Bolster
80

Mounting block Pre-roller


PRB2 PRA2-0200B

292

PRA2-0250B-S 250
65 54 54 54 65
12

ø27 Allowable load 63


2

position
More than 60

Bolster
80

Mounting block Pre-roller


PRB2 PRA2-0250B

357

PRA2-0315B-S 315
65 75 75 75 67
12

ø27 Allowable load 79


2

position
More than 60

Bolster
80

Mounting block Pre-roller


PRB2 PRA2-0315B

159
PRA2 Pre - r o ller PR A

397
PRA2-0355B-S 355
65 66 66 66 66 68

12
ø27 Allowable load position

Pr e - r o ll e r PRA
89
2
More than 60

Bolster

80
Mounting block Pre-roller
PRB2 PRA2-0355B

442
PRA2-0400B-S 400
65 78 78 78 78 65

12
ø27 Allowable load position 100
2
More than 60

Bolster

80
Mounting block Pre-roller
PRB2 PRA2-0400B

492

PRA2-0450B-S 450
65 72 72 72 72 72 67

12
ø27 Allowable load position 113
2
More than 60

Bolster
80

Mounting block Pre-roller


PRB2 PRA2-0450B
542
PRA2-0500B-S 500
65 82 82 82 82 82 67
12

ø27 Allowable load position 125


2
More than 60

Bolster
80

Mounting block Pre-roller


PRB2 PRA2-0500B
602
PRA2-0560B-S 560
65 78 78 78 78 78 78 69
12

ø27 Allowable load position 140


2
More than 60

Bolster
80

Mounting block Pre-roller


PRB2 PRA2-0560B

672
PRA2-0630B-S 630
65 90 90 90 90 90 90 67
ø27 Allowable load position 158
12
2
More than 60

Bolster
80

Mounting block Pre-roller


PRB2 PRA2-0630B

160
PRA3 Pre - r o ller PR A

D i m e ns i o ns
Pr e - r o ll e r PRA

PRA 3 0315 B S

1 Die travel (mm) 


*Indicated in 4 digits
1 Die travel 315 ∼ 1000 mm

PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3-
Model
0315B 0355B 0400B 0450B 0500B 0560B 0630B 0710B 0800B 0850B 0900B 0950B 1000B
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 357 397 442 492 542 602 672 752 842 892 942 992 1042
Weight kg 7.6 8.4 9.5 10 11.1 12.1 13.4 14.7 16.3 17.4 18.4 19.2 20.3

PRA3-0315B-S
52

45
9

21.2 26.3
54.5

Bolster
9

Allowable load position


Pre-roller total length 357
Roller height 2

PRA3-0355B-S
397
Die travel 315
Movable die stopper 355
70 69 69 69 80
Mounting surface height

70 83 83 83 78
12

ø33 Roller 79

12
Allowable load position
More than 100

89
2
More than 100

Bolster ø33
120

Bolster 120

Mounting block Pre-roller Mounting block Pre-roller


PRB3 PRA3-0315B PRB3 PRA3-0355B

PRA3-0400B-S PRA3-0450B-S
442 492
400 450
70 74 74 74 74 76 70 86 86 86 86 78
12
12

Allowable load position 100 Allowable load 113


2

ø33
2

More than 100


More than100

position

Bolster Bolster
120
120

ø33

Mounting block Pre-roller Mounting block Pre-roller


PRB3 PRA3-0400B PRB3 PRA3-0450B

PRA3-0500B-S PRA3-0560B-S
542 602
500 560
70 79 79 79 79 79 77 70 91 91 91 91 91 77
12

12

ø33 Allowable load 125 ø33 Allowable load 140


2

2
More than 100
More than 100

position position

Bolster
120

Bolster
120

Mounting block Pre-roller Mounting block Pre-roller


PRB3 PRA3-0500B PRB3 PRA3-0560B

161
PRA3 Pre - r o ller PR A

672
630
PRA3-0630B-S
70 87 87 87 87 87 87 80

Pr e - r o ll e r PRA
12
ø33 Allowable load position 158

2
More than100

Bolster

120
Mounting block Pre-roller
PRB3 PRA3-0630B
752
710
PRA3-0710B-S 70 101 101 101 101 101 101 76

12
ø33 Allowable load position 178
2
More than100

120
Bolster

Mounting block Pre-roller


PRB3 PRA3-0710B
842
800
PRA3-0800B-S 70 116 116 116 116 116 116 76

12
ø33 Allowable load position 200
2
More than100

120
Bolster

Mounting block Pre-roller


PRB3 PRA3-0800B
892
850
PRA3-0850B-S 70 106 106 106 106 106 106 106 80

12
ø33 Allowable load position 213
2
More than100

Bolster 120

Mounting block Pre-roller


PRB3 PRA3-0850B
942
900
PRA3-0900B-S 70 113 113 113 113 113 113 113 81
12

ø33 Allowable load position 225


2
More than100

Bolster
120

Mounting block Pre-roller


PRB3 PRA3-0900B
992
950
PRA3-0950B-S 70 121 121 121 121 121 121 121 75
12

ø33 Allowable load position 238


2
More than100

120

Bolster

Mounting block Pre-roller


PRB3 PRA3-0950B
1042
1000
PRA3-1000B-S 70 112 112 112 112 112 112 112 112 76
12

ø33 Allowable load position 250


2
More than100

Bolster
120

Mounting block Pre-roller


PRB3 PRA3-1000B

162
PRA5 Pre - r o ller PR A

D i m e ns i o ns
Pr e - r o ll e r PRA

PRA 5 0400 B S

1 Die travel (mm) 


*Indicated in 4 digits
1 Die travel 400 ∼ 1000 mm
PRA5- PRA5- PRA5- PRA5- PRA5- PRA5- PRA5- PRA5- PRA5- PRA5- PRA5-
Model
0400B 0450B 0500B 0560B 0630B 0710B 0800B 0850B 0900B 0950B 1000B
Die travel mm 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 450 500 550 610 680 760 850 900 950 1000 1050
Weight kg 10.4 11.4 12.2 13.6 15.1 16.9 18.1 19.2 20.1 21.5 22.5

PRA5-0400B-S
63.5
51

21.2 26.3

54.5
Bolster

9
67
Allowable load position
Roller height 2

Pre-roller total length 450


Die travel 400
80 93 93 93 91 Movable die stopper
12

ø33 Roller 100


85

Bolster

Pre-roller
ø22

PRA5-0400B

Mounting block
Set screw PRB5

PRA5-0450B-S PRA5-0500B-S
500 550
450 500
80 82 82 82 82 92 80 95 95 95 95 90
12

12
2

Allowable load position


2

113 Allowable load position 125

ø33 ø33
85
85

Bolster Bolster

Pre-roller
ø22

ø22

Pre-roller
PRA5-0450B PRA5-0500B
Mounting block Mounting block
PRB5 PRB5

PRA5-0560B-S 610
PRA5-0630B-S 680
560 630
80 88 88 88 88 88 90 80 102 102 102 102 102 90
12

12

Allowable load position 140 Allowable load position 158


2

ø33
2

85
85

Bolster ø33 Bolster


ø22

ø22

Pre-roller Pre-roller
PRA5-0560B PRA5-0630B
Mounting block Mounting block
PRB5 PRB5

163
PRA5 Pre - r o ller PR A

760

Pr e - r o ll e r PRA
PRA5-0710B-S 710
80 98 98 98 98 98 98 92

12
ø33 178
2
Allowable load position

85
Bolster

Pre-roller
PRA5-0710B
ø22

Mounting block
PRB5
850
PRA5-0800B-S 800
80 113 113 113 113 113 113 92

12
2

ø33 Allowable load position 200

85
Bolster

Pre-roller
ø22

PRA5-0800B
Mounting block
PRB5
900
PRA5-0850B-S 850
80 104 104 104 104 104 104 104 92

12
2

ø33 Allowable load position 213

85
Bolster

Pre-roller
ø22

PRA5-0850B
Mounting block
PRB5
950
PRA5-0900B-S 900
80 111 111 111 111 111 111 111 93
12
2

ø33 Allowable load position 225


85

Bolster

Pre-roller
ø22

PRA5-0900B
Mounting block
PRB5
1000
950
PRA5-0950B-S 80 103 103 103 103 103 103 103 103 96
12

Allowable load position


2

ø33 238
85

Bolster
ø22

Pre-roller
PRA5-0950B
Mounting block
PRB5
1050
1000
PRA5-1000B-S 80 110 110 110 110 110 110 110 110 90
12
2

ø33 Allowable load position 250


85

Bolster
ø22

Pre-roller
PRA5-1000B
Mounting block
PRB5

164
PRB2 Pre - roller PR A M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s
Pr e - r o ll e r PRA
M o unt in g b l o c k

● When using the Die-lifter

(100)

2-M12 depth 24 70 Bolster upper surface

Mounting surface height

38±0.1
100 Mounting block (41)
2-ø14 PRB2

13
Mount screw hole

More than 60
2-ø8

(42)
Spring pin hole

(80)
80

Bolster Pre-roller 2-ø8 +0.15


0 depth 15
PRA2

84 ±0.1

● When not using the Die-lifter


When aligning the level between roller top and bolster surface.

(100)
2-M12 depth 24 Bolster upper surface
70
40±0.1
Mounting surface height

Mounting block (41)


PRB2
15

2
More than 62

(42)

(80)
+0.15
Bolster Pre-roller 2-ø8 0 depth 15
PRA2

84 ±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 8mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB2
Weight kg 1.5
Mount screw 2-M12 length 55
Spring washer 2-M12
Spring pin 2-ø8 length 45
● Mounting block for PRA2

165
PRB3 Pre - roller PR A M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

Pr e - r o ll e r PRA
M o unt in g b l o c k
● When using the Die-lifter

(120)

4-M12 depth 24 80 Bolster upper surface

120 Mounting block (48)

Mounting surface height


4-ø14 PRB3

13
Mount screw hole

More than 100


60±0.1
4-ø10

27

(70)
Spring pin hole

(120)
120

Bolster
Pre-roller 2-ø10+0.15 depth 15
0
PRA3
100 ±0.1

● When not using the Die-lifter


When aligning the level between roller top and bolster surface.

(120)

4-M12 depth 24 80 Bolster upper surface

Mounting block (48)


Mounting surface height

15

PRB3

2
More than 102

62±0.1
27

(70)

(120)
Bolster
Pre-roller 2-ø10
+0.15
0 depth 15
PRA3
100 ±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB3
Weigth kg 3.6
Mount screw 4-M12 length 60
Spring washer 4-M12
Spring pin 2-ø10 length 56
● Mounting block for PRA3

166
PRB5 Pre - roller PR A M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s
Pr e - r o ll e r PRA
M o unt in g b l o c k

● When using the Die-lifter


(125)

85
125 Mounting block 4-M14 depth 27 Bolster upper surface
4ø16 (48)
PRB5
Mount screw hole

14
Mounting surface height

65±0.1

30
More than 150

(75)
165

(190)
190

2-ø10
Spring pin hole

Bolster Pre-roller 2-ø10+0.15


0 depth 15
PRA5
88
105 ±0.1

● When not using the Die-lifter


When aligning the level between roller top and bolster surface.

(125)
85
4-M14 depth 27 Bolster upper surface
Mounting block (48)
16

PRB5
Mounting surface height

2
67±0.1
More than 152

30

(75)

(190)

+0.15
Bolster Pre-roller 2-ø10 0 depth 15
PRA5
105 ±0.1

● When machining the spring pin hole, keep with the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB5
Weight kg 7.5
Mount screw 4-M14 length 75
Spring washer 4-M14
Spring pin 2-ø10 length 63
● Mounting block for PRA5

167
PRA5 Pre - roller PR A Caution in use

Set screw(only PRA5)

Pr e - r o ll e r PRA
C aut i o n in us e
● Set screw presence
Model PRA2 PRA3 PRA5
Set screw Not included Not included Included

Model PRA5
Mounting surface height 80mm ∼ 150mm More than 150mm
Use of set screw Required Not required
● The set screw is used to prevent the inclination of pre-roller, in case that the mounting surface height is short.

Bolster width(Mounting surface height)


80∼150
Mounting block
PRB5

Set plate

Pre-roller
PRA5-0500B
Set screw

Less than 25
Contact Pascal if the distance is over 25mm

Bolster

* This drawing indicates PRA5-0500B-S.

168
PRF Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

It is the pre-roller installed with fold to removable type PRA.


