02 0 Tools

Tools and Configuration
Educational goals:
You are acquainted with
• The configuration tool SIZER and
• The commissioning tool STARTER
• The technology tool SCOUT
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DR-SNS-SI: Page 2 - 1
SITRAIN Training for
Automation and Drives
Siemens AG 2003. All rights reserved.
content page
Overview - tools and engineering 2
SINAMICS - what is the tool environment? 3
Overview: Workbench concept for all tools 4
Overview: System prerequisites 5
Overview: Engineering tools 6
Overview: Start-up tools 7
What is SINAMICS MICROMASTER SIZER ? 8
How is SIZER used to engineer a drive? 9
Engineering acc. to the motor type and load type 10
Selecting the drive converter 11
Load calculations at the operating point 12
What does SIZER supply as results? 13
How does SIZER support you when engineering? 14
Exporting data to SAP, CA01, Mall, STARTER 15
SIZER: The functionality is being continuously expanded 16
SIZER: Engineering knowhow 17
SIZER: Summary 18
SINAMICS MICROMASTER SIZER: Demo 19
What is STARTER ? 20
STARTER: How is the project generated? 21
STARTER: How is data entered into the project? 22
STARTER: How is commissioning supported? 23
.... ..
SIMOTION SCOUT 33
SITRAIN Training for DR-SNS-SI

Automation and Drives Page: 2 - 1 Tools
SINAMICS - what is the tool environment?
Workbench
(standard look & feel)
SAP-VSR
Pre-Sales
Parts list CA01
SIZER Mall
Project
STARTER
Stand-alone
or
Post-Sales
STARTER
integrated
in SCOUT,
STEP7, Drive ES
or SinuComNC
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SINAMICS MICROMASTER SIZER V2.1

¾ PG or PC with Pentium II 400 MHz for Windows NT 4.0 SP5/6 or
Windows 2000 SP2/3
¾ PG or PC with Pentium III 500 MHz for Windows XP SP1 (V2.0 10/2003)
¾ 256 MB RAM
¾ Min. 755 MB of free hard disk memory for the tool and the associated
data
¾ Additional 100 MB of free hard disk memory on the Windows system
drive for database
¾ Microsoft Internet Explorer 5.5 SP2
¾ Power Point Viewer for Guided Tour and MS Excel for exporting data to
SAP-VSR
STARTER V3.1.1
¾ Pentium II 400 MHz (Windows NT/2000); Pentium III 500 MHz (Windows
XP Professional)
¾ 256 MB working memory; approx. 250 MB free hard disk memory
¾ 1024x768 pixels screen resolution
¾ Microsoft Windows NT 4.0 with ServicePack 5 or 6
¾ Microsoft Windows 2000 SP1 or higher; Microsoft Windows XP

Professional
¾ Microsoft Internet Explorer V4.01 or higher
SCOUT V3.1.1
¾ Pentium II 400 MHz (Windows NT/2000); Pentium III 500 MHz (Windows
XP Professional)
¾ 512 MB RAM
¾ Approx. 250 MB of free hard disk memory
¾ Windows NT 4.0 SP6 or Windows 2000 SP3

Overview: Workbench concept for all tools
Menu bar Menu bar / Tool bar:

Toolbar To the fast navigating and opening
of the functions
Work area Project navigator:

Show the elements and objects of
the project.
Project navigator Work area:

Show the Assistets for the
configuration
Detai view:
Detail view Show specific information, like
foults, helps
• Standard Look & Feel for SCOUT, SIZER, STARTER

• Handling: Learn 1 tool – and then be able to use them all
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Menu Bar Menus are used to call up the functions.
Toolbar Frequently used menu commands are also available in selectable toolbars,
thus allowing quick access to the associated functions. The toolbars can be
dragged by their title bar and positioned anywhere on the screen.
Project Navigator The project navigator displays an overview of all the objects contained in the
project. All defined objects (devices, drives, axes, etc.) are displayed in a tree
structure.
The detail view displays additional information about the selected object.
Work Area The job-specific windows are displayed here. The tasks themselves are
performed in these windows, e.g. configuring and programming.
Detail View Further information about the object selected in the project navigator is
displayed in detail view (e.g. program variables, system variables for a
technology object, logs when source code is compiled).

