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Jurnal Hidrolisat Protein Ikan Kembung IOP - Laksito Bramantyo
Jurnal Hidrolisat Protein Ikan Kembung IOP - Laksito Bramantyo
Jurnal Hidrolisat Protein Ikan Kembung IOP - Laksito Bramantyo
) MUSCLE
PROTEIN HYDROLYSATE USING RESPONSE SURFACE METHODOLOGY
putut.riyadi@live.undip.ac.id
Abstract. Mackerel (Rastrelliger sp.) is a widely distributed epipelagic species in South East
Asia. Mackerel has a high amount nutrient such as protein (20,83 %) and fat (1,03 %). The
high amount of protein and low amount of fat will allow it to be used as a material to produce a
good protein hydrolysate. The aim of this study is to determine the optimal enzymatic
hydrolysis conditions (time, temperature, and pH) using Response Surface Methodology
(RSM). Mackerel Protein Hydrolysate (MPH) was prepared using commercial Flavourzyme.
Optimization of MPH was performed by employing Box Behnken Design method of RSM.
SN-TCA method was used to calculate the degree of hydrolysis (DH) which is the key
parameter in hydrolysis reaction. Optimum hydrolysis conditions were obtained at pH 7,
temperature 55oC and 60 minutes of process. Under these conditions the DH obtained was
17.7293 % with 4% enzyme to substrate ratio. The suggested model for the hydrolysis process
is quadratic with the desirability factor of 1. The MPH was further assessed for its amino acid
composition using High Performance Liquid Chromatography (HPLC). The hydrolysis process
increases the amino acid amounts namely L-Glutamic Acid (19,77%), L-Valin (14,20%), L-
Aspartic Acid (11,42%), Glycine (11,04%), L-Alanin (14,20%), L-Prolin (16,80%), and L-
Histidin (27,06%). The study suggested that mackerel muscle can be considered to be utilized
as fish protein hydrolysis material.
Keywords: Optimization, Mackerel, Protein Hydrolysate, Response Surface Methodology.
1. Introduction
Mackerel (Rastrelliger sp.) is a fish belonging to the Scrombridae family that has a small, slender, and flat
body unlike its relatives such as tuna and skipjack which have a larger size. Mackerel is a fish with medium
economic value because many fishermen catch this type of fish for sale locally and in general the processing of
products from this fish still tends to be simple such as being used as raw material for pindang and salted fish.
Based on statistics from the Ministry of Maritime Affairs and Fisheries (KKP) (2018), sectoral statistics of
annual mackerel production reached 360,676.96 tons per year with the highest province being South Kalimantan
at 31,732 tons per year and Central Java ranked 7th largest with annual production reaching 23,740.85 tons per
year [1]. This large amount of mackerel can be used as a potential for development as a product with more added
value than traditional processing such as making fish protein hydrolysate.
Protein hydrolysate is the end product of protein hydrolysis to take place naturally, as a result. Protein
hydrolysis results in the breakdown of proteins into short-chain molecules such as peptides and amino acids. Due
to the antibacterial and antioxidant properties of hydrolyzed amino acids, protein hydrolysates in the food
industry are commonly used as supplements to provide nutrients to foods, as emulsifiers, and can also serve as
preservatives. Peptide antioxidants in hydrolysates are also increased by the presence of amino acids with strong
antioxidant activity, such as methionine, cysteine, lysine, and leucine. The process of making hydrolysates is
done by hydrolysis of the protein component of the product [2].
Protein hydrolysis is the process of hydrolyzing proteins into more basic chemical components. Proteins
consist of peptide chains, which are made up of an array of amino acids. The hydrolysis process can break the
peptide chain with the addition of water molecules so that the protein returns to its constituent components. This
process can be accelerated by treatments such as the addition of enzyme catalysts and or by giving acid or base
treatments. One of the most effective methods in protein extraction is by making protein through enzymatic
hydrolysis process. This process is widely practiced to improve the functional and nutritional characteristics of
fish proteins [3]. The enzyme catalyst that is widely used in the hydrolysis process is catalase enzyme, but there
are not many studies that optimize the hydrolysis process to produce products with optimal results, one method
that can be used is Response Surface Methodology (RSM). RSM is a collection of mathematical and statistical
calculations made for experimental design, mathematical modeling, evaluating the effects of several factors, and
obtaining the optimum condition of the response with a limited number of trials. Currently, RSM is widely
applied in various fields such as electronics, biotech, aviation, etc[4].
