Professional Documents
Culture Documents
QDC 08e All
QDC 08e All
Pascal clamp
TXA
TXA
model
1
Pascal clamp
TYA
model
2
3
Die-lifter
model DLF
4
traveling clamp
30,000kN press
5
6
7
Press mag clamp
2,000kN High velocity press
8
9
Stamping die changer
3,000kN press
10
11
Stamping die changer
8,000kN press
12
Stamping die station
8,000kN press
13
14
15
auto coupler
12,000kN hot press
16
Pascal pump
model X63
New series of Pascal pump model X63
which pursues more reliability
17
Pascal control unit
model HCS
New control unit model HCS
with excellent maintenance
18
Selec t ion of st amping die c lamping system
Pascal clamp
S t a m p i n g d i e c la m p i n g
syste m S e l e c t i o n
It is sloted in T-slot and U-cut of the Automatic slidable clamp with air Automatic slidable clamp which
die is clamped. cylinder. It enables to shorten the utilizes the entire lower surface.
die exchange time.
D ie - l i f t e r & D i e - r o l l e r
C o nt r o l s ys t e m
Pascal control unit(solenoid operated) Pascal power unit Pascal non-leak valve unit
It is an air-driven hydraulic control unit of the A hydraulic source combined with a A directional hydraulic valve unit for
electrical control (solenoid operation), compact and high capacity Pascal pump clamp actuation. It contains a reliable non
combined with Pascal pump and Pascal non and oil reservoir for actuation of the clamp. leak valve in the body to positively
leak valve unit. It can discharge 24.5 MPa of hydraulic maintain the circuit pressure even though
pressure by means of compressed air. power source fails to deliver the oil.
Clamp model
S t a m p i n g d i e c la m p i n g
syste m S e l e c t i o n
Die
U-cut Die
With U-cut Unclamp Without U-cut Unclamp
on the mold on the die
Bolster Bolster
T-slot T-slot
Clamp
Clamp
Automatic slidable type Automatic slidable type
model TXC model TYC
model TXE
C l a mp f o r c e a nd qu a nt i t y
Determine the size and quantity of the clamp in such a way that the total clamping force, i.e. clamping force by quantity,
must be higher than the value stated below.
It should be better for stamping operation to increase the number of the clamp by lowering the force for each clamp,
rather than decreasing the number of clamps raising the force for each.
If 4 pieces of model TXA040 (clamping force 39.2kN) are installed on both of slide and
bolster, total clamping force would be 156.8kN (39.2 x 4), which represents about 14%
of machine tonnage.
The proper size and quantity of clamps differs depending on the condition of die and machine.
Please contact Pascal sales representative or customer center for the details.
20
Selec t ion of st amping die c lamping system
For the control system supplying the hydraulic pressure to the Clamp and Die-lifter, the compacted Control unit model HCS is
recommended. For the manual operation, please select the Non leak valve unit model VHA(operated manually) and Power unit
model HUT.
Hydraulic
Air
24.5MPa
0.47MPa Pascal control unit
Air
model HCS
(Solenoid operated)
Pascal clamp
Hydraulic
Air
24.5MPa
0.47MPa
Air +
model TYA
Pascal Pascal
power unit non-leak valve unit model DLF
Air Hydraulic
0.47MPa 24.5MPa
Air +
21
Selec t ion of st amping die c lamping system
S t a m p i n g d i e c la m p i n g
syste m S e l e c t i o n
Press machine
D D F circuits(Solenoid operated) Operation p
panel
Control box
Control unit
HCS□-H2DDF
Slide
Air
0.47MPa
Upper die
Pascal clamp TXA
Lower die
Bolster
Pascal clamp TYA Hydraulic
24.5MPa
Die-lifter DLF
Press machine
A C circuits(Manual operated) Operation p
panel
Control box
Slide
Air
Pascal clamp TXA 0.47MPa
Upper die
Lower die
Return pipe
Bolster Hydraulic
24.5MPa
Pascal clamp TYA
Die-lifter DLF
D D F circuits(Solenoid operated)
Press machine
Operation p
panel
Control box
Slide
Lower die
Return pipe
Bolster
Pascal clamp TYA Hydraulic
24.5MPa
Die-lifter DLF
22
P a s c a l c l a m p TXA
23
Pascal clamp TXA
P a s c a l c l a m p TXA
model
Pascal clamp
24
TXA Pasc al c lamp T X A
P a s c a l c l a m p TXA
Model designation
Clamp hook
model FX series
(Accessory)
TXA 063 For temporary
Clamp hook hanging.
Clamping force model FXA upper type Refer to page → 37
Refer to the below specifications for the details. for the details.
Specifications
Model TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 TXA250
Clamping force (at 24.5 MPa) kN 9.8 19.6 39.2 61.7 98 156 245
Proof pressure MPa 36.7
Full stroke mm 5 8
Clamping stroke mm 3 5
Safety stroke mm 2 3
Cylinder capacity (at full stroke) cm3 2.0 6.5 13 21 32 54 84
Operating temperature ℃ 0 ∼ 70 (Standard)
Approximate weight kg 0.7 1 2 3 5 8 18
● Max. hydraulic pressure:24.5MPa
● Weight varies according to the die thickness and dimension of clamp rod.
● Clamping stroke and safety stroke are the standard, however they are subject to change depending on dimensions of die and
T-slot. Contact Pascal for the details.
25
TXA Pasc al c lamp T X A
Return spring
Clamping stroke
Safety stroke
Piston
P a s c a l c l a m p TXA
øF
E
the cylinder by hand.)
Cylinder
P
thickness h
A
Safety stroke
Die Die
øG
Die
h+d
Bolster
d
J
Clamping stroke
Full stroke
Bolster
øI Clamp rod B
(R n/2)
h
h+d
a
d
c
m
j
Bolster
b n
mm
Model TXA010 TXA020 TXA040 TXA063 TXA100 TXA160 TXA250
E 37 52 59 65 71 78 100
øF 38 49 62 78 98 127 157
øG 13 16 25 30 40 50 60
øI 30 38 60 65 80 90 100
Hydraulic connection port K Rc1/8 Rc1/4
P 9 12 13.5 15 16 16 18
Min. a 6 10 12 15 18 23 27
Max. h+d 70 80 90 100 110 120 120
Tolerance of dimension d ± 0.2
Min. j 6 9 11 15 18 21 24
Tolerance of dimension h ± 0.3
m 13.5 17 23.5 29 38 47 56
Min. Q 7 9 11 14 18 22 26
Max. n 20 30 35 40 50 60 70
● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the
tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions.
● Dimensions A, B, J are determined based on T-slot dimension. ● In case U-cut width n is smaller than T-slot dimension a,
contact Pascal. ● In case dimension is over Max. h+d, refer to the page →28 Long clamp rod type.
26
Pasc al c lamp T X A Spec ial t y pe
P a s c a l c l a m p TXA
Special type
Lock bolt
27
TXA□-H Pasc al c lamp T X A Special type Long clamp rod t ype
P a s c a l c l a m p TXA
It is applied in case the die thickness is over the standard.
Special type
Model designation
TXA 063 H
Clamping force
TXA010 TXA020 TXA040 TXA063
TXA100 TXA160 TXA250
Die
h
h+d
d
mm
Model TXA010-H TXA020-H TXA040-H TXA063-H TXA100-H TXA160-H TXA250-H
h+d h+d > 70 h+d > 80 h+d > 90 h+d > 100 h+d > 110 h+d > 120 h+d > 120
28
TXA□E Pasc al c lamp T X A Special type With die detection proximity switch
E Model designation
proximity switch
Special type
2 Proximity switch
Symbol of proximity switch model 0 1 2 3
Specifications DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP)
Model E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Manufacturer name OMRON
Insulation vinyl cable length 5m
8.2
24
24
DD
DD
h
h
2 2
CC
AA AA
8
ø1
Q BB FF FF BB Q
mm
Model TXA040E TXA063E TXA100E
AA 45 45 51.5
BB 63 63 75
FF 53 53 60
DD 24.7 24.7 31.7
CC 10.7 10.7 16.7
Q 22 25 30
Min. h 30 30 40
29
TXA□-X Pasc al c lamp T X A Special type Long stroke t ype
P a s c a l c l a m p TXA
It is applied in case the variations of dimension h of die thickness are wide.
Special type
Model designation
Safety stroke
Cylinder height E
Hydraulic connection port
Die
Safety stroke
Long stroke
Clamping stroke
Full stroke X
Bolster
● TXA020-X mm ● TXA063-X mm
Full stroke X − 12 16 20 Full stroke X 10 12 16 20
Cylinder height E − 65 73 81 Cylinder height E 73 77 88 103
Position of hydraulic Position of hydraulic
− 12 12 20 15 17 15 27
connection port P connection port P
● TXA040-X mm ● TXA100-X mm
Full stroke X 10 12 16 20 Full stroke X 10 12 16 20
Cylinder height E 63 67 80 94 Cylinder height E 79 83 94 107
Position of hydraulic Position of hydraulic
15.5 15.5 13.5 13.5 16 16 16 16
connection port P connection port P
● TXA160-X mm
● Pascal selects optional length of the stroke. Contact Pascal
Full stroke X 10 12 16 20
for the details.
Cylinder height E 80 86 101 109
● Confirm the length of clamping stroke and safety stroke Position of hydraulic
16 20 24 28
with the approval drawing. connection port P
30
TXA□K Pasc al c lamp T X A Special type Cylinder f ixed t ype
Model designation
Clamping stroke
Safety stroke
øI
Mount screws
(Not furnished)
J
T
Clamping height L
Die Die
Bolster øG
Bolster
d
M
P
Cylinder fixed
mm
Model TXA020K TXA040K TXA063K TXA100K
ø I 40 50 63 75
J 18 25 25 32
øG 16 24 30 34
P 12 13.5 15 16
E 52 59 65 71
øF 49 62 78 98
T 36 46 62 82
M M6 depth 10 M6 depth 12 M10 depth 15 M10 depth 15
2 Range of clamping height L 50 ∼ 100 65 ∼ 220 80 ∼ 220 85 ∼ 230
2 Tolerance of clamping height L dimension ± 0.5 ± 0.5 ± 0.5 ± 0.5
● Specify clamping height L dimension.
● In case the lift stroke of Die-lifter is large, the clamping stroke extension is necessary, so contact Pascal.
31
TXA□K Pasc al c lamp T X A Special type Cylinder f ixed t ype
P a s c a l c l a m p TXA
M o u nt i ng d e t a i l s
Special type
U-cut dimension Dimensional drawing to clamp on bolster
R a/2 R b/2
R n/2
s
n a
øe
h
f
d
øg
mm
Model TXA020K TXA040K TXA063K TXA100K
a 20 28 36 38 ∼ 42
t 36 46 62 82
b 52 70 90 110
Min. d 30 40 50 50
Min. h 20 25 30 30
øe 11 11 17.5 17.5
f 8 8 13 13
øg 6.8 6.8 11 11
n 20 28 ∼ 30 34 ∼ 36 38 ∼ 42
Min. m 20 20 40 35
Min. s 25 32 40 50
32
TXA□W Pasc al c lamp T X A Special type Wide rod t ype
It is applied at the point which intersects with T-slot or the point with cushion pin hole.
Special type
Model designation
TXA 063 W
Clamping force TXA010 TXA020 TXA040
TXA063 TXA100 TXA160
Die
T-slot
mm
Model TXA010W TXA020W TXA040W TXA063W TXA100W TXA160W
Wide rod diameter øI 45 58 90 98 120 135
L Lock type
P a s c a l c l a m p TXA
It can fix the clamp installed on the position out of reach, such as the rear side.
Special type
Model designation
TXA 063 L
Clamping force TXA020 TXA040 TXA063
TXA100 TXA160
Safety stroke
Clamping stroke
LX
Clamping stroke
Die
T-slot dimension
Lock bolt
a
M
LY
45°
c
L
mm
Model TXA020-L TXA040-L TXA063-L TXA100-L TXA160-L
Min. a 11.5 14.5 15 18 23
34
TXA□-S Pasc al c lamp T X A Special type Clamp rod thread t ype
Model designation
TXA 063 S
Clamping force
TXA010 TXA020 TXA040
TXA063 TXA100 TXA160
Hydraulic
connection port
R
N
Rod length L
Thread size
M
mm
Model TXA010-S TXA020-S TXA040-S TXA063-S TXA100-S TXA160-S
Thread size M M12 × 1.75 M16 × 2 M22 × 2.5 M27 × 3 M36 × 4 M45 × 4.5
Width across flats N 10 11.5 18.5 21.5 29.5 35.5
● Specify the thread length Q and rod length L.
35
P a s c a l c l a m p TXA
36
Special type
FX□ Clamp hook F X ser i es(Ac c e s so r y)
FX B Upper clamp hook with LS page → 39 F X C Lower clamp hook with LS page → 40
FX D Upper clamp hook with dummy plate F X D Lower clamp hook with dummy plate
page → 41 page → 41
F X E Upper clamp hook with LS and dummy plate F X F Lower clamp hook with LS and dummy plate
page → 42 page → 43
Limit switch Limit switch
37
FXA Upper / Lower c lamp hook(Ac c e s so r y)
Model designation
P a s c a l c l a m p TXA
FX A 01 18 1 Hook size
Clamp hook
FXA01 FXA02 FXA03
1 Hook size
2 W dimension (mm)
2 W dimension (mm) Refer to the below table
Installation example of the upper type of clamp Installation example of the lower type of clamp
● The shape of the upper and lower type of hook is the same.
● Do not operate the machine with clamp hung on the clamp hook.
T-slot dimension
a
38
FXB Upper c lamp hook with LS (Ac c e s so r y)
Model designation
P a s c a l c l a m p TXA
FX B 01 18 11 1 Hook size
Clamp hook
FXB01 FXB02 FXB03
1 Hook size FXB04 FXB05
Installation example
● Do not operate the machine with Clamp hook with Limit switch FXB
clamp hung on the clamp hook.
Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)
Mount screw
j
Hook type
specification (option)
FXB01
8
FXB02
J+18
4-M8
20
FXB03 FXB-A08
length 16
FXB04
A W FXB05
Clamp hook type FXB01-14 FXB01-18 FXB01-22 FXB01-28 FXB02-14 FXB02-18 FXB02-22 FXB02-28 FXB02-34
W mm 14 18 22 28 14 18 22 28 34
A mm 55 70
Weight (Approx) kg 1.6 1.6
(Reference J dimension) mm (J=11) (J=15)
39
FXC Lower c lamp hook with LS (Ac c e s so r y)
Model designation
P a s c a l c l a m p TXA
FX C 01 18 1 Hook size
Clamp hook
FXC01 FXC02 FXC03
1 Hook size FXC04 FXC05
Installation example
Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)
● Do not operate the machine with clamp hung on the clamp hook.
56 100
6 4-ø9 80 10
Mount screw
10
4-M8
8
length 16
FXC04
A W FXC05
Clamp hook type FXC01-14 FXC01-18 FXC01-22 FXC01-28 FXC02-14 FXC02-18 FXC02-22 FXC02-28 FXC02-34
W mm 14 18 22 28 14 18 22 28 34
A mm 55 70
G mm 55 70
Weight kg 1.7 1.8
40
FXD Upper/ Lower c lamp hook with dummy plate (Ac c e s so r y)
Model designation
P a s c a l c l a m p TXA
FX D 01 18 38 1 Hook size
Clamp hook
FXD01 FXD02 FXD03
1 Hook size
2 W dimension (mm)
2 W dimension (mm) Refer to the below table
Installation example of the upper type of clamp Installation example of the lower type of clamp
● The shape of the upper and lower type of hook is the same.
● The clamp plate which fixes the unused clamp outside machine is attached.
T-slot dimension
Die a
W+12
h
110
d
Mount screw
90 2-ø11 Reference Mount screw type
Mount screw Hook type
3
specification (option)
hole
FXD01
d+h+5
d+h
FXD02
2-M10
FXD03 FXD-A10
G
length 30
FXD04
FXD05
41
FXE Upper c lamp hook with LS and dummy plate (Ac c e s so r y)
Model designation
P a s c a l c l a m p TXA
FX E 01 18 38 11 1 Hook size
Clamp hook
FXE01 FXE02 FXE03
1 Hook size FXE04 FXE05
4 J dimension (mm)
Installation example
● The clamp plate which fixes Clamp plate hook with Limit switch FXE
the unused clamp outside
machine is attached.
Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)
Mount screw
hole order the mount screw type sold separately.
J
j
Mount screw
h d
90
d+h+J+12
Die FXE02
4-M8
FXE03 FXE-A08
d+h
length 16
FXE04
FXE05
A W
W+24
42
FXF Lower c lamp hook with LS and dummy plate (Ac c e s so r y)
Model designation
P a s c a l c l a m p TXA
FX F 01 18 38 1 Hook size
Clamp hook
FXF01 FXF02 FXF03
1 Hook size FXF04 FXF05
Installation example
● The clamp plate which fixes the Clamp plate hook with Limit switch FXF
unused clamp outside machine
is attached.
Limit switch
WLD2-LD AC,DC10∼115V
(OMRON)
90
Mount screw
Reference Mount screw type
Hook type
specification (option)
FXF01
G+d+h
Bolster
2
FXF02
4-M8
FXF03 FXF-A08
d+h
length 16
FXF04
FXF05
A W
W+24
44
Clamp hook
Auto mat i c sli dable TXC
45
Auto mat i c sli dable TXC
Pascal clamp model TXC
Pascal clamp automatic slidable type
46
TXC Auto mat ic sli dable t y p e T XC
Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time.
Auto mat i c sli dable TXC
b (R n/2)
d
h+d
d j
Die
c
h+d
m
Hydraulic connection port K
Q
h
a
Clamping stroke
Piston
Safety stroke
Full stroke
Return spring
Specifications
Model TXC020 TXC040 TXC063 TXC100
Clamping force (at 24.5 MPa) kN 19.6 39.2 61.7 98
Proof pressure MPa 36.7
Full stroke mm 8
Clamping stroke mm 5
Safety stroke mm 3
Cylinder capacity (at full stroke) cm3 6.5 13 21 32
Operating temperature ℃ 0 ∼ 70 (Standard)
Approximate weight kg 2 3 4 6
Range of dimension a mm 18 ∼ 28 22 ∼ 32 28 ∼ 36
Min. h mm 30 40
Max. h+d mm 80 90 100 110
Tolerance of dimension d mm ± 0.2
Tolerance of dimension j (only lower die) mm 0 ∼ +1
Tolerance of dimension h mm ± 0.3
Min. m mm 15 40 45 57
Range of dimension n mm 22 ∼ 30 22 ∼ 35 22 ∼ 40 28 ∼ 50
● Max. hydraulic pressure : 24.5MPa ● Weight varies according to the clamp rod dimension and sliding stroke.