Pre-roller removable & fold
PRF

At installation At removal At hanging

Pre-roller
model PRF

Mounting block
It can be installed model PRB□F
and removed at one
Pre-roller touch operation. Pre-roller
model PRF model PRF

Bolster Bolster Bolster

Hook Hook
Hook
Mounting block Mounting block
model PRB□F model PRB□F

● Be noted that the specifications of Mounting block PRB and PRB□F(mounting block for PRA)are different.
● Pull down the pre-roller slowly at folding.

169
PRF Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

M o d e l d e s i g na t i o n

Set model(Pre-roller + Mounting block)

PRF 2 0200 B S
Size
PRF2 PRF3 PRF5

Pre-roller removable & fold


1 Die travel (mm) For set model, S is added
* Indicated in 4 digits at the end of model No.

PRF
Pre-roller model type Mounting block model type

PRF 2 0200 B PRB 2 F

Size Size
PRF2 PRF3 PRF5 PRB2F PRB3F PRB5F

1 Die travel (mm) * Indicated in 4 digits

Die travel A

A/4

Die stopper
Load

Bolster

Mounting block Pre-roller

1 Die travel 200 ∼ 1000 mm

Die travel mm 200 250 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 8 8 5 5 4 4 3 2.5 2.5 − − − − − −
PRF2 Number of rollers 3 4 4 5 5 6 6 7 7 − − − − − −
Weight kg 3.1 3.7 4.2 4.7 5.1 5.5 5.9 6.6 7.2 − − − − − −
Allowable load kN − − 16 16 13 10 8 8 8 6 5 5 4 4 3
PRF3 Number of rollers − − 4 4 5 5 6 6 7 7 7 8 8 8 9
Weight kg − − 7.2 8 8.8 9.2 10.1 11 12.1 13.5 14.9 15.9 16.7 17.5 18.4
Allowable load kN − − − − 25 20 16 16 13 13 10 10 8 8 8
PRF5 Number of rollers − − − − 4 5 5 6 6 7 7 8 8 9 9
Weight kg − − − − 10.4 11.4 12.2 13.6 15.1 16.9 18.1 19.2 20.1 21.5 22.5
● Die loading speed on Pre-roller: Less than 50mm/s ● Die transfer speed: Less than 100mm/s
● Weight does not include mounting block.
* Allowable load is a static load measured at the position of 1/4 of the die travel from the stopper. Select Pre-roller where allowable load (kN)
multiplied by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000
170
PRF2 Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

D i m e ns i o ns

PRF 2 0200 B S

1 Die travel (mm) 


* Indicated in 4 digits

PRF2-0200B-S
Pre-roller removable & fold

45
35
PRF

6.4
21.2 26.3

47.1
Bolster

6.4
85

Allowable load position


Pre-roller total length 242 At hanging
Roller height 2

Die travel 200


Movable die stopper Approx.120
65 56 56 65
Mounting surface height

Roller 50 12
More than 60

C(Pre-roller total length+2)


Bolster
Bolster ø27
80

Mounting block Pre-roller


PRB2F PRF2-0200B

PRF2-0250B-S PRF2-0315B-S
292 357
250 315
65 54 54 54 65 65 75 75 75 67
12
12

Allowable load position 63 ø27 Allowable load 79


2
2

position
More than 60
More than 60

Bolster ø27 Bolster


80
80

Mounting block Pre-roller Mounting block Pre-roller


PRB2F PRF2-0250B PRB2F PRF2-0315B

PRF2-0355B-S PRF2-0400B-S
397 442
355 400
65 66 66 66 66 68 65 78 78 78 78 65
12

12

ø27 Allowable load 89 ø27 Allowable load position 100


2

position
More than 60

More than 60

Bolster Bolster
80

80

Mounting block Pre-roller Mounting block Pre-roller


PRB2F PRF2-0355B PRB2F PRF2-0400B

171
PRF2 Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

1 Die travel 200 ∼ 630 mm

PRF2- PRF2- PRF2- PRF2- PRF2- PRF2- PRF2- PRF2- PRF2-


Model
0200B 0250B 0315B 0355B 0400B 0450B 0500B 0560B 0630B
Die travel mm 200 250 315 355 400 450 500 560 630
Pre-roller total length mm 242 292 357 397 442 492 542 602 672
C mm 244 294 359 399 444 494 544 604 674
Weight kg 3.1 3.7 4.2 4.7 5.1 5.5 5.9 6.6 7.2

Pre-roller removable & fold


492
450
PRF2-0450B-S

PRF
65 72 72 72 72 72 67
113

12
ø27 Allowable load position
2
More than 60

Bolster

80
Mounting block Pre-roller
PRB2F PRF2-0450B

542
500
PRF2-0500B-S
65 82 82 82 82 82 67
Allowable load position 125

12
ø27
2
More than 60

Bolster
80

Mounting block Pre-roller


PRB2F PRF2-0500B

602

PRF2-0560B-S 560
65 78 78 78 78 78 78 69
140
12

ø27 Allowable load position


2
More than 60

Bolster
80

Mounting block Pre-roller


PRB2F PRF2-0560B

672
PRF2-0630B-S 630
65 90 90 90 90 90 90 67
Allowable load position 158
12

ø27
2
More than 60

Bolster
80

Mounting block Pre-roller


PRB2F PRF2-0630B

172
PRF3 Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

D i m e ns i o ns

PRF 3 0315 B S

1 Die travel (mm) 


* Indicated in 4 digits
52
PRF3-0315B-S 45
Pre-roller removable & fold

9
21.2 26.3

54.5
Bolster
PRF

9
120

Allowable load position


Pre-roller total length 357
Roller height 2

At hanging
Die travel 315 Movable die stopper
70 69 69 69 80 Approx.177
Mounting surface height

12

C(Pre-roller total length+6)


ø33 Roller 79
More than 100

Bolster

85
Bolster

Pre-roller
PRF3-0315B
4.5

Mounting block
PRB3F

PRF3-0355B-S PRF3-0400B-S
397 442
355 400
70 83 83 83 78 70 74 74 74 74 76 12
12

Allowable load position 89 Allowable load position 100


2
2
More than 100

More than 100


85

85

Bolster ø33 Bolster ø33

Pre-roller Pre-roller
4.5 Mounting block PRF3-0355B 4.5 Mounting block PRF3-0400B
PRB3F PRB3F

PRF3-0450B-S PRF3-0500B-S
492 542
450 500
70 86 86 86 86 78 70 79 79 79 79 79 77
ø33 Allowable load
12

12

113 ø33 Allowable load 125


2

2
More than 100
More than 100

position position
85

85

Bolster Bolster

Pre-roller Pre-roller
4.5 Mounting block PRF3-0450B 4.5 Mounting block PRF3-0500B
PRB3F PRB3F

PRF3-0560B-S PRF3-0630B-S
602 672
560 630
70 91 91 91 91 91 77 70 87 87 87 87 87 87 80
12

12

ø33 Allowable load 140 ø33 Allowable load position 158


2

2
More than 100

More than 100

position
85

85

Bolster Bolster

Pre-roller Pre-roller
4.5 Mounting block PRF3-0560B 4.5 Mounting block PRF3-0630B
PRB3F PRB3F

173
PRF3 Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

1 Die travel 315 ∼ 1000 mm

PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3-
Model
0315B 0355B 0400B 0450B 0500B 0560B 0630B 0710B 0800B 0850B 0900B 0950B 1000B
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 357 397 442 492 542 602 672 752 842 892 942 992 1042
C mm 363 403 448 498 548 608 678 758 848 898 948 998 1048
Weight kg 7.2 8 8.8 9.2 10.1 11 12.1 13.5 14.9 15.9 16.7 17.5 18.4

752

Pre-roller removable & fold


PRF3-0710B-S 710
70 101 101 101 101 101 101 76

12
ø33 Allowable load position 178
2
More than 100

PRF
85
Bolster

Pre-roller
4.5 Mounting block PRF3-0710B
PRB3F
842

PRF3-0800B-S 800
70 116 116 116 116 116 116 76

12
ø33 Allowable load position 200
2
More than 100

85
Bolster

Pre-roller
4.5 Mounting block PRF3-0800B
PRB3F
892
PRF3-0850B-S 850
70 106 106 106 106 106 106 106 80
12

ø33 Allowable load position 213


2
More than 100

85

Bolster

Pre-roller
4.5 Mounting block PRF3-0850B
PRB3F
942
PRF3-0900B-S 900
70 113 113 113 113 113 113 113 81
12

ø33 Allowable load position 225


2
More than 100

85

Bolster

Pre-roller
4.5 Mounting block PRF3-0900B
PRB3F
992
PRF3-0950B-S 950
70 121 121 121 121 121 121 121 75
12

ø33 Allowable load position 238


2
More than 100

85

Bolster

Pre-roller
4.5 Mounting block PRF3-0950B
PRB3F
1042
PRF3-1000B-S 1000
70 112 112 112 112 112 112 112 112 76
12

ø33 Allowable load position 250


2
More than 100

85

Bolster

Pre-roller
4.5 Mounting block PRF3-1000B
PRB3F

174
PRF5 Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

D i m e ns i o ns

PRF 5 0400 B S

1 Die travel (mm) 


* Indicated in 4 digits

PRF5-0400B-S
Pre-roller removable & fold

63.5

51
21.2 26.3
PRF

54.5
Bolster

9
131

Allowable load position At hanging


Roller height 2

Pre-roller total length 450


Die travel 400 Approx.265
80 93 93 93 91 Movable die stopper

C(Pre-roller total length + Approx.68)


Mounting surface height

12
ø33 Roller 100
Bolster
More than 150

85

Bolster

Pre-roller
PRF5-0400B

4.5
Mounting block
PRB5F

PRF5-0450B-S PRF5-0500B-S
500 550
450 500
80 82 82 82 82 92 80 95 95 95 95 90
12

12

Allowable load position 113 Allowable load position 125


2

2
More than 150
More than 150

ø33
85

85

ø33
Bolster Bolster

Pre-roller Pre-roller
PRF5-0450B PRF5-0500B
4.5 4.5
Mounting block Mounting block
PRB5F PRB5F

PRF5-0560B-S PRF5-0630B-S
610 680
560 630
80 88 88 88 88 88 90 80 102 102 102 102 102 90
12
12

Allowable load position 140 Allowable load position


2

158
More than 150

More than 150

85
85

ø33 ø33
Bolster Bolster

Pre-roller Pre-roller
PRF5-0560B PRF5-0630B
4.5 4.5
Mounting block Mounting block
PRB5F PRB5F
175
PRF5 Pre - r o ller   Rem ovab l e & f o l d t y p e PR F

1 Die travel 400 ∼ 1000 mm

PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5-
Model
0400B 0450B 0500B 0560B 0630B 0710B 0800B 0850B 0900B 0950B 1000B
Die travel mm 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 450 500 550 610 680 760 850 900 950 1000 1050
C (Approximately) mm 518 568 618 678 748 828 918 968 1018 1068 1118
Weight kg 10.4 11.4 12.2 13.6 15.1 16.9 18.1 19.2 20.1 21.5 22.5

760
710
PRF5-0710B-S 80 98 98 98 98 98 98 92

Pre-roller removable & fold


12
Allowable load position 178
2

ø33
More than 150

85
Bolster

PRF
Pre-roller
PRF5-0710B
4.5 Mounting block
PRB5F
850
PRF5-0800B-S 800
80 113 113 113 113 113 113 92

12
Allowable load position 200
2

ø33
More than 150

85
Bolster
Pre-roller
PRF5-0800B
4.5 Mounting block
PRB5F
900
PRF5-0850B-S 850
80 104 104 104 104 104 104 104 92
Allowable load position 213 12
2

ø33
More than 150

85

Bolster

Pre-roller
PRF5-0850B
4.5 Mounting block
PRB5F
950
PRF5-0900B-S 900
80 111 111 111 111 111 111 111 93
12

Allowable load position 225


2

ø33
More than 150

85

Bolster

Pre-roller
PRF5-0900B
Mounting block
4.5
PRB5F
1000
PRF5-0950B-S 950
80 103 103 103 103 103 103 103 103 96
12

Allowable load position 238


2

ø33
More than 150

85

Bolster

Pre-roller
PRF5-0950B
4.5 Mounting block
PRB5F
1050
PRF5-1000B-S 1000
80 110 110 110 110 110 110 110 110 90
12

Allowable load position 250


2

ø33
More than 150

85

Bolster

Pre-roller
Mounting block PRF5-1000B
4.5
PRB5F
176
PRB2F Pre - roller PR F M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

