Document No.

68173-DES-001

DATA BOOK

KAGERA FACTORY EXPANSION 600 TCH

MEDINE S.E - DATABOOK

FORGES TARDIEU Ltd Tel +230 206 52 00

PO Box 20-31 Fax +230 240 71 59
31 Nicolay Road, Email project@forgestardieu.mu
Port Louis This document remains
Web the property
www.forgestardieu.com
of Forges Tardieu Ltd and as such must not be communicated to third parties without their written
Republic of Mauritius permission.

This document remains the property of Forges Tardieu Ltd and as such must not be communicated to third parties without their written permission.
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A1.1 Feeder Table 1 - 8165 9270 14340

Specifications
CRS Head - Tail shafts 4945 mm
Effective width inside walls 6090 mm
Inclination 0 °

Carrying chain
No of strands 7
Pitch 152.4 mm
Make -

Head shaft
No of sprockets 7
Shaft Ø at sprockets 105 mm
Shaft Ø at bearings 105 mm
Bearing Not available
Housing No data
Overall shaft length 7370 mm

Tail Shaft
No of sprockets 7
Shaft Ø at sprockets 105 mm
Shaft Ø at bearings 105 mm
Bearing Not available
Housing No data
Tensioner system screw

Slats
Length 6070 mm
Width 192 mm
Thickness 6 mm

Drive
Physical set-up: Motor coupled to a worm & wheel foot
mounted gearbox through pin & bush coupling, Gearbox
output shaft directly coupled to headshaft

Motor No nameplate
Nominal power No data kW
Power factor No data
Voltage No data V
RPM No data
No of poles No data
Shaft Ø 40 mm

Coupling motor to gearbox input shaft

Pin & Bush coupling Coupling Worm & Wheel gearbox to headshaft
Ø on motor side 130 mm Pin & Bush coupling
Ø of gearbox side 130 mm Ø on gearbox side 320 mm
Ø of headshaft side 320 mm
Gearbox
Crofts, Worm & Wheel type, Size 9
Input shaft Ø 38 mm
Output shaft Ø 100 mm
Overall reduction 36:1
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A1.2 Kicker on Feeder Table A1.1 1 - 7460 2710 1345

Specifications
Effective tip to tip Ø 1345 mm
Number of arms 19
Thickness of arm 12 mm
Kicker length (over shaft ends) 7460 mm
Distance tip to table deck 1165 mm

Non drive side

Ø at bearings 100 mm
Bearing Not available
Housing No data

Drive side
Ø at bearings 100 mm
Bearing Not available
Housing No data

Hollow shaft
Diameter 244 mm
Thickness 7 mm
Length of hollow sec. 6260 mm

Drive
Physical set-up: Motor coupled to a worm & wheel foot
mounted gearbox through pin & bush coupling, Gearbox
output shaft connected to head shaft through chain and
sprocket

Motor No data
Nominal power No data kW
Power factor No data
Voltage No data V
RPM No data
No of poles No data
Shaft Ø 40 mm

Coupling motor to gearbox input shaft

Pin & Bush coupling
Ø on motor side 195 mm
Ø of gearbox side 195 mm

Gearbox Crofts, size 9

Input shaft Ø 37 mm
Output shaft Ø 110 mm
Overall reduction 30

Chain & Sprocket reduction

Chain make Fenner 32B
No of strands 1
Pitch 50.8 mm
Centre distance 990 mm
No of teeth - driver spk 52
No of teeth - driven spk 19
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A2.1 Derocking Feeder Table - Top Table 1 - 12930 14040 7200

Specifications
CRS Head-Tail shaft 11305 mm
Width inside side walls 9900 mm
Inclination 30 ° TOP TABLE
No of chain strands 12
Chain reference Ewart 698
No of chain links per scraper: 5

Thickness
BOTTOM TABLE
Head shaft (hollow tube) 36 mm
Tail Not available
Side walls 10 mm
Deck 10 mm

Drive shaft
Construction: Hollow shaft with 12 sprockets
Sprocket PCD Not available
No of teeth 6
Hollow Shaft pipe 450 NB
Diameter of stub shafts at bearings 165 mm
Head Bearings: Not available
Bearing housing: SKF SD 3136
Overall length of drive shaft 10270 mm

DRIVER
Tail SPROCKE

Construction: No Tail shaft ; Semi-Drum with wear plates ;

Return chain strands scrape the floor in a self-cleaning way

Drive
Physical set-up: Motor coupled to a worm & wheel foot
mounted gearbox through Belt/Pulley reduction system,
Gearbox output shaft connected to head shaft through chain
& Sprocket reduction

