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Spreader Beam Calculation Report
Spreader Beam Calculation Report
Spreader Beam Calculation Report
EPC CONTRACTOR
REVISION HISTORY
Total Sheet 14
This document is the property of ÇALIK Enerji Sanayi ve Ticaret A.Ş and may not be copied, used, reprinted or distributed by others.
ROTA Job No 2109 Page 1 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
for
BY-PASS SYSTEM
Client:
ÇALIK ENERJİ
Project No:
ROTA: 2109 / CAP DES BICHES CCPP (300 MW)
TABLE OF CONTENT
1 OBJECTIVES .................................................................................................................. 3
2 SPREADER BEAM .......................................................................................................... 3
3 DESIGN PRINCIPLES ...................................................................................................... 4
4 CALCULATION OF BEAM ............................................................................................... 5
5 CALCULATIONS OF LIFTING LUGS ................................................................................ 12
6 SCHAKLE CALCULATION .............................................................................................. 14
ROTA Job No 2109 Page 3 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
1 OBJECTIVES
The aim of this calculation note is to show the basic lifting operation of the exhaust stack system
equipments and show the static calculations of spreading beam that used for lifting operations.
2 SPREADER BEAM
3
ROTA Job No 2109 Page 4 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
3 DESIGN PRINCIPLES
Spreader beam calculations done according to EN 13155 section Annex A.1 “Verification of
mechanical strength without static tests”
𝐿𝐶 = 𝑆𝐷𝐿 + 2𝑆𝑊𝐿𝐿
SDL : Loads due to dead weight of the attachment (self weight of beam)
SWLL : Loads due to the working load limit
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ROTA Job No 2109 Page 5 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
Admissible stress for normal stress of welding is α * fy / ɣ for shear stress is αs * fy / ɣ (ɣ = 1,1)
𝛼𝑡 . 𝑓𝑦 0,7 . 420
= = 267𝑀𝑃𝑎
𝛾 1,1
1
𝛼𝑠 . 𝑓𝑦 √3 . 420
= = 220𝑀𝑃𝑎
𝛾 1,1
4 CALCULATION OF BEAM
The worst case is used for beam calculation. Worst case is the case that using lug couples L1 and
L6 as shown in the next sections. Static calculation of beam is made by SAP 2000 program.
Analysis model is defined as below.
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ROTA Job No 2109 Page 6 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
6
ROTA Job No 2109 Page 7 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
𝑑 235
≤ 69 . √
𝑡𝑤 𝑓𝑦
444 235
≤ 69 . √ ⇒ 37 ≤ 68,78 ⇒ 𝑂𝐾
12 275
As per loads case defined above, each lifting lug will lift 50.000 kgs.
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ROTA Job No 2109 Page 8 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
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ROTA Job No 2109 Page 9 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
9
ROTA Job No 2109 Page 10 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
10
ROTA Job No 2109 Page 11 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
Shear Stress;
500000
𝜏= = 85,1 𝑀𝑃𝑎 ≤ 153𝑀𝑃𝑎 ⇒ 𝑂𝐾
5880
Bending Stress;
670000000
𝜏= = 188,8 𝑀𝑃𝑎 ≤ 265𝑀𝑃𝑎 ⇒ 𝑂𝐾
3549796
Combined Stress;
2 2
𝜎𝑏 𝜏 188,8 2 85,1 2
( ) + 3. ( ) = ( ) + 3. ( ) = 0,81 ⇒ 1 ⇒ 𝑂𝐾
𝑓𝑦 𝑓𝑦 265 265
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ROTA Job No 2109 Page 12 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Project No Date 27.08.2021
2109
Prepared By G.A
SPREADER BEAM CALCULATION Approved By S.K
5 CALCULATIONS OF LIFTING LUGS
Date 27.08.2021
𝑃𝑦 .𝛾 = 𝐿𝑤
𝑤 𝑡 8000 mm2
𝜏 = 101,92 MPa OK Bending Moment
2. 𝑎. 𝑡 + 𝑡2
𝑀=𝑃 43328117 Nmm
Tensile Stress in B-B section 𝛾 = 1,1 Moment of Inertia
(acc. to EN13001-3-1) k 3,50 𝑡 𝐿𝑤 106666666,7 mm4
𝑤 =
12
0,95.1,38. 𝑓𝑦
𝛾𝑠 𝑡 = 0,48 Bending Stress
.𝑓
𝑀 𝐿
𝜎𝑏 = 52,8 MPa
𝑃𝑦 . . 𝛾 . 𝛾𝑠 𝑡 𝑤
𝜎 = 172,77 MPa OK Tension Stress
2. . 𝑡 + 𝑡2
𝑃𝑦
𝜎𝑡 = 62,5 MPa
𝑤
Normal Stress
𝜎 = 𝜎𝑏 + 𝜎𝑡 115,3 ≤ 267 MPa OK
Shear Stress
𝑃
𝜏= 36,1 ≤ 220 MPa OK
𝑤
Combined Stress
2 2
𝜎𝑏 𝜏
+3 0,27 ≤1 OK
𝑓𝑦 𝑓𝑦
Conclusion : Desing is adequate for lifting the equipment according to given data.
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ROTA Job No 2109 Page 13 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
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ROTA Job No 2109 Page 14 / 14 Rev. 0
Document Name Spreader Beam Calculation
Rota Doc. No 2109 EC 07
Customer Doc. No SNC-36-HNE-MC-RME-007
Design GA Check SK Date 27.08.2021
6 SCHAKLE CALCULATION
Recommended schakle for design load 50.000 kgs is defined as below. Schakles works %100
working rate according to spreader beam design.
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