● When using the Die-lifter

(100)
2-M12 depth 24 Bolster upper surface
70
Pre-roller removable & fold

100

38±0.1
Pre-roller Mounting block

Mounting surface height


(41)
PRF Mounting block

PRF2 PRB2F

13
More than 60
2-ø14

(42)
Mount screw hole

(80)
80
2-ø8
Spring pin hole

Bolster 2-ø8 +0.15


0 depth 15

84 ±0.1

● When not using the Die-lifter


When aligning the level between roller top and bolster surface

(100)
2-M12 depth 24 Bolster upper surface
70
40±0.1

Mounting block
Mounting surface height

Pre-roller (41)
PRF2 PRB2F
15

2
More than 62

(42)
(80)

2-ø8 +0.15
0 depth 15
Bolster

84 ±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 8mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB2F
Weight kg 2.1
Mount screw 2-M12 length 55
Spring washer 2-M12
Spring pin 2-ø8 length 45
● Mounting block for PRF2

177
PRB3F Pre - roller PR F M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

● When using the Die-lifter

(120)

80

Pre-roller removable & fold


120
Pre-roller Mounting block 4-M12 depth 24 Bolster upper surface

PRF Mounting block


(48)

Mounting surface height


PRF3 PRB3F

13
More than 100

60±0.1
27
4-ø14

(70)
Mount screw hole
120

(150)
150

4-ø10
Spring pin hole

Bolster

2-ø10+0.15
0 depth 15
100 ±0.1

● When not using the Die-lifter


When aligning the level between roller top and bolster surface

(120)

80
Pre-roller Mounting block 4-M12 depth 24 Bolster upper surface
(48)
Mounting surface height

15

PRF3 PRB3F

2
More than 102

62±0.1
27

(70)

(150)

Bolster
2-ø10+0.15
0 depth 15

100 ±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB3F
Weight kg 5.8
Mount screw 4-M12 length 60
Spring washer 4-M12
Spring pin 2-ø10 length 56
● Mounting block for PRF3

178
PRB5F Pre - roller PR F M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

● When using the Die-lifter


(125)

85
125
4-M14 depth 27 (48) Bolster upper surface
Pre-roller Mounting block
Pre-roller removable & fold

PRB5F

14
PRF5
PRF Mounting block

Mounting surface height

65±0.1

30

(75)
More than 150
4-ø16
Mount screw hole
165

(219)
2-ø10
219

Spring pin hole

Bolster
2-ø10+0.15
0 depth 15
88
105 ±0.1

● When not using the Die-lifter


When aligning the level between roller top and bolster surface
(125)

85
4-M14 depth 27 Bolster upper surface
(48)
Pre-roller Mounting block
16

PRF5 PRB5F

2
Mounting surface height

67±0.1
More than 152

30

(75)

(219)

Bolster 2-ø10+0.15
0 depth 15

105 ±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB5F
Weight kg 10
Mount screw 4-M14 length 75
Spring washer 4-M14
Spring pin 2-ø10 length 63
● Mounting block for PRF5

179
Pre-roller removable & fold

180
PRF Mounting block
PRH Pre - r o ller   Ver t ic ally fold t y pe PR H

The pre-roller can be folded in front of bolster.


Pr e - r o ll e r ve r t i c ally fo l d
PRH

At installation At folding

Mounting block Mounting block

Bolster Bolster
Pre-roller model PRH

Screw-lock pin Screw-lock pin

It can be folded
in front of bolster.
Urethane stopper Urethane stopper

Pre-roller model PRH

181
PRH Pre - r o ller   Ver t ic ally fold t y pe PR H

M o d e l d e s i g na t i o n

PRH 3 0315 P

Size
PRH3 PRH5

1 Die travel (mm) * Indicated in 4 digits

Pr e - r o ll e r ve r t i c ally fo l d
Die travel A

PRH
A/4 Die stopper

Load

Bolster

Pre-roller

1 Die travel 315 ∼ 1000 mm

Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 16 16 13 10 8 8 8 6 5 5 4 4 3
PRH3 Number of rollers 4 4 5 5 6 6 7 7 7 8 8 8 9
Weight kg 13.8 14.6 15.7 16.2 17.2 18.3 19.6 20.9 22.1 23.3 24.3 25.1 26.2
Allowable load kN − − 25 20 16 16 13 13 10 10 8 8 8
PRH5 Number of rollers − − 4 5 5 6 6 7 7 8 8 9 9
Weight kg − − 24.4 25.9 27.3 28.4 30.4 32.8 35.2 36 37.4 38.9 39.5

● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s 
* Allowable load is a static load measured at the position of 1/4 of the die travel from the stopper. Select Pre-roller where allowable load (kN)
multiplied by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000

182
PRH Pre - r o ller   Ver t ic ally fold t y pe PR H

Fo l din g / s e t u p o p e r a t i o n

Die

1. At die change
Bolster

2. Lift up the pre-roller after die change.


Pr e - r o ll e r ve r t i c ally fo l d

Bolster

Pre-roller
PRH

3. Lower the tip and fold the pre-roller


Bolster
downward. When screwing the lock
pin, the pre-roller is locked and it
prevents vibration due to stamping

Screw lock pin operation.


(lock)
* When folding, lower the pre-roller
slowly. Never get the hand off.

Urethane stopper

Mounting pin Mounting block

4. When turning the unscrewing lock


Bolster
pin to release the lock and lifting up
the tip of pre-roller, mounting pin is
hooked to mounting block and the
set up shall be completed.
Screw lock pin
(release lever)

Urethane stopper

183
Pr e - r o ll e r ve r t i c ally fo l d

184
PRH
PRH3 Pre - r o ller   Ver t ic ally fold t y pe PR H

D i m e ns i o ns

PRH 3 0315 P

1 Die travel (mm) 


* Indicated in 4 digits

PRH3-0315P 54 Screw-lock pin


ø40 (movable on the opposite side)
* See above diagram for factory-setting location.
Max. 93

21.2 26.3

54.5
Bolster

9
74.5 At folding
Roller height 2

Pre-roller total length 357 159


Die travel 315 Movable
die stopper
70 69 69 69 80
Pr e - r o ll e r ve r t i c ally fo l d

Mounting surface height

C(Pre-roller total length+52)


Bolster

12
Roller Allowable load 79
position
More than 100

Urethane stopper
ø33
PRH

Bolster
120
M12 depth 24 39

ø60
Pre-roller

70∼B
(Pre-roller total length/ 2)
Press frame 40 120

● Install the urethane


stopper in the press frame
PRH3-0355P PRH3-0400P
397 442
355 400
70 83 83 83 78 70 74 74 74 74 76
12
12

Allowable load position 89 Allowable load position 100


2

2
More than 100
More than 100

ø33 ø33
120

120

Bolster Bolster

Pre-roller Pre-roller

PRH3-0450P PRH3-0500P
492 542
450 500
70 86 86 86 86 78 70 79 79 79 79 79 77
12

12

Allowable load position 113 Allowable load position 125


2
More than 100

2
More than 100

ø33 ø33
120

120

Bolster Bolster

Pre-roller Pre-roller

PRH3-0560P 602
PRH3-0630P 672
560 630
70 91 91 91 91 91 77 70 87 87 87 87 87 87 80
12

Allowable load position


12

Allowable load position 140 158


2

2
More than 100
More than 100

ø33 ø33
120

120

Bolster Bolster

Pre-roller Pre-roller

185
PRH3 Pre - r o ller   Ver t ic ally fold t y pe PR H

1 Die travel 315 ∼ 1000 mm

PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3-
Model
0315P 0355P 0400P 0450P 0500P 0560P 0630P 0710P 0800P 0850P 0900P 0950P 1000P
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 357 397 442 492 542 602 672 752 842 892 942 992 1042
B mm 178.5 198.5 221 246 271 301 336 376 421 446 471 496 521
C mm 409 449 494 544 594 654 724 804 894 944 994 1044 1094
Pre-roller weight kg 7.5 8.3 9.4 9.9 10.9 12 13.3 14.6 15.8 17 18 18.8 19.9

752
PRH3-0710P 710
70 101 101 101 101 101 101 76

12
Allowable load position 178
2
More than 100

Bolster ø33

120
Pre-roller

842
PRH3-0800P

Pr e - r o ll e r ve r t i c ally fo l d
800
70 116 116 116 116 116 116 76

12
Allowable load position 200
2
More than 100

PRH
ø33

120
Bolster

Pre-roller

892
PRH3-0850P 850
70 106 106 106 106 106 106 106 80

12
Allowable load position 213
2
More than 100

Bolster ø33 120

Pre-roller

942
PRH3-0900P 900
70 113 113 113 113 113 113 113 81
12

Allowable load position 225


2
More than 100

ø33
120

Bolster

Pre-roller
992
PRH3-0950P 950
70 121 121 121 121 121 121 121 75
12

Allowable load position 238


2
More than 100

ø33
120

Bolster

Pre-roller

1042
PRH3-1000P 1000
70 112 112 112 112 112 112 112 112 76
12

Allowable load position 250


2
More than 100

ø33
120

Bolster

Pre-roller

186
PRH5 Pre - r o ller   Ver t ic ally fold t y pe PR H

D i m e ns i o ns

PRH 5 0400 P

1 Die travel (mm) 


* Indicated in 4 digits

61
Screw-lock pin
PRH5-0400P (movable on the opposite side)
ø40
* See above diagram for factory-setting location.
Max. 93

21.2 26.3

9
Bolster

54.5
9
84

At folding
Roller height 2

Pre-roller total length 450


Die travel 400  Movable 231
Pr e - r o ll e r ve r t i c ally fo l d

80 93 93 93 91 die stopper

12
Roller Allowable load 100
position Bolster

C(Pre-roller total length+110)


PRH

ø33
Bolster
190

Urethane stopper 41
M12 depth 24
Pre-roller ø60

Set screw

60∼B
(Pre-roller total length/ 2)
Press frame 50 190

● Install the urethane


stopper in the press frame

PRH5-0450P PRH5-0500P
500 550
450 500
80 82 82 82 82 92 80 95 95 95 95 91
12
12

Allowable load position 113 Allowable load position 125


2

ø33 ø33
Bolster Bolster
190

190

Pre-roller Pre-roller

PRH5-0560P PRH5-0630P
610 680
560 630
80 88 88 88 88 88 90 80 102 102 102 102 102 90
12

12

Allowable load position 140 Allowable load position 158


2

ø33 ø33
Bolster Bolster
190

190

Pre-roller Pre-roller
187
PRH5 Pre - r o ller   Ver t ic ally fold t y pe PR H

1 Die travel 400 ∼ 1000 mm

PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5-
Model
0400P 0450P 0500P 0560P 0630P 0710P 0800P 0850P 0900P 0950P 1000P
Die travel mm 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 450 500 550 610 680 760 850 900 950 1000 1050
B mm 225 250 275 305 340 380 425 450 475 500 525
C mm 560 610 660 720 790 870 960 1010 1060 1110 1160
Pre-roller weight kg 12.4 13.9 15.3 16.4 18.4 20.8 23.2 24 25.4 26.9 27.5

760
710
PRH5-0710P 80 98 98 98 98 98 98 92

12
Allowable load position 178
2

ø33
Bolster

190
Pre-roller
850
800
PRH5-0800P 80 113 113 113 113 113 113 92

12

Pr e - r o ll e r ve r t i c ally fo l d
Allowable load position 200
2

ø33
Bolster

190

PRH
Pre-roller
900
850
PRH5-0850P 80 104 104 104 104 104 104 104 92
12

Allowable load position 213


2

ø33
Bolster
190

Pre-roller
950
900
PRH5-0900P 80 111 111 111 111 111 111 111 93
12

Allowable load position 225


2

ø33
Bolster
190

Pre-roller

1000
950
PRH5-0950P 80 103 103 103 103 103 103 103 103 96
12

Allowable load position 238


2

ø33
Bolster
190

Pre-roller
1050
1000
PRH5-1000P 80 110 110 110 110 110 110 110 110 90
12

Allowable load position 250


2

ø33
Bolster
190

Pre-roller

188
PRB3H-P Pre - roller PR H M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

● When using the Die-lifter

120 4-ø14 (120)


Pre-roller Mount screw hole
80 4-M12 depth 24 80 Bolster upper surface
PRH3

Mounting surface height


2-ø10

13
13

Spring pin hole

More than 100


60±0.1
27
27
60

132

(148)
148

Bolster

2-ø10+0.15
0 depth 15
Pr e - r o ll e r ve r t i c ally fo l d

Mounting block 100 100 ±0.1


PRH M o unt in g b l o c k

PRB3H-P

● When not using the Die-lifter


When aligning the level between roller top and bolster surface

(120)

4-M12 depth 24 80 Bolster upper surface


Pre-roller
Mounting surface height

15

PRH3
2
More than 102
62±0.1
27

(148)

Bolster
2-ø10+0.15
0 depth 15
Mounting block
PRB3H-P 100 ±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB3H-P
Weight kg 6.3
Mount screw 4-M12 length 80
Spring washer 2-ø10 length 85
● Mounting block for PRH3

189
PRB5H-P Pre - roller PR H M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

● When using the Die-lifter

125
4-ø16 (125)
105 Mount screw hole
Pre-roller
85 4-M14 depth 27 85 Bolster upper surface
PRH5 2-ø10
14

Mounting surface height

14
Spring pin hole

65±0.1
More than 150
30

30
65
195

(225)
215

225

Bolster

Pr e - r o ll e r ve r t i c ally fo l d
PRH M o unt in g b l o c k
Mounting block 100 2-ø10+0.15 depth 15
105 ±0.1 0
PRB5H-P

● When not using the Die-lifter


When aligning the level between roller top and bolster surface

(125)
4-M14 depth 27 85 Bolster upper surface
Pre-roller
Mounting surface height

16

PRH5

2
67±0.1
More than 152

30

(225)

Bolster

Mounting block
105 ±0.1 2-ø10+0.15
0 depth 15
PRB5H-P

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB5H-P
Weight kg 12
Mount screw 4-M14 length 90
Spring washer 2-ø10 length 95
● Mounting block for PRH5

190
PRH5 Pre - ro ller PR H Caut i on in use

Set screw(only PRA5)

● Set screw presence


Model PRH3 PRH5
Set screw Not included Included

Model PRH5
Mounting surface height 80mm ∼ 150mm More than 150mm
Use of set screw Required Not required
● The set screw is used to prevent the inclination of pre-roller in case that the mounting surface height is short.