Motor G.E.C
Nominal power 75 kW
DRIVEN
Power factor No data
SPROCKET
Voltage 415 V
RPM 1477
No of poles 4
Shaft Ø 71 mm

Belt & Pulley reduction

No of belts 5
Belt wedge section No data
Centre distance 870 mm
Driver pulley diameter 250 mm
Driven pulley diameter 630 mm Chain & Sprocket reduction
Chain make Renold
Gearbox Renold TW 20 No of strands 1
Input shaft Ø 100 mm Pitch 76.2 mm
Output shaft Ø 170 mm Centre distance Not available
Overall reduction 50/1 No of teeth - driver spk 17
No of teeth - driven spk Not available
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A2.2 Kicker on Derocking Feeder Table - Top Table 1 - 12185 3010 11580

Specifications
Effective tip to tip Ø 1185 mm
Number of arms 68
Thickness or arm web 10 mm
Thickness of arm flange 12 mm
Kicker length (over shaft ends) 11205 mm
Distance tip to table deck 600 mm

Hollow shaft
Diameter 542 mm
Thickness 15 mm
Length of hollow section 9455 mm

Non drive side

Ø at bearings 165 mm
Length of stub shaft 323 mm
Bearing Not available
Housing SKF SD 3136

Drive side
Ø at bearings 165 mm
Length of stub shaft 354 mm
Bearing Not available
Housing SKF SD 3136

Drive
Physical set-up: Motor coupled to a worm & wheel foot
mounted gearbox through pin & bush coupling, Gearbox
output shaft connected to head shaft through chain and
sprocket

Motor No data
Nominal power No data kW
Power factor No data
Voltage No data V
RPM No data
No of poles No data
Shaft Ø 42 mm

Coupling Pin & Bush coupling

Ø on motor side 240 mm
Ø of gearbox side 240 mm

Gearbox Renold, size 14

Input shaft Ø 70 mm
Output shaft Ø 105 mm
Overall reduction 49/2

Chain & Sprocket reduction

Chain make Fenner 32B
No of strands 2
Pitch 50.8 mm
Centre distance 1750 mm
No of teeth - driver spk 25
No of teeth - driven spk 25
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A3.1 Derocking Feeder Table - Bottom Table 1 - 6290 12690 3140

Specifications
CRS Head - Tail drums 4460 mm
Effective width inside walls 9900 mm
Inclination 0 °

Carrying chain
No of strands 10
Pitch 152.4 mm
TOP TABLE
Make No data

Head Drum
No of sprockets 10
Drum thickness Not available
Drum shell length 11290 mm
Shaft Ø at bearings 152
Bearing Not available
Housing Not available

Tail Drum
BOTTOM TABLE
No.ofrunners/sprockets 10
Thickness Not available
Shaft Ø at bearings 152
Bearing No data
Housing No data
Tensioner system Screw

Slats
Length 3585/6040 mm
Width 190 mm
Thickness 6 mm
Drive
Motor coupled to a bevel type, foot mounted gearbox
through pin & bush coupling, which is in turn coupled to a
foot mounted worm and wheel gearbox through pin and
bush coupling. The worm and wheel gearbox output shaft is
directly coupled to the headshaft through a pin and bush
coupling

Motor G.E.C
Nominal power 15 kW
Power factor No data Coupling bevel gearbox to worm and wheel gearbox
Voltage 415 V Pin and bush coupling
RPM 1450 Ø on gearbox side 263 mm
No of poles 4 Ø of headshaft side 263 mm
Shaft Ø 41 mm
Gearbox Worm & Wheel
Coupling motor to bevel type gearbox Make Crofts, size 16.5
Pin & Bush coupling Input shaft Ø 85 mm
Ø on motor side 194 mm Output shaft Ø 140 mm
Ø of gearbox side 194 mm Overall reduction 50

Gearbox Bevel type Coupling Worm & Wheel gearbox to headshaft

Make No nameplate Pin and bush coupling
Reduction ratio No data Ø on gearbox side 537 mm
Ø of headshaft side 537 mm
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A4.1 Feeder Table 1 - 19860 7145 10760

Specifications
CRS Head-Tail shaft 18000 mm
Width inside side walls 4010 mm
Inclination 25 °
No of chain strands 6
Chain reference No data
Chain pitch 152.4

