CON-SLIDE" Support Bearing Systems For All Industries CON-SERV INC Phone: 843-546-1044 ¢ Fax: 843-546-1055 685 Aviation Blvd * Georgetown, SC 29440 Service ¢ Quality « EconomyExpansion Bearings 1-4 Bearings Type CSA & CSB 5 Bearings Type CHP. 6-7 High Temperature Expansion Bearings * Self Lubricated Bronze * Self Lubricated Meehanite® * Graphite Cradles & Graphite Steel-Backed Slide Plates * Insulated Hi-Temp, Lo-Friction Assemblies 8-11 Elastomeric Bearings * Neoprene® * Fabric Reinforced 11-13 Pipe Supports 14-16 Bearings Pot, Spherical, Radial & Self-Aligning/Adjustable Richard Drummond CON-SERV INC. President and GEO Georg; > aciliiy. > senCON-SLIDE* TYPE CSA & CSB E BEARING: Product Description and Characteristics ON-SLIDE™ slice bearings are constructed of filled ‘Teflon® (PTFE) bonded to flat rigid back-up steel CON-SLIDE™ bearings are designed to reduce friction at loaded expansion and contraction joints in bridge buildings, pipelines, etc. The CON-SLIDE™ materia thermal expansion and contraction rates, will exhibit litle or no wear for the life of the structure, CON-SERV Inc depicts (2) standard bearing systems as follows: Type CSA (75 PSI to 2000 PSI) ‘This blend (CSA) was formulated for use against itself as a slice material TING" (11.40) Lower ‘ene 7s ota est Structural Member ‘The CSA system consists of an upper and lower element, ‘The PTFE slide surfaces in this system are nominally 3/32" thick and are control-honded to a 10- ssauge carbon steel (CS) back-up sheet, Normally the upper element is larger than the lower element by the amount of anticipated movement, See graph (page 2) for allowable design pressures at various temperatures. ‘suetural ‘Stee! Example cz a Beams ‘ts Upper Element Oe Holes Lone Bement Colm Bearng So a 9c 1908 501, Lower Elomont ‘Type CSB (2000 PSI to 1000 PSI) This blend (CSB) was formulated for use against a smooth stainless steel surface _- vara Member FP \_O5CSB 1308 so. ~ Structural Member The CSB system consists of an upper and lower clement, ‘The PTFE : surface (1 only) is on the ‘ lower clement. Iti : nominally 1/16" thick and : is control-bonded to. * For higher 10-sgauge carbon steel temperature bearings cs back-up et. The ang high oad bearings, posed of a 20-gauge see pages 5-7. stainless steel (55) sheet (RMS<20) resistance welded to a 10-gauge carbon stwel (CS) back-up sheet. See graph (page 2) for allowable design pressures, various tempe Example:Sizing for Types C! ‘The design engineer shall determine the square inches of bearing area required for the lower element by dividing the load by the allowable pressure from the graph, The upper element is sized for the movement after the lower element is sized for load. CON-SERV Inc can supply any practical size cut from stock steel ‘A and CSB Size is out to : ‘out of back-up plate, + *50L = 1/2" For ease of TacSTTAT: installation, CON-SERV jealircond recommends a back- E up plate 1" larger than the CSA or CSB size to If 50L cannot be allow a 1/2" recess all Speciiod users provide ot minimum amount of plates requiring a seal welding to avoid weld. overheating the slide plate. Slide plates smaller than 3° x 3° must have a 1/2" lip all around for either tack or seal welding. Alternate Specifiers: + Slots and Holes If bolts pass through the elements, usually the upper element is slotted for movement; the lower element has holes in it. Add (2) slots 13/16" x 2" upper and (2) 13/16" holes lower. * Studs or Anchors If studs or anchors are welded to the back-up plate, use a back-up plate with a thick- ness approximately equal to the stud diameter. Add (2) 1/4" dia. x 4" Nelson Studs. + High Temperature If the Bearing Point tempera ‘Temperature vs. Allowable Load om 8 g i e 3 verano 3 rar raurenaTORey roxy : = ‘ := pw mo om © x oe FS 8 em “TEVPERATURE AT EAANG PONT ture exceeds 300°F add HT to the callout ‘SLIDE SURFACE BACK-UP PLATE Thickness [ Material [Thickness Material 08 cs | 13=10GA | CS=Carbon Steel “Alternates: Alternates: ‘Alternates: UPPER a ‘8S = Stainless Steel ® a CT = Corton Steet Lower] 06 csa | 75 GL = Galvanized Stee! 100, ‘AL= Aluminum “ biaiapten * of slots: & holes How io Specify both Types (SA A COI) Standard bearing Ascomolce Typical Examples: Type CSA Type cs8 ‘Upper _ Upper O9CSA 13CS 50L* 9" x9" 03SS 13CS_ 12" x 12" ia lower OscsaSCS sol exer once SES SLY Tx tt! 09 = 3/32" 03 = 20 GA. 13-1008 6 = 116 SLIDE SURFACE BACKUP PLATE a a rren| 0s 85 _[ ja=106a | GS Canon Gis Aorams | Atenas] Memes ” SS] 25=14"R | 55 ~ stainioss Stool 3-98 |cr acon ower 5-30 GL = Galvanized Stee! 100-1" = Aluminum corte (aC atin owen] 06 oss [13 | 0S can oa eS AMBMETEECSO) | sce ano) | (Gee Ato) nee18 "81 Coefficient of Friction (Type CSA) rom vs 5 Load 22 S jo} — TESTSPEED:1*/min. 25.4mm/min) G og ‘TEMPERATURE: 70° F (21°C) 8 & 06 8 of 07 300 1000 100 2000 34 69 to3 138 LOAD ON BEARING [fi 18 16 Coefficient of Friction (Type CSB) vs B14 Load gle 5.10 TEST SPEED: 1"/min, (26.4 mm/ min, 5 og ‘TEMPERATURE: 70°F (21°C) i 06 8 ? 