Bolster width(Mounting surface height)


80 ∼ 150
Pr e - r o ll e r ve r t i c ally fo l d
PRH C aut i o n in us e

Pre-roller
PRH5
Bolster Set screw
(Place in a bolster)

* This drawing indicates PRH5-0400P.

Mounting position of lock nut


The installed position of lock nut varies according to bolster width.

Bolster width Less than 10mm 11 ∼ 80mm More than 80mm


Mounting position of lock nut Refer the lower left drawing Refer the lower right drawing Contact Pascal

Less than 10mm 11∼80mm

Bolster Bolster
Lock nut

Set screw Lock nut Set screw

Bolster step difference Bolster step difference


0 ∼ 10 11 ∼ 80

191
Pr e - r o ll e r ve r t i c ally fo l d

192
PRH C aut i o n in us e
PRS/PRT Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

It is a horizontally fold type of pre-roller which can be folded horizontally.

F o l d i ng m e t ho d
Pre-roller horizontally fold

Pre-roller will lock at 0°


, 90°
, and -90°
positions.
Bolster
Bolster
PRS / T

−90° 90° PRS


PRT

PRS3 PRT3 PRS5 PRT5 PRS8 PRT8

Bolster Bolster
Swing lock
release handle
Swing lock
release lever

Lock release Lock release

Pull the swing Pull down


lock release the swing lock
lever to front. release lever.

193
PRS/PRT Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

M o d e l d e s i g na t i o n

PRS Pre-roller model type PRT Pre-roller model type

PRS 3 0630 B PRT 3 0630 B

Size  Size
PRS3 PRS5 PRS8 PRT3 PRT5 PRT8

1 Die travel (mm) * Indicated in 4 digits 1 Die travel (mm) * Indicated in 4 digits

Difference of PRS/PRT

Pivot Die travel A

A/4
Bolster
PRS Die stopper
Load

Pivot
Bolster

Bolster
PRT
Pre-roller

Pre-roller horizontally fold


Pivot position is different.

PRS / T
1 Die travel 315 ∼ 1000 mm

Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 16 16 13 13 10 8 8 6 − − − − −
PRS3 Number of rollers 3 3 3 4 4 5 5 6 − − − − −
Weight kg 11.3 12.1 12.9 14 15 16.2 17.4 19.2 − − − − −
Allowable load kN 16 16 13 13 10 8 8 6 − − − − −
PRT3 Number of rollers 3 4 4 4 5 6 6 7 − − − − −
Weight kg 12.6 13.5 14.4 15.4 16.4 17.7 18.9 20.6 − − − − −
Allowable load kN − − − − 16 16 16 13 10 10 8 8 6
PRS5 Number of rollers − − − − 5 5 5 6 7 7 7 8 8
Weight kg − − − − 24.3 26 28 30.4 33.1 34.4 35.8 37.4 38.8
Allowable load kN − − − − 16 16 16 13 10 10 8 8 6
PRT5 Number of rollers − − − − 5 5 5 6 7 7 7 8 8
Weight kg − − − − 27.3 28.9 30.8 33.3 36.1 37.5 38.9 40.4 41.5
Allowable load kN − − − − − − 25 20 16 16 16 13 13
PRS8 Number of rollers − − − − − − 5 6 6 7 7 8 8
Weight kg − − − − − − 44.8 47.3 49.9 51.5 52.9 54.6 56.1
Allowable load kN − − − − − − 25 20 16 16 16 13 13
PRT8 Number of rollers − − − − − − 5 6 7 7 8 8 8
Weight kg − − − − − − 51.1 53.5 56.5 57.9 59.5 60.9 62.3
● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s
* Allowable load is a static load measured at the position of 1/4 of the Die travel from the stopper. Select Pre-roller where allowable load (kN)
multiplied by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000
194
PRS3/PRT3 Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

E x t e r na l d i m e ns i o n

PRS 3 0315 B PRT 3 0315 B

1 Die travel (mm) 1 Die travel (mm)


* Indicated in 4 digits * Indicated in 4 digits

PRS3-0315B PRT3-0315B
25 25
19 19
21.2 26.3 21.2 26.3
9

9
Bolster Bolster

54.5

54.5
9

9
54 Allowable load position 114 Allowable load position
Pre-roller total length 357 Movable Pre-roller total length 357 Movable
Roller height 2

Roller height 2
die stopper die stopper
Die travel 315  Die travel 315 
135.5 73 73 75.5 67 128.5 86 75.5

12
12

54 ø33 Roller 79 114 Roller 79

Bolster Bolster ø33


120

120
ø16

ø16

Less than 5 Swing lock Less than 5 Swing lock


Set screw release lever Set screw release lever

Pre-roller Pre-roller

PRS3-0355B PRT3-0355B
Pre-roller horizontally fold

397 397
355 355
135.5 93 93 75.5 67 128.5 63 63 75.5
54 ø33 Allowable Allowable
PRS / T

12

89 114 89 12
2

load position load position

ø33
120
120

Bolster Bolster
ø16
ø16

Less than 5 Pre-roller Less than 5 Pre-roller

PRS3-0400B PRT3-0400B
442 442
400 400
135.5 115 115 76.5 67 128.5 85 85 76.5
Allowable Allowable
12
12

54 ø33 100 114 100


2

load position load position

ø33
120

120

Bolster Bolster
ø16
ø16

Less than 5 Pre-roller Less than 5 Pre-roller

PRS3-0450B PRT3-0450B
492 492
450 450
135.5 93 93 93 77.5 67 128.5 110 110 76.5
12

Allowable ø33 Allowable


12

54 ø33 113 114 113


2

load position load position

Bolster
120

120

Bolster
ø16

ø16

Less than 5 Pre-roller Less than 5 Pre-roller

195
PRS3/PRT3 Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

1 Die travel 315 ∼ 710 mm

Model PRS3 PRS3-0315B PRS3-0355B PRS3-0400B PRS3-0450B PRS3-0500B PRS3-0560B PRS3-0630B PRS3-0710B

Model PRT3 PRT3-0315B PRT3-0355B PRT3-0400B PRT3-0450B PRT3-0500B PRT3-0560B PRT3-0630B PRT3-0710B
Die travel mm 315 355 400 450 500 560 630 710
Pre-roller total length mm 357 397 442 492 542 602 672 752
PRS3 weight kg 11.3 12.1 12.9 14 15 16.2 17.4 19.2
PRT3 weight kg 12.6 13.5 14.4 15.4 16.4 17.7 18.9 20.6

PRS3-0500B PRT3-0500B
542 542
500 500
135.5 110 110 110 76.5 67 128.5 90 90 90 76.5

54 ø33 Allowable load 114 Allowable load


12

125 ø33 125

12
2
2

position position

Bolster Bolster

120
120
ø16

ø16

Less than 5 Pre-roller Less than 5 Pre-roller

PRS3-0560B PRT3-0560B
602 602
560 560
135.5 97 97 97 97 78.5 67 128.5 82 82 82 82 78.5
Allowable load

12
54 ø33 Allowable load position 140 114 140
12

ø33
2

position

Pre-roller horizontally fold


Bolster Bolster

120
120
ø16

ø16

PRS / T
Less than 5 Pre-roller Less than 5 Pre-roller

PRS3-0630B PRT3-0630B
672 672
630 630
135.5 115 115 115 115 76.5 67 128.5 100 100 100 100 76.5
12
12

54 ø33 Allowable load position 158 114 ø33 Allowable load position 158
2

Bolster Bolster
120

120
ø16

ø16

Less than 5 Pre-roller Less than 5 Pre-roller

PRS3-0710B PRT3-0710B
752 752
710 710
135.5 108 108 108 108 108 76.5 67 128.5 96 96 96 96 96 76.5
12

12

54 ø33 Allowable load position 178 114 ø33 Allowable load position 178
2

Bolster Bolster
120
120
ø16

ø16

Less than 5 Pre-roller Less than 5 Pre-roller

196
PRS5/PRT5 Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

E x t e r na l d i m e ns i o n

PRS 5 0500 B PRT 5 0500 B

1 Die travel (mm) 1 Die travel (mm)


* Indicated in 4 digits * Indicated in 4 digits

PRS5-0500B PRT5-0500B
31.5 31.5
19 19
21.2

54.5

21.2

54.5
26.3 26.3
9

9
Bolster Bolster
9

9
60 116

Allowable load position Allowable load position


Pre-roller total length 550
Roller height 2

Pre-roller total length 550

Roller height 2
Die travel 500  Movable Die travel 500  Movable
die stopper die stopper
150 76 76 76 76 96 65 150 80 80 80 95
60 ø33 Roller 125 116 ø33 Roller 125
12

12
Bolster Bolster
190

190
ø20

ø20

Swing lock Swing lock


Less than 5 Set screw release lever Pre-roller Less than 5 Set screw release lever Pre-roller

PRS5-0560B PRT5-0560B
Pre-roller horizontally fold

610 610
560  560 
150 91 91 91 91 96 65 150 100 100 100 95
Allowable
12

Allowable

12
60 ø33 140
PRS / T

116 ø33 load position 140


2

load position
2

Bolster Bolster
190

190
ø20

ø20

Pre-roller Pre-roller
Less than 5 Less than 5

PRS5-0630B PRT5-0630B
680 680
630 630
150 108 108 108 108 98 65 150 123 123 123 96
Allowable
60 ø33 116 ø33 Allowable
12

12

load position 158 158


load position
2

Bolster Bolster
190
190
ø20

ø20

Pre-roller Pre-roller
Less than 5 Less than 5

PRS5-0710B PRT5-0710B
760 760
710 710
150 103 103 103 103 103 95 65 150 112 112 112 112 97
Allowable
12

12

60 ø33 Allowable load position 178 116 ø33 178


2

load position

Bolster Bolster
190

190
ø20

ø20

Pre-roller Pre-roller
Less than 5 Less than 5

197
PRS5/PRT5 Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

1 Die travel 500 ∼ 1000 mm

Model PRS5 PRS5-0500B PRS5-0560B PRS5-0630B PRS5-0710B PRS5-0800B PRS5-0850B PRS5-0900B PRS5-0950B PRS5-1000B

Model PRT5 PRT5-0500B PRT5-0560B PRT5-0630B PRT5-0710B PRT5-0800B PRT5-0850B PRT5-0900B PRT5-0950B PRT5-1000B
Die travel mm 500 560 680 710 800 850 900 950 1000
Pre-roller total length mm 550 610 680 760 850 900 950 1000 1050
PRS5 weight kg 24.3 26 28 30.4 33.1 34.4 35.8 37.4 38.8
PRT5 weight kg 27.3 28.9 30.8 33.3 36.1 37.5 38.9 40.4 41.5