Thickness
Dummy drums on return strand 8 mm
Side walls 8 mm

Slats
Length 4000 mm
Width 190 mm
Thickness 6 mm

Drive shaft
Construction: Solid Shaft with 6 sprockets
Sprocket PCD Not available
No of teeth Not available
Diameter of shaft @ sprockets Not available
Diameter of shaft at bearings 228 mm
Head Bearings: Not available
Bearing housing: No data
Overall length of drive shaft 5170 mm

Tail shaft
Construction: Solid Shaft with 6 sprockets
Sprocket PCD 725 mm
No of teeth 15
Diameter of shaft @ sprockets Not available
Diameter of shaft at bearings 150 mm
Tail Bearings: Not available
Bearing housing: No data
Overall length of Tail shaft 4665 mm
Belt & Pulley reduction
Drive No of belts 6
Physical set-up: Motor coupled to a worm & wheel foot Belt wedge section SPB 3170
mounted gearbox through Belt/Pulley reduction system, Centre distance 900 mm
Gearbox output shaft connected to head shaft through chain Driver pulley diameter 212 mm
& Sprocket reduction Driven pulley diameter 630 mm

Motor Crompton Parkinson Gearbox Renold Size 17/0

Nominal power 45 kW Input shaft Ø 82 mm
Power factor No data Output shaft Ø 150 mm
Voltage 400 V Overall reduction 50/1
RPM 1465
No of poles 4 Chain & Sprocket reduction
Shaft Ø 60 mm Chain make Renold
No of strands 1
Pitch 76.2 mm
Centre distance 3060 mm
No of teeth - driver spk 16
No of teeth - driven spk 69
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A4.2 Kicker on Feeder Table A4.1 1 - 6230 2890 1175

Specifications
Effective tip to tip Ø 1186 mm
Number of arms 26
Thickness of arm 12 mm
Kicker length (over shaft ends) 6080 mm
Distance tip to table deck 1065 mm

Hollow shaft
Diameter 220 mm
Thickness 12 mm
Length of hollow section 4985 mm

Non drive side

Ø at bearings 100 mm
Length of stub shaft 275 mm
Bearing Not available
Housing No data

Drive side
Ø at bearings 100 mm
Length of stub shaft 470 mm
Bearing Not available
Housing No data

Drive
Physical set-up: Motor coupled to shaft mounted gearbox
input shaft through Belt/Pulley reduction. Gearbox is
mounted directly on kicker shaft

Motor VEM, K110 200L

Nominal power 30 kW
Power factor 0.85
Voltage 400 V
RPM 1465
No of poles 4
Shaft Ø 55 mm

Belt & Pulley

No of belts 4
Belt wedge section SPB 2530
Pulley centre distance 950 mm
Driver pulley OD 200 mm
Driven pulley OD 212 mm

Gearbox Renold, Size 9

Input shaft Ø 60 mm
Output shaft Ø 100 mm
Overall reduction 25:1
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A5 Auxiliary Cane Carrrier 1 - 21850 5380 6700

Specifications
CRS Head - Tail drums 19580 mm
Effective width inside walls 2140 mm
Inclination 6.5 °
Side wall thickness 8 mm
Length over which carrier is incli. 9200 mm

Carrying chain
No of strands 3
Pitch 152.4 mm
Make No data

Head Drum
No of sprockets 3
Drum thickness Not available
Drum shell length Not available
Drum shell thickness Not available
Shaft Ø at bearings 100 mm
Bearing Not available Tensioner on tail
Housing No data No of rollers 2
Shaft Ø at bearings 63 mm
Tail Drum Overall length of shaft 2895 mm
No of sprockets 3 Bearing Not available
Shaft Ø at sprockets 100 mm Housing No data
Shaft Ø at bearings 100 mm
Bearing Not available Belt & Pulley reduction
Housing No data No of belts 4
Belt wedge section SPB 3170
Slats Centre distance 1100 mm
Length 2120 mm Driver pulley diameter 200 mm
Width 195 mm Driven pulley diameter 400 mm
Thickness 6 mm Gearbox
Make Crofts, size 14
Return idlers Input shaft Ø 70 mm
No of return idlers 6 Output shaft Ø 113 mm
No of rollers per idler 3 Overall reduction 60
Overall length of shaft 1860 mm
Ø at bearings 58 mm Chain & Sprocket reduction
Bearings Not available Chain make No data
Housing FAG SNV 090 No of strands 2
Pitch 38.1 mm
Drive Centre distance 1642 mm
Motor coupled to input shaft of Worm & Wheel gearbox No of teeth - driver spk 19
through Belt & Pulley, Output shaft of Worm & Wheel No of teeth - driven spk 57
gearbox coupled to pinion shaft of Spur Gear arrangement
through Chain & Sprocket, Large wheel of Spur gear set Tensioner
directly mounted on Headshaft Roller diameter 123 mm