● Specify T-slot dimensions a, b, d, j and die thickness h. Tolerance of dimension j is only for the lower die. For brand new
machine, machine d, j and h dimension with the tolerance shown in the above table. For existing machine, specify tolerance
of 0.1mm unit on d, j and h dimensions.
● In case dimension is over Max. h+d, refer to page →52 Long clamp rod type. ● Stop the press during the clamp wait.
47
TXC Auto mat ic sli dable t y p e T XC
4 Sliding stroke(mm)
*Indicated in 3 digits
2 Proximity switch
4 Sliding stroke
Slide
Die
Sliding stroke
Unclamp
CE LL
Air cylinder
Slide
øCZ
Die
←Y
Air connection port(backward)
Rc1/8
E
CP
Mount screw
øF
Hydraulic connection port Rc1/4
↑X (Oil connection port location can
be changed to any directions by
turning the cylinder by hand.)
Clamp
Sliding stroke SS CE
GG
12
Die Slide
DD
HH
VIEW : X VIEW : Y
49
TXC Auto mat ic sli dable t y p e T XC
mm
Model TXC020R TXC040R TXC063R TXC100R
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 52 59 65 71
CE 42 54 57 64
CX 18 18 18 20
Q 15 27 30 37
HH 39.5 39.5 39.5 54
GG 16 16 16 22
CC 19 19 19 20
EE 34 34 34 39.5
AA 36 36 36 43
FF 53 53 53 54
BB 50.5 50.5 50.5 57.5
DD 33 33 33 34
Mount screw 4-M6 length 40 4-M6 length 40 4-M6 length 40 4-M8 length 55
75 152 152 − −
50
TXC Auto mat ic sli dable t y p e T XC
Auto mat i c sli dable TXC
M o u nt i ng d e t a i l s
TXC020R TXC040R TXC063R
Slide
Die
Slide
x
Die
y
(øF) CE
Mounting hole 2-z
TXC100R
The mounting hole position is the same between TXC100R□L-□ and TXC100R□R-□.
Slide
Die
Slide
x
Die
mm
Model TXC020R TXC040R TXC063R TXC100R
øF 49 62 78 98
CE 42 54 57 64
x 21 21 21 25
y 26 26 26 50
z M6 depth 12 M6 depth 12 M6 depth 12 M8 depth 16
51
Auto mat ic sli dable t y p e T XC Spec ial t y pe
Model designation
1 Clamping force
2 Proximity switch 1 2 3 4 Refer to page →48
3 Mounting position
of die detection proximity switch
4 Sliding stroke(mm)*Indicated in 3 digits
Slide
d
h+d
Die
h
mm
Model TXC020R TXC040R TXC063R TXC100R
h+d h+d > 80 h+d > 90 h+d > 100 h+d > 110
V Heat proof type It is applied under condition that the die and its
surroundings are in high temperature.
Model designation
1 Clamping force
2 Proximity switch 1 2 3 4 Refer to page →48
3 Mounting position
of die detection proximity switch
4 Sliding stroke(mm)*Indicated in 3 digits
52
Auto mat i c sli dable TXE
53
Auto mat i c sli dable TXE
Pascal clamp model TXE
Pascal clamp automatic salidable type model TXE
which utilizes the entire lower surface.
54
TXE Auto mat ic sli dable t y p e T X E
Specifications
Model TXE020 TXE040 TXE063 TXE100
Clamping force (at 24.5 MPa) kN 19.6 39.2 61.7 98
Proof pressure MPa 36.7
Full stroke mm 8
Clamping stroke mm 5
Safety stroke mm 3
Cylinder capacity (at full stroke) cm3 6.5 13 21 32
Operating temperature ℃ 0 ∼ 70 (Standard)
Approximate weight kg 4 5 6 9
Range of dimension a mm 18 ∼ 28 22 ∼ 32 28 ∼ 36
Min. h mm 30 40
Max. h+d mm 80 90 100 110
Tolerance of dimension d mm ± 0.2
Tolerance of dimension j mm 0 ∼ +1
Tolerance of dimension h mm ± 0.3
Min. m mm 15 40 45 57
Range of dimension n mm 22 ∼ 30 22 ∼ 35 22 ∼ 40 28 ∼ 50
● Max. hydraulic pressure:24.5MPa
● Weight varies according to clamp rod dimension and existence or non-existence of sliding stroke and clamp plate.
● Specify T-slot dimensions a, b, d, j and die thickness h. Tolerance of dimension j is only for the lower die. For brand new
machine, machine d, j and h dimensions with the tolerance shown in the above table. For existing machine, specify tolerance
of 0.1mm unit on d, j and h dimensions.
● In case dimension is over Max. h+d, refer to page→ 68 Long clamp rod type.
● Stop the press during the clamp wait.
55
TXE Auto mat ic sli dable t y p e T X E
Air cylinder
d
h+d
Die
Clamp
Clamping stroke
Safety stroke
Full stroke
b (R n/2)
d j
c
h+d
m
h
a n
56
TXE Auto mat ic sli dable t y p e T X E
Model designation
Auto mat i c sli dable TXE
4 Mounting position
of die detection proximity switch
The clamp plate is necessary, in case each die varies to number of used clamps.
Clamping the small sized die Clamping the large sized die
Unused clamp
Unused clamp
● If the unused clamps are forced to wait and Slide Clamp plate
the press is operated, the connecting part will
be damaged by vibration. Therefore, specify
Die
the clamp plate and let them wait in status of
clamping.
Mounting bracket
Slide
Die
57
TXE Auto mat ic sli dable t y p e T X E
5 Sliding stroke
Slide
Die
Sliding stroke
58
TXE□B
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached
Auto mat i c sli dable TXE
Home clamp
LL
CK
Block
32 Backward end detection
proximity switch Air cylinder
Slide
øCZ
Die ←Y
E
Clamp
Sliding stroke SS
12
70
45°
Die Slide
GG
11
59
TXE□B
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached
1 Clamping force
3 Proximity switch
75 228.5 247 − −
E x t e r na l d i m e ns i o n
mm
Model TXE020B TXE040B TXE063B TXE100B
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45
60
TXE□C
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached
Auto mat i c sli dable TXE
Home clamp
LL
CK
Block
32 Backward end detection
proximity switch Air cylinder
Slide
øCZ
Die ←Y
E
Clamp plate
øF Hydraulic connection port Rc1/4
(Port position is unchangeable)
↑X
Clamp
Sliding stroke SS
12
70
45°
Die Slide
GG
11
61
TXE□C
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:no attached
1 Clamping force
3 Proximity switch
75 228.5 247 − −
E x t e r na l d i m e ns i o n
mm
Model TXE020C TXE040C TXE063C TXE100C
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45
62
TXE□D
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached
Auto mat i c sli dable TXE
Home clamp
LL
CK
Block
32 Backward end detection
proximity switch
Slide
Mounting bracket
øCZ
Die ←Y
Air cylinder
E
CP
Clamp
Sliding stroke SS
CY
45°
Die Slide
GG
40
11
63
TXE□D
Clamp plate:no attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached
1 Clamping force
3 Proximity switch
E x t e r na l d i m e ns i o n
mm
Model TXE020D TXE040D TXE063D TXE100D
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
CY 19.2 19.2 19.2 18.6
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45
64
TXE□E
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached
Auto mat i c sli dable TXE
Home clamp
LL
CK
Block
32 Backward end detection
proximity switch
Slide
Mounting bracket
øCZ
Die ←Y
Air cylinder
E
CP
Clamp
Mounting bracket
Slide stroke SS
CY
70
45°
Die Slide
GG
40
11
65
TXE□E
Clamp plate:attached
Auto mat ic sli dable t y p e T X E Mounting bracket:attached
1 Clamping force
3 Proximity switch
E x t e r na l d i m e ns i o n
mm
Model TXE020E TXE040E TXE063E TXE100E
øCZ 26 26 26 38
øF 49 62 78 98
CP 40 45.5 50 55
E 67 71 75.5 81.5
CK 82.5 101 112 131
CX 94.5 113 124 143
CE 34.5 41 49 59
Q 15 27 30 37
GG 23 23 23 29
CY 19.2 19.2 19.2 18.6
Mount screw 4-M10 length 50
Spring washer 4-M10
Spring pin 2-ø6 length 45
66
TXE Auto mat ic sli dable t y p e T X E
Auto mat i c sli dable TXE
M o u nt i ng d e t a i l s
Slide
Slide
50
35
10
67
Auto mat ic sli dable t y p e T X E Spec ial t y pe
Special type
Model designation
2 Clamp plate
Mounting bracket
1 2 3 4 5 Refer to pages → 57 ∼ 58
3 Proximity switch
4 Mounting position
of die detection proximity switch
Slide
d
h+d
Die
h
mm
Model TXE020 TXE040 TXE063 TXE100
h+d h+d > 80 h+d > 90 h+d > 100 h+d > 110
V Heat proof type It is applied under condition that the die and its surroundings are in high temperature.
Model designation
68
P a s c a l c l a m p TYA
69
Pascal clamp model TYA
Pascal clamp
P a s c a l c l a m p TYA
70
TYA Pasc al c lamp T YA
M ode l de s i g n a ti on
TYA 063
Clamping force
Refer to the below specifications for the details.
Specifications
Model TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250
Clamping force (at 24.5 MPa) kN 9.8 19.6 39.2 61.7 98 156 245
Proof pressure MPa 36.7
Full stroke mm 6 7 8
Clamping stroke mm 3 4
Safety stroke mm 3 4
Cylinder capacity (at full stroke) cm3 2.4 6.3 13.2 22.3 37 61 93
Operating temperature ℃ 0 ∼ 70(Standard)
Approximate weight kg 1 3 4.5 9 15 25 35
● Max. hydraulic pressure: 24.5MPa ● Weight varies according to the dimension of clamp T-leg and die thickness.
● Clamping stroke and safety stroke are the standard, however they are subject to change depending on dimensions of die and
T-slot. Contact Pascal for the details.
71
TYA Pasc al c lamp T YA
K
R
L M
S P
T
E
N
h
Die
P a s c a l c l a m p TYA
Projection length of
T-leg allowance
Bolster at clamped condition Q
Piston
T-slot dimension and die thickness
Cylinder
Safety stroke
Die
h
h+d
d
a
c
j
Return spring
b Bolster
mm
Model TYA010 TYA020 TYA040 TYA063 TYA100 TYA160 TYA250
K 73 101 143 163 195 230 270
L 15 18 23 30 30 30 30
M 58 83 120 133 165 200 240
Clamping point N 10 12.5 16 20 20 20 20
P 31 41 32.5 36 62 80 90
R 46.4 58 73 93 104 125 155
S 20 28 40 50 55 60 72
T 34.5 43 57.5 68.5 97 120 156
Hydraulic connection port U Rc1/8 Rc1/4
Max. G 6 10 10 10 11 12 13
Max. Q 18 22 32 36 45 55 69
Min. E 44.5 54 69.5 81.5 107 132 168
Min. a 10 12.5 15 19 23 27 32
Min. j 8 9.5 11.5 15 17 20 23
Tolerance of dimension d ± 0.2
Max. h 50 60 70 80 100
Min. h 15 22.5 28 28 38 48 68
Tolerance of dimension h ± 0.3
● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the
tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions.
● In case dimension is over Max. h, refer to page →74 High distance clamp type.
● In case dimension is less than Min. h, refer to page →76 Low distance clamp type.
72
Pasc al c lamp T YA Spec ial t y pe
73
TYA□-H Pasc al c lamp T YA Special type High distance clamp t ype
H High distance clamp type It is applied in case the die thickness is over the standard.
Model designation
TYA 063 H
Clamping force
TYA010 TYA020 TYA040 TYA063
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type
Die thickness h
Die
T-slot dimension d
Bolster
● In case the die thickness h is inside range of the below table, specify the high distance clamp type.
In case the dimension h, d is over the below table, contact Pascal.
mm
Model TYA010-H TYA020-H TYA040-H TYA063-H TYA100-H TYA160-H TYA250-H
Clamping height h 50 < h ≦ 100 50 < h ≦ 100 50 < h ≦ 130 60 < h ≦ 150 70 < h ≦ 140 80 < h ≦ 130 100 < h ≦ 120
T-slot dimension d d < 30 d < 30 d < 30 d < 40 d < 40 d < 40 d < 40
74
TYA□E Pasc al c lamp T YA Special type With die detection proximity switch
2 Proximity switch
Proximity switch symbol 0 1 2 3
Specifications DC24V 2-Wire DC24V 3-Wire(NPN) AC100V 2-Wire DC24V 3-Wire(PNP)
Model E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Manufacturer name OMRON
Insulation vinyl cable length 5m
Bolster
AA
BB
Die
ø18
2
2-Hydraulic connection port
E
DD
CC
Die
75
TYA□-T Pasc al c lamp T YA Special type Low distance clamp t ype
T Low distance clamp type It is applied in case the die thickness is thinner than the standard.
Model designation
TYA 063 T
Clamping force
TYA010 TYA020 TYA040 TYA063
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type
Lower type of lever
Die thickness h
Die
Bolster
● In case the die thickness h is less than value of the below table, specify the low distance clamp type.
mm
Model TYA010-T TYA020-T TYA040-T TYA063-T TYA100-T TYA160-T TYA250-T
Die thickness h h < 15 h < 22.5 h < 28 h < 28 h < 38 h < 48 h < 68
76
TYA□-F Pasc al c lamp T YA Special type Bolted t ype
Model designation
TYA 063 F
Clamping force
TYA010 TYA020 TYA040 TYA063
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type
TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F
K
L M
M o unt i ng d et a i ls
x y
W
Die
4-z u p
R
Bolt
G
(included) S
F
Y
V
T
E
Die
h
Bolster
77
TYA□-F Pasc al c lamp T YA Special type Bolted t ype
TYA010-F
K Mounting details
L M
x y
W
P a s c a l c l a m p TYA
Special type
4-z u p
Bolt S
15
G
(included)
F
Y
T
N
E
Die
h
mm
Model TYA010-F TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F
K 73 101 143 163 195 230 270
L 15 18 23 30 30 30 30
M 58 83 120 133 165 200 240
Clamping point N 10 12.5 16 20 20 20 20
R 46.4 58 73 93 104 125 155
S 20 28 40 50 55 60 72
T 36.5 54 68 79 97 120 156
Max. G 6 10 10 10 11 12 13
Min. E 48.5 66 80 91 115 142 177
V 23 31 53.5 52.5 71 89 113
W 70 98 125 148 180 214 260
Y 3 4 4 4 4 4 4
mm
Model TYA010-F TYA020-F TYA040-F TYA063-F TYA100-F TYA160-F TYA250-F
x 8 15 15 15 20 25 27.5
y 15 53 90 40 50 60 55
u 19.5 30.5 47.5 53 65.7 74.5 90.5
w 57 77 97 120 142 168 205
z M8 depth 20 M12 depth 24 M16 depth 30 M16 depth 30 M20 depth 40 M24 depth 48 M30 depth 56
p ø11 depth 59.5-E ø14 depth 79.5-E ø18 depth 102-E ø22 depth 117-E ø26 depth 138-E ø30 depth 166-E ø30 depth 197-E
78
TYA□-W Pasc al c lamp T YA Special type Wide lever t ype
W Wide lever type It is applied in case of clamping the die with U-cut.
Model designation
TYA 063 W
Clamping force
TYA010 TYA020 TYA040 TYA063
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type
Wide lever
WS
Die
n
Bolster
WL
Die
Bolster
mm
79
TYA□-J Pasc al c lamp T YA Special type Rear piping t ype
J Rear piping type It is applied in case there are some interferences at clamp side and the side
piping connection(standard specification) is not available.
Model designation
TYA 063 J
Clamping force
TYA010 TYA020 TYA040 TYA063
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type
M Rear piping
Hydraulic connection port U
T
E
Die
Plug
(4) (4)
Bolster
mm
80
TYA□-L Pasc al c lamp T YA Special type Lock t ype
L Lock type It can fix the clamp installed on the position out of reach, such as the rear side.
Model designation
TYA 063 L
Clamping force
TYA010 TYA020 TYA040 TYA063
TYA100 TYA160 TYA250
P a s c a l c l a m p TYA
Special type
TYA020-L TYA040-L TYA063-L TYA100-L TYA160-L TYA250-L
MM
2-Hydraulic connection port
NN
Die
TT
JJ
Bolster b-1
KK RR
Lock bolt
TYA010-L
76
M8
T-slot dimension
Die
9
b
Bolster 16 b-1
mm
Model TYA020-L TYA040-L TYA063-L TYA100-L TYA160-L TYA250-L
MM 106.5 143.5 156.5 188.5 223.5 280
NN M8 M8 M8 M8 M8 M16
KK 16 16 16 16 16 25
JJ 9 9 9 9 9 16
RR 53 64 78 88 108 100
TT 29 29 29 29 29 52
81
With die detection and back ward
TYA□U Pasc al c lamp T YA Special type
end detection proximit y switch
P a s c a l c l a m p TYA
of die detection proximity switch
Special type
4 Mounting position 4 Mounting position of backward end
of backward end detection detection proximity switch
proximity switch L :Left side R :Right side
2 Proximity switch
Proximity switch symbol 0(Std.) 1 2 3
Specifications DC24V 2 Wire DC24V 3 Wire(NPN) AC100V 2 Wire DC24V 3 Wire (PNP)
Die detection E2E-X7D1-N E2E-X5E1 E2E-X5Y1 E2E-X5F1
Model
Backward end detection E2E-X7D2-N E2E-X5E2 E2E-X5Y2 E2E-X5F2
Manufacturer name OMRON
Insulation vinyl cable length 5m
Bolster
Die
AA
EE
BB
FF
CC
Die
82
TYA□-C Pasc al c lamp T YA Special type T- slot t ype for lateral direction
C T-slot type for lateral direction It is applied in case the T-slot is parallel against the die.
Model designation
TYA 063 C
Clamping force
TYA010 TYA020 TYA040 TYA063
P a s c a l c l a m p TYA
Special type
Die A
Bolster
J
UU
mm
Model TYA010-C TYA020-C TYA040-C TYA063-C
UU 19.5 30.3 47.5 53.0
83
P a s c a l c l a m p TYA
84
Special type
FYA Clamp hook F YA(Ac c e s so r y)
Model designation
Upper and lower type
of clamp hook
FYA 01 18 1 Hook size
FYA01 FYA02 FYA03 FYA04
1 Hook size
2 W dimension (mm)
2 W dimension (mm) Refer to the below table.
Installation example of the upper type of clamp Installation example of the lower type of clamp
P a s c a l c l a m p TYA
● The shape of the upper and lower type of hook is the same.