4 02 1900 2000 3060 4000 69 138 20.7 278 coro ow acarn[] + The blended CSA material used for this bearing is composed of virgin (unreprocessed) PTFE resin tested per ASTM D4894 or ASTM D4895 and reinforcing agents including milled glass fibers. This structural material has the following representative mechanical and physical properti Elongation: 225% Specific Gravity: 2.17>2.22 Actual values per lot are available upon request which might vary due to processing factors * Certifications on the epoxy, steel and CSA material are available upon request. ‘AL SECTION Type CSB + The blended CSB material used for this bearing is composed of virgin (unreprocessed) PTFE resin tested per ASTM D4894 or ASTM D4895 and reinforeing agents including milled glass fibers. This structural terial has the following representative and physical properties: Strength: nechanical Actual values per lot are available upon request which, might vary due to processing factors * Certifications on the epoxy, steel and CSB material are available upon request Coefficient of Fricti * The coefficient of friction plotied value after first movement breakaway ‘The friction values do not vary significantly with temperature; however, they will rise with increased speed. The graph values will increase approximately 45% for speed increase to 10 in./min, * The epoxy compound used by CON-SERV Ine has been tested and formulated for bonding CSA and C: to backing materials. ‘The bond strength developed has a safety Factor of from 5 to 6 on a sliding shear, assuming no friction between the special PTFE and, the back-up plate, We insure these strengths at temperatures between 300° and 500°F with a special epoxy for HT bearings (see graph page 2). Some manufacturers use one epoxy for their complete temperature range which may jeopardize the hearing, safety at the higher temperatures. B ‘Wear of CON-SLIDE™ bearings utilized in thermal expansion applications designed under the guidelines presented herein is negligible CON-SERV Inc has independent laboratory tests available to certify to the performance of their bear- ings in cold weather climates. The tests were con- ducted per the original Alyeska Pipeline specitic ‘Thermal cycling from -70°F to +100°F was performed on both CSA and CSB CON-SLIDE™ bearings. They proved to perform excellentlyUltraviolet Testing ‘Tests indicate tha CSA and CSB materials show no ill effects from a time-accelerated test set up. ‘The bearings once in place are protected by the envelope steel on either side of the CSA or CSB material as well as shading by the structure. For further detailed information on the UV testing consult the CON-SERV Engineering Department Quality Control Our in-house Quality Control System insures the highest finished product quality. ‘The system monitors the production from incoming raw materials to work- in-progress to finished product. This system has been accepted by many of the major engineering and construction firms in the United States. ‘These include Bechtel, Raytheon, Black & Veatch, Brown & Root Foster Wheeler, Fluor Daniel, Stone & Webster and Jacobs Engineering, Guide Specification (Type CSA) ‘The following specification for CON-SLIDE™ Slide Bearings (Type CSA) will give the engineer a quality product when installed: ‘The bearing pads, upper and lower units, shall be CON-SLIDE™ Type CSA elements as manufactured by CON-SERV Inc, Airport Industrial Park, 685 Aviation Blvd., Georgetown, SC 29440, 843 546-1044. The sliding surfaces shall be a nominal 4/42" gass- filled virgin PTFE factory bonded with a tested epoxy toa steel back-up plate, The bonding shall he done in a heated bonding press under controlled time and pressure. The coefficient of friction shall average .06 under a compressive load of 2000 psi shall be a maximum of 2% at 2000 psi and 70°F The elements shall be flat, clean and prepared for installation in the structure. Slots and holes if required shall be fabricated in the bearing manufeturer’s plant The compressive creep Guide Specification (Type CSB) ‘The following specification for CON-SLIDE™ Slide Bearings (Type CSB) will give the engineer a quality product when installed ‘The bearing system consists of an upper element faced with stainless steel and lower element faced with a filled PTFE, as manufactured by CON-SERV Inc, Airport Industrial Park, 685 Aviation Blvd., Georgetown, SC 29440, 843-546-1044, The stainless steel shall be no less than 20- (Type CSA) Structural