PRS5-0800B 850
PRT5-0800B
850
800 800
150 100 100 100 100 100 100 100 65 150 108 108 108 108 108 95
Allowable load Allowable load
12

60 ø33 200 116 ø33 200

12
2

2
position position

Bolster Bolster
190

190
ø20

ø20
Pre-roller Pre-roller
Less than 5 Less than 5

PRS5-0850B PRT5-0850B
900 900
850 850
150 109 109 109 109 109 109 96 65 150 118 118 118 118 118 95
Allowable load Allowable load

12
60 ø33
12

position 213 116 ø33 position 213


2
2

Bolster Bolster
190

190
ø20
ø20

Pre-roller Pre-roller
Less than 5 Less than 5

Pre-roller horizontally fold


PRS5-0900B PRT5-0900B
950 950
900 900

PRS / T
150 117 117 117 117 117 117 98 65 150 128 128 128 128 128 95
Allowable load Allowable load

12
12

60 ø33 position 225 116 ø33 225


2

position
2

Bolster Bolster
190
190

ø20
ø20

Pre-roller Pre-roller
Less than 5 Less than 5

PRS5-0950B PRT5-0950B 1000


1000
950 950
150 107 107 107 107 107 107 107 101 65 150 115 115 115 115 115 115 95
12
12

60 ø33 Allowable load position 238 116 ø33 Allowable load position 238
2
2

Bolster Bolster
190
190

ø20
ø20

Pre-roller Pre-roller
Less than 5 Less than 5

PRS5-1000B PRT5-1000B
1050 1050
1000 1000
150 115 115 115 115 115 115 115 95 65 150 123 123 123 123 123 123 97
12
12

60 ø33 Allowable load position 250 116 ø33 Allowable load position 250
2

2
190

Bolster Bolster
190
ø20

ø20

Pre-roller Pre-roller
Less than 5 Less than 5

198
PRS8/PRT8 Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

E x t e r na l d i m e ns i o n

PRS 8 0630 B PRT 8 0630 B

1 Die travel (mm) 1 Die travel (mm)


* Indicated in 4 digits * Indicated in 4 digits

PRS8-0630B PRT8-0630B
42 42
33 33

60.3

60.3
21.2

21.2
12

12
26.3 26.3

Bolster Bolster
12

12
75 135

Pre-roller total length 680 Movable Roller height 2 Pre-roller total length 680 Movable
Roller height 2

die stopper die stopper


Die travel 630 Die travel 630
184 101 101 101 101 92 75 169 115 115 115 91
Allowable load Allowable load
12

12
75 Roller 158 135 Roller 158
position position
85

90
ø33 ø33

Bolster Bolster

Pre-roller Pre-roller
ø22
ø22

Swing lock Swing lock


Pre-roller horizontally fold

release handle release handle


Less than 5 Set screw Less than 5 Set screw
PRS / T

PRS8-0710B PRT8-0710B
760 760
710 710
184 97 97 97 97 97 91 75 169 106 106 106 106 92
75 Allowable load 178 ø33 Allowable load
12

12

ø33 135 178


position position
2

2
85

90

Bolster Bolster
ø22

ø22

Pre-roller Pre-roller

Less than 5 Less than 5

PRS8-0800B PRT8-0800B
850 850
800 800
184 115 115 115 115 115 91 75 169 103 103 103 103 103 91
75 ø33 Allowable load position Allowable load
12

200 135 ø33 200


12
2

position
2

85

90

Bolster Bolster
ø22

ø22

Pre-roller Pre-roller

Less than 5 Less than 5

199
PRS8/PRT8 Pre - r o ller   H o r izo nt ally fold t y pe PRS/ T

1 Die travel 630 ∼ 1000 mm

Model PRS8 PRS8-0630B PRS8-0710B PRS8-0800B PRS8-0850B PRS8-0900B PRS8-0950B PRS8-1000B

Model PRT8 PRT8-0630B PRT8-0710B PRT8-0800B PRT8-0850B PRT8-0900B PRT8-0950B PRT8-1000B


Die travel mm 630 710 800 850 900 950 1000
Pre-roller total length mm 680 760 850 900 950 1000 1050
PRS8 weight kg 44.8 47.3 49.9 51.5 52.9 54.6 56.1
PRT8 weight kg 51.1 53.5 56.5 57.9 59.5 60.9 62.3

PRS8-0850B PRT8-0850B
900 900
850 850
184 104 104 104 104 104 104 92 75 169 113 113 113 113 113 91
12
Allowable load

12
75 ø33 213 135 ø33 Allowable load position 213
2

2
position
85

90
Bolster Bolster
ø22

ø22
Pre-roller Pre-roller

Less than 5 Less than 5

PRS8-0900B PRT8-0900B
950 950
900 900
184 112 112 112 112 112 112 94 75 169 102 102 102 102 102 102 94
12

12
75 ø33 Allowable load 225 135 ø33 Allowable load position 225
2

position
85

90
Bolster Bolster

Pre-roller horizontally fold


ø22

ø22

Pre-roller Pre-roller

PRS / T
Less than 5 Less than 5

PRS8-0950B 1000
PRT8-0950B 1000
950 950
184 103 103 103 103 103 103 103 95 75 169 111 111 111 111 111 111 90 12
Allowable load
12

75 ø33 Allowable load 238 135 ø33 238


2

position position
85

90

Bolster Bolster
ø22

ø22

Pre-roller Pre-roller

Less than 5 Less than 5

PRS8-1000B PRT8-1000B
1050 1050
1000 1000
184 110 110 110 110 110 110 110 96 75 169 119 119 119 119 119 119 92
Allowable load
12

Allowable load
12

75 ø33 250 135 ø33 250


2

position position
85

90

Bolster Bolster
ø22

ø22

Pre-roller Pre-roller

Less than 5 Less than 5

200
PRS3/PRT3 Pre - roller PRS/ T M ount ing det ails

60 P 60

Bolster

141.3
PRT3 PRS3

Minimum mounting pitch mm


PRS3-0315B PRS3-0355B PRS3-0400B PRS3-0450B PRS3-0500B PRS3-0560B PRS3-0630B PRS3-0710B
Model
PRT3-0315B PRT3-0355B PRT3-0400B PRT3-0450B PRT3-0500B PRT3-0560B PRT3-0630B PRT3-0710B
Minimum mounting pitch P 362 402 447 497 547 607 677 757

M o u nt i ng d e t a i l s

● When using the Die-lifter

(120)

4-ø14 4-M12 depth 24 Bolster upper surface


Mounting surface height

120 80
Mount screw hole
13
More than 90

60±0.1

2-ø10
27

Spring pin hole


104

(120)
120

Bolster 2-ø10 +0.15 depth 15


3.2

0
Pre-roller horizontally fold
PRS / T Mounting details

88 Pre-roller 100 ±0.1


PRS3 / PRT3

● When not using the Die-lifter


When aligning the level between roller top and bolster surface

(120)
4-M12 depth 24 Bolster upper surface
Mounting surface height

80
15

2
More than 92

62±0.1

27

(120)

Bolster 2-ø10+0.15
0 depth 15
Pre-roller 100±0.1
PRS3 / PRT3

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Included
Pre-roller model type PRS3 / PRT3
Mount screw 4-M12 length 35
Spring washer 4-M12
Spring pin 2-C10 length 32

201
PRS5/PRT5 Pre - roller PRS/ T M ount ing det ails

62.5 P 62.5

Bolster

143.3

PRT5 PRS5

Minimum mounting pitch mm


PRS5-0500B PRS5-0560B PRS5-0630B PRS5-0710B PRS5-0800B PRS5-0850B PRS5-0900B PRS5-0950B PRS5-1000B
Model
PRT5-0500B PRT5-0560B PRT5-0630B PRT5-0710B PRT5-0800B PRT5-0850B PRT5-0900B PRT5-0950B PRT5-1000B
Minimum mounting pitch P 553 613 683 763 853 903 953 1003 1053

M o u nt i ng d e t a i l s

● When using the Die-lifter

4-ø16 (125)
Mount screw hole Bolster upper surface
125 4-M14 depth 27 85
2-ø10
Mounting surface height

14
Spring pin hole
More than 150

65±0.1

30
165

(190)
190

Pre-roller horizontally fold


PRS / T Mounting details
Bolster 2-ø10 +0.15
3.5

0 depth 15
90 Pre-roller 105±0.1
PRS5 / PRT5

● When not using the Die-lifter


When aligning the level between roller top and bolster surface

(125)
Bolster upper surface
4-M14 depth 27 85
Mounting surface height

16

2
67±0.1
More than 152

30

(190)

Bolster 2-ø10+0.15
0 depth 15
Pre-roller
105±0.1
PRS5 / PRT5

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Included
Pre-roller model type PRS5 / PRT5
Mount screw 4-M14 length 40
Spring washer 4-M14
Spring pin 2-C10 length 32

202
PRS8/PRT8 Pre - roller PRS/ T M ount ing det ails

77.5 P 77.5

Bolster

165.2

PRT8 PRS8

Minimum mounting pitch mm


PRS8-0630B PRS8-0710B PRS8-0800B PRS8-0850B PRS8-0900B PRS8-0950B PRS8-1000B
Model
PRT8-0630B PRT8-0710B PRT8-0800B PRT8-0850B PRT8-0900B PRT8-0950B PRT8-1000B
Minimum mounting pitch P 680 760 850 900 950 1000 1050

M o u nt i ng d e t a i l s

● When using the Die-lifter


(155)

4-ø18 4-M16 depth 30 Bolster upper surface


2-ø10 155 115
Mount screw hole 20
Mounting surface height

Spring pin hole 50


More than 250

45±0.1
270

(300)
300
Pre-roller horizontally fold
PRS / T Mounting details

Bolster 2-ø10 +0.15


3.5

0 depth 15
115 Pre-roller 130±0.1
PRS8 / PRT8

● When not using the Die-lifter


When aligning the level between roller top and bolster surface
(155)
4-M16 depth 30 115 Bolster upper surface
22
Mounting surface height

2
More than 252

50

47±0.1
(300)

Bolster 2-ø10+0.15 depth 15


0
Pre-roller
130±0.1
PRS8 / PRT8

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Included
Pre-roller model type PRS8 / PRT8
Mount screw 4-M16 length 55
Spring washer 4-M16
Spring pin 2-C10 length 45

203
PRS/PRT Pre - roller PRS/ T Caution in use

Set screw(PRS 3 / PRT3 , PRS 5 / PRT 5 , PRS 8 / PRT 8)


The set screw is included to all the models for PRS/T.

Model PRS 3 / PRT3


Bolster width(Mounting surface height) 70mm ∼ 90mm More than 90mm
Set screw Required Not required

Model PRS 5 / PRT 5


Bolster width(Mounting surface height) 75mm ∼ 150mm More than 150mm
Set screw Required Not required

Model PRS 8 / PRT 8


Bolster width(Mounting surface height) 85mm ∼ 250mm More than 250mm
Set screw Required Not required

● The set screw is used to prevent the inclination of pre-roller, in case that the mounting surface height is short.

PRS 3 PRT 3 PRS 5 PRT 5


Bolster width Bolster width
(Mounting surface height) (Mounting surface height)
Pre-roller Pre-roller
70 ∼ 90 75 ∼ 150
PRS3 PRS5

Pre-roller horizontally fold


PRS / T Caution in use
Bolster Bolster
Set screw
Set screw
(Place in a bolster)
(Place in a bolster)

Less than 5 Less than 5


Contact Pascal if the distance is over 5mm Contact Pascal if the distance is over 5mm

* This drawing is PRS3-0315B. * This drawing is PRS5-0500B.

PRS 8 PRT 8
Bolster width
(Mounting surface height)
Pre-roller
85 ∼ 250
PRS8

Bolster

Set screw
(Place in a bolster)

Less than 5
Contact Pascal if the distance is over 5mm

* This drawing is PRS8-0630B.

204
PRC Pre - r o ller   H eav y l oad PRC

It is heavy load type of pre-roller which attaches pillar to the removal type PRA.

At installation At removal
P r e - r o l l e r h e av y l o a d
PRC

Pre-roller
model PRC

Mounting block
Mounting block Pre-roller
model PRB
model PRB model PRC
Bolster Bolster

Pillar
Pillar
PRP-□-CA
PRP-□-CA

● The Pre-roller may be damaged due to the vibration through stamping operation.
The removal of pre-roller during the operation is recommended.