● Do not operate the machine with clamp hung on the clamp hook.
Hook type
K
specification (option)
F G FYA01 2-M6 length 14 FXA-A06
J FYA02 2-M8 length 16 FXA-A08
FYA03 2-M10 length 20 FXA-A10
FYA04 2-M12 length 20 FXA-A12
86
Clamp hook
Auto mat i c sli dable TYC
87
Pascal clamp model TYC
Pascal clamp automatic slidable type
88
TYC Auto mat ic sli dable t y p e T YC
Automatic slidable clamp with air cylinder. It enables to shorten the die exchange time.
Auto mat i c sli dable TYC
mo
m del T
model
ode
od TYC
YC
Full stroke
Clamping stroke
Return spring Lever pin Lever T-slot dimension & die thickness
Piston
Air cylinder Auto switch a
Cylinder h
Die
h
d
Safety stroke
c
j
b
Bolster
Die detection
proximity switch T-leg Hydraulic connection port U
Specifications
Model TYC020 TYC040 TYC063 TYC100 TYC160 TYC250
Clamping force (at 24.5 MPa) kN 19.6 39.2 61.7 98 156 245
Proof pressure MPa 36.7
Full stroke mm 7 8
Clamping stroke mm 4
Safety stroke mm 3 4
Cylinder capacity at full stroke cm3 6.3 13.2 22.3 37 61 93
Operating temperature ℃ 0 ∼ 70(Standard)
Approximate weight kg 3.5 5 10 16 26 38
Max. a mm 12.5 15 19 23 27 32
Min. j mm 9.5 11.5 15 17 20 23
Tolerance of dimension d mm ± 0.2
Max. h mm 50 50 60 70 80 100
Min. h mm 22.5 28 28 38 48 68
Tolerance of dimension h mm ± 0.3
● Max. hydraulic pressure: 24.5MPa ● Weight varies according to the dimension of clamp T-leg and die thickness as well as sliding
stroke. ● Specify T-slot dimensions a, b, d, j and die thickness h. For brand new machine, machine d and h dimensions with the
tolerance shown in the above table. For existing machine, specify tolerance of 0.1mm unit on d and h dimensions.
● In case dimension is over Max. h+d, refer to page→95 High distance clamp type.
● In case dimension is less than Min. h, refer to page→96 Low distance clamp type. ● Stop the press during the clamp wait.
89
TYC Auto mat ic sli dable t y p e T YC
M ode l de s i g na ti on
2 Proximity switch
4 Slide stroke
Sliding stroke
Die
Bolster
90
TYC Auto mat ic sli dable t y p e T YC
Unclamp
øCZ
Auto mat i c sli dable TYC
Die W ←Y
Bolster
T
Die
Air cylinder
Bolster T-leg
Clamp
Sliding stroke SS LL
CE
Die
Bolster
BB FF TYC020
Die detection
proximity switch Air cylinder
AA EE
Hydraulic
connection port
Min=65
Rc1/4
54
*
HH
DD
CC
CC
VIEW : Y VIEW : Y
91
TYC Auto mat ic sli dable t y p e T YC
E x t e r na l d i m e ns i o n
mm
Model TYC020 TYC040 TYC063 TYC100 TYC160 TYC250
Air connection port CV Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/4
CX 51.5 51.5 60 71 71 87
CY 12 12 12 12 12 14
øCZ 26 26 38 47 47 58
W 53 68 88 98 118 147
CE 42.5 42.5 47 57 57 71
P − 32.5 36 62 80 90
BB 61.5 69 79 89 99 113.5
EE 48.5 56 70 81 91 116
CC 15 15 21 26 26 32
HH 42 42 54 63 63 74
Mount screw 2-M5 length 35 2-M5 length 35 2-M8 length 45 2-M10 length 55 2-M10 length 55 2-M12 length 70
92
TYC Auto mat ic sli dable t y p e T YC
M o u nt i ng d e t a i l s
W
Die
Bolster
Die Bolster
R
● These drawings indicate:mounting position of proximity switch
mm
Model TYC020 TYC040 TYC063 TYC100 TYC160 TYC250
CE 42.5 42.5 47 57 57 71
M 83 120 133 165 200 240
W 53 68 88 98 118 147
x 39.5 47 58 65 75 95.5
y 18 18 24 32 32 41
z M5 depth12 M5 depth12 M8 depth12 M10 depth16 M10 depth16 M12 depth20
93
Auto mat ic sli dable t y p e T YC Spec ial t y pe
Material
TYC -S1
□ :S45C
page → 98 TYC -S2
□ :SCM435 Quenching and
high-temperature tempering
94
TYC□-H Auto mat ic sli dable t y p e T YC Special type High distance clamp t ype
H High distance clamp type It is applied in case the die thickness is over the standard.
Model designation
1 Clamping force
Auto mat i c sli dable TYC
2 Proximity switch
Special type
3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits
Die thickness h
Die
T-slot dimension d
Bolster
mm
Model TYC020R-H TYC040R-H TYC063R-H TYC100R-H TYC160R-H TYC250R-H
Die thickness h 50 < h ≦ 100 50 < h ≦ 100 60 < h ≦ 150 70 < h ≦ 140 80 < h ≦ 130 100 < h ≦ 120
T-slot dimension d d < 30 d < 30 d < 30 d < 40 d < 40 d < 40
95
TYC□-T Auto mat ic sli dable t y p e T YC Special type Low distance clamp t ype
T Low distance clamp type It is applied in case the die thickness is thinner than the standard.
Model designation
1 Clamping force
Special type
3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits
Die
Bolster
● In case the die thickness h is less than value of the below table,
specify the Low distance clamp type.
mm
Model TYC020R-T TYC040R-T TYC063R-T TYC100R-T TYC160R-T TYC250R-T
Die thickness h h < 22.5 h < 28 h < 28 h < 38 h < 48 h < 68
96
TYC□-J Auto mat ic sli dable t y p e T YC Special type Rear piping t ype
J Rear piping type It is applied in case there are some interferences at clamp side and
the side piping connection(standard specification)is not available.
Model designation
1 Clamping force
Auto mat i c sli dable TYC
2 Proximity switch
Special type
3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits
M
E
Die ←X
Bolster
Rear piping
Hydraulic connection port U
T
(4) (4)
VIEW : X
mm
Model TYC040R-J TYC063R-J TYC100R-J TYC160R-J TYC250R-J
M 120 133 165 200 240
T 68 79 97 120 156
Hydraulic connection port U Rc1/4 Rc1/4 Rc1/4 Rc1/4 Rc1/4
Min. E 79 90 107 132 168
97
TYC□-W Auto mat ic sli dable t y p e T YC Special type Wide lever t ype
W Wide lever type It is applied in case of clamping the die with U-cut.
Model designation
1 Clamping force
Special type
3 Mounting position
1 2 3 4 Refer to page → 90
of die detection proximity switch
4 Sliding stroke (mm)
*Indicated in 3 digits
Wide lever
WS
Die
Bolster
WL
Die
Bolster
mm
Model TYC020R-W TYC040R-W TYC063R-W TYC100R-W TYC160R-W TYC250R-W
WS 62 72 88 88 100 110
WL 13 15 20 20 20 20
Max. n 32 32 36 32 40 40
98
D i e - l i f t e r DLF
99
Die-lifter model DLF
Die-lifter
D i e - l i f t e r DLF
100
DLF D i e - li f ter D LF
A powerful hydraulic cylinder in the body lifts up die from the bolster and makes die transfer easy.
D i e - l i f t e r DLF
Selection
M ode l de s i g na ti on
DLF 50 Y 0500
101
DLF S e l e c t i o n of di e - li f te r(hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e)
←Z
Bolster
Lifting stroke N
D i e - l i f t e r DLF
● When the Die-lifter is lifted up, the
Selection
hydraulic connection port is lifted
as well, and a flexible hose must
Hex socket head cap screw be used for piping.
VIEW : Z
Die-lifter overall length L mm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN 0.98
DLF28Y
Max. load per overall length* kN 2.94 3.92 4.9 5.88 6.86 7.84 8.82 9.8 10.8 11.8 12.7 13.7 14.7 15.7 16.7 17.6 19.6
Number of cylinders 3 4 5 6
Number of rollers 6 8 10 12 14 15 17 19 21 23 25 27 29 31 33 35 39
Max. load per 100 mm kN 1.96 1.84 1.85 1.86 1.87 1.88 1.89 1.9 1.91
DLF28H
Max. load per overall length* kN 5.88 7.84 9.8 11.8 13.7 14.7 16.7 18.6 20.6 22.5 24.5 26.5 28.4 30.4 32.3 34.3 38.2
Number of cylinders 4 5 6 7 8 9 10 11 12 13 14
Number of rollers − 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN − 1.86
DLF50Y
Max. load per overall length* kN − 7.44 9.3 11.2 13 14.9 16.7 18.6 20.5 22.3 24.2 26 27.9 29.8 31.6 33.5 37.2
Number of cylinders − 3 4 5
Number of rollers − 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40
Max. load per 100 mm kN − 3.72
DLF50H
Max. load per overall length* kN − 14.9 18.6 22.3 26 29.8 33.5 37.2 40.9 44.6 48.4 52.1 55.8 59.5 63.2 67 74.4
Number of cylinders − 3 4 5 6 7 8 9
Number of rollers − − 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18
Max. load per 100 mm kN − − 3 3.33 3.57 3.75 3.89 4 4.09 4.17 4.23 4.29 4.33 4.38 4.41 4.44 4.5
DLF80Y
Max. load per overall length* kN − − 15 20 25 30 35 40 45 50 55 60 65 70 75 80 90
Number of cylinders − − 2 3 4 5
Number of rollers − − 8 10 11 13 15 16 18 20 21 23 24 26 28 29 32
Max. load per 100 mm kN − − 8 8.33 7.86 8.13 8.33 8 8.18 8.33 8.08 8.21 8 8.13 8.24 8.06 8
DLF80H
Max. load per overall length* kN − − 40 50 55 65 75 80 90 100 105 115 120 130 140 145 160
Number of cylinders − − 3 4 5 6 7 8 9 10
*The value indicates Max. load when all of rollers are in contact with the die.
102
DLF28Y D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) W i dt h 28 mm St andard
DLF 28 Y 0500
Roller
50 a b
Scraper
Air bleeding valve Hydraulic connection port
Rc1/8
←Z
6
D i e - l i f t e r DLF28
8 Cylinder 8
End plate
16 Shim for level adjustment
t=0.4 2pcs.
40 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
28 +0.05
29
+0.5
0
44
45
Die-lifter overall length L mm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Max. load per overall length* kN 2.94 3.92 4.9 5.88 6.86 7.84 8.82 9.8 10.8 11.8 12.7 13.7 14.7 15.7 16.7 17.6 19.6
a mm 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Roller pitch
b mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Number of cylinders 3 3 3 3 4 4 4 4 5 5 5 5 5 5 5 6 6
Lifting force per cylinder kN 13.4 13.4 13.4 13.4 17.8 17.8 17.8 17.8 22.3 22.3 22.3 22.3 22.3 22.3 22.3 26.7 26.7
Cylinder capacity cm3 1.62 1.62 1.62 1.62 2.16 2.16 2.16 2.16 2.7 2.7 2.7 2.7 2.7 2.7 2.7 3.24 3.24
A mm 110 160 210 260 207 240 274 307 255 280 305 330 355 380 405 344 384
Cylinder pitch
B mm 40 40 40 40 39 40 38 39 40 40 40 40 40 40 40 40 40
Weight kg 2 2.6 3.3 4 4.6 5.3 5.9 6.6 7.3 7.9 8.6 9.2 9.9 10.6 11.2 11.9 13.2
End plate mount screw 4-M6 length10
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa
● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die.
103
DLF28H D i e - li f ter (hyd r
a u l i c l i f
te d d
ie
loa
d i
n g
d ev
i W it h 28 mm H eav y l oad
c e)
DLF 28 H 0500
←Z
6
D i e - l i f t e r DLF28
8 Cylinder 8
End plate
16 Shim for level adjustment
t=0.4 2pcs.
40 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
28 +0.05
29
+0.5
0
44
45
Die-lifter overall length L mm 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 6 8 10 12 14 15 17 19 21 23 25 27 29 31 33 35 39
Max. load per 100 mm kN 1.96 1.96 1.96 1.96 1.96 1.84 1.85 1.86 1.87 1.88 1.88 1.89 1.89 1.9 1.9 1.91 1.91
Max. load per overall length* kN 5.88 7.84 9.8 11.8 13.7 14.7 16.7 18.6 20.6 22.5 24.5 26.5 28.4 30.4 32.3 34.3 38.2
a mm 44 45 46 47 47 51 51 51 51 50 50 50 50 50 50 50 50
Roller pitch
b mm 40 45 46 43 49 46 44 42 40 60 60 60 60 60 60 60 60
Number of cylinders 4 4 5 5 6 7 7 8 9 9 10 11 11 12 13 13 14
Lifting force per cylinder kN 17.8 17.8 22.3 22.3 26.7 31.2 31.2 35.6 40.1 40.1 44.5 49 49 53.4 57.9 57.9 62.3
Cylinder capacity cm3 2.16 2.16 2.7 2.7 3.24 3.78 3.78 4.32 4.86 4.86 5.4 5.94 5.94 6.48 7.02 7.02 7.56
A mm 74 106 105 130 124 120 136 132 128 140 135 132 142 138 135 143 147
Cylinder pitch
B mm 38 42 40 40 40 40 44 36 36 40 45 40 40 42 40 44 49
Weight kg 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7 7.7 8.4 9.1 9.8 10.5 11.2 11.9 12.6 14
End plate mount screw 4-M6 length 10
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die. 104
DLF50Y D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) W i dt h 5 0 mm St andard
DLF 50 Y 0500
50 a a b
Roller
←Z
9
D i e - l i f t e r DLF50
Cylinder
12.5 12.5
End plate
25 Shim for level adjustment
t=0.4 2pcs.
50 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
50 +0.05
32
+0.5
0
52
53
Die-lifter overall length L mm 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20
Max. load per 100 mm kN 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86 1.86
Max. load per overall length* kN 7.44 9.3 11.2 13 14.9 16.7 18.6 20.5 22.3 24.2 26 27.9 29.8 31.6 33.5 37.2
a mm 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Roller pitch
b mm 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Number of cylinders 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5
Lifting force per cylinder kN 36 36 36 36 36 48 48 48 48 48 48 60 60 60 60 60
Cylinder capacity cm3 4.5 4.5 4.5 4.5 4.5 6 6 6 6 6 6 7.5 7.5 7.5 7.5 7.5
A mm 150 200 250 300 350 267 300 334 367 400 434 350 375 400 425 475
Cylinder pitch
B mm 50 50 50 50 50 49 50 48 49 50 48 50 50 50 50 50
Weight kg 6 7.5 9 10.5 12 13.5 15 16.5 18 19.5 21 22.5 24 25.5 27 30
End plate mount screw 4-M8 length 14
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa
● Operating temperature: 0 ∼ 70℃ * The value indicates Max. load when all of rollers are in contact with the die.
105
DLF50H D i e - li f ter (hyd r
a u l i c
l i f
te d
d
ie
loa
d i
n g d ev
i W it h 5 0 mm H eav y l oad
c e)
DLF 50 H 0500
←Z
9
D i e - l i f t e r DLF50
Cylinder
12.5 12.5
End plate
25 Shim for level adjustment
t=0.4 2pcs.
50 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
50 +0.05
32
+0.5
0
52
53
Die-lifter overall length L mm 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2000
Number of rollers 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40
Max. load per 100 mm kN 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72 3.72
Max. load per overall length* kN 14.9 18.6 22.3 26 29.8 33.5 37.2 40.9 44.6 48.4 52.1 55.8 59.5 63.2 67 74.4
a mm 42 44 45 46 46 47 47 47 47 48 48 48 48 48 48 48
Roller pitch
b mm 56 54 55 52 60 51 57 63 69 50 54 58 62 66 70 78
Number of cylinders 3 3 4 4 4 5 5 6 6 6 7 7 7 8 8 9
Lifting force per cylinder kN 36 36 48 48 48 60 60 72 72 72 84 84 84 96 96 108
Cylinder capacity cm3 4.5 4.5 6 6 6 7.5 7.5 9 9 9 10.5 10.5 10.5 12 12 13.5
A mm 150 200 166 200 233 200 225 200 220 240 216 233 250 228 242 237
Cylinder pitch
B mm 50 50 52 50 51 50 50 50 50 50 54 52 50 54 56 54
Weight kg 6.4 8 9.6 11.2 12.8 14.4 16 17.6 19.2 20.8 22.4 24 25.6 27.2 28.8 32
End plate mount screw 4-M8 length14
● Max. hydraulic pressure: 24.5MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure : 36.7MPa
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die.
106
DLF80Y D i e - li f ter (hyd
r
a u
l i c
l i f
te
d d
i e
l o
a d
ing
d
ev e) W i dt h 8 0 mm St andard
ic
DLF 80 Y 0500
←Z
16
D i e - l i f t e r DLF80
49
+0.5
0
79
80
DLF 80 H 0500
←Z
16
D i e - l i f t e r DLF80
12.5 12.5
Cylinder
End plate
25 Shim for level adjustment
t=0.4 2pcs.
70 A t=0.2 1pc. B
t=0.1 1pc.
+0.25
80 +0.05
49
+0.5
0
79
80
P P type stopper
Die-lifter can be inserted/removed. Model designation
(End plate included)
DLF 50 Y 0500 P
*1 Die-lifter width
P type stopper is only for DLF28, DLF50.
1 Die-lifter width *1
It does not correspond to DLF80(Width 80mm).
2 Y:Standard H:Heavy load
1 2 3 Refer to pages → 101 ∼ 102
3 Die-lifter overall length(mm)
*Indicated in 4 digits
*2 *2
a c b
End plate
*2 *2
109
DLF P t y p e sto p p e r(Ac c e s so r y)
Model designation
Locked Locked
D i e - l i f t e r DLF □
25
12
5
5
38
38
15
15
14 50 50 14
Die-lifter Stopper Stopper Die-lifter
DLF□P Lever DLF-PL DLF-PR Lever DLF□P
Unlocked Unlocked
Stroke10 Stroke10
6 6
Locked Unlocked
110
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e)
Scrap hole at center A type stopper
A A type stopper
Die-lifter can be inserted/removed. Model designation
(End plate included)
DLF 50 Y 0500 A
*1 Die-lifter width
A type stopper is only for DLF28, DLF50.