Member Standard Weld 1 minimum each gauge A240 Type 304 having a surfa than 20 microinches RMS on the the CSB. the centes © finish of less e in contact with The stainless steel shall be epoxy bonded in well as TIG stitch welded or spot welded around the periphery. ‘The CSB is a nominal 1/16 ¢glassfilled virgin PTFE factory bonded with a tested epoxy to a steel back-up plate. ‘The bonding shall be done in a heated bonding press under a controlled time and pressure. ‘The coefficient of friction shall average 05 under a compressive load of 2000 psi. The compressive creep shall be a maximum of 2% at 2000 psi and 70°F The elements shall be flat, clean and prepared for installation in the structure. Slots and holes if required shall be fabricated in the bearing manufacturer's plant Installation of CON-SLIDE™ Bearings CON-SLIDE™ Bearings with PTFE flush with the steel back-up plate should be stitch welded only for attachment to the structure. fillet weld L" long every 6” on center each side of an element is satisfac tory, Usually (1) tack weld cach side is sufficient for elements 6" on a side or smaller. The recessed PTFE type bearing welded or seal welded, Minimize heat input into the bearing with a skip and fill technique for seal welding (300? for standard bond and 500° for HT Bond), A CON-SHIDE™ set usually consists of the large pad or element being the upper unit over the smaller lower pad, thus eliminating the possibility of accumu: lating dirt oF contaminants on the interface. ‘The bearings will function with « larger lower pad, how ever, The PTFE surfaces of the bearings shall be maintained clean and free from grit, dirt or grease Rearing elements with slots oF holes should he welded in pla an be stitch for location, The bearing slide surfaces must be protected during welding and maintained clean and free from foreign matter, The surface Gf PTFE) must not be exposed to the direct rays of sunlight, Keep the PTPE surlaces covered. Remove vinyl masking from stainless steel slide surfaces before final placement in the structure. Do (Type CSA:) Be RSS BaP pT imc annMax. Ossign Load On Lower CHP Element PS!) CON-SLIDE™ HIGH LOAD EXPANSION BEARINGS BRP soc cunrace yackur pare cur TYPE CHP Thickness Material] Thicknoss Material cee UPPER] 02 55 | 19=10GA | C8 Carbon Sto! 4b bg 4 / per Bare Rema Aternaies: | __Alionates: wise) tiers % ss | as-ueRe +4 non 60. e276) |Gacemmn ‘Structural verter Momboe Ea a J. = Gatanzed Sea This bearing system utilizes the self ubricating, low- sd [Mee uation frietion characteristics of Teflon” coupled with the a high tensile strength characteristics of synthetic fibers “The unique system employs a stainless steel upper texmncon | teormem clement sliding on a CHP lower clement. This two clement concept has se worldwide acceptance tor major pipeline, bridge, building and industrial appl tions. ‘The system will yield long life under high lo: applications. This system gives the designer high pressure: allowable loads even at design tet tures ol sono 2457 w Cab Lor Eran ‘The design engi- neer shall determine the square inches of bearing, area required for the lower element by dividing the load by the allowable Temperature at Beam Pont () pressure from the graph, ‘The upper element is sized for the movement afier the lower element is sized for pressure. Size is out to out of back-up plate. Hew When friction was recorded at the design tempera- 1/200 to 1-1/2, depend! ing on the dwell time at 500°F, It is interesting to note that friction decreases with increases in either load or ture limit of 50°F, it was mperature. Certifications are available on this data upon request with job applications, Guide Specifications ‘The following specifications for CON-SLIDE™ (Type CHP) Slide Bearings will give the engineer a quality product when installed: ‘The bearing system consists of an upper element faced with stainless steel and a lower element faced with Type CHP, as manufactured by CON-SERV Inc, Airport Industrial Park, 685 Aviation Blvd., Georgetown, SC 29440, 843 546-1044, The stainless steel shall be no less than 20 ga. A 240 Type 304 having a surface finish ‘of less than 20 microinches RMS on the side in contact with CHP. The stainless steel shall be bonded in the center as well as TIG stitch welded or spot welded around the periphery. The CHP material is a nominal 1/16" thick bonded in a heated bonding press under a controlled o specify High Load Bearings: __ For ease of installation, Type CHP time and pressure. CONS srongamensta ae ‘The coefficient of friction shall back-up plate 1” karger than oto average .04 at 6000 psi. at 70°F. rn cass 30S 10" X 10 the PTFE size to allow a 1/2 The element shall be flat and recess all around, This