Motor Allis chalmers Spur Gear Arrangement

Nominal power 40 HP No of teeth on Driver gear 26
Power factor No data No of teeth on Driven gear 99 mm
Voltage 400 V PCD Driver Gear 497 mm
RPM 1470 PCD Driven Gear 1891 mm
No of poles 4 Centre distance 1120 mm
Shaft Ø 54 mm
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A6 Main Cane Carrrier 1 - 28880 5100 7980

Specifications
CRS Head - Tail drums 28160 mm
Effective width inside walls 2140 mm
Inclination 6 °

Carrying chain
No of strands 3
Pitch 152.4 mm
Make No data

Head Drum
No of sprockets 3
Drum thickness Not available
Drum shell length Not available
Drum shell thickness Not available
Shaft Ø at bearings 220
Bearing Not available
Housing No data

Tail Drum
No of sprockets 3
Shaft Ø at sprockets 125 mm
Shaft Ø at bearings 100 mm
Bearing Not available
Housing No data

Slats
Length 2120 mm Tensioner on tail
Width 195 mm No of rollers 3
Thickness 6 mm Shaft Ø at bearings 75 mm
Overall length of shaft 2675 mm
Return idlers Bearing Not available
No of return idlers 10 Housing No data
No of rollers per idler 3
Overall length of shaft 1860 mm Belt & Pulley reduction
Ø at bearings 58 mm No of belts 6
Bearings Not available Belt wedge section SPB 3150
Housing FAG SNV 090 Centre distance 960 mm
Driver pulley diameter 280 mm
Drive Driven pulley diameter 560 mm
Motor coupled to input shaft of Worm & Wheel gearbox
through Belt & Pulley, Output shaft of Worm & Wheel Gearbox
gearbox coupled to pinion shaft of Spur Gear arrangement Make Crofts, size 16 1/2
through Chain & Sprocket, Large wheel of Spur gear set Input shaft Ø 88 mm
directly mounted on Headshaft Output shaft Ø 138 mm
Overall reduction 60
Motor No data
Nominal power 37 kW Spur Gear Arrangement
Power factor No data No of teeth on Driver gear 15
Voltage 415 V No of teeth on Driven gear 70 mm
RPM 1470 PCD Driver Gear 286 mm
No of poles 4 PCD Driven Gear 1337 mm
Shaft Ø 58 mm Centre distance 810 mm
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A7 Kicker on Auxiliary Carrier A5 1 - 3915 2660 1720

Specifications
Effective tip to tip Ø 1718 mm
Number of arms 8
Thickness of arm 55 mm
Kicker length (over shaft ends) 3874 mm
Distance tip to table deck 1525 mm

Hollow shaft
Diameter 388 mm
Thickness Not available
Length of hollow sec. 2010 mm

Non drive side

Ø at bearings 140 mm
Length of stub shaft 480 mm
Bearing Not available
Housing No data

Drive side
Ø at bearings 140 mm
Length of stub shaft 690 mm
Bearing Not available
Housing No data

Drive
Physical set-up: Motor coupled to foot mounted worm and
wheel gearbox input shaft through pin & bush coupling.
Gearbox output shaft is coupled to kicker stub shaft through
pin & bush coupling

Motor No nameplate
Nominal power No data HP
Power factor No data
Voltage No data V
RPM No data
No of poles No data
Shaft Ø 80 mm

Coupling motor to gearbox input shaft

Pin & Bush coupling
Ø on motor side 270 mm
Ø of gearbox side 270 mm

Gearbox Renold, size WU14

Input shaft Ø 70 mm
Output shaft Ø 105 mm
Overall reduction 49/4

Coupling gearbox to kicker shaft

Pin & Bush coupling
Ø on motor side 460 mm
Ø of gearbox side 460 mm
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A8 Carding Drum No 1 1 - 4835 2000 2000

Specifications
Effective tip to tip Ø 2000 mm
Number of kickers 11
Thickness of front kicker plate 12 mm
Kicker length (over shaft ends) 3409 mm
Distance kicker tip to slat 753 mm
Shaft Ø (middle part) 305 mm
Shaft Material EN 3A BMS
Carding Drum No 2
Non drive side
Ø at bearings 203.2 mm
Bearing Not available
Housing No data

Drive side
Ø at bearings 203.2 mm
Bearing Not available
Housing No data Carding Drum No 1