205
PRC Pre - r o ller   H eav y l oad PRC

M o d e l d e s i g na t i o n

Set model(Pre-roller + Mounting block+Pillar)

PRC 3 0630 B 0300 S


Size
PRC3 PRC5

1 Die travel (mm) * Indicated in 4 digits For set model,


S is added at the end of model No.
Pillar size * Indicated in 4 digits
Refer to page → 213

Pre-roller model type Mounting block model type Pillar model type

PRC 3 0630 B PRB 3 PRP 0300 CA

Size Size Pillar size * Indicated in 4 digits


PRC3 PRC5 PRB3 PRB5 Refer to page → 213

1 Die travel (mm) * Indicated in 4 digits

Die travel

K/4

Mounting block Die stopper


Uniformly distributed

Pre-roller

Bolster
K/2 K/2 Pillar
K Pr e - r o ll e r h e av y l o ad
PRC

1 Die travel 710 ∼ 2000 mm

Die travel mm 710 800 850 900 950 1000 1250 1600 2000
Allowable load * kN 30 30 25 25 25 20 16 16 16
PRC3 Number of rollers 12 12 14 14 16 16 22 26 34
Weight kg 15.4 16.9 18.3 19.2 20.5 21.3 27.5 42.3 53
Allowable load kN − − − − − 35 35 30 25
PRC5 Number of rollers − − − − − 14 18 24 31
Weight kg − − − − − 29.8 38 49.3 62.3
● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s 
● Weight does not include mounting block and pillar.
* Allowable load is uniformly distributed and is held by the middle part of the Pre-roller. Select Pre-roller where allowable load (kN) multiplied
by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000 206
PRC3 Pre - r o ller   H eav y l oad PRC

D i m e ns i o ns

PRC 3 0710 B 0300 S

1 Die travel (mm)


* Indicated in 4 digits

Pillar size
* Indicated in 4 digits
1 Die travel 710 ∼ 2000 mm
PRC3- PRC3- PRC3- PRC3- PRC3- PRC3- PRC3- PRC3- PRC3-
Model 0710B 0800B 0850B 0900B 0950B 1000B 1250B 1600B 2000B
Die travel mm 710 800 850 900 950 1000 1250 1600 2000
Pre-roller total length mm 752 842 892 942 992 1042 1292 1642 2042
Weight kg 15.4 16.9 18.3 19.2 20.5 21.3 27.5 42.3 53

PRC3-0710B□-S

52
Bolster 45
9

26.3
21.2

54.5
9

Pre-roller total length 752


Roller height 2

Die travel 710


Movable
70 43 43 86 43 43 43 86 43 43 43 86 80 die stopper
Mounting surface height

157 Allowable load position


12
More than 75

Roller
120

ø33
PRC3-0800B□-S
842
313.5 313.5
More than 75

800
627
Bolster height
Bolster height -120

70 46 50 100 50 50 50 100 50 50 50 100 76


Bolster Mounting block Pre-roller 179 Allowable load position
12
2

PRB3 PRC3-0710B
P r e - r o l l e r h e av y l o a d

120

Pillar ø33
PRP-□-CA
Fixed in the floor Mounting block Pre-roller
Bolster
PRC

with anchor bolts PRB3 PRC3-0800B


358.5 358.5 Pillar
717 PRP-□-CA

Refer to page → 213 for Pillar.

PRC3-0850B□-S
PRC3-0900B□-S
892 942
More than 75

More than 75

850 900
70 82 44 44 44 88 44 44 44 88 44 44 44 88 80 70 86 47 47 47 94 47 47 47 94 47 47 47 94 81
192 Allowable load position 204 Allowable load position
12

12
2

2
120

120

ø33 ø33

Bolster Mounting block Pre-roller Bolster Mounting block Pre-roller


PRB3 PRC3-0850B PRB3 PRC3-0900B
383.5 383.5 Pillar 408.5 408.5 Pillar
767 PRP-□-CA 817 PRP-□-CA

207
PRC3 Pre - r o ller   H eav y l oad PRC

992
PRC3-0950B□-S 950
70 48 44 88 44 44 44 88 44 44 44 88 44 44 44 88 82
than 75

217 Allowable load position


More

12
2

120
ø33

Mounting block Pre-roller


Bolster PRB3 PRC3-0950B
433.5 433.5 Pillar
PRP-□-CA
867

1042
PRC3-1000B□-S 1000
70 50 47 94 47 47 47 94 47 47 47 94 47 47 47 94 76
than 75
More

229 Allowable load position

12
2

120
ø33

Mounting block Pre-roller


Bolster PRB3 PRC3-1000B
458.5 458.5 Pillar
917 PRP-□-CA

1292
PRC3-1250B□-S 1250
70 44 44 44 44 88 44 44 44 88 44 44 44 88 44 44 44 88 44 44 44 88 78
than 75
More

292 Allowable load position


12
2

120

ø33

Mounting block Pre-roller


Bolster PRB3 PRC3-1250B
583.5 583.5 Pillar
PRP-□-CA
1167

1642
PRC3-1600B□-S 1600
70 85 47 47 47 94 47 47 47 94 47 47 47 94 47 47 47 94 47 47 47 94 47 47 47 94 77
than 75

379 Allowable load position Pr e - r o ll e r h e av y l o ad


More

12
2

ø33
150

PRC

Bolster Mounting block Pre-roller


PRB3 PRC3-1600B
758.5 758.5 Pillar
1517 PRP-□-CA

2042
PRC3-2000B□-S 2000
70 87 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 85
than 75

479
More

Allowable load position


12
2

ø33
150

Bolster Mounting block Pre-roller


PRB3 PRC3-2000B
958.5 958.5
Pillar
1917 PRP-□-CA
208
PRC5 Pre - r o ller   H eav y l oad PRC

D i m e ns i o ns

PRC 5 1000 B 0300 S

1 Die travel (mm)


* Indicated in 4 digits

Pillar size
* Indicated in 4 digits

1 Die travel 1000 ∼ 2000 mm

Model PRC5-1000B PRC5-1250B PRC5-1600B PRC5-2000B


Die travel mm 1000 1250 1600 2000
Pre-roller total length mm 1050 1300 1650 2050
Weight kg 29.8 38 49.3 62.3

PRC5-1000B□-S

63.5
Bolster
51
9

26.3
9

21.2
54.5

67

1050

1000
Movable
125 98 49 49 49 98 49 49 49 98 49 49 49 98 92 die stopper
Mounting surface height

Roller 247 Allowable load position


P r e - r o l l e r h e av y l o a d

12
More than 80
2

ø33
150
PRC

200

494.5 494.5
Bolster height
Bolster height -150

989

Bolster
Mounting block Pre-roller
PRB5 PRC5-1000B
Pillar
PRP-□-CA

Fixed in the floor with anchor bolts

Refer to page → 213 for Pillar.

209
PRC5 Pre - r o ller   H eav y l oad PRC

PRC5-1250B□-S

1300

1250
More than 80

125 98 49 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 97

310 Allowable load position

12
2

ø33

150
200

Pre-roller
Bolster Mounting block PRC5-1250B
PRB5 Pillar
619.5 619.5
PRP-□-CA
1239

PRC5-1600B□-S

1650

1600
More than 80

125 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 104

397 Allowable load position

12
2

ø33
150
200

Pre-roller
Bolster Mounting block PRC5-1600B
PRB5 Pillar
794.5 794.5
PRP-□-CA
1589

Pr e - r o ll e r h e av y l o ad
PRC5-2000B□-S
PRC

2050

2000
More than 80

125 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 101

497 Allowable load position


12
2

ø33
150
200

Pre-roller
Bolster Mounting block PRC5-2000B
PRB5 Pillar
994.5 994.5
PRP-□-CA
1989

210
PRB3 Pre - roller PRC M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

● When using the Die-lifter


Pre-roller (120)
PRC3 4-M12 depth 24 Bolster upper surface
80
120 Mounting block (48)

Mounting surface height


4-ø14 PRB3

13
Mount screw hole

More than 75
60±0.1
2-ø10

27

(70)
Spring pin hole

(120)
120

Bolster 2-ø10 +0.15 depth 15


0

Pillar 100 ±0.1


PRP-□-CA

● When not using the Die-lifter

When aligning the level between roller top and bolster surface
(120)

80
Pre-roller 4-M12 depth 24 Bolster upper surface
Mounting block (48)
Mounting surface height

PRC3
15

PRB3

2
More than 77

62±0.1
27

(70)
(120)

Bolster
2-ø10 +0.15
0 depth 15
PRC M o u nt i n g d et ai l s
P r e - r o l l e r h e av y l o a d

Pillar 100 ±0.1


PRP-□-CA

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model PRB3
Weight kg 3.6
Mount screw 4-M12 length 60
Spring washer 4-M12
Spring pin 2-C10 length 56
● Mounting block for PRC3

211
PRB5 Pre - roller PRC M ount ing bloc k

D imen s i o ns , M o u nt i ng d e t a i l s

● When using the Die-lifter

Pre-roller (125)
PRC5
85
125 Mounting block 4-M14 depth 27 Bolster upper surface

Mounting surface height


4-ø16 PRB5 (48)

14
Mount screw hole

More than 80

65±0.1
2-ø10

30

(75)
Spring pin hole 165

(190)
190

Bolster 2-ø10 +0.15


0 depth 15
Pillar
PRP-□-CA
105 ±0.1
88

● When not using the Die-lifter

When aligning the level between roller top and bolster surface
(125)
85
4-M14 depth 27 Bolster upper surface
Pre-roller Mounting block
Mounting surface height

(48)
16

PRC5 PRB5

2
More than 82

67±0.1
30

(75)

(190)

PRC M o u nt i n g d et ai l s
Bolster 2-ø10 +0.15
0 depth 15 Pr e - r o ll e r h e av y l o ad
Pillar
PRP-□-CA
105 ±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Model  PRB5
Weight kg 7.5
Mount screw 4-M14 length 75
Spring washer 4-M14
Spring pin 2-C10 length 63
● Mounting block for PRC5

212
PRP-CA Pre - ro ller PRC Pillar

Pillar Select Pillar for aligning the height with bolster. Pillar weight and dimension of PRC3 and PRC5 is the same.

Model designation

Pillar model type


Set model
1 2
PRP 0300 CA PRC 3 0710 B 0300 S Refer to page → 206
1 Size
2 Die travel (mm)
3 Pillar size * Indicated in 4 digits
* Indicated in 4 digits 3 Pillar size
* Indicated in 4 digits Set symbol

200
170
270
300

Bolster
With the Adjustment bolt,
Pillar height can be adjusted

Mounting block Pre-roller

Adjustment bolt
Bolster height N ±10 *
Frame height H

* In order to match the


ø85 difference, bolster height
N can be adjusted ±10mm
Bolster from the upper and lower
limits.
Pillar
19
P r e - r o l l e r h e av y l o a d

3-ø10.3 4-ø14
PRC Pillar

3-M12 length 40 Level adjustment bolt 4-C12 length 90 Strike anchor


3-M12 Hex. Nut

● Adjust the Pillar horizontally using a level adjustment bolt and shim.
● The shim is not included. Order it separately.

3 Pillar size 0300 ∼ 1050

Pillar size 0300 0350 0400 0450 0500 0550 0600 0650 0700 0750 0800 0850 0900 0950 1000 1050

420 470 520 570 620 670 720 770 820 870 920 970 1020 1070 1120 1170
Bolster height N mm                                
PRC3-0710 ∼ 1250 469 519 569 619 669 719 769 819 869 919 969 1019 1069 1119 1169 1219
Frame height H mm 120
950 1000 1050 1100 1150 1200

450 500 550 600 650 700 750 800 850 900
PRC3-1600, 2000 Bolster height N mm                                
499 549 599 649 699 749 799 849 899 949 999 1049 1099 1149 1199 1249
PRC5-1000 ∼ 2000
Frame height H mm 150
Weight kg 15.7 16.1 16.5 18.4 18.8 19.2 19.6 20.0 20.4 20.8 21.2 21.6 22.0 22.4 22.8 23.2
213
Pr e - r o ll e r h e av y l o ad

214
PRC Pillar
PRU/PRV Pre - roller H o r izo nt ally fold t y pe, heav y load t y pe PRU/ V

It is a heavy load type of pre-roller which attaches pillar to horizontally fold type PRS/PRT.
It is used by combination of model PRU and PRV.

F o l d i ng m e t ho d

Pre-roller will lock at 0°


, 90°
, and -90°
positions.