recess Lower Element clean. Slots and holes if must be provided for plates requiring a seal weld. ‘This bearing system has been tested in a long cycle friction apparatus. ‘The coefficient of friction at 70°F for the load ranges indicated varies from 4% to 5' This variation is due to the initial break-in per not due to the variation in pressure * sol O6CHP T3CS 50L* 8" x8" CHP = CON-SLIDE High Load Material required shall be fabricated in the bearing manufacturer's plant 1/2" Recommended Lip All Around Installation See the installation instructions on page 4 of this brochure, which are applicable to this type bearing.CON-SLIDE™ HI EXPANSION BEARINGS ERATURE Lubricated Bronze Bearings CON-SERV offers a variety of alloys which are approved for nuclear, structural, industrial and bridge applications, gO Ma So oS see esoseee. ero a? ota Pe SeSe. SOL oce' Soe ees: ee ese SOL s% oe. POO eo OO ———— The following information is representative of cast alloys commonly used for expansion bearing plates’ Bronze bearings are cast, machined and lubricated. Edges should be specified “as-cast” or machined. For alloy C90500 Modified, the maximum design pressure is $00 psi at 600°F., For alloy C86300, the ‘maximum design pressure is 1000 psi at 800°E. A straight line interpolation is appropriate between the 250°F design pressure and the maximum use temperature pressure. B. Mechanite* Bearings (Generally used for temperatures trom 500°F to 1000°F) This material is a form of gray cast iron which is produced utilizing flake graphite. For Meehanite sliding against a ground steel plate (63 t0 125 RMS) a design friction factor of 15% is appropriate Grade Type GA50 (50,000 Tensile Strength) is usually specified for bearing applications. For lubricated Meehanite, the following design pressures are appropriate at the respective temperatures indicated HiTn Bronze B22 Alloy €91300 3000 PS! HiTin Bronze B22 Alioy 91100 8 2500 PS! Hi-Leaded Tin Bronze | 822 Alloy 33700 e 1000 PSI Leaded Bronze B22'Alioy C9000" D* | 2000s! Manganese Bronze | 822 Aloy C86300 e 3500 PS! Aluminum Bronze | Bi4eAlloy 95400 | ‘9c | _ 2500PSI a ae Ta Recommended Max. 7000 psi @ 500°F AS™™. Former | Fee Ps ign Pressure | Use Temp. "ype Specification [Alloy No. | DeSieh ereesure | Oe 5000 psi @ 600°F 3000 psi @ 70°F 2000 psi @ 800°F 1000 psi @ 1000°F 250 280 450 600 800 600 * Modified with up to 2-1/2% lead These bronzes are lubricated to approximately 25% of the bearing surface. The standarcl lubricant takes temperatures to 250° F Lube 1 has a temperature range from 250°F ro 500°. Lube 2 has a temperature range from 500°F to 800°. For nuclear applications (normal containment, atmosphere inchiding borated water spray, and radiation below 2.2x108 rads), use Lube AE for all temperatures 10 800°F Slots and holes if required shall be fabricated in the bearing manufacturer's plant Designers use .15 as a practical figure and increase this for high temperature applications (greater than 500°F). Any mating steel surfaces should be finished to a 63 to 125 RMS, Examples: STL BARS -4 SIDES FHL MACH SCREWS) I V2" TYPICAL BRONZE 1°-TYPICAL BRONZECON-SLIDE™ HIGH TEMPERATURE EXPANSION BEARINGS ©. Graphite Cradles & Graphite Steel Backed Slide Pla Graphite Cradle “14 Bonded 10 1/4" i) g a, € r Properties: Strength: 2000 psi Static 0.15 Maximum Service ‘Temperature: 750°F on graphite ‘Wear is negligible when sliding against itself. Graphite may be purchased bonded to steel back-up plates or structural shapes as the job \ may require. Bondi epoxy is available. The \ maximum temperature limit / / BEE on the epony is 00°F. Hie ( temperature applications require mechanical attach- ‘ment of the graphite Graphite cradles are available in the following standard sizes: Size Pipe Dia. Range | Width (in) x Length (in) CS-GRC-1 12 1x12 cscrce | 2125 2x12 cS-GRC-3 6 10 3x12 cscrcs | 12 16 4x12 csGrcs | 18 24 6x12 cs.crce | 26 ~~ 30 8x12 Other sizes and thicknesses are available upon request, Unbonded flats are typically 1/2” thick. Bonded 1/4" graphite to 1/4" steel is specified as: 25CG 25CS SOL, ‘Typically the steel plate is 1” larger in both width and length than the graphite for field welding, D. Insulated Hi-Temperature, Lo-Frieti Assemblies wa fxs 53 TTS / (—¥ iy = ly Upto 1000" oe + poe jr, ‘Size Lower Un as flows: ©-= A+ Total Movement this dection + 1° = B 1 Total Movement this drecton + 1° Load io)» Square Inches, 25 Requred ‘Sia8 A & B 80 tat Ax = Square Inches Required + This hearing system enables the designer to enjoy the low friction of PTRE at « bearing point temperature above the use limit (500°F) of PTFE. + These bearings provide a coefficient of friction less than 3% at a design pressure of 2500 psi (max.) with little