Overview: Engineering tools
Data on the Motor Drive Selecting the Selecting Ordering

mechanical drive converter the motor Ordering
calculation converter parts list
system, with supplementary with options
application calculation
components.
PFAD PLUS
For MASTERDRIVES SD configurator with CA01 shopping basket Mall, SAP
For standard drives
SIZER Mall, SAP

For all new Siemens drives
SIZER Using the SIZER tool, you engineer the motors and the new Siemens drive converters
based on the load calculation (import, input), define the required components and initiate the
order via SAP
CA01 / Using the SD configurator, you define the ordering data of the motor with Z options and
SD Config. then you obtain the complete pre-sales documentation. Z-options for the motor are in SIZER
Using the CA01 you complete your order by adding additional components and then if you are
not using SIZER, you initiate your order via the Siemens Mall or SAP.
With this tool you engineer the motors and MASTERDRIVES drive converters based on
PATH Plus the load calculation and define the required components. Load duty export for SIZER.
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Overview: Start-up tools
SINAMICS SINAMICS with a control

stand alone
SIMATIC S7 SIMOTION SINUMERIK
SINAMICS
SINU
COM
NC
STARTER STEP 7 DRIVE ES SCOUT V3.1.1 SINUCOM NC
V3.1.1 V5.3 Basic V5.3.1
V3.1.2 with with STARTER STARTER
ET200S FC STARTER integrated integrated
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What is SINAMICS MICROMASTER SIZER ?
¾ This tool already supports you in the preliminary phase when engineering the hardware
and software components required for the automation.
¾ One engineering tool for all drives belonging to the new generation
¾SINAMICS G110, G130, G150, S120, S150; MM410-440; ET200S FC
¾SIMOTION D435
¾SINUMERIK 802D sl
¾ SIZER includes the engineering of the complete drive system with options and
accessories for single and multi-motor applications.
¾ Additional modules will be integrated in future versions – e.g. SIZER for high-voltage
motors (LD).
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Features Customer benefits
¾ One engineering tool for all drive systems ¾ Can be universally used
belonging to the new generation of SINAMICS
and MICROMASTER
¾ Identical look&feel with the start-up tool ¾ Simple to get to know

STARTER and SIMOTION ES SCOUT
¾ Data coupling to other systems: SAP-VSR, ¾ Unified, seamless data flow guarantees that the
STARTER, ... data is up-to-date and has a high quality
¾ AddOn interface to integrate other engineering ¾ Complete drive technology in a single tool
components
¾ High degree of usability ¾ Easy and known navigation

¾ Expert knowhow is not required
¾ The drives are completely engineered including ¾ Error-free engineering

accessories and options – from the load
calculation up to ordering

How is SIZER used to engineer a drive?
¾ High degree of operator friendliness
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How is SIZER used to engineer a drive?
¾ Prompted engineering using workflow and Wizards
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Engineering acc. to the motor type and load type
Motor type:
• Modulare drive with common DCbus:
- Induction motor: 1LA/1LG/PQ
- Synchronius servo motor (feed motor): 1FT/1FK
- Induction servo motor (main spindle): 1PH7
• Stand-alone drive
- Induction motor: 1LA/1LG/PQ
Load type:
• Load characteristics (load duty cycle with constant ON duration)
Square-law torque
Linear torque
Constant torque
Constant power
• Cyclic drive (load duty cycle with different ON duration)