Drive
Physical set-up: Motor coupled to foot mounted worm and
wheel gearbox input shaft through pin & bush coupling.
Gearbox output shaft is coupled to kicker stub shaft through
pin & bush coupling

Motor No data
Nominal power 37 kW
Power factor No data
Voltage 400 V
RPM 1470
No of poles 4
Shaft Ø 60 mm

Belt & Pulley reduction

No of belts 4
Belt wedge section SPB
Centre distance 800 mm
Driver pulley diameter 212 mm
Driven pulley diameter 200 mm

Gearbox Renold, Worm & Wheel type, TWU12

Input shaft Ø 65 mm
Output shaft Ø 110 mm
Overall reduction 59/2

Coupling on gearbox output side

Pin & Bush coupling PINFLEX 8006110
Ø Gearbox output shaft 110 mm
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A9 Carding Drum No 2 1 - 4840 2000 2000

Specifications
Effective tip to tip Ø 2000 mm
Number of kickers 11
Thickness of front kicker plate 16 mm
Kicker length (over shaft ends) 3409 mm
Distance kicker tip to slat 713 mm
Shaft Ø (middle part) Pipe 250 NB SCH 80
Hollow shaft material ASTM A106 Gr B

Non drive side Carding Drum No 2

Ø at bearings 140 mm
Bearing Not available
Housing FAG SNV 290
Stub shaft material EN 3A BMS

Drive side
Ø at bearings 140 mm
Bearing Not available
Housing FAG SNV 290 Carding Drum No 1
Stub shaft material EN 3A BMS

Drive
Physical set-up: Motor coupled to foot mounted worm and
wheel gearbox input shaft through pin & bush coupling.
Gearbox output shaft is coupled to kicker stub shaft through
pin & bush coupling

Motor VEM Motors

Nominal power 37 kW
Power factor 0.86
Voltage 400 V
RPM 1470
No of poles 4
Shaft Ø 60 mm

Belt & Pulley reduction

No of belts 4
Belt wedge section SPB
Centre distance 825 mm
Driver pulley diameter 200 mm
Driven pulley diameter 200 mm

Gearbox Renold Titan, size TWU12

Input shaft Ø 65 mm
Output shaft Ø 110 mm
Overall reduction 59/2

Coupling on gearbox output side

Pin & Bush coupling PINFLEX 8006110
Ø Gearbox output shaft 110 mm
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A10.1 Shredder 1 - 3935 7160 3880

Specifications

Rotor
Tip to tip diameter 1800 mm
No of Hammer rows 6
Hammer bar material SS 316
Hammer bar diameter 1 1/2 inch
Rotor speed 1000 RPM
No of hammer supports 45
No of hammers 135
Shaft Material EN 24T

Shaft Ø: @ Hammer supports 360 mm

@ Bearings 240 mm
@ End plate Ring Feder 300 mm
@ Coupling 177 mm

Spherical Roller Bearing 23152 CCK/C3/W33 in

Bearings
Fabricated Housing, with Circulating Oil System

Motor
Make Helmke
Power 1900 kW
Voltage 6600 V
Current 195 A
Power factor 0.89
Isolation F
Motor Casing IP 54
Rotor Voltage 1131 V
Rotor Current 1014 A

Liquid Starter
Make RWW Engineering
Power 1900 kW
Rotor Voltage 1131 V
Rotor Current 1018 A
Coil Voltage 220 V
Serial No B3088

Coupling
Type Bibby Turboflex
Disc type
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A10.2 Feed Drum 1 - - - -

Specifications

Effective diameter 1992 mm

No of square bars 25 x 25 mm 20
Body thickness 25 mm

Material
Drum body BS 4360-43A
Shaft EN 9
Hubs EN 3A

Shaft diameter
Main diameter (mid) 241.3 mm
@ Hubs 230 mm
@ Bearings 228.6 mm

Drive

Physical set-up: Motor coupled to foot mounted worm and

wheel gearbox input shaft through belt& pulley. Worm &
wheel output shaft coupled to the input shaft of a second
gearbox through pin & bush coupling, whose output shaft is
connected to the feed drum shaft through chain & sprocket

Motor VEM Motors

Nominal power 22 kW
Power factor 0.84
Voltage 400 V
RPM 1470
No of poles 4
Shaft Ø 48 mm

Belt & Pulley reduction

No of belts 3
Belt wedge section SPB
Centre distance 600 mm
Driver pulley diameter 212 mm
Driven pulley diameter 300 mm