1 Die-lifter width *1
It does not correspond to DLF80(Width 80mm)
2 Y:Standard H:Heavy load
1 2 3 Refer to pages → 101 ∼ 102
3 Die-lifter overall length(mm)
*Indicated in 4 digits
*2 *2
A type stopper
a c b (Not included)
*2 *2
111
DLF A t y p e sto p p e r(Ac c e s so r y)
mm
Model designation
A type stopper model DLF-AL / DLF-AR
Lever direction
Die-lifter model DLF28 DLF50
Lifting stroke 3 3
L :Lever left side A 26 48
DLF− A F 20 30
R :Lever right side
Plate size C 18 34
D 5 6
E 5 11
Slot depth B 45 53
G 30 34
Mount detail
H 17 12
Stopper mount screw 2-M8 length 40
Spring washer 2-M8
D i e - l i f t e r DLF □
Scrap hole type
Locked
A
2.3
Die-lifter Stopper plate C 2-M5 bolt
DLF□A (Shipped with die lifter)
B
F
Lever
Spacer
G
E
(Shipped with stopper) A type stopper
DLF-AL
30
Unlocked
Stroke 10
112
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) Scrap hole at center C type stopper
Die
D i e - l i f t e r DLF □
Scrap hole type
Moving
A
Die-lifter direction Die-lifter
Scrap hole
Bolster Bolster
Bolster
Details:A
113
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e)Scrap hole at center C type stopper
←Z
Cylinder
C type
Shim for level adjustment Key stopper B
t=0.4 2pcs.
t=0.2 1pc. 75
D i e - l i f t e r DLF □
Scrap hole type
t=0.1 1pc.
15 A A 16 67
+0.25
28 +0.05
29
+0.5
0
45
Die-lifter overall length L mm 200 225 250 275 300 325 350 375 400
Number of rollers 4 4 5 6 6 6 7 8 8
Max. load per 100 mm kN 1.96 1.74 1.96 2.14 1.96 1.81 1.96 2.09 1.96
Max. load per overall length* kN 3.92 3.92 4.9 5.88 5.88 5.88 6.86 7.84 7.84
a mm 53 61 52 47 52 57 51 47 51
Roller pitch
b mm 26 27 27 25 25 25 29 31 28
Number of cylinders 2 2 3 4 4 4 4 4 4
Lifting force per cylinder kN 8.9 8.9 13.4 17.8 17.8 17.8 17.8 17.8 17.8
Cylinder capacity cm3 1.08 1.08 1.62 2.16 2.16 2.16 2.16 2.16 2.16
A mm 160 185 105 78.5 87 95 103.5 112 120
Cylinder pitch
B mm 25 25 25 24.5 24 25 24.5 24 25
Weight kg 1.4 1.6 1.8 1.9 2.1 2.3 2.5 2.6 2.8
Key stopper mount screw 2-M5 length10
● Max. hydraulic pressure: 24.5 MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure: 36.7 MPa
● Operating temperature: 0 ∼ 70 ℃
* The value indicates Max. load when all of rollers are in contact with the die.
114
DLF D i e - li f ter (hyd r a u l i c l i f te d d i e l o a d i n g d ev i c e) Scrap hole at center C type stopper
←Z
Cylinder
Shim for level adjustment C type key stopper B
t=0.4 2pcs.
t=0.2 1pc. 100
D i e - l i f t e r DLF □
Scrap hole type
t=0.1 1pc.
25 A 25 87.5
+0.25
50 +0.05
32
+0.5
053
Max. R2
2-M8 depth14
32
Die-lifter overall length L mm 200 225 250 275 300 325 350 375 400
Number of rollers 5 5 6 6 6 7 8 8 8
Max. load per 100 mm kN 4.65 4.13 4.46 4.06 3.72 4.01 4.25 3.97 3.72
Max. load per overall length* kN 9.3 9.3 11.2 11.2 11.2 13 14.9 14.9 14.9
a mm 35 41 38 43 48 44 41 45 48
Roller pitch
b mm 35 36 35 35 35 36 38 35 39
Number of cylinders 2 2 2 3 3 3 3 3 3
Lifting force per cylinder kN 24 24 24 36 36 36 36 36 36
Cylinder capacity cm3 3 3 3 4.5 4.5 4.5 4.5 4.5 4.5
A mm 140 165 190 108 120 133 145 158 170
Cylinder pitch
B mm 35 35 35 34 35 34 35 34 35
Weight kg 3.2 3.6 4 4.4 4.8 5.2 5.6 6 6.4
Key stopper mount screw 2-M8 length14
● Max. hydraulic pressure: 24.5 MPa ● Lifting force is under hydraulic force at 24.5 MPa. ● Proof pressure: 36.7 MPa
● Operating temperature: 0 ∼ 70℃
* The value indicates Max. load when all of rollers are in contact with the die.
115
D i e - l i f t e r DLF □
116
Scrap hole type
DLF D i e - li f ter (hyd r a u l i c
l i f
te
d d
i e
l o
a d
i n g d
ev i Lo ng li f t ing st r oke t y p e
c e)
←Z
H
K
L o n g l i f t i n g s t r o ke t y p e
End plate
J
D i e - l i f t e r DLF □
A +0.25
+0.05
D
Slot depth B +0.5
0
Lifting stroke N
1
M
S
P
Hydraulic Hydraulic
● If overall length is 1000mm and
connection port Die-lifter overall length:1000mm and over connection port
over and lifting stroke is 12mm
and over, 2 ports piping is applied
in order to match the lifting speed
(in order to lift up parallel).
This model has no Air bleeding
valve, loosen pipe fitting for air
Cylinder
bleeding.
Manufacturer name:Hirose Valve Industry Co., Ltd. Sample:Die-lifter circuit diagram with flow control valve
Product Name:Throttle Check Valve
Model: HT - 728 - 02
117
DLF D i e - li f ter (hyd r a u l i c
l i f
te
d d
ie
l o
ad
i n g d
ev i Lo ng li f t ing st r oke t y p e
c e)
L o n g l i f t i n g s t r o ke t y p e
Lifting stroke N 3(Standard) 6 8 10 12 16 20
D i e - l i f t e r DLF □
Slot depth B 53 60 64 73 73 80 89
Roller-level D 2 5 7 9 11 15 19
End plate thickness H 9 16 19 30 30 38 38
End plate mount screw 4-M8 length14 4-M8 length20 4-M8 length25 4-M8 length30 4-M8 length30 4-M8 length40 4-M8 length40
Thread hole depth S 14
K 12.5
J 25
A 50
P Max.R2
M 32
F 32
● If overall length is 1000mm and over, and lifting stroke is 12mm and over, 2 ports piping is applied.
● The cover will be mounted on model DLF with long lifting stroke. DLF50: 20mm and over , DLF28: 16mm and over refer to
page →119.
● Pre-roller is special specifications for aligning the level between Die-lifter and rollers.
● Choose long stroke for Clamp. When Clamp with standard stroke is used, be sure to lift up Die-lifter after Clamp is moved
backward.
118
D i e - li f ter D LF Spec ial t y pe
Model designation
Roller cover Cover is attached on the upper surface of Die-lifter and it prevents scrap intrusion to the rollers.
Cover
D i e - l i f t e r DLF □
Special type
Cover
Cover
● The cover shall be equipped with the DLF for the following model and stroke.
DLF50:stroke more than 20mm
DLF28:stroke more than 16mm
Heat proof type It is applied under condition that the die and its surroundings are in high temperature.
Die
Die-lifter Notch cutting
Bolster
● Indicate the shape and size of bolster. Contact Pascal for ● Indicate the shape and size of the bottom surface of die.
the details. Contact Pascal for the details.
119
D i e - l i f t e r DLF □
120
Special type
D i e - r o l l e r DRA
121
Die-roller model DRA
D i e - ro l l e r
D i e - r o l l e r DRA
122
DRA D i e - r o ller D R A
M o d el d esi g na t i o n
DRA 30 200 28
a a+0.25
+0.05
Model DRA18 DRA20 DRA30
3 a mm 18 20(Standard), 22, 24 28(Standard), 32, 36
k
k mm 32 ∼ 43 44 ∼ 58
● Adjust roller-top level by height adjustment bolts to meet T/U-slot depth(Max.
lifting stroke 2mm). Max.R1
Specifications
Model DRA18 DRA20 DRA30
Lifting force per 100 mm(1 line) kN 0.588 0.735 1.47
DRA□-200 -□(Length 200mm) kg 0.31 0.36 0.75
Weight per roller
DRA□-300 -□(Length 300mm) kg 0.46 0.53 1.13
Lifting force per height adjustment bolt kN 0.294 0.367 0.735
● Operating temperature : 0 ∼ 110℃ ● Select requested total length in combinations of 200 mm and 300 mm die-lifting rollers.
● Lock the height adjustment bolts with lock nuts after adjusting height.
● Lifting force can be reduced by removing the height adjustment bolts. The bolts at both ends of the die-lifting rollers should not
be removed.
123
DRA Selec t ion of di e - roller (spr ing li f ted di e loading devic e)
F E 300(DRA□-300-□) 200(DRA□-200-□) E F
End plate Lock nuts Height adjustment bolt Bearing Lift spring
mm
Model DRA18 DRA20 DRA30
E 19 23 23
F 1 2 2
D i e - r o l l e r DRA
End plate(L stopper)
Selection
DRL 18 L K Dimension L:Low distance clamp type mm
H:Upper distance clamp type
T/U-slot
Model A K
T/U-slot dimension a :18∼36(mm) dimension a
L 32
DRL-18 18 17
H 43
DRA18 DRA20・DRA30 L 32
DRL-20 20 19
H 43
A
DRL-22 H 22 21 43
DRL-24 H 24 23 43
1 19 2 23 45
L
DRL-28 28 27
H 58
12 14
K
DRL-32 H 32 31 58
DRL-36 H 36 35 63
M6 screw length 16 M8 screw length 16 ● Cut the end plate 0.5 mm shorter than the
(Mounting thread M6 depth 12)(Mounting thread M8 depth 12) depth of the T/U-slot.
kN
124
C o nt r o l syste m
Example of hydraulic circuit
125
Pascal control system
P a s c a l c o n t ro l s y s t e m
126
C o nt r o l syste m
Example of hydraulic circuit
127
model
X63
Pascal pump
N e w s e r i e s o f P a s c a l p u m p model X 6 3
w h i c h p u r s u e s m o r e r e l i a b i l i t y.
High cycle, reliable reciprocation of air and hydraulic piston ensures a repetitive suction and discharge oil process. As
discharge pressure hikes up to the circuit set pressure, reciprocation goes slow eventually. Pascal pump stops at the time
the discharge pressure reaches the set pressure then keeps balancing air and oil discharge pressure.
At the balanced condition, Pascal pump never consumes air and there is no power loss or oil temperature rise unlike an
ordinary electric motor pump.
In the event of pressure drop (oil leakage) in the circuit , the pump immediately reacts to start pumping for recovering
the pressure loss. When leaking oil, the pump restarts pumping and the sound of pumping is like an alarm for leakage to
call operator for servicing.
Air muffler
Air filter
Master valve
IN Air
C o nt r o l syste m
Air cylinder
Hydraulic piston
Seal
IN
Hydraulic
128
Pascal control unit
model
HCS
Returning oil to
the tank at air bleeding
Adopting transparent
pipe to return the oil
from air bleeding valve
to the tank, air bleeding
can be done without
draining the oil.
Equipped
with filter regulator
as standard
It can be installed
from the rear and Only one piping from
lower side. the pump to the valve
for easier servicing of
the pump.
The pipe can be
installed or removed
easily when exchanging
the pump and valve.
129
New Control Unit m o d e l H C S
which enables a quick maintenance.
An electric control type of hydraulic unit suitable for small and medium press machine,
consisting of Pascal pump, non leak valve unit and air solenoid valve.
130
HCS Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r s m a l l a n d m e d i u m p r e s s m a c h i n e
D L
D L
Model d es ignatio n
Circuit diagram Circuit diagram
F J
HCS A − H2 D D F − U Air solenoid valve ( Single ) Air solenoid valve ( Double )
1 Control voltage
2 Hydraulic circuits
*Indicated in 1-4 alphabets
1 Control voltage
A B C D E
AC100V AC200V AC110V DC24V AC220V
C o n t r o l u n i t HCS
Upper clamp Lower clamp Die-lifter Air solenoid valve ( Single ) Air solenoid valve ( Double ) : Without
1 − D L
1 1 − DD LL U : With
2 1 − DDD LLL
2 2 − DDDD LLLL
1 1 1 DDF LLJ
2 1 1 DDDF LLLJ
Clamp circuit Air solenoid valve ( Single ): D Air solenoid valve ( Double ): L
Die-lifter circuit Air solenoid valve ( Single ): F Air solenoid valve ( Double ): J
Specifications
Model HCS□-H2□-□
Number of pumps 1
Valve switching system Air pilot system
Discharge pressure MPa 24.5
Driving air pressure MPa 0.47
Discharge volume (at no load) L /min 1.3
Oil tank capacity L HIGH-LEVEL :3.5 / LOW-LEVEL :1.5
Set pressure of pressure switch MPa Clamp circuit:14.7(INC.) / Die-lifter circuit:1.96(DEC.)
Orifice diameter mm2 Discharge :12.5 / Return :28.1
3
Air consumption rate Nm /min Max. 0.4
● Fluid used:General mineral based hydraulic oil(ISO-VG32 equivalent) ● Operating temperature: 0 ∼ 50℃(No frozen)
131
HCS Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r s m a l l a n d m e d i u m p r e s s m a c h i n e
23.5
15 B 15
Conduit connection
port position 154.7
60
202.6
Pascal pump
4 -ø11 Space for maintenance
M10 Mount screw hole
545
Oil gauge
378.3
345
Hydraulic connection
port
260
Rc1/4
205
150
83
C o n t r o l u n i t HCS
27.5
A 23.5 202
Non-leak valve
B
M10
30
132
HCP Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r m e d i u m a n d l a r g e p r e s s m a c h i n e
D L
D L
Model d es ignatio n
1 Control voltage
2 Pump quantity
3 Hydraulic circuits
* Indicated in 2-4 alphabets
4 Special specifications
F J
1 Control voltage
A B C D E
AC100V AC200V AC110V DC24V AC220V
133 ● Standard working pressure: 24.5MPa ● For 5 or more circuits application, contact Pascal for the details.
HCP Pasc al c o nt r o l unit(S o l e n o i d o p e r ate d)Fo r m e d i u m a n d l a r g e p r e s s m a c h i n e
65
242
4 -ø14 Stop valve
M12 Mount screw hole
Pascal pump
Space for maintenance
Air solenoid valve for slider
Terminal board Air connection port Rc3/8
Conduit connection port ø22 Piping diameter for double pumps
Air solenoid valve Pressure switch
(Rc1/4 for single pump)
Conduit connection port ø28
Filter regulator
555
Hydraulic connection
Conduit connection
port
port position 290
430
Rc1/4
283.5
215
160
4 -ø14
M12 Mount screw hole
83
27.5
49 49 49 A 119.5
C o n t r o l u n i t HCP
Oil gauge
15 430 15 167.5
Drain port
460 84 212.5
● For the case of double pumps. 3kg to be decreased in case of single pump.
60
Anchor bolt hole
200
430 4-M12
35
490 65 33
M12
430 140 30
460 200
134
VHA Pasc al non - leak valve unit(M anual operate d)
M ode l de s i g na ti on
VHA − A A C
1 Hydraulic circuits
* Indicated in 1-3 alphabets
N o n - leak valve unit VHA
1 Hydraulic circuits
Number of hydraulic circuits
Hydraulic circuits * Weight kg
Upper clamp Lower clamp Die-lifter
1 − A 4.2
− − 1 B 4.2
1 1 − AA 6.8
1 1 C 6.8
2 1 − AAA 9.0
1 1 1 AC 9.0
2 1 1 AAC 11.1
* C=A+B
Specifications
Model VHA-□
Standard working pressure MPa 24.5
Maximum working pressure MPa 30.8
135
VHA Pasc al non - leak valve unit(M anua l o p e rate d)
69 118 167
20 49 20 20 49 49 20 20 49 49 49 20
89 138 187
Mount screw
(4-M8bolt)
(200)
7
Clamp/ 35.5
61
port
Rc1/4
17
Lock lever
7 55
49 49 49 49
Max. 80
Unclamp/
Black lever(Clamp circuit) Red lever(Die-lifter circuit) Die-lifter Up
136
HUT Pasc al p ower unit
Mode l de s i g n a ti on
HUT − 2
Specifications
Model HUT-2
Number of pumps 1
Discharge pressure MPa 24.5
Driving air pressure MPa 0.47
Discharge volume(at no load) L /min 1.3
Oil tank capacity L HIGH-LEVEL:1.5 / LOW-LEVEL:0.6
Air consumption rate Nm3/min Max. 0.4
Weight(without oil) kg 8.3
● Fluid used:General mineral based hydraulic oil(ISO-VG32 equivalent)
● Operating temperature: 0 ∼ 60℃(No frozen)
Circuit diagram
4 -ø9
M8 Mount screw hole
8 194 8
40 80 90
3.2
28.2
50
67.2
125.2
P o w e r u n i t HUT
135.1
80
54.7
58
27.5
152
141.7
135
80
27.5
3.2
6.4
4 -ø9 8 194 8
55
M8 Mount screw hole Filter regulator
210 81.5
Oil gauge
Drain port
137
P o w e r u n i t HUT
138
VSB N o n - leak valve unit(S o l e n o i d o p e r ate d)
M o de l de s i g na ti on
VSB A − H2 D D F
1 Control voltage
2 Hydraulic circuits
* Indicated in 1-4 alphabets
1 Control voltage
N o n - leak valve unit VSB
A B C D E
AC100V AC200V AC110V DC24V AC220V
2 Hydraulic circuits
Number of hydraulic circuits Hydraulic circuits
Upper clamp Lower clamp Die-lifter Air solenoid valve (Single) Air solenoid valve (Double)
1 − D L
1 1 − DD LL
2 1 − DDD LLL
2 2 − DDDD LLLL
1 1 1 DDF LLJ
2 1 1 DDDF LLLJ
Clamp circuit Air solenoid valve ( Single ): D Air solenoid valve ( Double ): L
Die-lifter circuit Air solenoid valve ( Single ): F Air solenoid valve ( Double ): J
Specifications
Model VSB□-H2□
Standard working pressure MPa 24.5
Maximum working pressure MPa 30.8
139
VSB N o n - leak valve unit(S o l e n o i d o p e r ate d)
G
104.5
21
Terminal board
Pressure switch
4 -ø9
M8 Mount screw hole
Hydraulic connection port
349.5
Rc1/4
293
Air bleeding valve
Rc1/4
E
48.5
4 -ø9
M8 Mount screw hole 49 49 C D Hydraulic supply port 101
Rc1/4
Non-leak valve B 17
140
GSA A ir solenoid valve unit
1 Number of circuits
2 Control voltage
S o l e n o i d va l ve u n i t GSA
1 Number of circuits
1 2 3
1 circuit 2 circuits 3 circuits
2 Control voltage
A B C D E
AC100V AC200V AC110V DC24V AC220V
Specifications
Model GSA1□ GSA2□ GSA3□
Number of circuits 1 2 3
Working air pressure MPa 0.1 ∼ 1
Weight kg 3.3 3.8 4.6
● Operating temperature: -10 ∼ 60℃(No frozen)
141
GSA A ir solenoid valve unit
GSA1 GSA2
Conduit connection port 4-ø9 M8 Mount screw hole Conduit connection port 4-ø9
2-ø28 2-ø28 M8 Mount screw hole
Terminal board
64 64
15
5
5
15
160
190
160
28
125
125
68
68
15
15
17 26 20 130 20 17 26 20 130 20
170 170
Air connection port Air connection port
2-Rc1/4 4-Rc1/4
5
5
96
96
36
36
79 91 79 91
S o l e n o i d va l ve u n i t GSA
GSA3
64
5
15
220
190
28 28
155
68
17 26
15
20 130 20
170
Air connection port
6-Rc1/4
5
96
36
79 91
142
Example of hydraulic circuit D Circuit
D Circuit
Press machine
Operation
n
panel Control
box
Air 0.47MPa
Example of hydraulic circuit
C o nt r o l syste m
D Circuit
Hydraulic 24.5MPa
Slide
Upper die
Bolster
143
E xample of hydraulic c irc uit D D Circ uit s
D D Circuits
Press machine
Operation
n
panel Control
box
Air 0.47MPa
D Circuit
C o nt r o l syste m
Hydraulic 24.5MPa
Slide
Upper die
Bolster
144
E xample of hydraulic c irc uit D D F Circ uit s
D D F Circuits
Press machine
Operation
n
panel Control
box
Air 0.47MPa
Example of hydraulic circuit
F Circuit
D Circuit
D Circuit
C o nt r o l syste m
Hydraulic 24.5MPa
Slide
Upper die
Bolster
Pascal clamp TYA
Die-lifter
145
Example of hydraulic circuit DDF Circuits + Pascal operation panel ELC - AJM11
D D F Circuits
Air 0.47MPa
D Circuit
C o nt r o l syste m
Hydraulic 24.5MPa
Slide
Upper die
Die-lifter
● It is a made-to-order product.