S1, S6-25% / 40% / 60%
• Free load cycle (torque/speed curve on the motor shaft)
• Rump-up time calculation
• Applications
• Travel drive/hoist drive
• Ball scew
• Other mechanical systems
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Gerätevariante Load type Load characteristic Cyclic free load Rump Application
drive cycle up time
Type of motors sq. M Li. M co. M co.P S1, S3- Travel/ Ball other
25/40/60 hoist crew
Modular: S120 with CU320, D435, 802D sl
Induction motors 1LA, 1LG, 1PQ X X X X - X - X X X
Synchronservo 1FT, 1FK - - X X X - X X X
Asynchronservo 1PH7 X X X X X X X X X X
Kompakt: G110, G130, G150, S150, MM4, ET200S FC
Induction motors 1LA, 1LG, 1PQ X X X X - X X X X X

Load Characteristics and Applications
Applications:
Load Characteristics:
Square-law torque Linear torque
Constant torque Constant power
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Selecting the drive converter
¾ The drive converter is selected according to the motor current required at the load
operating point.
¾ Increased degree of protection and ambient conditions are taken into account.
¾ The drive converter is expanded by the mechanical and electrical input and output
options.
¾ An automatic plausibility declaration is made and the version determined.
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Calculation DC link power
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CU Performance
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SIMOTION Projecting
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Load calculations at the operating point
Effects of the drive system on
the motor :
Speed range excluded due to
M the closed-loop control
n
Correct the rated speed
regarding the drive converter
Calculating the motor currents:

M Last 1
I≈ ( ) 2 ⋅ I w2 ⋅ kn2 + I µ2 ⋅
M Bem kn2
¾ Load calculations at the operating point, referred to the configured motor and drive
converter.
¾ Line supply voltage, de-rating, drive converter operation are taken into account.
¾ The calculated motor characteristics/load characteristics at the motor shaft are
displayed.
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What does SIZER supply as results?
¾ Parts list
¾ Characteristics ¾ Layout drawing
¾ Dimension drawings
¾ Dimension drawings of the motors
¾ Layout drawing of the drive system (for cabinets – being prepared)
¾ Wiring diagram for DRIVE-CLiQ topology (being prepared)
¾ Data export:
• Exporting SAP data
• Exporting the parts list and technical data
• Exporting project data → SCOUT / STARTER (being prepared)
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How does SIZER support you when engineering?
¾ The Guided Tour shows the sequence of

operations
¾ The online help provides support through
extensive physical and technical background
knowhow
¾ SIZER is also used as electronic reference
manual for engineering (Engineering Manual)
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Exporting data to SAP, CA01, Mall, STARTER
¾ Data is exported to SAP for ordering and, in the next version, can be used directly used
in the SD01 and STARTER/SCOUT.
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SIZER: The functionality is being continuously expanded
V2.0 (10/2003) V2.1 (04/2004) V2.2 (10/2004)
• Can run under WIN XP • SMI motors with DRIVE-CLiQ • Extension of SINAMICS S120 with
Professional • 1LA/LG for S120 Vector 1LA/1LG: all load characteristics, free
load cycle and applications
• Load duty cycles are engineered for • Application: Traversing/hoisting • Sizing of force-cooled induction
all vector drives (SINAMICS S120, gear motors 1LA/1LG + G17 and 1PQ8
MICROMASTER 440, SINAMICS • Motor is engineered according to • Extension of servo motors 1FT6 Big
S150) the acceleration calculation Servo and 1FK7105
• M.n at the motor shaft is taken into • Braking operation, regenerative • New applications: "Ball screw", "other
account (data imported from feedback, braking resistors are mechanical systems"
applications such as PATH, SIDIM engineered • Sizing of linear torques, rounding and
overshoots
• Design of SINAMICS G130
• Drives are engineered • The drives are engineered • Design of SIMATIC ET 200S FC
- G110 - SINAMICS S150 and G150 • Configuration of SINUMERIK 802D
- S120 Double Motor module - SIMOTION D435 solution line
• The DRIVE-CLiQ topology is • Preliminary view of the • Design at 460V/60Hz for SINAMICS
displayed with the SA linker (from characteristics G150, S150, MICROMASTER 4 and
STARTER) • The next smaller power module is SIMATIC ET 200S FC
• Dimension drawings for 1FK6/7 and displayed • Extensions SINAMICS S120 (external
1PH7 frame sizes 100 to 160 • Comparison motor when the air cooling, multiple CU`s and smaller
MRPD (machine readable product SITOP)
designation) is entered
• The parts list is exported and data • Performance calculation for