Gearbox 1 Renold Titan, Size TWU10

Input shaft Ø 60 mm
Output shaft Ø 100 mm
Overall reduction 40/1

Gearbox 2 Worthington Corporation Chain & Sprocket reduction

Input shaft Ø Not available Chain make Not available
Output shaft Ø Not available No of strands 1
Overall reduction 5.146:1 Pitch 76.2 mm
Centre distance 1810 mm
Coupling worm & wheel - Gearbox No 2 No of teeth - driver spk 19
Pin & Bush coupling No of teeth - driven spk 65
Ø Gearbox 1 side 100 mm
Ø Gearbox 2 side 100 mm Tensioner
Roller diameter 135 mm
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A10.3 Shredder Lubrication Oil system 1 - - - -

Specifications
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A11 Shredded Cane Scraper conveyor 1 - - - -

Specifications

Width inside sidewalls 2065 mm

Effective width of scraper 1815 mm
No of scrapers Not available
CRS head sprocket/tail drum Not available
inclination to horizontal Not available

Chain
No of strands 3
Pitch 152.4 mm
Make No data
CRS scrapers 1940 links

Head Shaft
Diameter at sprockets 128 mm
Diameter @ bearings 125 mm
Diameter @ gearbox 126 mm
Bearing Not available
Housing Not available

Tail Shaft
Diameter at sprockets Not available
Diameter @ bearings Not available
Bearing Not available
Housing Not available

Drive
Physical set-up: Motor coupled to foot mounted worm and
wheel gearbox input shaft through belt & pulley. Worm &
wheel output shaft coupled to the input shaft of a second
gearbox through chain & sprocket

Motor G.E.C
Nominal power 45 kW
Power factor No data
Voltage 415 V
RPM 981
No of poles 6
Shaft Ø No data mm

Belt & Pulley reduction

No of belts 4
Belt wedge section No data
Centre distance 750 mm
Driver pulley diameter 355 mm Chain & Sprocket reduction
Driven pulley diameter 300 mm Chain make No data
No of strands 3
Gearbox Crofts, Worm & Wheel type, Size 16 Pitch 38.1 mm
Input shaft Ø 70 mm Centre distance 2250 mm
Output shaft Ø 110 mm No of teeth - driver spk 30
Overall reduction 1:50 No of teeth - driven spk 57
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A12 Shredded Cane Belt Conveyor 1 - 16960 3400 6700

Specifications

CRS head-Drum 15540 mm

Inclination 13 °
Belt Width 2100 mm
Belt thickness 10 mm
Tensioner type Screw

Carrying Idlers
No of rollers/set 4/11
Idler diameter 127 mm
Troughing angle 35 °
Spacing 1300 mm

Return Idlers
Type of return idlers Flat
Idler diameter 127 mm
Spacing 2600 mm

Drums
Head drum Ø 610 mm
Tail drum Ø 600 mm

Belt scraper type

Discharge scraper

Actual angle of wrap

On Head drum 175 °
On Tail drum 175 °

Drive
Physical set-up: Motor coupled to shaft mounted gearbox
input shaft through Belt/Pulley reduction. Gearbox is
mounted directly on kicker shaft

Motor Crompton Parkinson

Nominal power No data kW
Power factor No data
Voltage 400 V
RPM 1470
No of poles 4
Shaft Ø 55 mm

Belt & Pulley reduction

No of belts 3
Belt wedge section No data
Centre distance 580 mm
Driver pulley diameter 200 mm
Driven pulley diameter 290 mm

Gearbox Fenner, shaft mounted

Input shaft Ø 48 mm
Output shaft Ø 100 mm
Overall reduction 20/1
 Doc No: 68173-DES-001
MEDINE S.E
Prepared by: SW/DP/GP
Checked by: SW
ZONE A: Cane Unloading, feeding & preparation
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

A13 Electromagnet 1 8.5 1800 2900 1600

Specifications

Distance from bottom of magnet to

400 mm
top of belt
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B1 MILL 01 1

Specifications

Motor
Make UNITEX MOTOREN
Model TC09-01002UPE0101
Type TMC 400LY-4-40

Power 630 kW
Speed 1490 r/min
voltage 400 / 690 V
Imax 10.64 / 6.17 A
Frequency 50 Hz
Weight 3430 kg
Shaft Diameter Ø 102 mm
Foundation Bolt
Bedplate 4 x M36
Motor 6 x M32 (200 LG)

Coupling - Motor drive to Gearbox Reducer

Make KCP Grid Coupling
Type Type H (Horizontal Split Aluminimm Cover)
size 1130 H