● It is designed for Japan domestic market. (Not complied with overseas standard)
● Model ELC-AJM10, which is applicable for DD circuit of control unit, is also available as an option.
● The control unit need a modification to combine to use with the operation panel.(The terminal block is added.)
146
E xample of hydraulic c irc uit A Circ uit
A Circuit
Press machine
Operation
n
panel Control
box
Hydraulic 24.5MPa
Air 0.47MPa
Example of hydraulic circuit
Return pipe
C o nt r o l syste m
A Circuit
Hydraulic 24.5MPa
Slide
Upper die
Bolster
147
E xample of hydraulic c irc uit B Circ uit
B Circuit
Press machine
Operation
n
panel Control
box
Hydraulic 24.5MPa
Air 0.47MPa
C o nt r o l syste m
B Circuit
Hydraulic 24.5MPa
Slide
Upper die
Lower die
Die-lifter Bolster
148
E xample of hydraulic c irc uit AC Circ uit s
A C Circuits
C = A + B Circuits
Press machine
Operation
n
panel Control
box
Hydraulic 24.5MPa
Air 0.47MPa
Example of hydraulic circuit
Return pipe
C o nt r o l syste m
A Circuit
A Circuit
B Circuit
Circuit
Hydraulic 24.5MPa
Slide
Upper die
Bolster
Die-lifter
Pascal clamp TYA
149
E xample of hydraulic c irc uit D D F Circ uit s
D D F Circuits
Press machine
Operation
n
panel Control
box
Hydraulic 24.5MPa
Air 0.47MPa
D Circuit
F Circuit
Hydraulic 24.5MPa
Slide
Upper die
Die-lifter
150
Example of hydraulic circuit When using the Pascal clamp(automatic slidable type)TXC, TYC
D D Circuits
Press machine
Operation
n
panel Control ・Clamp forward
box ・Clamp backward
Air 0.47MPa
Clamp
・Die detection
Clamp
・Backward end detection
Example of hydraulic circuit
D Circuit
D Circuit
C o nt r o l syste m
Air 0.47MPa
Hydraulic 24.5MPa
Slide
Upper die
Lower die
Bolster
151
Example of hydraulic circuit When using the Pascal clamp (automatic slidable type) T XC, T YC
D D F Circuits
Press machine
Operation
n
panel Control ・Clamp forward
box ・Clamp backward
Air 0.47MPa
Clamp
・Die detection
Clamp
・Backward end detection
D Circuit
F Circuit
C o nt r o l syste m
Air 0.47MPa
Hydraulic 24.5MPa
Slide
Upper die
Lower die
Bolster
Die-lifter
152
Pre-roller
PR
Pre -roller
Selection
model
Mounting block
Mounting block
153
Pre -roller
Selection
Horizontally fold type Heavy load type Horizontally fold, heavy load type
model model model model model
Hinge
PRU
PRS Pillar
PRV
Hinge Mounting block
PRT
Pillar
Pillar
(Fixed in the floor Pre-roller is integrated with
with anchor bolts) pillar. The pillar is lifted up
and pre-roller is swinged.
* The bending position is different page → 205 * The bending position is different
between S and T. between U and V.
Refer to page → 193 for the details. Refer to page → 215 for the details.
154
Selec t ion of Pre - roller
M ode l de s i g na ti on
Pre -roller
Selection
PR A 3 0630 B
1 Model
2 Size
1 Model
A F H S/T C U/V
page → 157 page → 169 page → 181 page → 193 page → 205 page → 215
2 Size
2 3 5 2 3 5 3 5 3 5 8 3 5 8
3 Die travel
Die travel
Die travel = Length from bolster
edge to the stopper.
Die dimension
Bolster
● Select the Pre-roller where die dimensions are within die travel.
155
Selec t ion of Pre - roller
Pre -roller
Selection
Allowable PRS3 PRS5 PRS8 PRU8
PRA2 PRA3 PRA5 PRF2 PRF3 PRF5 PRH3 PRH5 PRT3 PRT5 PRT8 PRC3 PRC5 PRV8
load *
(Die weight) Die travel
8 tonf
(80kN) 1000
7 tonf
1250 1250
(70kN)
6 tonf
(60kN) 800 1600
5 tonf
(50kN) 400 400 400 630 950 2000
4 tonf
450 450 450 710 1000
(40kN)
3.2 tonf
355 560 355 560 355 560 355 630 900 2000
(32kN)
2.6 tonf
(26kN) 400 710 400 710 400 710 450 710 1000
2 tonf
450 850 450 850 450 850 500 850
(20kN)
1.6 tonf
(16kN) 250 630 1000 250 630 1000 630 1000 630 950
1.2 tonf
710 710 710 710 1000
(12kN)
1 tonf
355 850 355 850 850
(10kN)
0.8 tonf
(8kN) 450 950 450 950 950
0.6 tonf
500 1000 500 1000 1000
(6kN)
0.5 tonf
630 630
(5kN)
Allowable load
● Select Pre-roller where allowable load (kN) multiplied by the quantity is greater than the die weight.
SI conversion : Die weight (kN)=Die weight (kgf)×9.8÷1000
PR S PR U
PR A PR F PR H PR C
PR T PR V
Static load measured at the position of 1/4 of the die travel Uniformly distributed and held by the middle part of the Pre-roller
Bolster Bolster
K/2 K/2 Pillar
K
156
PRA Pre - r o ller PR A
Pre-roller
model PRA
Bolster
Mounting block
model PRB
● The Pre-roller may be damaged due to the vibration through stamping operation. The removal of pre-roller
during the operation is recommended.
● Be noted that the specifications of Mounting block PRB and PRB□F(mounting block for PRF) are different.
157
PRA Pre - r o ller PR A
M o d e l d e s i g na t i o n
Pr e - r o ll e r PRA
Set model(Pre-roller + Mounting block)
PRA 2 0200 B S
Size
PRA2 PRA3 PRA5
Size Size
PRA2 PRA3 PRA5 PRB2 PRB3 PRB5
Die travel A
A/4
Die stopper
Load
Bolster
Die travel mm 200 250 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 8 8 5 5 4 4 3 2.5 2.5 − − − − − −
PRA2 Number of rollers 3 4 4 5 5 6 6 7 7 − − − − − −
Weight kg 3.1 3.7 4.2 4.7 5.1 5.5 5.9 6.6 7.2 − − − − − −
Allowable load kN − − 16 16 13 10 8 8 8 6 5 5 4 4 3
PRA3 Number of rollers − − 4 4 5 5 6 6 7 7 7 8 8 8 9
Weight kg − − 7.6 8.4 9.5 10 11.1 12.1 13.4 14.7 16.3 17.4 18.4 19.2 20.3
Allowable load kN − − − − 25 20 16 16 13 13 10 10 8 8 8
PRA5 Number of rollers − − − − 4 5 5 6 6 7 7 8 8 9 9
Weight kg − − − − 10.4 11.4 12.2 13.6 15.1 16.9 18.1 19.2 20.1 21.5 22.5
● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s ● Weight does not include mounting block.
* Allowable load is a static load measured at the position of 1/4 of the die travel from the stopper. Select Pre-roller where allowable load (kN) multiplied by
the quantity is greater than the die weight. SI conversion : Die weight (kN)=Die weight (kgf)×9.8÷1000
158
PRA2 Pre - r o ller PR A
D i m e ns i o ns
Pr e - r o ll e r PRA
PRA 2 0200 B S
45
PRA2-0200B-S 35
6.4
21.2 26.3
47.1
Bolster
6.4
Roller height 2
12
ø27 Roller 50
More than 60
Bolster
80
292
PRA2-0250B-S 250
65 54 54 54 65
12
position
More than 60
Bolster
80
357
PRA2-0315B-S 315
65 75 75 75 67
12
position
More than 60
Bolster
80
159
PRA2 Pre - r o ller PR A
397
PRA2-0355B-S 355
65 66 66 66 66 68
12
ø27 Allowable load position
Pr e - r o ll e r PRA
89
2
More than 60
Bolster
80
Mounting block Pre-roller
PRB2 PRA2-0355B
442
PRA2-0400B-S 400
65 78 78 78 78 65
12
ø27 Allowable load position 100
2
More than 60
Bolster
80
Mounting block Pre-roller
PRB2 PRA2-0400B
492
PRA2-0450B-S 450
65 72 72 72 72 72 67
12
ø27 Allowable load position 113
2
More than 60
Bolster
80
Bolster
80
Bolster
80
672
PRA2-0630B-S 630
65 90 90 90 90 90 90 67
ø27 Allowable load position 158
12
2
More than 60
Bolster
80
160
PRA3 Pre - r o ller PR A
D i m e ns i o ns
Pr e - r o ll e r PRA
PRA 3 0315 B S
PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3- PRA3-
Model
0315B 0355B 0400B 0450B 0500B 0560B 0630B 0710B 0800B 0850B 0900B 0950B 1000B
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 357 397 442 492 542 602 672 752 842 892 942 992 1042
Weight kg 7.6 8.4 9.5 10 11.1 12.1 13.4 14.7 16.3 17.4 18.4 19.2 20.3
PRA3-0315B-S
52
45
9
21.2 26.3
54.5
Bolster
9
PRA3-0355B-S
397
Die travel 315
Movable die stopper 355
70 69 69 69 80
Mounting surface height
70 83 83 83 78
12
ø33 Roller 79
12
Allowable load position
More than 100
89
2
More than 100
Bolster ø33
120
Bolster 120
PRA3-0400B-S PRA3-0450B-S
442 492
400 450
70 74 74 74 74 76 70 86 86 86 86 78
12
12
ø33
2
position
Bolster Bolster
120
120
ø33
PRA3-0500B-S PRA3-0560B-S
542 602
500 560
70 79 79 79 79 79 77 70 91 91 91 91 91 77
12
12
2
More than 100
More than 100
position position
Bolster
120
Bolster
120
161
PRA3 Pre - r o ller PR A
672
630
PRA3-0630B-S
70 87 87 87 87 87 87 80
Pr e - r o ll e r PRA
12
ø33 Allowable load position 158
2
More than100
Bolster
120
Mounting block Pre-roller
PRB3 PRA3-0630B
752
710
PRA3-0710B-S 70 101 101 101 101 101 101 76
12
ø33 Allowable load position 178
2
More than100
120
Bolster
12
ø33 Allowable load position 200
2
More than100
120
Bolster
12
ø33 Allowable load position 213
2
More than100
Bolster 120
Bolster
120
120
Bolster
Bolster
120
162
PRA5 Pre - r o ller PR A
D i m e ns i o ns
Pr e - r o ll e r PRA
PRA 5 0400 B S
PRA5-0400B-S
63.5
51
21.2 26.3
54.5
Bolster
9
67
Allowable load position
Roller height 2
Bolster
Pre-roller
ø22
PRA5-0400B
Mounting block
Set screw PRB5
PRA5-0450B-S PRA5-0500B-S
500 550
450 500
80 82 82 82 82 92 80 95 95 95 95 90
12
12
2
ø33 ø33
85
85
Bolster Bolster
Pre-roller
ø22
ø22
Pre-roller
PRA5-0450B PRA5-0500B
Mounting block Mounting block
PRB5 PRB5
PRA5-0560B-S 610
PRA5-0630B-S 680
560 630
80 88 88 88 88 88 90 80 102 102 102 102 102 90
12
12
ø33
2
85
85
ø22
Pre-roller Pre-roller
PRA5-0560B PRA5-0630B
Mounting block Mounting block
PRB5 PRB5
163
PRA5 Pre - r o ller PR A
760
Pr e - r o ll e r PRA
PRA5-0710B-S 710
80 98 98 98 98 98 98 92
12
ø33 178
2
Allowable load position
85
Bolster
Pre-roller
PRA5-0710B
ø22
Mounting block
PRB5
850
PRA5-0800B-S 800
80 113 113 113 113 113 113 92
12
2
85
Bolster
Pre-roller
ø22
PRA5-0800B
Mounting block
PRB5
900
PRA5-0850B-S 850
80 104 104 104 104 104 104 104 92
12
2
85
Bolster
Pre-roller
ø22
PRA5-0850B
Mounting block
PRB5
950
PRA5-0900B-S 900
80 111 111 111 111 111 111 111 93
12
2
Bolster
Pre-roller
ø22
PRA5-0900B
Mounting block
PRB5
1000
950
PRA5-0950B-S 80 103 103 103 103 103 103 103 103 96
12
ø33 238
85
Bolster
ø22
Pre-roller
PRA5-0950B
Mounting block
PRB5
1050
1000
PRA5-1000B-S 80 110 110 110 110 110 110 110 110 90
12
2
Bolster
ø22
Pre-roller
PRA5-1000B
Mounting block
PRB5
164
PRB2 Pre - roller PR A M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
Pr e - r o ll e r PRA
M o unt in g b l o c k
(100)
38±0.1
100 Mounting block (41)
2-ø14 PRB2
13
Mount screw hole
More than 60
2-ø8
(42)
Spring pin hole
(80)
80
84 ±0.1
(100)
2-M12 depth 24 Bolster upper surface
70
40±0.1
Mounting surface height
2
More than 62
(42)
(80)
+0.15
Bolster Pre-roller 2-ø8 0 depth 15
PRA2
84 ±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 8mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB2
Weight kg 1.5
Mount screw 2-M12 length 55
Spring washer 2-M12
Spring pin 2-ø8 length 45
● Mounting block for PRA2
165
PRB3 Pre - roller PR A M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
Pr e - r o ll e r PRA
M o unt in g b l o c k
● When using the Die-lifter
(120)
13
Mount screw hole
27
(70)
Spring pin hole
(120)
120
Bolster
Pre-roller 2-ø10+0.15 depth 15
0
PRA3
100 ±0.1
(120)
15
PRB3
2
More than 102
62±0.1
27
(70)
(120)
Bolster
Pre-roller 2-ø10
+0.15
0 depth 15
PRA3
100 ±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB3
Weigth kg 3.6
Mount screw 4-M12 length 60
Spring washer 4-M12
Spring pin 2-ø10 length 56
● Mounting block for PRA3
166
PRB5 Pre - roller PR A M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
Pr e - r o ll e r PRA
M o unt in g b l o c k
85
125 Mounting block 4-M14 depth 27 Bolster upper surface
4ø16 (48)
PRB5
Mount screw hole
14
Mounting surface height
65±0.1
30
More than 150
(75)
165
(190)
190
2-ø10
Spring pin hole
(125)
85
4-M14 depth 27 Bolster upper surface
Mounting block (48)
16
PRB5
Mounting surface height
2
67±0.1
More than 152
30
(75)
(190)
+0.15
Bolster Pre-roller 2-ø10 0 depth 15
PRA5
105 ±0.1
● When machining the spring pin hole, keep with the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB5
Weight kg 7.5
Mount screw 4-M14 length 75
Spring washer 4-M14
Spring pin 2-ø10 length 63
● Mounting block for PRA5
167
PRA5 Pre - roller PR A Caution in use
Pr e - r o ll e r PRA
C aut i o n in us e
● Set screw presence
Model PRA2 PRA3 PRA5
Set screw Not included Not included Included
Model PRA5
Mounting surface height 80mm ∼ 150mm More than 150mm
Use of set screw Required Not required
● The set screw is used to prevent the inclination of pre-roller, in case that the mounting surface height is short.
Set plate
Pre-roller
PRA5-0500B
Set screw
Less than 25
Contact Pascal if the distance is over 25mm
Bolster
168
PRF Pre - r o ller Rem ovab l e & f o l d t y p e PR F
Pre-roller
model PRF
Mounting block
It can be installed model PRB□F
and removed at one
Pre-roller touch operation. Pre-roller
model PRF model PRF
Hook Hook
Hook
Mounting block Mounting block
model PRB□F model PRB□F
● Be noted that the specifications of Mounting block PRB and PRB□F(mounting block for PRA)are different.
● Pull down the pre-roller slowly at folding.