is documented in Excel SIMOTION D435 and SINAMICS
CU320
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SIZER Version V2.2 has been extended to include the following features:
z ( see in the table above)
Help functions
A drive system is engineered in specified design steps. Each design step is executed mask-prompted.
Progress can be followed at all times. This means that no entries will be
forgotten. A help system provides explanations for all of the entries and
supports the user when selecting a suitable drive configuration for his particular
application. Existing engineered systems can be easily modified for new drive
applications by changing the data and saving under another name. Copy and
Paste of drives and axes and shifting of axes from one drive system to another
is supported. The Guided Tour is included in the help topic Getting started and
helps you to get familiar with SIZER.
Output / results
SINAMICS MICROMASTER SIZER provides documentation for each designed drive system. This
includes the characteristics, the technical data, installation drawings for
SINAMICS S120 and a parts list. For most of the motors, dimension drawings
can be generated and exported in DXF or bitmap format. The results can be
printed-out. A data export function enables the data to be exported to the
ordering system SAP-VSR or Microsoft EXCEL directly.

SIZER: Engineering knowhow
SIZER processes, for the engineering, in addition
¾ Product data
¾ Engineering data
Also information/data from the following catalogs:
¾ D 11, D11.1 G150, G130, G110
¾ D 21.1, D21.2, D21.3 S120 vector / servo, S150
¾ DA 51.2 MM4
¾ DA 65.3 Servomotors
¾ M 11 Low-voltage motors
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What is STARTER ?
¾ One start-up (commissioning) tool for all drives belonging to the new generation
(SINAMICS G110, G130, G150, S120, S150; MM410-440)
¾ Simple, prompted start-up and graphic configuration
¾ Test tools to optimize the drive
¾ Standalone or integrated into the engineering tools of the higher-level automation
environments (SIMOTION SCOUT, T-Config, SIMATIC DriveES)
¾ Via PROFIBUS interface (SINAMICS G110 via RS232/USS)
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Feature Customer benefits
¾ The tool for all new drive systems ¾ Can be universally used
¾ Low installation and update costs
¾ Easy to use/handle
¾ High degree of usability ¾ Simple operator control for entry-level personnel

¾ Various tools for service and diagnostics
(drive control panel, trace, ...)
¾ Higher-level entry for experts
¾ Simple prompted start-up and ¾ An operational drive is quickly reached in a prompted fashion
graphic configuration without requiring expert knowhow
¾ High transparency and layout minimizes mistakes/errors
¾ Can be used as stand-alone tool ¾ Direct access for basic projects

¾ A standard Workbench is used
¾ Can be used, integrated in higher- ¾ Known workbench as for standalone application

level tools: ¾ Unified data management and compatibility
- SIMATIC Drive ES, ¾ Complete projects can be easily processed, including
- SIMOTION Scout documentation, communications, technology, ..

STARTER: How is the project generated?
Using the Project Wizard, you can:
¾ Configure a drive unit offline and then, using the Configuration Wizards,
complete it and download into the device.
¾ Search for a drive unit online on PROFIBUS and then have it
configured from the CU and then upload from the device into the
project.
¾ Open an existing project
New, offline
New, online
Existing
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STARTER: How is data entered into the project?
1. Configuration Wizard
2. Upload the drive structure (electronic rating plate)
3. Import the project structure from SIZER
Configuration Import from SIZER

Wizard (being prepared)
1 3
Upload from
Active Line Module
2 the device
Motor Module 2
- Order No.
- Order No.
- Rated current
- Rated current
...
...
Terminal
Motor 1
Module
...
...
Control
Motor 2
Unit.
- Order No.
- Rated torque
...
Motor Module
1
...
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STARTER: How is commissioning supported?
1. To start-up (commission) the SINAMICS S150 with Active Infeed, an extremely user-
friendly configurator with graphic screen forms is available:
Æ Drive unit Æ Options Æ Infeed Æ ... Æ Closed-loop contorl
2. Test and diagnostic functions:

