DESIGN OF RCC SUPER STRUCTURE FOR SPAN 22.

5 M (C/C EXP JOINT)

The design and analysis of RCC super structure is presented on following pages.The analysis of super
structure is done using STAAD Pro software. Structure is analyzed for loads as presented in IRC 6 and
design is done as per IRC 112. The Ultimate Limit State design method has been adopted to design the
super structure. Detailed loading, specifications, design is presented in subsequent sections.

General:
length of super structure c/c exp joint = 24.000 m Skew Angle 0
length of super structure c/c bearing = 22.500 m
Distance of EJ from bearing = 0.750 m
Length of Girder = 23.300 m
overall depth of the superstructure = 1.620 m
depth of the girder = 1.400 m
length of thick portion of web beyond bearing c/l = 0.400 m
length of thick portion of web towards center = 1.900 m
length of thin portion of web = 16.500 m
length of taper portion of web = 1.500 m
overall width = 8.500 m
c/c girder = 2.800 m
cantilever length = 1.450 m
number of girder = 3.0
thickness of deck = 0.220 m
thickness of wearing coat = 0.053 m
thickness of end diaphragm = 0.500 m
depth of end diaphragm = 1.150 m
thickness of intermediate diaphragm = 0.300 m
depth of intermediate diaphragm = 1.150 m
Density of concrete = 25.000 Kn/m3
Density of wearing coat = 22.000 Kn/m3
SELF WEIGHT OF GIRDER AND DIAPHRAGM
effect of self weight of girder and diaphragm shall be taken care by
SELFWEIGHT commond in Staad Pro analysis

for calculation of self weight of girders -

avr thickness of deck = 0.220 m
width of deck for outer girder = 2.850 m
width of deck for inner girder = 2.800 m

Cross sectional property for girders at end - thick section :

OUTER GIRDER INNER GIRDER
2 2
Ax = 1.7483 m Ax = 1.7523 m
Iz = 0.4495 m4 Iz = 0.4480 m4
Iy = 0.4846 m4 Iy = 0.4654 m4

Cross sectional property for girders at taper section :

OUTER GIRDER INNER GIRDER
2 2
Ax = 1.5014 m Ax = 1.4979 m
Iz = 0.4187 m4 Iz = 0.4168 m4
Iy = 0.4633 m4 Iy = 0.4427 m4

Cross sectional property for girders at mid span - thin section :

OUTER GIRDER INNER GIRDER
Ax = 1.2545 m2 Ax = 1.2435 m2
Iz = 0.3880 m4 Iz = 0.3857 m4
Iy = 0.4420 m4 Iy = 0.4201 m4

Cross sectional property for diaphragm

end diaphragm H = 1.15 m T = 0.5 m
intermediate diaphragm H = 1.15 m T = 0.3 m
BENDING MOMENT AND SHEAR FORCE SUMMARY
live laod impact factor = 1.16
vertical seismic cofficient = 0.24

Section 1 = 11.650 Mid section

Section 3 = 5.825 span/4
Section 4 = 3.40 Start of the thin section
Section 5 = 1.90 Start of the Taper section

ULS - Basic Combination = 1.35*DL + 1.75*WC + 1.5*LL

ULS - Seismic Combination = 1.35*DL + 1.75*WC + 0.2*LL + 1.5*SEISMIC
SLS - Rare Combination = 1.0*DL + 1.2*WC + 1.0*LL
SLS - Frequent Combination = 1.0*DL + 1.2*WC + 0.75*LL

BM Summary - Unit - kN and Meter

Load\Section Section 1 Section 3 Section 4 Section 5
Dead Load 1163.00 891.00 552.00 304.00
Deck Slab(green stage ) 1040.00 790.00 478.00 256.00
Construction live load 315.00 240.00 145.00 78.00
Construction Stage
ULS - Basic Combination 3446.55 2629.35 1608.00 873.00
ULS - Seismic Combination 3289.05 2509.35 1535.50 834.00
SLS - Rare Combination 2518.00 1921.00 1175.00 638.00
 6.0 DESIGN OF BEAM

(i) BEAM DESIGN - ULS CASE - SECT1 (MID SPAN)

Layer Dia of Bar No.of Bars CGfrom bot. Bending Moment 3447 kNm
1st 32 8 73 mm Width of Slab ws 2850 mm
2nd 32 8 137 mm Depth of slab ts 220 mm
3rd 32 4 201 mm Width of web bw 300 mm
4th 32 0 265 mm Depth of girder D 1400 mm
5th 32 0 329 mm Effective depth of girder d 1276 mm
6th 32 0 393 mm Depth of neutral axis xu 196 mm OK
7th 32 0 457 mm
Total 20 124 mm Cover 45 mm
Area of bottom steel (mm2) = 16085 Dia of shear stirrup 12 mm
Grade of Concrete 35
As per IRC:112-2011 (Clause 16.5.1.1) Reinforcement fyk 500
bt 300 mm Shape factor 0.80
d 1339 mm h 1.00
As.min 689.3172 mm2 f cd 15.63 Mpa
0.0013. bt. d 522.21 mm2 gs 1.15
OK fctm 3.30 Mpa

From the strain diagram xu / d <= 0.0035

f yk 0.0055
(gsEs ecu3)
= 0.456

Calculations of force and moment capacity of concrete - Hence Under Reinforce section
Section Area(mm^2) Cg from top(mm) Fc=ɳFcd*A(Kn) Moment=Fcd*Cg (KNm)
deck slab 447343 78 6993 549
Total 447343 6993 549

Calculations of force and moment capacity for steel

Fs=fyk/ɣs*As 6993.5 kN
Moment about top fibre 8922.3 KN-m
Comparision of total compression = total tension FC = FT
Difference in compression and tension which has to be be Zero as mentioned above FC=FT 0.00KN

Taking moments about top of fibre gives moment of resistance Mr 8373.4 kNm OK

(viii) BEAM DESIGN - SLS CASE - SECT1 (MID SPAN) - STRESS CHECK

Layer Dia of Bar No.of Bars CGfrom bot. Bending Moment = 2518 kNm
1st 32 8 73 mm
2nd 32 8 137 mm Width of Slab W = 900 mm
3rd 32 4 201 mm Depth of slab T = 220 mm
4th 32 0 265 mm Width of web WW = 300 mm
5th 32 0 329 mm Depth of girder D = 1400 mm
6th 32 0 393 mm Effective depth of girder d = 1276 mm
7th 32 0 457 mm Depth of neutral axis N = 859 mm
Total 20 124 mm 454939697.88
2 2
Area of bottom steel = 16085 mm Area of beam above neutral axis = 627500 mm
Cover = 45 mm CG of beam above neutral axis = 792 mm
Dia of shear stirrup = 12 mm
Grade of Concrete = 35 Comparing moment of area about neutral axis `
Reinforcement = Fe500 W*T+WTF*T1*(N-T1*0.5)+WTF*T2*(N-2*T2*2/3)+(N-T1-T2)^2/2*WW
m = 6.25 = m*Ast*(d-N)

4
Permissible stresses Cracked Moment of Inertia = 1.67E+11 mm
In concrete = 16.80 Mpa
3
In steel = 300 Mpa Top Section Modulus ZT = 2.11E+08 mm
3
Bottom Section Modulus ZB = 4.01E+08 mm

Permissible stresses in Concrete OK Stress in concrete at top of deck slab = 11.93 Mpa
Permissible stresses in Steel at CG OK Stress in Steel at CG = 39.27 Mpa
Permissible stresses in Steel at Bottom fibre OK Stress in Steel at bottom fibre = 43.42 Mpa