169
PRF Pre - r o ller Rem ovab l e & f o l d t y p e PR F
M o d e l d e s i g na t i o n
PRF 2 0200 B S
Size
PRF2 PRF3 PRF5
PRF
Pre-roller model type Mounting block model type
Size Size
PRF2 PRF3 PRF5 PRB2F PRB3F PRB5F
Die travel A
A/4
Die stopper
Load
Bolster
Die travel mm 200 250 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 8 8 5 5 4 4 3 2.5 2.5 − − − − − −
PRF2 Number of rollers 3 4 4 5 5 6 6 7 7 − − − − − −
Weight kg 3.1 3.7 4.2 4.7 5.1 5.5 5.9 6.6 7.2 − − − − − −
Allowable load kN − − 16 16 13 10 8 8 8 6 5 5 4 4 3
PRF3 Number of rollers − − 4 4 5 5 6 6 7 7 7 8 8 8 9
Weight kg − − 7.2 8 8.8 9.2 10.1 11 12.1 13.5 14.9 15.9 16.7 17.5 18.4
Allowable load kN − − − − 25 20 16 16 13 13 10 10 8 8 8
PRF5 Number of rollers − − − − 4 5 5 6 6 7 7 8 8 9 9
Weight kg − − − − 10.4 11.4 12.2 13.6 15.1 16.9 18.1 19.2 20.1 21.5 22.5
● Die loading speed on Pre-roller: Less than 50mm/s ● Die transfer speed: Less than 100mm/s
● Weight does not include mounting block.
* Allowable load is a static load measured at the position of 1/4 of the die travel from the stopper. Select Pre-roller where allowable load (kN)
multiplied by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000
170
PRF2 Pre - r o ller Rem ovab l e & f o l d t y p e PR F
D i m e ns i o ns
PRF 2 0200 B S
PRF2-0200B-S
Pre-roller removable & fold
45
35
PRF
6.4
21.2 26.3
47.1
Bolster
6.4
85
Roller 50 12
More than 60
PRF2-0250B-S PRF2-0315B-S
292 357
250 315
65 54 54 54 65 65 75 75 75 67
12
12
position
More than 60
More than 60
PRF2-0355B-S PRF2-0400B-S
397 442
355 400
65 66 66 66 66 68 65 78 78 78 78 65
12
12
position
More than 60
More than 60
Bolster Bolster
80
80
171
PRF2 Pre - r o ller Rem ovab l e & f o l d t y p e PR F
PRF
65 72 72 72 72 72 67
113
12
ø27 Allowable load position
2
More than 60
Bolster
80
Mounting block Pre-roller
PRB2F PRF2-0450B
542
500
PRF2-0500B-S
65 82 82 82 82 82 67
Allowable load position 125
12
ø27
2
More than 60
Bolster
80
602
PRF2-0560B-S 560
65 78 78 78 78 78 78 69
140
12
Bolster
80
672
PRF2-0630B-S 630
65 90 90 90 90 90 90 67
Allowable load position 158
12
ø27
2
More than 60
Bolster
80
172
PRF3 Pre - r o ller Rem ovab l e & f o l d t y p e PR F
D i m e ns i o ns
PRF 3 0315 B S
9
21.2 26.3
54.5
Bolster
PRF
9
120
At hanging
Die travel 315 Movable die stopper
70 69 69 69 80 Approx.177
Mounting surface height
12
Bolster
85
Bolster
Pre-roller
PRF3-0315B
4.5
Mounting block
PRB3F
PRF3-0355B-S PRF3-0400B-S
397 442
355 400
70 83 83 83 78 70 74 74 74 74 76 12
12
85
Pre-roller Pre-roller
4.5 Mounting block PRF3-0355B 4.5 Mounting block PRF3-0400B
PRB3F PRB3F
PRF3-0450B-S PRF3-0500B-S
492 542
450 500
70 86 86 86 86 78 70 79 79 79 79 79 77
ø33 Allowable load
12
12
2
More than 100
More than 100
position position
85
85
Bolster Bolster
Pre-roller Pre-roller
4.5 Mounting block PRF3-0450B 4.5 Mounting block PRF3-0500B
PRB3F PRB3F
PRF3-0560B-S PRF3-0630B-S
602 672
560 630
70 91 91 91 91 91 77 70 87 87 87 87 87 87 80
12
12
2
More than 100
position
85
85
Bolster Bolster
Pre-roller Pre-roller
4.5 Mounting block PRF3-0560B 4.5 Mounting block PRF3-0630B
PRB3F PRB3F
173
PRF3 Pre - r o ller Rem ovab l e & f o l d t y p e PR F
PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3- PRF3-
Model
0315B 0355B 0400B 0450B 0500B 0560B 0630B 0710B 0800B 0850B 0900B 0950B 1000B
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 357 397 442 492 542 602 672 752 842 892 942 992 1042
C mm 363 403 448 498 548 608 678 758 848 898 948 998 1048
Weight kg 7.2 8 8.8 9.2 10.1 11 12.1 13.5 14.9 15.9 16.7 17.5 18.4
752
12
ø33 Allowable load position 178
2
More than 100
PRF
85
Bolster
Pre-roller
4.5 Mounting block PRF3-0710B
PRB3F
842
PRF3-0800B-S 800
70 116 116 116 116 116 116 76
12
ø33 Allowable load position 200
2
More than 100
85
Bolster
Pre-roller
4.5 Mounting block PRF3-0800B
PRB3F
892
PRF3-0850B-S 850
70 106 106 106 106 106 106 106 80
12
85
Bolster
Pre-roller
4.5 Mounting block PRF3-0850B
PRB3F
942
PRF3-0900B-S 900
70 113 113 113 113 113 113 113 81
12
85
Bolster
Pre-roller
4.5 Mounting block PRF3-0900B
PRB3F
992
PRF3-0950B-S 950
70 121 121 121 121 121 121 121 75
12
85
Bolster
Pre-roller
4.5 Mounting block PRF3-0950B
PRB3F
1042
PRF3-1000B-S 1000
70 112 112 112 112 112 112 112 112 76
12
85
Bolster
Pre-roller
4.5 Mounting block PRF3-1000B
PRB3F
174
PRF5 Pre - r o ller Rem ovab l e & f o l d t y p e PR F
D i m e ns i o ns
PRF 5 0400 B S
PRF5-0400B-S
Pre-roller removable & fold
63.5
51
21.2 26.3
PRF
54.5
Bolster
9
131
12
ø33 Roller 100
Bolster
More than 150
85
Bolster
Pre-roller
PRF5-0400B
4.5
Mounting block
PRB5F
PRF5-0450B-S PRF5-0500B-S
500 550
450 500
80 82 82 82 82 92 80 95 95 95 95 90
12
12
2
More than 150
More than 150
ø33
85
85
ø33
Bolster Bolster
Pre-roller Pre-roller
PRF5-0450B PRF5-0500B
4.5 4.5
Mounting block Mounting block
PRB5F PRB5F
PRF5-0560B-S PRF5-0630B-S
610 680
560 630
80 88 88 88 88 88 90 80 102 102 102 102 102 90
12
12
158
More than 150
85
85
ø33 ø33
Bolster Bolster
Pre-roller Pre-roller
PRF5-0560B PRF5-0630B
4.5 4.5
Mounting block Mounting block
PRB5F PRB5F
175
PRF5 Pre - r o ller Rem ovab l e & f o l d t y p e PR F
PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5- PRF5-
Model
0400B 0450B 0500B 0560B 0630B 0710B 0800B 0850B 0900B 0950B 1000B
Die travel mm 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 450 500 550 610 680 760 850 900 950 1000 1050
C (Approximately) mm 518 568 618 678 748 828 918 968 1018 1068 1118
Weight kg 10.4 11.4 12.2 13.6 15.1 16.9 18.1 19.2 20.1 21.5 22.5
760
710
PRF5-0710B-S 80 98 98 98 98 98 98 92
ø33
More than 150
85
Bolster
PRF
Pre-roller
PRF5-0710B
4.5 Mounting block
PRB5F
850
PRF5-0800B-S 800
80 113 113 113 113 113 113 92
12
Allowable load position 200
2
ø33
More than 150
85
Bolster
Pre-roller
PRF5-0800B
4.5 Mounting block
PRB5F
900
PRF5-0850B-S 850
80 104 104 104 104 104 104 104 92
Allowable load position 213 12
2
ø33
More than 150
85
Bolster
Pre-roller
PRF5-0850B
4.5 Mounting block
PRB5F
950
PRF5-0900B-S 900
80 111 111 111 111 111 111 111 93
12
ø33
More than 150
85
Bolster
Pre-roller
PRF5-0900B
Mounting block
4.5
PRB5F
1000
PRF5-0950B-S 950
80 103 103 103 103 103 103 103 103 96
12
ø33
More than 150
85
Bolster
Pre-roller
PRF5-0950B
4.5 Mounting block
PRB5F
1050
PRF5-1000B-S 1000
80 110 110 110 110 110 110 110 110 90
12
ø33
More than 150
85
Bolster
Pre-roller
Mounting block PRF5-1000B
4.5
PRB5F
176
PRB2F Pre - roller PR F M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
(100)
2-M12 depth 24 Bolster upper surface
70
Pre-roller removable & fold
100
38±0.1
Pre-roller Mounting block
PRF2 PRB2F
13
More than 60
2-ø14
(42)
Mount screw hole
(80)
80
2-ø8
Spring pin hole
84 ±0.1
(100)
2-M12 depth 24 Bolster upper surface
70
40±0.1
Mounting block
Mounting surface height
Pre-roller (41)
PRF2 PRB2F
15
2
More than 62
(42)
(80)
2-ø8 +0.15
0 depth 15
Bolster
84 ±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 8mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB2F
Weight kg 2.1
Mount screw 2-M12 length 55
Spring washer 2-M12
Spring pin 2-ø8 length 45
● Mounting block for PRF2
177
PRB3F Pre - roller PR F M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
(120)
80
13
More than 100
60±0.1
27
4-ø14
(70)
Mount screw hole
120
(150)
150
4-ø10
Spring pin hole
Bolster
2-ø10+0.15
0 depth 15
100 ±0.1
(120)
80
Pre-roller Mounting block 4-M12 depth 24 Bolster upper surface
(48)
Mounting surface height
15
PRF3 PRB3F
2
More than 102
62±0.1
27
(70)
(150)
Bolster
2-ø10+0.15
0 depth 15
100 ±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB3F
Weight kg 5.8
Mount screw 4-M12 length 60
Spring washer 4-M12
Spring pin 2-ø10 length 56
● Mounting block for PRF3
178
PRB5F Pre - roller PR F M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
85
125
4-M14 depth 27 (48) Bolster upper surface
Pre-roller Mounting block
Pre-roller removable & fold
PRB5F
14
PRF5
PRF Mounting block
65±0.1
30
(75)
More than 150
4-ø16
Mount screw hole
165
(219)
2-ø10
219
Bolster
2-ø10+0.15
0 depth 15
88
105 ±0.1
85
4-M14 depth 27 Bolster upper surface
(48)
Pre-roller Mounting block
16
PRF5 PRB5F
2
Mounting surface height
67±0.1
More than 152
30
(75)
(219)
Bolster 2-ø10+0.15
0 depth 15
105 ±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB5F
Weight kg 10
Mount screw 4-M14 length 75
Spring washer 4-M14
Spring pin 2-ø10 length 63
● Mounting block for PRF5
179
Pre-roller removable & fold
180
PRF Mounting block
PRH Pre - r o ller Ver t ic ally fold t y pe PR H
At installation At folding
Bolster Bolster
Pre-roller model PRH
It can be folded
in front of bolster.
Urethane stopper Urethane stopper
181
PRH Pre - r o ller Ver t ic ally fold t y pe PR H
M o d e l d e s i g na t i o n
PRH 3 0315 P
Size
PRH3 PRH5
Pr e - r o ll e r ve r t i c ally fo l d
Die travel A
PRH
A/4 Die stopper
Load
Bolster
Pre-roller
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 16 16 13 10 8 8 8 6 5 5 4 4 3
PRH3 Number of rollers 4 4 5 5 6 6 7 7 7 8 8 8 9
Weight kg 13.8 14.6 15.7 16.2 17.2 18.3 19.6 20.9 22.1 23.3 24.3 25.1 26.2
Allowable load kN − − 25 20 16 16 13 13 10 10 8 8 8
PRH5 Number of rollers − − 4 5 5 6 6 7 7 8 8 9 9
Weight kg − − 24.4 25.9 27.3 28.4 30.4 32.8 35.2 36 37.4 38.9 39.5
● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s
* Allowable load is a static load measured at the position of 1/4 of the die travel from the stopper. Select Pre-roller where allowable load (kN)
multiplied by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000
182
PRH Pre - r o ller Ver t ic ally fold t y pe PR H
Fo l din g / s e t u p o p e r a t i o n
Die
1. At die change
Bolster
Bolster
Pre-roller
PRH
Urethane stopper
Urethane stopper
183
Pr e - r o ll e r ve r t i c ally fo l d
184
PRH
PRH3 Pre - r o ller Ver t ic ally fold t y pe PR H
D i m e ns i o ns
PRH 3 0315 P
21.2 26.3
54.5
Bolster
9
74.5 At folding
Roller height 2
12
Roller Allowable load 79
position
More than 100
Urethane stopper
ø33
PRH
Bolster
120
M12 depth 24 39
ø60
Pre-roller
70∼B
(Pre-roller total length/ 2)
Press frame 40 120
2
More than 100
More than 100
ø33 ø33
120
120
Bolster Bolster
Pre-roller Pre-roller
PRH3-0450P PRH3-0500P
492 542
450 500
70 86 86 86 86 78 70 79 79 79 79 79 77
12
12
2
More than 100
ø33 ø33
120
120
Bolster Bolster
Pre-roller Pre-roller
PRH3-0560P 602
PRH3-0630P 672
560 630
70 91 91 91 91 91 77 70 87 87 87 87 87 87 80
12
2
More than 100
More than 100
ø33 ø33
120
120
Bolster Bolster
Pre-roller Pre-roller
185
PRH3 Pre - r o ller Ver t ic ally fold t y pe PR H
PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3- PRH3-
Model
0315P 0355P 0400P 0450P 0500P 0560P 0630P 0710P 0800P 0850P 0900P 0950P 1000P
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 357 397 442 492 542 602 672 752 842 892 942 992 1042
B mm 178.5 198.5 221 246 271 301 336 376 421 446 471 496 521
C mm 409 449 494 544 594 654 724 804 894 944 994 1044 1094
Pre-roller weight kg 7.5 8.3 9.4 9.9 10.9 12 13.3 14.6 15.8 17 18 18.8 19.9
752
PRH3-0710P 710
70 101 101 101 101 101 101 76
12
Allowable load position 178
2
More than 100
Bolster ø33
120
Pre-roller
842
PRH3-0800P
Pr e - r o ll e r ve r t i c ally fo l d
800
70 116 116 116 116 116 116 76
12
Allowable load position 200
2
More than 100
PRH
ø33
120
Bolster
Pre-roller
892
PRH3-0850P 850
70 106 106 106 106 106 106 106 80
12
Allowable load position 213
2
More than 100
Pre-roller
942
PRH3-0900P 900
70 113 113 113 113 113 113 113 81
12
ø33
120
Bolster
Pre-roller
992
PRH3-0950P 950
70 121 121 121 121 121 121 121 75
12
ø33
120
Bolster
Pre-roller
1042
PRH3-1000P 1000
70 112 112 112 112 112 112 112 112 76
12
ø33
120
Bolster
Pre-roller
186
PRH5 Pre - r o ller Ver t ic ally fold t y pe PR H
D i m e ns i o ns
PRH 5 0400 P
61
Screw-lock pin
PRH5-0400P (movable on the opposite side)
ø40
* See above diagram for factory-setting location.
Max. 93
21.2 26.3
9
Bolster
54.5
9
84
At folding
Roller height 2
80 93 93 93 91 die stopper
12
Roller Allowable load 100
position Bolster
ø33
Bolster
190
Urethane stopper 41
M12 depth 24
Pre-roller ø60
Set screw
60∼B
(Pre-roller total length/ 2)
Press frame 50 190
PRH5-0450P PRH5-0500P
500 550
450 500
80 82 82 82 82 92 80 95 95 95 95 91
12
12
ø33 ø33
Bolster Bolster
190
190
Pre-roller Pre-roller
PRH5-0560P PRH5-0630P
610 680
560 630
80 88 88 88 88 88 90 80 102 102 102 102 102 90
12
12
ø33 ø33
Bolster Bolster
190
190
Pre-roller Pre-roller
187
PRH5 Pre - r o ller Ver t ic ally fold t y pe PR H
PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5- PRH5-
Model
0400P 0450P 0500P 0560P 0630P 0710P 0800P 0850P 0900P 0950P 1000P
Die travel mm 400 450 500 560 630 710 800 850 900 950 1000
Pre-roller total length mm 450 500 550 610 680 760 850 900 950 1000 1050
B mm 225 250 275 305 340 380 425 450 475 500 525
C mm 560 610 660 720 790 870 960 1010 1060 1110 1160
Pre-roller weight kg 12.4 13.9 15.3 16.4 18.4 20.8 23.2 24 25.4 26.9 27.5
760
710
PRH5-0710P 80 98 98 98 98 98 98 92
12
Allowable load position 178
2
ø33
Bolster
190
Pre-roller
850
800
PRH5-0800P 80 113 113 113 113 113 113 92
12
Pr e - r o ll e r ve r t i c ally fo l d
Allowable load position 200
2
ø33
Bolster
190
PRH
Pre-roller
900
850
PRH5-0850P 80 104 104 104 104 104 104 104 92
12
ø33
Bolster
190
Pre-roller
950
900
PRH5-0900P 80 111 111 111 111 111 111 111 93
12
ø33
Bolster
190
Pre-roller
1000
950
PRH5-0950P 80 103 103 103 103 103 103 103 103 96
12
ø33
Bolster
190
Pre-roller
1050
1000
PRH5-1000P 80 110 110 110 110 110 110 110 110 90
12
ø33
Bolster
190
Pre-roller
188
PRB3H-P Pre - roller PR H M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
13
13
132
(148)
148
Bolster
2-ø10+0.15
0 depth 15
Pr e - r o ll e r ve r t i c ally fo l d
PRB3H-P
(120)
15
PRH3
2
More than 102
62±0.1
27
(148)
Bolster
2-ø10+0.15
0 depth 15
Mounting block
PRB3H-P 100 ±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB3H-P
Weight kg 6.3
Mount screw 4-M12 length 80
Spring washer 2-ø10 length 85
● Mounting block for PRH3
189
PRB5H-P Pre - roller PR H M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
125
4-ø16 (125)
105 Mount screw hole
Pre-roller
85 4-M14 depth 27 85 Bolster upper surface
PRH5 2-ø10
14
14
Spring pin hole
65±0.1
More than 150
30
30
65
195
(225)
215
225
Bolster
Pr e - r o ll e r ve r t i c ally fo l d
PRH M o unt in g b l o c k
Mounting block 100 2-ø10+0.15 depth 15
105 ±0.1 0
PRB5H-P
(125)
4-M14 depth 27 85 Bolster upper surface
Pre-roller
Mounting surface height
16
PRH5
2
67±0.1
More than 152
30
(225)
Bolster
Mounting block
105 ±0.1 2-ø10+0.15
0 depth 15
PRB5H-P
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB5H-P
Weight kg 12
Mount screw 4-M14 length 90
Spring washer 2-ø10 length 95
● Mounting block for PRH5
190
PRH5 Pre - ro ller PR H Caut i on in use
Model PRH5
Mounting surface height 80mm ∼ 150mm More than 150mm
Use of set screw Required Not required
● The set screw is used to prevent the inclination of pre-roller in case that the mounting surface height is short.