variation at lesser pressures. ‘The bearings can be installed with a stitch weld 1/2" Jong 3" on center on all sides. ‘The upper and lower uni must be backed up with structural plates so that a uniform load is transmitted into the unit. Bending of the uni unacceptable, How to specify Upper Unit Upto B00" Upto 1000°F 1208 50M 1288 42C8 100MT 1288 (Quanity) Ax 8 (Quantiy) Ax & Lower Unit: O8CHP 1908 SOL HT (Quantity) CxOCON-SLIDE™ ELASTOMERIC BEARINGS CON-SERV Inc will supply elastomeric bearing pads to provide structural support in bridges as well as commercial and industrial buildings, petro-chemi- cal and power plant applications. These parts, de- pending on the type of elastomer, provide uniform load transfer, accommodate thermal movement, allow for end-beam rotation, and isolate components of the structure against vibration, noise and shock, CON-SERV Ine designs and produces both AASHTO grade neoprene pads as well as AASHTO grade preformed fabric pads. These pads can also be supplied with filled Teflon® (PTFE) bonded to them for use as the lower element in a slide bearing which will provide for longitudinal movement as well as the dural Rubber/Neoprene* Types Plain and shimmed bearings aré available in standard Shore durometers of 50, 60 or 70 based on state and/or AASHTO Code, Section 18, natural rubber or neoprene. For sizing criteria (see page 9). For economy, a commercial grade Is also available, PTFE-surfaced neoprene-backed slide bearings also available. Type CSA materlal is recommended bonded (© a 1D ga. Steel laminate which has in warn heen bonded to neoprene (see page 9). If minimum dead loa pressure is less than 200 psi, itis recommended thal the elastomer be epoxy-bonded If on steel, a tack plate is recommended for positive reinforcement. The maximum temperature at a neoprene bearing, is 200°F to cone rotation required, no nas see EEE ig LL TYPE NES Shimmed Neoprene vn | a7 BUTT i Be TYPE NEP us Shotts Plain Neoprene we He jee, . Conpresive Stans) em wa SMBH FICHE ee REO LO ] ve HH iq HY « LT LT ‘LT tl af i : “neoprene” . There ‘Compress Strain %) Compressive Sin)How to specify Neoprene-Backed Slide Bearing Upper 08CSA13CS SOL ROTATIOW [Element Degrees aN ft 7/16" (11mm) + Neoprene Thickness Neoprene Thickness Wx() TN Lower 09CSA 13CS 5ONE Element t2Neoprene Alternate Lower Element For Welding a . ‘Theknesses 1a Os aa “Typ. Recess, Sri 3e 100-1 AMfaroune sie a tL tack Plate ‘The following criteri may be used for calculat 1g the thickness of neoprene in bearings under rotation. a Embedded ; yokes) Design for Rotatio os 1. Maximum compressi Ops oe 1 hicmmacneaae 2. Maximum dead load = 500 psi (3.5 Mpa) teva ‘ie 3. W>5(TN) or 4" = gee | cae esa ncstone 4. Assume W, L & TN to satisfy 1, 2 & 3 above, LW ‘Bement Shape factor = Wx (WL) 5. Using curve for durometer neoprene required, pick off strain © 800 psi 6. Vertical compressive strain A v > W/2(tan a) (from graph) (MAX. @ 15%) Type Ross fe : Aiko W = width of pad in rotation direction (see diagram) cancers cee * Friction values are as per CON-SHIDE™ Type CSA bearings (see graph page 3). Structural Stee or Temperature Range - 50°F to 200°F cree a ine ca strain to 7%. This controls the sult CON-SERV Engineering PCI allows a maximum strain of 15%. However, for bridges AASHTO limi shape factor for a given stress in compression, For shear considerations, cor Department. Guide Specification ‘The CON-SLIDE™ bearing guide specification for Type CSA can be utilized as a guide for PTFE neoprene: backed bearings. The neoprene must be factory bonded or vulvanized to the steel carrying the PTFE. The neoprene must be in accordance with the latest AASHTO requirements,Preformed Fabric Reinforced Ela: TYPE PF domeric Physical Properties Durometer: 90 = 5 (Shore A) Compressive Strength: 18,000 psi max. Maximum Design Pressure: 1500 psi —AASHTO Grade— Preformed Fabric Reinforced Elastomeric Type PF Preformed Fabric Pad Backed Slide Bearings Ze} ‘il 174% (6.4 mm) + Preformed Fabric: ~ weil tment T ue Alternate Technical Seetion The following fc caleula mula has proven successful in ig the thickness of the preformed fabric pad to accept a given rotation. ‘This formula allows for the internal stresses built up in the pad upon rotation PF ‘Thickness Required = W x tana = width of pad in C rotation direction (s00 diag.) (ieee Costticient 08 | .072 | .055 | 0375 Maximum recommended rotation in radians (tan @) 02 | 017 | 014 | 010 CON-SERV Ine recommends an 11 ga. plate be laminated every 2" in pads over 2" thick for strength and stability, + Friction values are as per Type CSB bearing curve (see graph page 3). The CON-SLIDE™ bearing, guide specification, for Type CSB can be utilized as a guide for PTFE preformed fabric