Bolster Bolster

−90° 90°
PRU
PRV

Pre-roller
Pre-roller horizontally fold,

Bolster
heavy load PRU/V

Lock release

Pull down
the swing lock
Pillar release lever.
Swing lock
release handle

215
PRU/PRV Pre-roller Horizontally fold type, heavy load type PRU/ V

M o d e l d e s i g na t i o n

PRU Pre-roller model type PRU 8 0800 B

1 Die travel (mm) * Indicated in 4 digits

PRV Pre-roller model type PRV 8 0800 B

Set model U For set model,


PR 8 0800 B 0400 S S is added at the end of model No.
(Pre-roller+Pillar) V

Pillar size * Indicated in 4 digits


Refer to page → 222

Pillar model type PRP 0400 U

Difference of PRU/PRT
Die travel
Pivot
K/4
Die stopper
Bolster Uniformly distributed
PRU
Bolster

Pivot

Bolster
PRV K/2 K/2 Pillar
K

Pivot position is different.

1 Die travel 800 ∼ 1250 mm

Die travel mm 800 900 1000 1250


Pre-roller horizontally fold,

Allowable load * kN 40 40 40 35
heavy load PRU/V

PRU8 Number of rollers 13 16 17 23


Weight kg 59.1 64.1 69.1 82.4
Allowable load kN 40 40 40 35
PRV8 Number of rollers 13 16 18 24
Weight kg 63.7 68.8 74.4 87.1

● Die loading speed on Pre-roller : Less than 50mm/s ● Die transfer speed : Less than 100mm/s 
● Weight does not include pillar. 
* Allowable load is uniformly distributed and is held by the middle part of the Pre-roller. Select Pre-roller where allowable load (kN) multiplied
by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000 216
PRU8 Pre-roller Horizontally fold type, heavy load type PRU/ V

D i m e ns i o ns

PRU 8 0800 B 0400 S

1 Die travel (mm)


* Indicated in 4 digits

Pillar size
* Indicated in 4 digits

1 Die travel 800 ∼ 1250 mm

Model PRU8-0800B PRU8-0900B PRU8-1000B PRU8-1250B


Die travel mm 800 900 1000 1250
Pre-roller total length mm 850 950 1050 1300
Weight kg 59.1 64.1 69.1 82.4

PRU8-0800B□-S

42
33

12
21.2 26.3

60.3
Bolster 12

75

Pre-roller total length 850


Roller height 2

Die travel 800


Movable
184 38 76 38 38 38 38 76 38 38 38 38 76 96 die stopper

75 Roller 175 Allowable load position


12
100

ø33
165

Bolster
Bolster height

Pre-roller
Bolster height -165

PRU8-0800B
Pre-roller horizontally fold,

Swing lock ø70


release handle
heavy load PRU/V

Pillar
350.75 350.75 PRP□-U
Less than 5 Pillar position 701.5

ø75

217
PRU8 Pre-roller Horizontally fold type, heavy load type PRU/ V

950
900

PRU8-0900B□-S 184 38 38 38 38 76 38 38 38 38 76 38 38 38 38 76 82

75 200 Allowable load position

12
2

110
ø33

165
Bolster

Pre-roller Pillar
PRU8-0900B PRP□-U
400.75 400.75
Less than 5 801.5

1050

1000

PRU8-1000B□-S 184 76 38 38 38 38 76 38 38 38 38 76 38 38 38 38 76 106

225 Allowable load position


75
12
2

120

ø33
165

Bolster

Pre-roller Pillar
PRU8-1000B PRP□-U
450.75 450.75
Less than 5 901.5

1300
1250
PRU8-1250B□-S 184 38 76 38 38 38 38 76 38 38 38 38 76 38 38 38 38 76 38 38 38 38 76 90

75 288 Allowable load position


12
2

Pre-roller horizontally fold,


130

ø33
165

heavy load PRU/V

Bolster

Pre-roller
Pillar
PRU8-1250B
PRP□-U
575.75 575.75

Less than 5 1151.5

218
PRV8 Pre-roller Horizontally fold type, heavy load type PRU/ V

D i m e ns i o ns

PRV 8 0800 B 0400 S

1 Die travel (mm)


* Indicated in 4 digits

Pillar size
* Indicated in 4 digits

1 Die travel 800 ∼ 1250 mm

Model PRV8-0800B PRV8-0900B PRV8-1000B PRV8-1250B


Die travel mm 800 900 1000 1250
Pre-roller total length mm 850 950 1050 1300
Weight kg 63.7 68.8 74.4 87.1

PRV8-0800B□-S
42
33

12
21.2 26.3

60.3
Bolster 12

135

Pre-roller total length 850


Roller height 2

Die travel 800


Movable
75 169 72 36 36 36 36 72 36 36 36 36 72 102 die stopper

135 Roller 175 Allowable load position


12
100

ø33
165

Bolster
Bolster height

Pre-roller
Bolster height -165

PRV8-0800B
Pre-roller horizontally fold,

Swing lock
ø70
release handle
heavy load PRU/V

Pillar
350.75 350.75
PRP□-U
Less than 5 Pillar position 701.5

ø75

219
PRV8 Pre-roller Horizontally fold type, heavy load type PRU/ V

950
900

75 169 36 3636 72 36 3636 36 72 36 3636 36 72 94


PRV8-0900B□-S
135 ø33 200 Allowable load position

12
2

110
165
Bolster

Pre-roller Pillar
PRV8-0900B PRP□-U
400.75 400.75
Less than 5 801.5

1050
1000

75 169 72 36 363636 72 36 36 36 36 72 36 363636 72 86


PRV8-1000B□-S
135 ø33 225 Allowable load position
12
2

120
165

Bolster

Pre-roller Pillar
PRV8-1000B PRP□-U
450.75 450.75

Less than 5 901.5

1300
1250

75 169 36 72 36 3636 36 72 36 36 36 36 72 36 36 3636 72 36 36 36 36 72 84


PRV8-1250B□-S
135 ø33 288 Allowable load position
12
2

Pre-roller horizontally fold,


130

165

heavy load PRU/V

Bolster

Pre-roller Pillar
PRV8-1250B PRP□-U
575.75 575.75

Less than 5 1151.5

220
PRU8/PRV8 Pre - r o ller PRU/ V Mounting details

77.5 P 77.5

Bolster

165.2

PRV8 PRU8

Minimum mounting pitch


PRU8-0800 PRU8-0900 PRU8-1000 PRU8-1250
Model
PRV8-0800 PRV8-0900 PRV8-1000 PRV8-1250
Minimum mounting pitch P 850 950 1050 1300

M o u nt i ng d e t a i l s

● When using the Die-lifter


(155)
4-M16 depth 30 Bolster upper surface
Mounting surface height

4-ø18 155 Pre-roller 115


Mount screw hole PRU8 / PRV8 20
More than 85

50

45±0.1
270

(300)
300

2-ø10
Spring pin hole
+0.15
2-ø10 0 depth 15
Bolster

130±0.1
115 Pillar

● When not using the Die-lifter


When aligning the level between roller top and bolster surface.

(155)
Mounting surface height

Pre-roller 4-M16 depth 30 Bolster upper surface


115
PRU8 / PRV8
22

2
More than 87

50

47±0.1
(300)

+0.15
2-ø10 0 depth 15
Bolster
Pre-roller horizontally fold, heavy
load PRU/V Mounting details

Pillar 130±0.1

● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.

Pre-roller model type PRU8 / PRV8


Mount screw 4-M16 length55
Spring washer 4-M16
Spring pin 2-C10 length45

221
PRP-U Pre - r o ller PRU/ V Pillar

Pillar Select Pillar for aligning the height with bolster.

Model designation PRU 8 Set model PRV 8 Set model

Pillar model type PRU 8 0800 B 0400 S PRV 8 0800 B 0400 S

1 Die travel (mm) 1 Die travel (mm)


PRP 0400 U * Indicated in 4 digits * Indicated in 4 digits

2 Pillar size Set symbol 2 Pillar size Set symbol


* Indicated in 4 digits * Indicated in 4 digits
2 Pillar size 
* Indicated in 4 digits 1
  Refer to page → 216

Bolster 196
With the Adjustment bolt,
Pillar height can be adjusted

Bolster
165

Bolster height N ±10 *

Adjustment bolt
* In order to match the
Pre-roller difference, bolster height
N can be adjusted ±10mm
Pillar
from the upper and lower
limits.

2 Pillar size 0400 ∼ 1000

Pillar size 0400 0500 0600 0700 0800 0900 1000


565 665 765 865 965 1065 1165

Bolster height N mm
664 764 864 964 1064 1164 1264
Weight kg 5.6 6.1 6.7 7.2 7.7 8.3 8.8

● Fix Pillar on the floor except when the pre-roller is swung. Otherwise the Pre-roller may damage due to the
vibration through stamping operation.
● In case that the machine is installed with vibration isolators, there is a risk of bolster height change when
die loading or unloading. To protect the rollers and pillars, provision of hydraulic cylinder and pillar
support bracket are highly recommended as shown in the sketch below.
Pre-roller horizontally fold,

At die changing 㻌At stamping operation


heavy load PRU/V Pillar

Bolster upper surface Bolster upper surface

Frame Frame

Hydraulic cylinder Hydraulic cylinder

Vibration isolator Floor Vibration isolator Floor

222
Pre - ro ller  D i e sto p p e r

Die stopper
Die stopper
Pre -roller

● When Die is pulled down on die stopper, the stopper is pushed down due to weight of die itself.
When Die is pulled up, the stopper is lifted up again with spring.

Die load

Die stopper Die


Die-lifter

Bolster
Spring Pre-roller

Transfer die to bolster

Die

Bolster
Pre-roller

223
Pre - r o ller   D i e sto p p e r   M anual loc k release lever

Die stopper Manual lock release lever PR□-□□BT


It is special design of pre roller due to the spring-back type of stopper as standard.

Die stopper
Pre -roller
● When die is pulled up, the stopper is lifted up with spring, so select Die stopper of manual lock release lever
specifications in case of unloading die by using stamping die changer.

● When changing the die with the die changer, pre-roller model PRC or PRU/PRV that contains a pillar should be
selected to keep the roller level of pre-roller and the die changer the same. Model PRA, PRF, PRH and PRS/PRT are not
recommended for such an application since tip of the roller arm may be sagged down due to the die weight.

Die stopper of manual lock


release lever specifications
Die-lifter Die

Bolster Stamping die changer


Pre-roller

Pillar

Stopper lock Stopper unlock


Die stopper

Lock release lever

Spring

When die stopper is pushed down Stopper lock is released by lifting


to the end, the pin inside lock up or down the lever.
release lever sticks out and the
stopper is locked automatically.

● Contact Pascal for the details.

224
Pre - r o ller  M ount ing bl o c k

Mounting block
Mounting block

Mounting block PRB5F


Pre -roller

(For Pre-roller PRF5)

● Select mounting block for the removable type of pre-roller PRA, PRF, PRC.

Model PRB2 PRB3 PRB5 PRB2F PRB3F PRB5F


Pre-roller model type PRA2 PRA3 PRC3 PRA5 PRC5 PRF2 PRF3 PRF5

● As the mounting block can be installed on multiple presses, a combined use on one set of
Pre-rollers is possible.
● Mounting block alone can be purchased.

Caution of mounting block installation

● Make sure if the mounting block installation area is secured not to block the T-slot and die-lifter slot.
● When installation die-lifter with P or A type of stopper, be noted for the installed position so that mounting block
does not interfere with T-slot and die-lifter slot.
● If the mounting block installed surface interferes with T-slot and die-lifter slot, select mounting block cut type(Refer to
page → 226 ), or perform the additional machining on the mounting block.

Mounting block Die-lifter


cut type (Scrap hole at center)

Stopper

T-slot

Bolster

Die-lifter Scrap hole at center


It is the model that can lock or unlock the stopper
and remove / insert the die-lifter.

Die-lifter

Stopper

● Refer to the below specifications and mounting details of each model.

225
PRB□A・PRB□B Pre - r o ller   M ount i n g b l o c k c ut t y p e

Mounting block cut type Model designation

Mounting block
It is applied in case that it interferes with

Pre -roller
T-slot and die-lifter slot. PRB 3 A

Size * No cut type is


* Indicated in 1-2 digits available for PRB2.

Cut type

Mounting block cut type A Mounting block cut type A Mounting block cut type B

PRB3A PRB5A PRB5B


Pre-roller model type:PRA3 Pre-roller model type:PRA5 Pre-roller model type:PRA5

6 (113) 6
11 (103) 11
9 (102) 9 7.5 (110) 7.5 85
(48) Die-lifter (48) Die-lifter (48)

14
DLF 28 DLF 50

27 22
50

55
(70)

(75)

(75)
43
78 105
T-slot

The location for mount screws


and dowel pin changes.