Pre-roller
PRH5
Bolster Set screw
(Place in a bolster)
Bolster Bolster
Lock nut
191
Pr e - r o ll e r ve r t i c ally fo l d
192
PRH C aut i o n in us e
PRS/PRT Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
F o l d i ng m e t ho d
Pre-roller horizontally fold
0°
PRS3 PRT3 PRS5 PRT5 PRS8 PRT8
Bolster Bolster
Swing lock
release handle
Swing lock
release lever
193
PRS/PRT Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
M o d e l d e s i g na t i o n
Size Size
PRS3 PRS5 PRS8 PRT3 PRT5 PRT8
1 Die travel (mm) * Indicated in 4 digits 1 Die travel (mm) * Indicated in 4 digits
Difference of PRS/PRT
A/4
Bolster
PRS Die stopper
Load
Pivot
Bolster
Bolster
PRT
Pre-roller
PRS / T
1 Die travel 315 ∼ 1000 mm
Die travel mm 315 355 400 450 500 560 630 710 800 850 900 950 1000
Allowable load * kN 16 16 13 13 10 8 8 6 − − − − −
PRS3 Number of rollers 3 3 3 4 4 5 5 6 − − − − −
Weight kg 11.3 12.1 12.9 14 15 16.2 17.4 19.2 − − − − −
Allowable load kN 16 16 13 13 10 8 8 6 − − − − −
PRT3 Number of rollers 3 4 4 4 5 6 6 7 − − − − −
Weight kg 12.6 13.5 14.4 15.4 16.4 17.7 18.9 20.6 − − − − −
Allowable load kN − − − − 16 16 16 13 10 10 8 8 6
PRS5 Number of rollers − − − − 5 5 5 6 7 7 7 8 8
Weight kg − − − − 24.3 26 28 30.4 33.1 34.4 35.8 37.4 38.8
Allowable load kN − − − − 16 16 16 13 10 10 8 8 6
PRT5 Number of rollers − − − − 5 5 5 6 7 7 7 8 8
Weight kg − − − − 27.3 28.9 30.8 33.3 36.1 37.5 38.9 40.4 41.5
Allowable load kN − − − − − − 25 20 16 16 16 13 13
PRS8 Number of rollers − − − − − − 5 6 6 7 7 8 8
Weight kg − − − − − − 44.8 47.3 49.9 51.5 52.9 54.6 56.1
Allowable load kN − − − − − − 25 20 16 16 16 13 13
PRT8 Number of rollers − − − − − − 5 6 7 7 8 8 8
Weight kg − − − − − − 51.1 53.5 56.5 57.9 59.5 60.9 62.3
● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s
* Allowable load is a static load measured at the position of 1/4 of the Die travel from the stopper. Select Pre-roller where allowable load (kN)
multiplied by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000
194
PRS3/PRT3 Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
E x t e r na l d i m e ns i o n
PRS3-0315B PRT3-0315B
25 25
19 19
21.2 26.3 21.2 26.3
9
9
Bolster Bolster
54.5
54.5
9
9
54 Allowable load position 114 Allowable load position
Pre-roller total length 357 Movable Pre-roller total length 357 Movable
Roller height 2
Roller height 2
die stopper die stopper
Die travel 315 Die travel 315
135.5 73 73 75.5 67 128.5 86 75.5
12
12
120
ø16
ø16
Pre-roller Pre-roller
PRS3-0355B PRT3-0355B
Pre-roller horizontally fold
397 397
355 355
135.5 93 93 75.5 67 128.5 63 63 75.5
54 ø33 Allowable Allowable
PRS / T
12
89 114 89 12
2
ø33
120
120
Bolster Bolster
ø16
ø16
PRS3-0400B PRT3-0400B
442 442
400 400
135.5 115 115 76.5 67 128.5 85 85 76.5
Allowable Allowable
12
12
ø33
120
120
Bolster Bolster
ø16
ø16
PRS3-0450B PRT3-0450B
492 492
450 450
135.5 93 93 93 77.5 67 128.5 110 110 76.5
12
Bolster
120
120
Bolster
ø16
ø16
195
PRS3/PRT3 Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
Model PRS3 PRS3-0315B PRS3-0355B PRS3-0400B PRS3-0450B PRS3-0500B PRS3-0560B PRS3-0630B PRS3-0710B
Model PRT3 PRT3-0315B PRT3-0355B PRT3-0400B PRT3-0450B PRT3-0500B PRT3-0560B PRT3-0630B PRT3-0710B
Die travel mm 315 355 400 450 500 560 630 710
Pre-roller total length mm 357 397 442 492 542 602 672 752
PRS3 weight kg 11.3 12.1 12.9 14 15 16.2 17.4 19.2
PRT3 weight kg 12.6 13.5 14.4 15.4 16.4 17.7 18.9 20.6
PRS3-0500B PRT3-0500B
542 542
500 500
135.5 110 110 110 76.5 67 128.5 90 90 90 76.5
12
2
2
position position
Bolster Bolster
120
120
ø16
ø16
PRS3-0560B PRT3-0560B
602 602
560 560
135.5 97 97 97 97 78.5 67 128.5 82 82 82 82 78.5
Allowable load
12
54 ø33 Allowable load position 140 114 140
12
ø33
2
position
120
120
ø16
ø16
PRS / T
Less than 5 Pre-roller Less than 5 Pre-roller
PRS3-0630B PRT3-0630B
672 672
630 630
135.5 115 115 115 115 76.5 67 128.5 100 100 100 100 76.5
12
12
54 ø33 Allowable load position 158 114 ø33 Allowable load position 158
2
Bolster Bolster
120
120
ø16
ø16
PRS3-0710B PRT3-0710B
752 752
710 710
135.5 108 108 108 108 108 76.5 67 128.5 96 96 96 96 96 76.5
12
12
54 ø33 Allowable load position 178 114 ø33 Allowable load position 178
2
Bolster Bolster
120
120
ø16
ø16
196
PRS5/PRT5 Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
E x t e r na l d i m e ns i o n
PRS5-0500B PRT5-0500B
31.5 31.5
19 19
21.2
54.5
21.2
54.5
26.3 26.3
9
9
Bolster Bolster
9
9
60 116
Roller height 2
Die travel 500 Movable Die travel 500 Movable
die stopper die stopper
150 76 76 76 76 96 65 150 80 80 80 95
60 ø33 Roller 125 116 ø33 Roller 125
12
12
Bolster Bolster
190
190
ø20
ø20
PRS5-0560B PRT5-0560B
Pre-roller horizontally fold
610 610
560 560
150 91 91 91 91 96 65 150 100 100 100 95
Allowable
12
Allowable
12
60 ø33 140
PRS / T
load position
2
Bolster Bolster
190
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
PRS5-0630B PRT5-0630B
680 680
630 630
150 108 108 108 108 98 65 150 123 123 123 96
Allowable
60 ø33 116 ø33 Allowable
12
12
Bolster Bolster
190
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
PRS5-0710B PRT5-0710B
760 760
710 710
150 103 103 103 103 103 95 65 150 112 112 112 112 97
Allowable
12
12
load position
Bolster Bolster
190
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
197
PRS5/PRT5 Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
Model PRS5 PRS5-0500B PRS5-0560B PRS5-0630B PRS5-0710B PRS5-0800B PRS5-0850B PRS5-0900B PRS5-0950B PRS5-1000B
Model PRT5 PRT5-0500B PRT5-0560B PRT5-0630B PRT5-0710B PRT5-0800B PRT5-0850B PRT5-0900B PRT5-0950B PRT5-1000B
Die travel mm 500 560 680 710 800 850 900 950 1000
Pre-roller total length mm 550 610 680 760 850 900 950 1000 1050
PRS5 weight kg 24.3 26 28 30.4 33.1 34.4 35.8 37.4 38.8
PRT5 weight kg 27.3 28.9 30.8 33.3 36.1 37.5 38.9 40.4 41.5
PRS5-0800B 850
PRT5-0800B
850
800 800
150 100 100 100 100 100 100 100 65 150 108 108 108 108 108 95
Allowable load Allowable load
12
12
2
2
position position
Bolster Bolster
190
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
PRS5-0850B PRT5-0850B
900 900
850 850
150 109 109 109 109 109 109 96 65 150 118 118 118 118 118 95
Allowable load Allowable load
12
60 ø33
12
Bolster Bolster
190
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
PRS / T
150 117 117 117 117 117 117 98 65 150 128 128 128 128 128 95
Allowable load Allowable load
12
12
position
2
Bolster Bolster
190
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
60 ø33 Allowable load position 238 116 ø33 Allowable load position 238
2
2
Bolster Bolster
190
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
PRS5-1000B PRT5-1000B
1050 1050
1000 1000
150 115 115 115 115 115 115 115 95 65 150 123 123 123 123 123 123 97
12
12
60 ø33 Allowable load position 250 116 ø33 Allowable load position 250
2
2
190
Bolster Bolster
190
ø20
ø20
Pre-roller Pre-roller
Less than 5 Less than 5
198
PRS8/PRT8 Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
E x t e r na l d i m e ns i o n
PRS8-0630B PRT8-0630B
42 42
33 33
60.3
60.3
21.2
21.2
12
12
26.3 26.3
Bolster Bolster
12
12
75 135
Pre-roller total length 680 Movable Roller height 2 Pre-roller total length 680 Movable
Roller height 2
12
75 Roller 158 135 Roller 158
position position
85
90
ø33 ø33
Bolster Bolster
Pre-roller Pre-roller
ø22
ø22
PRS8-0710B PRT8-0710B
760 760
710 710
184 97 97 97 97 97 91 75 169 106 106 106 106 92
75 Allowable load 178 ø33 Allowable load
12
12
2
85
90
Bolster Bolster
ø22
ø22
Pre-roller Pre-roller
PRS8-0800B PRT8-0800B
850 850
800 800
184 115 115 115 115 115 91 75 169 103 103 103 103 103 91
75 ø33 Allowable load position Allowable load
12
position
2
85
90
Bolster Bolster
ø22
ø22
Pre-roller Pre-roller
199
PRS8/PRT8 Pre - r o ller H o r izo nt ally fold t y pe PRS/ T
PRS8-0850B PRT8-0850B
900 900
850 850
184 104 104 104 104 104 104 92 75 169 113 113 113 113 113 91
12
Allowable load
12
75 ø33 213 135 ø33 Allowable load position 213
2
2
position
85
90
Bolster Bolster
ø22
ø22
Pre-roller Pre-roller
PRS8-0900B PRT8-0900B
950 950
900 900
184 112 112 112 112 112 112 94 75 169 102 102 102 102 102 102 94
12
12
75 ø33 Allowable load 225 135 ø33 Allowable load position 225
2
position
85
90
Bolster Bolster
ø22
Pre-roller Pre-roller
PRS / T
Less than 5 Less than 5
PRS8-0950B 1000
PRT8-0950B 1000
950 950
184 103 103 103 103 103 103 103 95 75 169 111 111 111 111 111 111 90 12
Allowable load
12
position position
85
90
Bolster Bolster
ø22
ø22
Pre-roller Pre-roller
PRS8-1000B PRT8-1000B
1050 1050
1000 1000
184 110 110 110 110 110 110 110 96 75 169 119 119 119 119 119 119 92
Allowable load
12
Allowable load
12
position position
85
90
Bolster Bolster
ø22
ø22
Pre-roller Pre-roller
200
PRS3/PRT3 Pre - roller PRS/ T M ount ing det ails
60 P 60
Bolster
141.3
PRT3 PRS3
M o u nt i ng d e t a i l s
(120)
120 80
Mount screw hole
13
More than 90
60±0.1
2-ø10
27
(120)
120
0
Pre-roller horizontally fold
PRS / T Mounting details
(120)
4-M12 depth 24 Bolster upper surface
Mounting surface height
80
15
2
More than 92
62±0.1
27
(120)
Bolster 2-ø10+0.15
0 depth 15
Pre-roller 100±0.1
PRS3 / PRT3
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Included
Pre-roller model type PRS3 / PRT3
Mount screw 4-M12 length 35
Spring washer 4-M12
Spring pin 2-C10 length 32
201
PRS5/PRT5 Pre - roller PRS/ T M ount ing det ails
62.5 P 62.5
Bolster
143.3
PRT5 PRS5
M o u nt i ng d e t a i l s
4-ø16 (125)
Mount screw hole Bolster upper surface
125 4-M14 depth 27 85
2-ø10
Mounting surface height
14
Spring pin hole
More than 150
65±0.1
30
165
(190)
190
0 depth 15
90 Pre-roller 105±0.1
PRS5 / PRT5
(125)
Bolster upper surface
4-M14 depth 27 85
Mounting surface height
16
2
67±0.1
More than 152
30
(190)
Bolster 2-ø10+0.15
0 depth 15
Pre-roller
105±0.1
PRS5 / PRT5
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Included
Pre-roller model type PRS5 / PRT5
Mount screw 4-M14 length 40
Spring washer 4-M14
Spring pin 2-C10 length 32
202
PRS8/PRT8 Pre - roller PRS/ T M ount ing det ails
77.5 P 77.5
Bolster
165.2
PRT8 PRS8
M o u nt i ng d e t a i l s
45±0.1
270
(300)
300
Pre-roller horizontally fold
PRS / T Mounting details
0 depth 15
115 Pre-roller 130±0.1
PRS8 / PRT8
2
More than 252
50
47±0.1
(300)
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Included
Pre-roller model type PRS8 / PRT8
Mount screw 4-M16 length 55
Spring washer 4-M16
Spring pin 2-C10 length 45
203
PRS/PRT Pre - roller PRS/ T Caution in use
● The set screw is used to prevent the inclination of pre-roller, in case that the mounting surface height is short.
PRS 8 PRT 8
Bolster width
(Mounting surface height)
Pre-roller
85 ∼ 250
PRS8
Bolster
Set screw
(Place in a bolster)
Less than 5
Contact Pascal if the distance is over 5mm
204
PRC Pre - r o ller H eav y l oad PRC
It is heavy load type of pre-roller which attaches pillar to the removal type PRA.
At installation At removal
P r e - r o l l e r h e av y l o a d
PRC
Pre-roller
model PRC
Mounting block
Mounting block Pre-roller
model PRB
model PRB model PRC
Bolster Bolster
Pillar
Pillar
PRP-□-CA
PRP-□-CA
● The Pre-roller may be damaged due to the vibration through stamping operation.
The removal of pre-roller during the operation is recommended.
205
PRC Pre - r o ller H eav y l oad PRC
M o d e l d e s i g na t i o n
Pre-roller model type Mounting block model type Pillar model type
Die travel
K/4
Pre-roller
Bolster
K/2 K/2 Pillar
K Pr e - r o ll e r h e av y l o ad
PRC
Die travel mm 710 800 850 900 950 1000 1250 1600 2000
Allowable load * kN 30 30 25 25 25 20 16 16 16
PRC3 Number of rollers 12 12 14 14 16 16 22 26 34
Weight kg 15.4 16.9 18.3 19.2 20.5 21.3 27.5 42.3 53
Allowable load kN − − − − − 35 35 30 25
PRC5 Number of rollers − − − − − 14 18 24 31
Weight kg − − − − − 29.8 38 49.3 62.3
● Die loading speed on Pre-roller:Less than 50mm/s ● Die transfer speed:Less than 100mm/s
● Weight does not include mounting block and pillar.
* Allowable load is uniformly distributed and is held by the middle part of the Pre-roller. Select Pre-roller where allowable load (kN) multiplied
by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000 206
PRC3 Pre - r o ller H eav y l oad PRC
D i m e ns i o ns
Pillar size
* Indicated in 4 digits
1 Die travel 710 ∼ 2000 mm
PRC3- PRC3- PRC3- PRC3- PRC3- PRC3- PRC3- PRC3- PRC3-
Model 0710B 0800B 0850B 0900B 0950B 1000B 1250B 1600B 2000B
Die travel mm 710 800 850 900 950 1000 1250 1600 2000
Pre-roller total length mm 752 842 892 942 992 1042 1292 1642 2042
Weight kg 15.4 16.9 18.3 19.2 20.5 21.3 27.5 42.3 53
PRC3-0710B□-S
52
Bolster 45
9
26.3
21.2
54.5
9
Roller
120
ø33
PRC3-0800B□-S
842
313.5 313.5
More than 75
800
627
Bolster height
Bolster height -120
PRB3 PRC3-0710B
P r e - r o l l e r h e av y l o a d
120
Pillar ø33
PRP-□-CA
Fixed in the floor Mounting block Pre-roller
Bolster
PRC
PRC3-0850B□-S
PRC3-0900B□-S
892 942
More than 75
More than 75
850 900
70 82 44 44 44 88 44 44 44 88 44 44 44 88 80 70 86 47 47 47 94 47 47 47 94 47 47 47 94 81
192 Allowable load position 204 Allowable load position
12
12
2
2
120
120
ø33 ø33
207
PRC3 Pre - r o ller H eav y l oad PRC
992
PRC3-0950B□-S 950
70 48 44 88 44 44 44 88 44 44 44 88 44 44 44 88 82
than 75
12
2
120
ø33
1042
PRC3-1000B□-S 1000
70 50 47 94 47 47 47 94 47 47 47 94 47 47 47 94 76
than 75
More
12
2
120
ø33
1292
PRC3-1250B□-S 1250
70 44 44 44 44 88 44 44 44 88 44 44 44 88 44 44 44 88 44 44 44 88 78
than 75
More
120
ø33
1642
PRC3-1600B□-S 1600
70 85 47 47 47 94 47 47 47 94 47 47 47 94 47 47 47 94 47 47 47 94 47 47 47 94 77
than 75
12
2
ø33
150
PRC
2042
PRC3-2000B□-S 2000
70 87 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 45 45 45 90 85
than 75
479
More
ø33
150
D i m e ns i o ns
Pillar size
* Indicated in 4 digits
PRC5-1000B□-S
63.5
Bolster
51
9
26.3
9
21.2
54.5
67
1050
1000
Movable
125 98 49 49 49 98 49 49 49 98 49 49 49 98 92 die stopper
Mounting surface height
12
More than 80
2
ø33
150
PRC
200
494.5 494.5
Bolster height
Bolster height -150
989
Bolster
Mounting block Pre-roller
PRB5 PRC5-1000B
Pillar
PRP-□-CA
209
PRC5 Pre - r o ller H eav y l oad PRC
PRC5-1250B□-S
1300
1250
More than 80
125 98 49 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 97
12
2
ø33
150
200
Pre-roller
Bolster Mounting block PRC5-1250B
PRB5 Pillar
619.5 619.5
PRP-□-CA
1239
PRC5-1600B□-S
1650
1600
More than 80
125 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 49 49 49 98 104
12
2
ø33
150
200
Pre-roller
Bolster Mounting block PRC5-1600B
PRB5 Pillar
794.5 794.5
PRP-□-CA
1589
Pr e - r o ll e r h e av y l o ad
PRC5-2000B□-S
PRC
2050
2000
More than 80
125 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 48 48 48 96 101
ø33
150
200
Pre-roller
Bolster Mounting block PRC5-2000B
PRB5 Pillar
994.5 994.5
PRP-□-CA
1989
210
PRB3 Pre - roller PRC M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
13
Mount screw hole
More than 75
60±0.1
2-ø10
27
(70)
Spring pin hole
(120)
120
When aligning the level between roller top and bolster surface
(120)
80
Pre-roller 4-M12 depth 24 Bolster upper surface
Mounting block (48)
Mounting surface height
PRC3
15
PRB3
2
More than 77
62±0.1
27
(70)
(120)
Bolster
2-ø10 +0.15
0 depth 15
PRC M o u nt i n g d et ai l s
P r e - r o l l e r h e av y l o a d
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB3
Weight kg 3.6
Mount screw 4-M12 length 60
Spring washer 4-M12
Spring pin 2-C10 length 56
● Mounting block for PRC3
211
PRB5 Pre - roller PRC M ount ing bloc k
D imen s i o ns , M o u nt i ng d e t a i l s
Pre-roller (125)
PRC5
85
125 Mounting block 4-M14 depth 27 Bolster upper surface
14
Mount screw hole
More than 80
65±0.1
2-ø10
30
(75)
Spring pin hole 165
(190)
190
When aligning the level between roller top and bolster surface
(125)
85
4-M14 depth 27 Bolster upper surface
Pre-roller Mounting block
Mounting surface height
(48)
16
PRC5 PRB5
2
More than 82
67±0.1
30
(75)
(190)
PRC M o u nt i n g d et ai l s
Bolster 2-ø10 +0.15
0 depth 15 Pr e - r o ll e r h e av y l o ad
Pillar
PRP-□-CA
105 ±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
Model PRB5
Weight kg 7.5
Mount screw 4-M14 length 75
Spring washer 4-M14
Spring pin 2-C10 length 63
● Mounting block for PRC5
212
PRP-CA Pre - ro ller PRC Pillar
Pillar Select Pillar for aligning the height with bolster. Pillar weight and dimension of PRC3 and PRC5 is the same.