pad-backed bearings ‘The preformed fabric pad shall comply with the AASHTO specification DIV. II SECT. 18. “The preformed fabric pads shall be composed of multiple layers of 8 oz. eotion duck impregnated and bound with high-quality natural rubber or of equivalent and equally suitable materials compressed into resilient pads of uniform thickness, The number of plies shall be such as to produce the specified thickness, after compression and vulcanizing. The finished pads shall withstand compression loads perpendicular to the plane of the laminations of not less than 10,000 pounds per square inch without detrimental reduction in thickness or extrusion.” The pad also shall comply with MIL-C-882.E Military Specification and P.C.L Prestressed Concrete Design ManualRandom Fiber Reinforced TYPE RFR 2 or heavier loads are pi materials will substitute for neoprene in areas where -sent. The random fiber material is ‘well-suited to concrete construction as a cost-saving alternative to neoprene or preformed fabric pads vided with holes, slots or surfaced with + CON-SLIDE™ Type RFR may also be used in conjuntion with a Type CSA or CSB assembly. Please consult CON-SERV Engineering Department. Physical Properties Durometer: 80 # 5 (Shore A) Compressive Strength: 8,000 psi min. Tensile Strength: 1,000 psi CON-SLIDE™ PIPE PPOW The supports detailed herein are unique to friction slides capable of being modified as required by the individual customer's needs, The supports are pre-engineered (© take the loads: indicated ind employ the latest technology in lo-friction slide materials, The supports are easy to specify. The upper component is specified and then, based on the type of restraint desired, the lower assembly component is specified pecify as Follows Upper assembly: CSPS-U1, U2 oF U3 Pipe dia, Quantity Length (if not indicated, length ‘wil’ be minimum feng {as indicated in the table) Lower assembly: CSPS-BL oF B2 Pipe dia, Quantity (For BL only) w. (based on transverse movement) (For 82 only) ada (UR) if upit| restraint required) These materials may be pro- flon® (PTFE), Type RFR Random Fiber Reinforced Alternate Speci * For alter ws ite attachment 10 pipe, so specify as clamp. inded in upper assembly call-out (see page 13). * For prime coat of paint or galvanized coat, so Otherwise, support supplied black * If for insulation reasons, the standard design note D must be increased, so spe upper element + If support must be outside insulation, distribution «lles will be necessary, Consult CON-SERV Engi- neering Department for sizing (see page 14) + For pipe sizes greater than 24" diameter consult CON-SERV Engineering Department Design Notes A. Loads based on. 1. A53 Grade A Stand 2. 1/16" corrosion allowance 3.8" minimum length of support U.N.O. (Unless Noted Otherwise) 4, Lateral load for guided types 10% of vertical allowable load B. Steel in Supports A36; no patint U.N.O. ©. Maximum temperature tt top of Type UL & U2 supports = 700°F for the load inclieated: 600°F for Type U3 Support D. BOP. Bottom of Pipe) to TOS, (Top of Steel) = V" for Type UL & U2 Supports. B.O.P. ta TOS, varies per tuble for Type U3, F, For standard attachment, weld to pipe with 3/16" fillet 1-1/2" long, 3" on center staggered on opposite sides for Type UL and both sides for Type U2 & U3. Sce page 13 for alternate attachments. The weight/each of upper assemblies is based on the minimum, specify indicated in ity afterRandom Fiber Reinforced TYPE RFR ‘These materials will substitute for neoprene in areas where vibration or heavier loads are present. The random fiber material is ‘well-suited to concrete construction as a cost-saving alternative to neoprene or preformed fabric pads. These materials may be pro- vided with holes, slots or surfaced with Teflon® (PTFE). + CON-SLIDE™ Type RFR may also be used in conjuntion with a Type CSA or CSB assembly. Please consult CON-SERV Engineering Department. Physical Properties Durometer: 80 + 5 (Shore A) Compressive Strength: 8,000 psi min Type RFR Tensile Strength: 1,000 psi, Random Fiber Reinforced CON-SLIDE” PIPE SUPPOR Alternate Specifiers + For alternate attachment 10 pipe, so spe or banded in uppe y as clamp. The supports detailed herein are unique to friction, sembly call-out (see page 13), slides capable of being modified as required by the *# For prime coat of paint or galvanized coat, so individual customer's needs. specify, Otherwise, support supplied black. “The supports are pre-engineered to take the loads * It for insukition reasons, the standard as indicated in indicated and employ the latest technology in design note D must be increased, so specify after lo-friction slide materials, upper element, If support must be outside insulation, distribution ‘The supports are easy to specify. The upper xlles will he necessary. Consult CON-SERV Engi component is specified and then, based on the type of © restraint desired, the lower assembly component is heering Department for sizing (see page 13). spscified + For pipe sizes greater than 24" diameter consult CON-SERV Engineering Department Design Notes Saran A. Loads based on Upper assemb! CSPS-O1, U2 0F U3 1, A53 Grade A Standard Weight Pipe Pipe dia, 2. 