Max Speed 1800 rpm

Basic Torque 184,343 kg*cm

Gearbox Reducer
Make LOHMAN & STOLTERFOHT
Model MOTILUS
Type IMA800C/1293

Power 746 kW
Speed 1180 - 1360 r/min
Ratio 75.69
Weight kg
No. of Gears 4
No. of Gear stage 3
Foundation Bolts 10 x M42
Input Shaft Ø 126 mm
Output Shaft Ø (Cannot be obtained)

Coupling - Gearbox Reducer to Bullgear

Make
Type Flexible Coupling

OD 1365 mm
PCD 925 mm
No. of Bolts 20
Size of Bolts M30
Ø shaft - GB side
Ø shaft - BG side 300 mm
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B1 MILL 01 1

Specifications

Bullgear of Mill No.1

Centre distance 2450 mm

Pinion
Type Spur Gear
No of teeth 34
Root diameter 945 mm
Outside diameter 1000 mm
Pitch diameter 973 mm
Face width 505 mm
Tooth clearance 5 mm
Circular thickness 40 mm
Shaft diameter 420 mm

Bullgear
Type Spur Gear
No of teeth 164
Root diameter 3985 mm
Outside diameter 4095 mm
Pitch diameter 4040 mm
Face width 505 mm
Tooth clearance 5 mm
Circular thickness 40 mm
Shaft diameter 485 mm

Coupling - From Bullgear to Top Roller

Type

Length (Face-to-Face) 1435 mm

 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B2/3 MILL 02 & 03 1

Specifications

Motor
Make CMD - AC MOTOR
Model 50041001002
Type TMC 560/6/52

Power 1000 kW
Speed 900 r/min
voltage 400/690 V
Imax 15.76/9.18 A
Frequency 50 Hz
Weight Not specified
Shaft Diameter Ø 139 mm
Foundation Bolt
Bedplate 4 x M42
Motor 4 x M36 (175 LG)

Coupling - Motor drive to Gearbox Reducer

Make CMD - Flexacier
Type Flexible Coupling
Size 9011

Max Speed 1800 rpm

Basic Torque 18,400 Nm

Gearbox Reducer
Make CMD
Model R2HC48
Type Reducer

Power 990 kW
Speed 990 r/min
Ratio 69.61
Weight Not Specified
No. of Gears 3
No. of Gear stage 2
Foundation Bolts
Input Shaft Ø 130 mm
Output Shaft Ø 250 mm

Coupling - Gearbox Reducer to Bullgear

Make CMD
Type Flexible Coupling

OD Flange 565 mm
OD Coupling 460 mm
Length (Face-to-Face) 490 mm
Ø shaft - GB side 250 mm
Ø shaft - BG side 218 mm
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B2/3 MILL 02 & 03 1

Specifications

Bullgear of Mill No 2&3

Series 1
Centre distance 2028 / 2035

Bullgear Pinion Bullgear

Type Herringbone
No of teeth 120 37 120
Root diameter 3002 727 3015
Outside diameter 3102 827 3115
Pitch diameter 3052 777 3065
Face width 330 330 330
Tooth clearance 7 7 7
Circular thickness 40 40 40
Shaft diameter 380 315 375

Series 2
Centre distance 2418

Pinion Bullgear
Type Spur Gear
No of teeth 18 80
Root diameter 747 3878
Outside diameter 947 4088
Pitch diameter 847 3983
Face width 490 500
Tooth clearance 13 13
Circular thickness 55 70
Shaft diameter 379 424

Series 3
Centre distance 2429

Pinion Bullgear
Type Spur Gear
No of teeth 18 80
Root diameter 736 3824
Outside diameter 936 3964
Pitch diameter 836 3894
Face width 495 500
Tooth clearance 9 9
Circular thickness 70 70
Shaft diameter 368 440

Coupling - From Bullgear to Top Roller

Type

Mill 02
Length (Face-to-Face) 2490 mm

Mill 03
Length (Face-to-Face) 2350 mm
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B4/5 MILL 04 & 05 1

Specifications

Motor
Make CMD - AC MOTOR
Model 50041001002
Type TMC 560/6/52

Power 1000 kW
Speed 900 r/min
voltage 400/690 V
Imax 15.76/9.18 A
Frequency 50 Hz
Weight Not specified
Shaft Diameter Ø 139 mm
Foundation Bolt
Bedplate 4 x M42
Motor 4 x M36 (175 LG)