Model designation
200
170
270
300
Bolster
With the Adjustment bolt,
Pillar height can be adjusted
Adjustment bolt
Bolster height N ±10 *
Frame height H
3-ø10.3 4-ø14
PRC Pillar
● Adjust the Pillar horizontally using a level adjustment bolt and shim.
● The shim is not included. Order it separately.
Pillar size 0300 0350 0400 0450 0500 0550 0600 0650 0700 0750 0800 0850 0900 0950 1000 1050
∼
420 470 520 570 620 670 720 770 820 870 920 970 1020 1070 1120 1170
Bolster height N mm
PRC3-0710 ∼ 1250 469 519 569 619 669 719 769 819 869 919 969 1019 1069 1119 1169 1219
Frame height H mm 120
950 1000 1050 1100 1150 1200
∼
450 500 550 600 650 700 750 800 850 900
PRC3-1600, 2000 Bolster height N mm
499 549 599 649 699 749 799 849 899 949 999 1049 1099 1149 1199 1249
PRC5-1000 ∼ 2000
Frame height H mm 150
Weight kg 15.7 16.1 16.5 18.4 18.8 19.2 19.6 20.0 20.4 20.8 21.2 21.6 22.0 22.4 22.8 23.2
213
Pr e - r o ll e r h e av y l o ad
214
PRC Pillar
PRU/PRV Pre - roller H o r izo nt ally fold t y pe, heav y load t y pe PRU/ V
It is a heavy load type of pre-roller which attaches pillar to horizontally fold type PRS/PRT.
It is used by combination of model PRU and PRV.
F o l d i ng m e t ho d
Bolster Bolster
−90° 90°
PRU
PRV
0°
Pre-roller
Pre-roller horizontally fold,
Bolster
heavy load PRU/V
Lock release
Pull down
the swing lock
Pillar release lever.
Swing lock
release handle
215
PRU/PRV Pre-roller Horizontally fold type, heavy load type PRU/ V
M o d e l d e s i g na t i o n
Difference of PRU/PRT
Die travel
Pivot
K/4
Die stopper
Bolster Uniformly distributed
PRU
Bolster
Pivot
Bolster
PRV K/2 K/2 Pillar
K
Allowable load * kN 40 40 40 35
heavy load PRU/V
● Die loading speed on Pre-roller : Less than 50mm/s ● Die transfer speed : Less than 100mm/s
● Weight does not include pillar.
* Allowable load is uniformly distributed and is held by the middle part of the Pre-roller. Select Pre-roller where allowable load (kN) multiplied
by the quantity is greater than the die weight. SI conversion:Die weight (kN)=Die weight (kgf)×9.8÷1000 216
PRU8 Pre-roller Horizontally fold type, heavy load type PRU/ V
D i m e ns i o ns
Pillar size
* Indicated in 4 digits
PRU8-0800B□-S
42
33
12
21.2 26.3
60.3
Bolster 12
75
ø33
165
Bolster
Bolster height
Pre-roller
Bolster height -165
PRU8-0800B
Pre-roller horizontally fold,
Pillar
350.75 350.75 PRP□-U
Less than 5 Pillar position 701.5
ø75
217
PRU8 Pre-roller Horizontally fold type, heavy load type PRU/ V
950
900
PRU8-0900B□-S 184 38 38 38 38 76 38 38 38 38 76 38 38 38 38 76 82
12
2
110
ø33
165
Bolster
Pre-roller Pillar
PRU8-0900B PRP□-U
400.75 400.75
Less than 5 801.5
1050
1000
120
ø33
165
Bolster
Pre-roller Pillar
PRU8-1000B PRP□-U
450.75 450.75
Less than 5 901.5
1300
1250
PRU8-1250B□-S 184 38 76 38 38 38 38 76 38 38 38 38 76 38 38 38 38 76 38 38 38 38 76 90
ø33
165
Bolster
Pre-roller
Pillar
PRU8-1250B
PRP□-U
575.75 575.75
218
PRV8 Pre-roller Horizontally fold type, heavy load type PRU/ V
D i m e ns i o ns
Pillar size
* Indicated in 4 digits
PRV8-0800B□-S
42
33
12
21.2 26.3
60.3
Bolster 12
135
ø33
165
Bolster
Bolster height
Pre-roller
Bolster height -165
PRV8-0800B
Pre-roller horizontally fold,
Swing lock
ø70
release handle
heavy load PRU/V
Pillar
350.75 350.75
PRP□-U
Less than 5 Pillar position 701.5
ø75
219
PRV8 Pre-roller Horizontally fold type, heavy load type PRU/ V
950
900
12
2
110
165
Bolster
Pre-roller Pillar
PRV8-0900B PRP□-U
400.75 400.75
Less than 5 801.5
1050
1000
120
165
Bolster
Pre-roller Pillar
PRV8-1000B PRP□-U
450.75 450.75
1300
1250
165
Bolster
Pre-roller Pillar
PRV8-1250B PRP□-U
575.75 575.75
220
PRU8/PRV8 Pre - r o ller PRU/ V Mounting details
77.5 P 77.5
Bolster
165.2
PRV8 PRU8
M o u nt i ng d e t a i l s
50
45±0.1
270
(300)
300
2-ø10
Spring pin hole
+0.15
2-ø10 0 depth 15
Bolster
130±0.1
115 Pillar
(155)
Mounting surface height
2
More than 87
50
47±0.1
(300)
+0.15
2-ø10 0 depth 15
Bolster
Pre-roller horizontally fold, heavy
load PRU/V Mounting details
Pillar 130±0.1
● When machining the spring pin hole, keep the tolerances shown above.
● Drill dia 10mm, 15mm deep hole for spring pin when co-machining the block with mount face.
221
PRP-U Pre - r o ller PRU/ V Pillar
Bolster 196
With the Adjustment bolt,
Pillar height can be adjusted
Bolster
165
Adjustment bolt
* In order to match the
Pre-roller difference, bolster height
N can be adjusted ±10mm
Pillar
from the upper and lower
limits.
Bolster height N mm
664 764 864 964 1064 1164 1264
Weight kg 5.6 6.1 6.7 7.2 7.7 8.3 8.8
● Fix Pillar on the floor except when the pre-roller is swung. Otherwise the Pre-roller may damage due to the
vibration through stamping operation.
● In case that the machine is installed with vibration isolators, there is a risk of bolster height change when
die loading or unloading. To protect the rollers and pillars, provision of hydraulic cylinder and pillar
support bracket are highly recommended as shown in the sketch below.
Pre-roller horizontally fold,
Frame Frame
222
Pre - ro ller D i e sto p p e r
Die stopper
Die stopper
Pre -roller
● When Die is pulled down on die stopper, the stopper is pushed down due to weight of die itself.
When Die is pulled up, the stopper is lifted up again with spring.
Die load
Bolster
Spring Pre-roller
Die
Bolster
Pre-roller
223
Pre - r o ller D i e sto p p e r M anual loc k release lever
Die stopper
Pre -roller
● When die is pulled up, the stopper is lifted up with spring, so select Die stopper of manual lock release lever
specifications in case of unloading die by using stamping die changer.
● When changing the die with the die changer, pre-roller model PRC or PRU/PRV that contains a pillar should be
selected to keep the roller level of pre-roller and the die changer the same. Model PRA, PRF, PRH and PRS/PRT are not
recommended for such an application since tip of the roller arm may be sagged down due to the die weight.
Pillar
Spring
224
Pre - r o ller M ount ing bl o c k
Mounting block
Mounting block
● Select mounting block for the removable type of pre-roller PRA, PRF, PRC.
● As the mounting block can be installed on multiple presses, a combined use on one set of
Pre-rollers is possible.
● Mounting block alone can be purchased.
● Make sure if the mounting block installation area is secured not to block the T-slot and die-lifter slot.
● When installation die-lifter with P or A type of stopper, be noted for the installed position so that mounting block
does not interfere with T-slot and die-lifter slot.
● If the mounting block installed surface interferes with T-slot and die-lifter slot, select mounting block cut type(Refer to
page → 226 ), or perform the additional machining on the mounting block.
Stopper
T-slot
Bolster
Die-lifter
Stopper
225
PRB□A・PRB□B Pre - r o ller M ount i n g b l o c k c ut t y p e
Mounting block
It is applied in case that it interferes with
Pre -roller
T-slot and die-lifter slot. PRB 3 A
Cut type
Mounting block cut type A Mounting block cut type A Mounting block cut type B
6 (113) 6
11 (103) 11
9 (102) 9 7.5 (110) 7.5 85
(48) Die-lifter (48) Die-lifter (48)
14
DLF 28 DLF 50
27 22
50
55
(70)
(75)
(75)
43
78 105
T-slot
Mounting block cut type A Mounting block cut type A Mounting block cut type B
6 (113) 6
11 (103) 11
9 (102) 9 7.5 (110) 7.5 85
(48) Die-lifter (48) Die-lifter (48)
14
DLF 28 DLF 50
27 22
50
55
(70)
(75)
(75)
43
78
T-slot
105
226
Pre - r o ller Caut ion in use
Die-lifter specifications DLF28・DLF50 When not using the Die-lifter DLF80・Long lifting stroke type
Mounting position of Pre-roller Standard Lower 2mm Special specifications
Die Die
2
Die-lifter Bolster
Bolster
Die
● Please inquire if there is a notch, hole, etc. on the underside of the die.
● Refer to the below specifications and mounting details of each model.
227
Pre - r o ller Caut ion in use
Die dimension
Caution in use
Pre -roller
● Die dimension requires at least 3 times more than the dimension between the rollers shown below. If die dimension is
small, please contact Pascal.
Die dimension
Bolster
Mounting block
228
PRJ/PRK Pre - r o ller E x tensi o n bl o c k PR J/PR K
Extension block
pitch can not be secured
Overall length 752
PRK3-B200
Die travel 700
Die travel 710
PRS3-0710B
500
PRT3-0710B PRT3-0500B
PRS3-0500B
229
PRJ/PRK Pre - r o ller E x tensi o n bl o c k
Model designation
Extension block
Pre -roller
PR J2 A 030
PRA 3 PRA 5
PRA 2 PRS 8/PRT 8
Pre-roller model type PRF 3 PRF 5 PRS3/PRT3 PRS5/PRT5
PRF 2 PRU 8/PRV 8
PRC 3 PRC 5
● Extension block for PRH is special type. Contact Pascal for details.
Piping joint
Pre-roller's mounting position cannot be adjusted. Determine the positioning for extension block
Machine mounting surface of extension block on the press side. and Pre-roller by co-machining one-side
after installation.
230
PRJ/PRK Pre - r o ller E x tensi o n bl o c k
Extension block
Pre -roller
● The shape of extension block varies according to extension block model and size, Die-lifter piping
direction and block length.
PRA 3 PRA 5
Pre-roller model type PRA 2 PRF 3 PRF 5 PRS 8/PRT 8
(Model, Size) PRF 2 PRC 3 PRC 5 PRU 8/PRV 8
PRS3/PRT3 PRS5/PRT5
Die-lifter piping direction Front piping Rear piping Front piping Rear piping Front piping Rear piping Front piping Rear piping
030 2 piece
2 piece 2 piece 2 piece 2 piece 2 piece 2 piece 2 piece
050
Square-type
block Square-type
100
Square-type Square-type block Square-type Square-type Square-type
Extension block block block block block Square-type block
150
length block
200
I-type block I-type block
250 I-type block I-type block I-type block I-type block I-type block
I-type block
300
231
Pre -roller
232
Extension block
Product * Details of the product are not mentioned in this catalogue. Contact Pascal for details.*
Traveling clamp
model TRA
The other products
Pascal traveling clamp series TR is an innovative stamping die clamping system, i,e, the clamp travels along T-slot and moves
of Pascal
automatically to the die. By the introduction of TR series, the common plate is not required and it can reduce the die cost
considerably. Compared with the conventional type of clamp which clamps edge of common plate, it can clamp strongly the die
loading center and machines the press stably and with a high degree of accuracy. It has many delivery records for the automaker
represented of Japan, and nowadays over 40,000 TR series are operating in the press line all over the world.
TRA
Slide
Upper die
Clamp
Lower die
TRA
Bolster
It is powerful control unit for middle or large press machine. * HUC and HUD are not mentioned
in this catalogue. Contact Pascal
for details.
Pascal control unit(Solenoid operated) Pascal power unit
Swing clamp
model THB
Clamp position
It is most relevant clamp
Swing clamp THB
for introduction of the
stamping die changer. It
swings at right angle in
the mounting position, so
it does not interfere with
the clamp at die loading.
Unclamp position
233
Product *Details of the product are not mentioned in this catalogue. Contact Pascal for details. *
Die changer
model MZ
of Pascal
change time a great deal, compared with the conventional t ype of die change such as forklif t and overhead crane. For our
example, 30-60 minutes (2-4persons) was required for die changing before, however only 3-5 minutes (1person) is required
thank s to the die changer, so it can save time and energy and improves the produc tivit y. In the press line, the high-mix
low-volume/stockless/short delivery time production by minimum manpower can be realized and it has a significant effect in
terms of the safety operation. Compared to the conventional moving bolster, Pascal die changer being specialized to exchange
the die itself can reduce the equipment cost remarkably.
Bolster Die-lifter
Die
Die
Pusher
Auto coupler
same time.
In addition to it, not only work ef f icienc y during die change Upper die
Opposite
Operation side
operation is improved but also human error such as connection operation side
Lower die
mistake can be minimized.
234
Product *Details of the product are not mentioned in this catalogue. Contact Pascal for details. *
Practical example of Die cushion system Practical example of die cushion work
model DSA
Compact and durable N2 mini gas spring
4,000kN (400tonf ) Progressive press mini gas spring model DSA Adopted example (photo left : upper, right : lower)
Operation panel
model ELC-AJM11
The upper/lower clamp and
Control panel
die-lifter can be operated by
ELC-AJM11
simple selector switch operation.
Its control unit shall be installed
inside the machine control panel.
235
Product *Details of the product are not mentioned in this catalogue. Contact Pascal for details.*
Pascal mag clamp is a die clamping system which absorbs and fixes the die with strong everlasting magnets (Neodymium magnet
of Pascal
is required only when magnetizing and demagnetizing the clamp and the die will not be fall down due to the power failure. The
clamping force works against the entire die surface, which prevents the deflection and improves the quality of pressed parts.
236
Pascal all products
For automotive
For plastic molding For sheetmetal stamping parts die & mold
Mag clamp Mold die Auto coupler Traveling clamp Stamping die N2 gas springs
clamping system clamp
Press machine :
Body , Roof , Door
etc...
Molding machine :
Bumper ,
Instrument panel
etc...
237
Pascal products support
Die-clamping C-plate mag clamp Work clamp Pallet clamp Index table N2 gas balancer
system
238
DOMESTIC LOCATIONS
Yamagata
Kumagaya
Nagoya Atsugi
Head office
Oita (Itami, Hyogo)
JAPAN
Osaka, Hyogo
Kumagaya, Saitama,
Sales office
Atsugi, Kanagawa
Nagoya, Aichi
Oita
Plant
Yamagata
239
GLOBAL NET WORK
Paris Stuttgart
(France) Changchun
(Germany)
Dalian
Torino
(Italy) Changwon
Barcelona (Korea)
Tianjin Chicago
(Spain) (U.S.A.)
Chongqing Shanghai
Taichung
Mumbai (Taiwan) Queretaro, León
(India) Bangkok Guangzhou (Mexico)
(Thailand)
Kuala Lumpur
(Malaysia)
Bekasi
(Indonesia)
Sao Paulo
(Brazil)
Melbourne
(Australia)
ASIA AMERICA
Chongqing[China] Mumbai[India]
EUROPE
Taichung[Taiwan] Torino[Italy]
Paris[France]
Barcelona[Spain]
240
Itami, Hyogo, Japan 664 - 8502
TEL. +81-72-777-3333 FAX. +81-72-777-3520
QDC-08E-8
2017. 4
CERTIFICATE OF APPROVAL ISO9001