Mackerel is a medium economic fish and most of the processing of mackerel production is still traditional.
The protein content of mackerel can be utilized as raw material for fish protein hydrolysate to provide added
value. Mackerel has a very high nutritional value; for example, every 100 grams of mackerel meat contains 76%
water, 22 grams of protein, 1 gram of fat, 20 milligrams of calcium, 200 milligrams of phosphorus, 1 gram of
iron, 30 micrograms of vitamin A, and 0.05 milligrams of vitamin B1 [5]. Fish protein hydrolysate is produced
through a hydrolysis process to break down protein components into their constituent amino acids. This
hydrolysis process can be accelerated by acid and/or alkaline treatment, as well as the addition of catalyzing
enzymes. The catalyzing enzymes that can be used in this process are bromealin enzyme, papain enzyme, and
catalase enzyme. Various enzymes such as alkalse, bromealin, flavorzyme, and protamex have been used to
produce hydrolysates that have functional characteristics and antioxidant properties [6]. In Indonesia, there are
three species of mackerel: R. kanagurta, R. branchysoma, and R. faughni. Compared to other species, R.
kanagurta has a high mortality rate. In the Indo-Pacific, R. kanagurta is a common fish that is usually collected
with gillnets[7]. A small pelagic fish of moderate economic value, mackerel is considered a valuable resource by
local fishers. A major product in small-scale fisheries, mackerel is a commercially important fish species often
found in coastal waters (neritic zone) [8].
Flavorzyme is one of the protease enzymes that can hydrolyze proteins into amino acid components so that
the functional and antioxidant characteristics of fish protein hydrolysis will increase. Treatment conditions such
as acidic and alkaline pH will affect the hydrolysis rate of fish protein hydrolysis and the resulting functional
characteristics. In addition, the optimal temperature and time of hydrolysis will also affect the final product of
hydrolysis. During hydrolysis, the optimum pH is the pH where S/t is always greater than other pHs. Higher
temperatures accelerate chemical processes, but also cause enzyme denaturation (at 70 oC, most enzymes
become inactive) [9].
Proteolytic enzymes are added to fish to accelerate the controlled hydrolysis process, resulting in a liquid
product called fish protein hydrolysate (FPH), which contains various protein components. To increase protein
consumption, fish protein hydrolysate can be consumed either as a dietary supplement or in its natural form. This
is because fish protein hydrolysate can break down fish protein into smaller peptides, which usually consist of 2-
20 amino acids [10].
Based on Table 4.7. It can be seen that the value of R2 is high (0.9894) because the value of 0.9894 is
close to 1. The difference between Adjusted R2 (0.9758) and Predicted R2 (0.8589) is smaller than 0.2 (0.1169)
which shows good response results. A difference value of 0.2 between adjusted R2 and Predicted R2 indicates
the model is fit [22].
Based on Adeq Precision Value on the table, the model can be used because it has a value of more
than 4 (25.03) which indicates a high level of precision. Adeq Precision measures the signal to noise ratio. In
general, if the Adeq Precision value is more than 4, it is accurate [23]. The regression model obtained is as
follows:
2 2 2
DH =17,59+0,0326 × A+ 0,02261× B+ 0,2765× C−0,5899× AB−0,2820 × AC +0,0300 × BC −A −B −C
DH : Degree of Hydrolysis (%)
A : pH
B : Temperature (oC)
C : Time (Hours)
The equation shows a significant positive relationship between the independent variables (pH,
temperature, and time) and the dependent variable (degree of hydrolysis). Based on the equation, it can be
indicated that an increase in the independent variable up to the optimal point will give an increase to the
dependent variable. Noviyanti et al. (2012) found that temperature has an impact on enzyme activity. Enzymatic
reactions occur slowly at low temperatures; as the temperature rises, they move faster until the reaction rate
reaches a maximum at the ideal temperature. Enzymes will be denatured and the rate of enzymatic processes will
slow down if the temperature is raised above the ideal temperature [24].
a. b.
Figure 3.2 a. Contour graph and b. Response surface graph (3D Surface) of pH and temperature factors on
degree of hydrolysis response.
Contour plot graph is a graph that shows the interaction between factors on the response that can be
seen on the lines of the graph and the color shows how much interaction between factors on the response, The
various colors of the contour plot graph show the reaction value. The red color displays the highest reaction,
while the blue color displays the lowest reaction [26].