Coupling - Motor drive to Gearbox Reducer

Make CMD - Flexacier
Type Flexible Coupling
Size 9011

Max Speed 1800 rpm

Basic Torque 18,400 Nm

Gearbox Reducer
Make CMD
Model R2HC48
Type Reducer

Power 990 kW
Speed 990 r/min
Ratio 69.61
Weight Not Specified
No. of Gears 3
No. of Gear stage 2
Foundation Bolts
Input Shaft Ø 130 mm
Output Shaft Ø 250 mm

Coupling - Gearbox Reducer to Bullgear

Make CMD
Type Flexible Coupling

OD Flange 565 mm
OD Coupling 460 mm
Length (Face-to-Face) 490 mm
Ø shaft - GB side 250 mm
Ø shaft - BG side 218 mm
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B4/5 MILL 04 & 05 1

Specifications

Bullgear of Mill No. 4&5

Series 1
Centre distance 2559 mm
Pinion Bullgear
Type Spur Gear
No of teeth 36 144
Root diameter 620 3630
Outside diameter 740 3750
Pitch diameter 680 3690
Face width 356 356
Tooth clearance 3 3
Circular thickness 50 50
Shaft diameter 355 378

Series 2
Centre distance 2559 mm
Pinion Bullgear
Type Spur Gear
No of teeth 36 144
Root diameter 620 3660
Outside diameter 740 3800
Pitch diameter 680 3730
Face width 356 356
Tooth clearance 4 4
Circular thickness 50 50
Shaft diameter 355 378

Series 3
Centre distance 2543 mm
Pinion Bullgear
Type Spur Gear
No of teeth _ 98
Root diameter _ 3426
Outside diameter _ 3576
Pitch diameter _ 3501
Face width 546 451
Tooth clearance 14 14
Circular thickness 50 50
Shaft diameter 378 378

Series 4
Centre distance 2562 mm
Pinion Bullgear
Type Spur Gear
No of teeth _ 98
Root diameter _ 3484
Outside diameter _ 3684
Pitch diameter _ 3584
Face width 556 455
Tooth clearance 14 14
Circular thickness 50 50
Shaft diameter 378 456
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B4/5 MILL 04 & 05 1

Specifications

Coupling - From Bullgear to Top Roller

Type

Mill 04
Length (Face-to-Face) 1405 mm

Mill 05
Length (Face-to-Face) 1405 mm
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B6 MILL 06 1

Specifications

Motor
Make UNITEX MOTOREN
Model TC09-01002UPE0101
Type TMC 400LY-4-40

Power 630 kW
Speed 1490 r/min
voltage 400 / 690 V
Imax 10.64 / 6.17 A
Frequency 50 Hz
Weight 3430 kg
Shaft Diameter Ø 102 mm
Foundation Bolt
Bedplate 4 x M36
Motor 6 x M32 (200 LG)

Coupling - Motor drive to Gearbox Reducer

Make KCP Grid Coupling
Type Type H (Horizontal Split Aluminimm Cover)
size 1130 H

Max Speed 1800 rpm

Basic Torque 184,343 kg*cm

Gearbox Reducer
Make LOHMAN & STOLTERFOHT
Model MOTILUS
Type IMA800C/1288

Power 746 kW
Speed 906 - 1200 r/min
Ratio 61.774
Weight Not specified
No. of Gears 4
No. of Gear stage 3
Foundation Bolts 10 x M42
Input Shaft Ø 102 mm
Output Shaft Ø Cannot be Obtained

Coupling - Gearbox Reducer to Bullgear

Make
Type Flexible Coupling

OD 1365 mm
PCD 925 mm
No. of Bolts 20
Size of Bolts M30
Ø shaft - GB side Cannot be Obtained
Ø shaft - BG side 300 mm
 Doc No: 68173-DES-01
MEDINE S.E
Prepared by: SW/RH
Checked by: SW
ZONE B: MILL HOUSE
Date: 08.05.23

FT Code Equipment Qty Mass, T Overall Dimensions (L x W x H), mm

B6 MILL 06 1

Specifications

Bullgear of Mill No.6

Centre distance 2460 mm

Pinion
Type Spur Gear
No of teeth 34
Root diameter 776 mm
Outside diameter 886 mm
Pitch diameter 831 mm
Face width 510 mm
Tooth clearance 10 mm
Circular thickness 40 mm
Shaft diameter 415 mm

Bullgear
Type Spur Gear
No of teeth 164
Root diameter 4000 mm
Outside diameter 4120 mm
Pitch diameter 4060 mm
Face width 510 mm
Tooth clearance 10 mm
Circular thickness 40 mm
Shaft diameter 490 mm

Coupling - From Bullgear to Top Roller

Type

Length (Face-to-Face) 1425 mm