1/16" corrosion allowance Quantity 3, 8° minimum length of support U.N.O. Length (Unless Noted Otherwise 4. Lateral load for guided types 10% of vertical (if not indicated, length (il bo nandmurn for allowable load 4 indicated inthe fable) B. Steel ia Supports 436; no paint U.N. ©. Maximum temperature at top of Type UL & U2 Lower assembly: CSPS-BI oF B2 supports = 700°F for the load indicated: 600°F for Pipe dia, Type 03 Support Quantity D. BOP. Bottom of Pipe) to TOS, (Top of Steel) = (For BI only) V" for Type UL& U2 Supports. B.O.P. to T.OS, varies w per table for Type U3. (based on transverse E. For standard attachment, weld 10 pipe with 3/16" movement) fillet 1-1/2" long, 3" on center staggered on opposite (Omron? sides for Type UI and both sides for Type U2 & U3, restraint coquired) See page 13 for alternate attachments, ‘The weight/each of upper assemblies is based on the minimum *L’pper Support See CSPS-UL ‘This allows 5" long movement. riarger ', movernent is required Increase L" & epecity || SUDE SURFACE + more requires \ inerease "L"& 2 specity csrsu2 For lower sacton 13 \ SUDE SURFACE [Pipe size] “A | wax Supp Load K)| Wea. Lbs) 2 [2] 0a a2 aie [eve| 10 49 3 fs 1s 54 aye [9 20 5a a3 258 5 3s sa | 6 45 63 84 80 70 NOTE: Supports designed to be field welded to pipe termate unless specified otherwise, Se: attachments on page 13. 160 38.1 ‘Ai Divencinsin nehos G } ce = \ SLIDE SURFACE * itmore required increase "L” & speciy Non. on. | Max. Sup Lod ) Wea. Lbs) 2 [18 0. 516 ave lial 4 09) 7He, 10 3 tie 10 | aie) at ave i138 20 ae) 45 ‘2 20 vai) 22 Peet) 20 38 | 20 o [3 12 1ve| 94 o | 4 20 te | 44 wo silt 4 | 80 vate] ss] woe |e 5 | 35 tval 67 | | 7 |) 7 52 vane) 95 | w | ei) 7 67 ial in eee ra ass a ce) 98 | 138) 180 vo | 2 [te 9 160 tae) 238 | ‘Av Drenson in ncbesLower Sections CSPS-B1 (Unguided) 0688 1968 504 (2 Sides Onya HT we ee me (Asa Min) +f uae ELEVATION or Prete em my S121 ae Poel ae ith of Upper Assembly [S60 pg. 12) “W = Tranevorse Pipe Mover aor (This may be nerease for botng To 50%) 68581968 501 @ Stes Ong HT PLAN / teats CSP5-2, Ae 2°10 8 FUSE Yo nes upper assemsty ‘Soo po. 12) “The guido provides tetra FLevirion guoaneoursi/Ie UNO. (Guided) ny [BEEBE seanop iS ~ F Poesize (Fort erty ue 5 org Po To8t2 33 aw eed uate aa ao oe 8 12" 1002 Pi 8 ao 5a 2» so 57 . ™ S70 ese puan > V2" E690 CP) Alternate Pipe Attachments Stainless Steel Straps (Type CSPS-U2 Only) (5/8" x 020" Thk.) Clamp Cradle (Use with all types of upper elements) Reinforcing Saddle (For use with insulation)CON-SLIDE™ POT BEARINGS This type of bearing, originally developed in Europe. Standard Design Criteria: utilizes a confined elastomeric principle which enables 1. Steel Type ~ A5BB (Y.P. = 50 KSI) the product to receive higher pressures than a rote- 2. Rotation Capacity ~ .02 radians iomslide bearing backed by an unconfined elastomer. 3. Maximum pressure on Elastomer ~ 3500 PSI The confined elastomer shifts much like a viscous liquid 4. Coefficient of Friction ~ 03 5, Lateral Load Capacity ~ 10% of Vertical Load upon rotation, The resistance to rotation is defined by a'moment approximately equal to 4% of the inside (Fixed and Guided) ~ Maximum for Standard Design diameter of the pot times the full load reaction. The 6, Movement + 1" ~ Maximum For Standard Design bearing may rotate about any axis thus making the bearing effective for curved girders. 1, CON-SERV Ine. offers other types of designs and CON-SERV Inc. offers (3) basic pot bearing types: the engineering department should be consulted fixed, guided and free-moving. In order to give the for design assistance. engineer typical dimensional data, the following 2. CON-SERV Ine. can supply full friction and criteria was adopted by CON-SERV Inc, as standard for proof-load testing on all pot bearing designs the bearings detailed Installation The bearings indicated may be welded into the structure or, If required, a leveling plate may be added with anchor bolts and grout for concrete installation, Finishes The bearings may be finished per the job specifications. P hot dipping introduces distortion Specifications For a complete guide specification, please consult engineering department. All Pot Bearings can be designed and fabricated to meet the current AASHTO Code