¾ Screen forms for the control logic
¾ Diagnostics:
¾ Interconnections
¾ STW/ZSW [ctrl. word/status word]
¾ Overall diagnostics
¾ Transfer the control authority to the PG (control panel)
¾ Trace, function generator
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STARTER: Diagnostics
Funktionsgenerator
Zustände
Steuertafel
Tracefunktionen
Messfunktionen
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STARTER: Drive components
Component numbers:
Component wiring
(wiring tree):
Parameters for Component numbers

P0121.P: Power module
P0131.M: Motor
p0141.E: SMx
p0142.E: Encoder
p0151 TM31
p0161 TB30
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STARTER: Drive objects
CU320 ALM MoMo Drive objects

X103
X102 X402 X402 TM31 TM31

X101 X401 X401 X501 X501
X100 X400 X400 X500 X500
VSM SMC
1 M 4 5
Netz X500 X500
~
2 3
A drive object is an autonomous software function that has its own associated parameters
and possibly also its own faults and alarms/warnings.
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What is SIMOTION SCOUT?
SIMOTION SCOUT is the universal engineering tool for all SIMOTION applications
Simple, menu-based and graphically-supported programming and commissioning
The integral test function can be used to optimize the drive system
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SIMOTION project or Device?
SIMOTION Project
Device
(like STARTER)
see STARTER
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SCOUT for SIMOTION C, P, D

with
STARTER integrated for SINAMICS S120 stand alone or integrated in SIMOTION D

One Tool for all SIMOTION HW-Plattforms
SIMOTION SIMOTION
C or P D
SINAMICS
integrated
SINAMICS
S120
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SCOUT for SIMOTION C, P, D

with
STARTER integrated for SINAMICS S120 stand alone or integrated in SIMOTION D

SIMOTION SCOUT
System ST Structured Text
configuration
MCC
Project Navigator Motion Control Chart
Drive configuration
KOP / FUP
Test and CamEdit

Drive Commissioning Diagnostics CamTool
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z Functions of SIMOTION SCOUT
z MCC Graphic programming with Motion Control Charts (MCC) for the
sequential flow diagram oriented programming
z ST Programming of the processes in the automation system with high
level language Structured Text (ST)
z KOP/FUP Programming in KOP or FUP available from version 3.1
z CamEdit the cam editor CamEdit offers the opportunity to describe cam
disk functionality by interpolation-point tables or polynom strings
z CamTool cam disks can graphically edited and handled with CamTool
z System-Configuration Here the automation topology is described:
Which Hardware components are used?
How are they networked?
Determination of the basic parameter setting
z Drive configuration Based on the mechanical conditions motors and
drives are selected
z Drive commissioning The tools for the start-up and optimization of the
different drive systems are provided
z Test and diagnostics SCOUT offers the possibility for extensive tests and
diagnostic steps by useful messages, hints and the integrated Trace
functionality

Axis Configuration
Via
parameterization
masks
via
expert list
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Axis Configuration: Monitoring
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Position controlled loop optimization
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Dynamic settings for positioning command
The newest edited value is saved
The user default value is actual
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Programming with Motion Control Chart MCC
Display of the data flow

sequence
Detailed view of
variables
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Graphic flow chart programming tool MCC

MCC is a new graphic programming language which has been designed to
reduce the complexity of automating production machines.
Many production machines are very complex. They require a control system
(SIMOTION) that is capable of handling motion control and technologies with a
wide variety of motion functions, as well as bit logic, arithmetic functions and
data management tasks.
The MCC is the neutral description tool required to represent a flowchart.
MCC provides all the descriptive symbols needed to define an automation task
quickly and efficiently. It also offers a wide range of tools for structuring large-
scale automation jobs.
Using an MCC chart you can create a program, a function block or a function
that complies with IEC1131-3.
The SIMOTION motion control system offers powerful functions for motion
control in production machines. As a graphic programming language, MCC
helps to formulate process and motion sequences easily by creating a
sequence of graphic MCC commands.The characteristics of every MCC
command can be parameterized individually. Control structures such as IF
commands allow easy implementation of alternative branches.
The logical execution sequence is easy to follow thanks to the flowchart format.
Furthermore, each MCC command has its own graphic design, making the
functionality of each action within an MCC chart immediately evident.
Consequently, the system greatly facilitates the programming of automation
tasks and enhances readability. Supplementary online functions enable to
locate errors quickly or simply help to keep track of the current states.