Mounting block cut type A Mounting block cut type A Mounting block cut type B

PRB3FA PRB5FA PRB5FB


Pre-roller model type:PRF3 Pre-roller model type:PRF5 Pre-roller model type:PRF5

6 (113) 6
11 (103) 11
9 (102) 9 7.5 (110) 7.5 85
(48) Die-lifter (48) Die-lifter (48)
14

DLF 28 DLF 50
27 22
50

55
(70)

(75)
(75)

43
78

T-slot
105

The location for mount screws


and dowel pin changes.

226
Pre - r o ller   Caut ion in use

Mounting position of Pre-roller


Caution in use
Pre -roller

● Mounting position of Pre-roller varies according to the die-lifter specifications.

Die-lifter specifications DLF28・DLF50 When not using the Die-lifter DLF80・Long lifting stroke type
Mounting position of Pre-roller Standard Lower 2mm Special specifications

DLF28 ・ DLF50 When not using the Die-lifter


Bolster upper surface Bolster upper surface

Die Die

2
Die-lifter Bolster
Bolster

Mounting block Pre-roller Mounting block Pre-roller

● In case no Die-lifter is used,(in case of


matching the roller level and bolster),
lower the mounting position 2mm.

DLF80 ・ Long lifting stroke type


lift stroke 3 ∼ 20

Bolster upper surface Die-lifter


Die-lifter

Die

● In case that the Die-lifter is


long lift stroke specifications
DLF80, Pre-roller shall be a
Bolster
special type to match the
roller level.

Mounting block Pre-roller

● Please inquire if there is a notch, hole, etc. on the underside of the die.
● Refer to the below specifications and mounting details of each model.

227
Pre - r o ller   Caut ion in use

Die dimension

Caution in use
Pre -roller
● Die dimension requires at least 3 times more than the dimension between the rollers shown below. If die dimension is
small, please contact Pascal.

Die dimension

Die-lifter Transfer distance Pre-roller

Bolster
Mounting block

228
PRJ/PRK Pre - r o ller   E x tensi o n bl o c k PR J/PR K

Add the extension block in the following case.


Extension block
Pre -roller

Die-lifter Extension block Pre-roller

● In case that Positioning


the Pre-roller and Die-lifter
evenly and piping for the
Die-lifter is located by the Piping joint
Pre-roller

Secure the piping joint space

Extension block Light beam safety device

● In case that the swing type


Pre-roller when folded
interferes with the press
machine

Pre-roller Push-button box

PRS/T3-0710B PRT/S3-0500B+Extension block

● In case that the mounting


200

Extension block
pitch can not be secured
Overall length 752

PRK3-B200
Die travel 700
Die travel 710

PRS3-0710B
500

PRT3-0710B PRT3-0500B

PRS3-0500B

Mounting pitch 763 Mounting pitch 553

229
PRJ/PRK Pre - r o ller   E x tensi o n bl o c k

Model designation

Extension block
Pre -roller
PR J2 A 030

1 Extension block model


2 Die-lifter piping direction / Positioning method
3 Extension block length(mm)
* Indicated in 3 digits

1 Extension block model type


Symbol J2 J3 J5 K3 K5 K8

PRA 3 PRA 5
PRA 2 PRS 8/PRT 8
Pre-roller model type PRF 3 PRF 5 PRS3/PRT3 PRS5/PRT5
PRF 2 PRU 8/PRV 8
PRC 3 PRC 5

● Extension block for PRH is special type. Contact Pascal for details.

2 Die-lifter piping direction / Positioning method


Symbol A B C D
Die-lifter piping direction Front piping Rear piping Front piping Rear piping
Positioning method with spring pin hole with spring pin hole without spring pin hole without spring pin hole

● There is no method for 30mm long block without spring hole.

Die-lifter:Front piping Die-lifter:Rear piping


(When piping is on the Pre-roller side)

Die-lifter Extension block Pre-roller Die-lifter Extension block Pre-roller

Piping joint

With spring pin hole Without spring pin hole


Mounting details

w±0.1 Roller Mount screw hole Roller Mount screw hole


Spring pin hole
h±0.1

Pre-roller's mounting position cannot be adjusted. Determine the positioning for extension block
Machine mounting surface of extension block on the press side. and Pre-roller by co-machining one-side
after installation.

Extension block length


3 Extension block length mm
Extension block length
030 050 100 150 200 250 300

230
PRJ/PRK Pre - r o ller   E x tensi o n bl o c k
Extension block
Pre -roller

● The shape of extension block varies according to extension block model and size, Die-lifter piping
direction and block length.

2 piece Square-type I-type block

Extension block length Extension block length Extension block length

PRJ 3A PRJ 3B PRJ 5A PRJ 5B PRJ 8A PRJ 8B


Extension block model PRJ2A PRJ2B PRJ 3C PRJ 3D PRJ 5C PRJ 5D PRJ 8C PRJ 8D
(Model, Size) PRJ2C PRJ2D PRK 3A PRK 3B PRK 5A PRK 5B PRK 8A PRK 8B
PRK 3C PRK 3D PRK 5C PRK 5D PRK 8C PRK 8D

PRA 3 PRA 5
Pre-roller model type PRA 2 PRF 3 PRF 5 PRS 8/PRT 8
(Model, Size) PRF 2 PRC 3 PRC 5 PRU 8/PRV 8
PRS3/PRT3 PRS5/PRT5

Die-lifter piping direction Front piping Rear piping Front piping Rear piping Front piping Rear piping Front piping Rear piping

030 2 piece
2 piece 2 piece 2 piece 2 piece 2 piece 2 piece 2 piece
050
Square-type
block Square-type
100
Square-type Square-type block Square-type Square-type Square-type
Extension block block block block block Square-type block
150
length block
200
I-type block I-type block
250 I-type block I-type block I-type block I-type block I-type block
I-type block
300

231
Pre -roller

232
Extension block
Product * Details of the product are not mentioned in this catalogue. Contact Pascal for details.*

Traveling clamp

model TRA
The other products

Pascal traveling clamp series TR is an innovative stamping die clamping system, i,e, the clamp travels along T-slot and moves
of Pascal

automatically to the die. By the introduction of TR series, the common plate is not required and it can reduce the die cost
considerably. Compared with the conventional type of clamp which clamps edge of common plate, it can clamp strongly the die
loading center and machines the press stably and with a high degree of accuracy. It has many delivery records for the automaker
represented of Japan, and nowadays over 40,000 TR series are operating in the press line all over the world.

TRA

Slide

Upper die
Clamp

Lower die
TRA

Bolster

Control system For middle or large press machine

It is powerful control unit for middle or large press machine. * HUC and HUD are not mentioned
in this catalogue. Contact Pascal
for details.
Pascal control unit(Solenoid operated) Pascal power unit

model HCP model HUC model HUD


(For medium and large press machine) (For medium and large press machine) (For medium and large press machine)

Swing clamp

model THB
Clamp position
It is most relevant clamp
Swing clamp THB
for introduction of the
stamping die changer. It
swings at right angle in
the mounting position, so
it does not interfere with
the clamp at die loading.
Unclamp position

233
Product *Details of the product are not mentioned in this catalogue. Contact Pascal for details. *

Die changer

model MZ

The other products


Pascal die changer is an automatic die changing system suitable for medium and large sized press, which can shorten the die

of Pascal
change time a great deal, compared with the conventional t ype of die change such as forklif t and overhead crane. For our
example, 30-60 minutes (2-4persons) was required for die changing before, however only 3-5 minutes (1person) is required
thank s to the die changer, so it can save time and energy and improves the produc tivit y. In the press line, the high-mix
low-volume/stockless/short delivery time production by minimum manpower can be realized and it has a significant effect in
terms of the safety operation. Compared to the conventional moving bolster, Pascal die changer being specialized to exchange
the die itself can reduce the equipment cost remarkably.

Bolster Die-lifter

Roller table Stamping die changer

Die
Die

Rail Pusher head

Pusher

Auto coupler

1200ton hot press


By introduction of auto coupler, coupler and electrical connec-
tor such as hydraulic, cooling water and air etc can be engaged
and de-engaged automatically at one touch of operation at the Slide Auto couper

same time.
In addition to it, not only work ef f icienc y during die change Upper die
Opposite
Operation side
operation is improved but also human error such as connection operation side
Lower die
mistake can be minimized.

Auto couper Bolster (moving) Auto couper

234
Product *Details of the product are not mentioned in this catalogue. Contact Pascal for details. *

Hydraulic die cushion system

Pascal die cushion system follows with a high response to


The other products

the press force which is pressurized at a high speed and


of Pascal

can obtain stable cushion force of very small surge


pressure. It can perform the high-value added fine
blanking machine with excellent productivity, without
relying on the fine blanking machine.

Practical example of Die cushion system Practical example of die cushion work

Mini gas spring

model DSA
Compact and durable N2 mini gas spring

Mini gas springs


DSA

4,000kN (400tonf ) Progressive press mini gas spring model DSA Adopted example (photo left : upper, right : lower)

Operation panel

model ELC-AJM11
The upper/lower clamp and
Control panel
die-lifter can be operated by
ELC-AJM11
simple selector switch operation.
Its control unit shall be installed
inside the machine control panel.

235
Product *Details of the product are not mentioned in this catalogue. Contact Pascal for details.*

Press mag clamp

Pascal mag clamp is a die clamping system which absorbs and fixes the die with strong everlasting magnets (Neodymium magnet

The other products


Alnico magnet). It is unnecessary to unify the die size and it can clamp the die instantly at one touch operation. The electric power

of Pascal
is required only when magnetizing and demagnetizing the clamp and the die will not be fall down due to the power failure. The
clamping force works against the entire die surface, which prevents the deflection and improves the quality of pressed parts.

2,000kN(200tonf)High velocity press machine press mag clamp

236
Pascal all products

Bumper Connector Instrument Door Wheel Body


panel

For automotive
For plastic molding For sheetmetal stamping parts die & mold

Mag clamp Mold die Auto coupler Traveling clamp Stamping die N2 gas springs
clamping system clamp

Press machine :
Body , Roof , Door
etc...

Molding machine :
Bumper ,
Instrument panel
etc...

237
Pascal products support

automotive production lines globally.

Engine Transmission Axle

For die cast machine For metal cutting work

Die-clamping C-plate mag clamp Work clamp Pallet clamp Index table N2 gas balancer
system

238
DOMESTIC LOCATIONS

Yamagata

Kumagaya

Nagoya Atsugi

Head office
Oita (Itami, Hyogo)

JAPAN

Head office / R & D center Itami, Hyogo

Osaka, Hyogo
Kumagaya, Saitama,
Sales office
Atsugi, Kanagawa
Nagoya, Aichi

Oita
Plant
Yamagata

Head office / R & D center Oita plant Yamagata plant

239
GLOBAL NET WORK

Paris Stuttgart
(France) Changchun
(Germany)
Dalian
Torino
(Italy) Changwon
Barcelona (Korea)
Tianjin Chicago
(Spain) (U.S.A.)
Chongqing Shanghai
Taichung
Mumbai (Taiwan) Queretaro, León
(India) Bangkok Guangzhou (Mexico)
(Thailand)

Kuala Lumpur
(Malaysia)
Bekasi
(Indonesia)
Sao Paulo
(Brazil)
Melbourne
(Australia)

ASIA AMERICA

Dalian[China] Bangkok[Thailand] Chicago[U.S.A.]

Shanghai[China] Changwon[Korea] Queretaro , León[Mexico]

Changchun[China] Bekasi[Indonesia] Sao Paulo[Brazil]

Tianjin[China] Kuala Lumpur[Malaysia]

Chongqing[China] Mumbai[India]
EUROPE

Guangzhou[China] Melbourne[Australia] Stuttgart[Germany]

Taichung[Taiwan] Torino[Italy]

Paris[France]

Barcelona[Spain]

Plant Sales office Liaison office Agent

240
Itami, Hyogo, Japan 664 - 8502
TEL. +81-72-777-3333 FAX. +81-72-777-3520

Chicago, U.S.A. TEL. +1-847 -427 -1234


Stuttgart, Germany TEL. +49 -711 -782 -850 -0

Dalian, China TEL. +86 -411 -8732 -2988

Shanghai, China TEL. +86 -21 -5263 -4122

Changwon, Korea TEL. +82 -55 -274 -0971

Bangkok, Thailand TEL. +66 -2173 -5855

QDC-08E-8
2017. 4
CERTIFICATE OF APPROVAL ISO9001

Specifications are subject to change without prior notice.

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