requiren inting is preferred over hot-dip galvanizing since Fixed Type Speci CPB-5S0F Con-Siide Fixed Type Pot Bearing Vertical Capacity (K) 4 8 Fixed Data Bearing Type] ven | 10. wa 3 wear] * [ee [oe 3 cpasr | 30 | asa] eco] ve | 178 | soo | 20 a CPB 75F 75_[ 5.38] 7.00] 75 | 1.75] 320 | 95 8 GPe-100F [100 | 6.21] 7.76] 75 [175] 31 | a 5 ore.tzsr | 15 |-eoe| esof 7] 175 [aor] —s0 cpa.is0F | 150 | 761] 013] 75] 213 | 300 | 60 ‘cPB200F | 200] sve] 1050] | 213 [37a | er cps.250F | 250] oa2] mrs] 08 | 213 | 376 | 108 ‘cpB-300F | 300-1076 | 1275) ea | 213 [377 | a8 cee-s50F | 350 162 | 1375f 1.00 | ose [ans | 160 ‘cPe-400F | ao r2a2|tare[ 1.25 | 250 | ass | 206 ‘cPa-tsoF | 450-1318] 15.90] 1.25 | 269 | 467 | 205 ‘cre-500F | 500] 1389] 16.25] 1.25 | 263 | aoe | 257 ‘GPa-600F | 600 [1522] va.00[ 1.38 | a00 | 5.19 | 42 NEOPRENE cpa-rooF | roof 1643 19.25[ 1.50 ana] sas | 417 SECTION, ‘cPa-e00F | soo [1757] 2080] 1.50] azs| ssa | 4a ‘cPe-o00F | soo 186s [e175] 1.75 | ase] soe | 600 ‘cre. 10006 | tooo [19.64 | 2x00) 17s | ars | oar | 690 Al Dimensions in Inches “Free Moving Type Specify: a CPB-5SOFM (2) Con-Slide Total Movement Pot Bearing Free Moving Type Vertical Capacity (K) a 4 Free Moving Data H Boarna Typo [wor | 1B wa (Ce rE I J\* cae so | as eas] as a oe cet L Sse” ‘cPo-75FW(e) | 75. | 6.08] 9.25] 75 | 175 | 298 | 7.00 —— Sa CPB-100FM (2) 100 | 621] 10.00] 75 [175 [297 | 7.75, a0 Cows | os | ear] to7e[ 7s] 175 | aos eso [ rnd A Watton SHSM | iso | rar tae] 7s | es | ase a To 00 fe GEER a] Boo | Bra Ter] we | ets | aso [Too FO tele GHESSoOFNT TaN | oso | oe [Tao | ee [eis | ose [rs Tor N te ‘CPB-A0FM 12) | 300 | 10.76] 1500] as [213 | aso [re 75 | 1 cx! Lvoroe Loseror CRBS} | as0_| Tree Te00 | To aoe [isret 160 SecTeN CREF | ao [ae 7.00 | 15 ass [ae] 188 crass | aso ate tes] 15 aa [iso 2 « sir o tp shown or "movement each way tom COPBsoorM fa)" soo [taa9 [waza] 35 tas [oe] 5 Contr, Topola ase wl vary accardngiyfor ter LOPB-COOFM fa) | ~c00 [1596 [aos] a8 Sie [oo ever as ool esos uteecee CHEF] oo [reasp orso | Tso | srs] son [rez | AOD CHEM | woo LrsrL sere Tso | ses] 59 [onan | CHEF woo [ses] axon] Ts | soe] 577 Pars] epe-ToooeM rT toon Lissa] osz5 [17s 3s] era Prato | 00 Al Dimensions in Inches Guided Type . Specify: CPB-50G (2) Con-Slide [Total Movement marawo aaron Pot Bearing Guided Type [SS Vertical Capacity (K) iv \ if yy lz Guided Data efit foray) 8 Beaingtwpe [ven] 10 | a ]efolol]se)w (e | = 1a Wo] Por bs | Uy 8 CPB50G 0 [430] 600] 150 | 175 | asa [ans [oo IN |_| coer fe eae] mol tes | te ae oe oe | Sse | CPB-1006 ©) Too [621] 775| 1.75 | 175 [403 [ooo | 7, a ‘CPB1256 @) 125 | 694] aso] 175] 175] 463 [rors | o> ron cee 180G 2) 150} rer] ars] 175] 213 | 500 | 1.36 | V0 — sop re200G 2) | aww | 87] 7030] 200] 219 | sa5 [1275 | Tom ren RAE ZB Foon Gop-2506.0 250. |o8e| rire] 200-| aia | 528 [rao | Tee fe ‘CPB.300 (2) | 300 | 10.76{ 1275] 2.00] 213 | 527 [15.00 | 200 Ir cmbasna [so rine rare] 925 | sae [sam [re00 | 20 te: ‘cPB400G 2) | 400 | vez] 14.75| 2.25 [ 250 [594 [17.00 | 789 sx Conse ror ‘oP8-4806 2) | —480-[ 15.18| 1580] 2.58 | 263 | e49 [1775 | 36 secnonz2 ‘6P8 5006 (21 | -s00-[ rs80| 1625] 2.8 | 263 | es5 [1e80[—38T ‘ore-s005 2) | 600 [1522] 1800] 265 | 9.00 | v.16 feozs [50s ‘ore-7005 2) | roo [16s] 925] 206 | 3.3 | 750 fers | 6S . ‘smovementeach way kom PSE8-8006 tar [800 [v7.57 e0so| 280 [525 | 7.60 |ze7s | 708 SStaloton Laban nt meric seater for ‘or6-3006 2) | ~so0-|ve.83] 21 rs] -s00-| 3.8 | 780 [ano0 | eS peed tren ‘Gee so006 cL foon [oe | e300] 395 [975 | aso |as2s | 30 ‘All Dimensions in laches 8Alternate Guided Pot Bearing Design PLAN Specifications Guide Bars ‘Top Plate with Stainless Facing I square Base Pot with Teflon Neoprene Round Piston SECTION Alternate guided design should be used for Pot Bearings with more than 10% Lateral Load. Please consult engineering department for complete details, CON-SLIDE™ RADIAL/SPHERICAL BEARINGS CON-SERV Inc can supply customer designed bearings or can design and supply radial or spherical bearings to customer requirements The following information is desirable to have if possible: Vertical Load, Lateral Load (if any) Rotation, Total Movement (if any). Type of Connection to Structure, Type of Material and Temperature. Slide surfaces shall consist of stainless steel and PTFE fiber or bronze. (CON-SLIDE™ SELF-ALIGNING/ ADJUSTABLE BEARINGS CON SLIDE™ self-aligning/adjustable bearings. help meet tolerance of elevation and alignment thereby eliminating the need for fleld shimming and expensive machining. Also, these bearings accommodate slight differences in elevation during erection, allow for field adjustment, and compensate for the differential seiting of steel and concrete structures. ADJUSTABLE