Based on the two graphs, it can also be seen that pH and temperature will affect the value of the Degree
of Hydrolysis. This is proven by Amalia et al. (2013) who examined the enzymatic activity of lipase enzymes
where the activity will increase with increasing temperature and pH, but if it exceeds the optimum point the
enzymatic activity will decrease [27].
Flavorzyme enzyme is a protease enzyme derived from microorganisms that is effective in breaking the
peptide chain in a protein. There are several protease enzymes derived from microbes such as Alkalase,
Neutrase, Protamex, and Flavorzyme which will produce different degrees of hydrolysis [28]. This is reinforced
by research conducted by Wang et al. (2018) on duck meat hydrolysis to break down protein compounds into
peptide compounds that have bioactive components as antioxidants. Based on the research that has been done,
meat hydrolyzed with flavorzyme has better antioxidant properties compared to duck meat that is not hydrolyzed
[29]. The relationship between pH and time to the degree of hydrolysis response is as follows:
a. b.
Figure 3.3 a. Contour graph and b. Response surface graph (3D Surface) of pH and time factors on the degree of
hydrolysis response.
Based on the two graphs, it can also be seen that pH and time will affect the value of the Degree of Hydrolysis.
(a) (b)
Figure 3.4. (a) Contour Graph (b) Response surface graph (3D Surface) pH and Temperature Factors on
Hydrolysis Degree Response.
Based on the two graphs, it can also be seen that pH and temperature will affect the value of the Degree
of Hydrolysis because the enzymatic process is very dependent on environmental conditions such as pH and
temperature.
3.6 Determination of Optimum Point of Response of Degree of Hydrolysis
Controlled factors in the optimization of the degree of hydrolysis response include pH, time, and
temperature. The criteria of each factor and the desired response can be seen in table 3.8.
Table 3.8. Desired Factor and Response Criteria
Upper Lower Upper Importanc
Name Goal Lower Limit
Limit Weight Weight e
pH In Range 6 8 1 1 3
Temperature In Range 45 65 1 1 3
Time In Range 0,5 1,5 1 1 3
Degree of
Maximize 13,3292 17,7293 1 1 3
Hydrolysis
StdErr(DH) None 0,09937402 0,181527 1 1 3
Based on table 3.8. the factors that can be controlled are between the limits and the lower limit limits
that have been determined. The lower and upper limits for the pH factor are 6 and 8, the lower and upper limits
for the temperature factor are 45 and 65, the lower limits for the time factor are 0.5 and 1.5. The desired response
of hydrolysis degree is maximum. The Design Expert 13 program provides 100 optimization solutions which can
be seen in table 3.9.
Table 3.9. Optimization Solution
Waktu
No pH Temperatur (oC) DH (%) StdErr Desirability
(Jam)
1 6,936 57,929 1,463 17,743 0,119 1.000
Based on the prediction of the Design Expert 13 program, the selected solution is the treatment with
pH 6.936, temperature 57.929cC and time 1.463 hours. This solution is predicted to produce DH of 17.743%.
This solution was chosen because it has a desirability of 1 which indicates a good optimal function.if the
desirability value is close to 1, then the condition of these factors is the most appropriate to achieve optimal DH
[30].
4 Conclusion
The conclusions that can be obtained from the results of the research that has been done are (a) based on the
analysis of Response Suraface Methodolgy with Box-Behnken Method, it can be seen that the factors of
temperature, time, and pH at the time of hydrolysis have a significant effect on the degree of hydrolysis of
mackerel protein hydrolysate samples, and the optimum conditions can be achieved at pH 6.936; temperature
57.929 oC; time 1.463 hours with a desirability value of 1.00 and (b) According to the findings of the amino acid
study, there was a shift in the amount of 15 different types of amino acids, with glutamic acid experiencing the
largest increase at 4832. 103537 mg/kg. Suggestions that can be given in this research are further research on
other factors such as enzyme concentration, the ratio of enzymes to substrates to the results of the degree of
hydrolysis to be obtained and the preparation of hydrolysates from other parts of mackerel that have lower
economic value such as offal and skin to determine the further potential of mackerel hydrolysates.
5 Acknowledgement
The authors would like to thank the Department of Fishery Products Technology, Faculty of Fisheries and
Marine Science, Diponegoro University.
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