Traversing Axes via the Control Panel
3. Obtain/remove 4. Show controls for 5. Select the travel command
2. Select master control "Control" and - Speed specification
axis functionality "Enables" - Start axis in position
control
1. Control operating - Position axis
mode "STOP_U" - Home axis
Selection range
7. Activate/stop
6. Set/remove travel movement
axis enable
SINAMICS S120 Date:

File:
29.11.2004
Control Panel You can use the control panel to monitor and modify process values, (setpoint
and actual value speed, setpoint and actual position, etc.) for individual axes.
This allows you to traverse axes or drives.
It is necessary to have master control on the PC to be able to traverse an axis.
To obtain master control, the SIMOTION device must be in "STOP_U"
operating mode with the selected axis. This operating mode must be set on the
SIMOTION device.
To open the control panel, double-click in the project navigator on the "Control
panel" object. The drive control panel is displayed in the detail view.
You can perform the following functions with the control panel:
• Test each part of the system individually, before the axes can be traversed
in a coordinated manner by the program.
• In case of error, debug to test whether the individual axes and drives can
be
traversed from the control panel, or whether there are already problems
here.
• "Retract" the axis: Move the axis quickly to another position without this
being part of the program.
• Traverse the axes for optimization purposes (controller optimization)
Selection Range You can choose the axis you want to monitor in the "selection range" of the
control panel in "monitoring mode". The selection list is not available in "control
mode".
• You can use this button to hide and display the "control area".
• You can use the button to hide and display the "monitoring area".


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Tools and Configuration

You are acquainted with

• The configuration tool SIZER and

• The commissioning tool STARTER

• The technology tool SCOUT

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS S120 Date:

SINAMICS MICROMASTER SIZER V2.1

¾ 1024x768 pixels screen resolution

¾ Microsoft Windows NT 4.0 with ServicePack 5 or 6

¾ Microsoft Windows 2000 SP1 or higher; Microsoft Windows XP

SITRAIN Training for DR-SNS-SI

Menu bar Menu bar / Tool bar:

Work area Project navigator:

Project navigator Work area:

• Standard Look & Feel for SCOUT, SIZER, STARTER

SINAMICS S120 Date:

Menu Bar Menus are used to call up the functions.

SITRAIN Training for DR-SNS-SI

Data on the Motor Drive Selecting the Selecting Ordering

SIZER Mall, SAP

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS SINAMICS with a control

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS S120 Date:

Features Customer benefits

¾ Identical look&feel with the start-up tool ¾ Simple to get to know

¾ High degree of usability ¾ Easy and known navigation

¾ The drives are completely engineered including ¾ Error-free engineering

SITRAIN Training for DR-SNS-SI

¾ High degree of operator friendliness

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

¾ Prompted engineering using workflow and Wizards

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

• Cyclic drive (load duty cycle with different ON duration)

Induction motors 1LA, 1LG, 1PQ X X X X - X - X X X

Synchronservo 1FT, 1FK - - X X X - X X X

Kompakt: G110, G130, G150, S150, MM4, ET200S FC

Induction motors 1LA, 1LG, 1PQ X X X X - X X X X X

SITRAIN Training for DR-SNS-SI

Constant torque Constant power

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

Calculating the motor currents:

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

¾ Characteristics ¾ Layout drawing

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

¾ The Guided Tour shows the sequence of

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI

SINAMICS S120 Date:

SITRAIN Training for DR-SNS-SI