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Inspection Report TK3200
Inspection Report TK3200
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-001 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 4/1/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-003
Point Result
Plate No.
A B C D E F Acc. / Un Acc.
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
SHELL DIMENSION
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-002 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 4/1/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-002
C=6096 C=2589
A=610
A=610
B=610
B=610
D=6096 D=2589
C=6096 C=2589
A=1526
A=1526
B=1526
B=1526
D=6096 D=2589
Point Result
Plate No.
A B C D E F Acc. / Un Acc.
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
G.
ness
B=1526 B=610
ROOF DIMENSION
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-003 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 4/1/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-004
Point Result
Plate No.
A B C D Acc. / Un Acc.
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
FOUNDATION INSPECTION
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-004 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 4/4/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-D03
* Slope check
Point 1 2 3 Result
Degree
Dwg. 20.4 10.2 1.2 Acc./Un Acc.
0O 20.4 10 1 Acc.
* Where a sloping foundation is specified, the actual elevation difference shall not deviate form the calculated
Signature
G.
RADIUS CHECK REPORT OF BOTTOM
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-005 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 4/1/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
BOTTOM PLATE
* NOTE : 1) Radius of bottom shall be measured at the middle of each shell after weld.
2) Tolerance of radius : -0 mm to +20 mm than specified radius ( mm)
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
RADIUS CHECK REPORT OF ROOF
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-006 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 4/1/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
ROOF PLATE
* NOTE : 1) Radius of roof shall be measured at the middle of each shell after weld.
2) Tolerance of radius : -0 mm to +20 mm than specified radius ( mm)
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
LEVEL CHECK REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-007 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/29/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
6
4
5188
610
5t
4578
1526
5t
5200
3048
1526
5t
1
1526
1526
5t
6t
Degree
Dwg. Result
Point No. 0° 90° 180° 270°
(mm.) Actual Diff. Actual Diff. Actual Diff. Actual Diff. Acc./Un Acc.
1 1526 1525 -1 1526 0 1526 0 1527 +1 Acc.
2 3052 3051 -1 3053 +1 3052 0 3053 +1 Acc.
3 4578 4579 +1 4579 +1 4576 -2 4578 0 Acc.
4 5188 5188 0 5189 +1 5189 +1 5190 +2 Acc.
* Note 1) After setting a measuring equipment on the center of bottom, shell plate levelness shell be measured
at every check point.
2) a. the top of the first shell course shall be within +- 3 mm in any 9 meter of the circumference and
+- 6 mm in the total circumferential length for concrete ring wall.
b. The top of the first shell course shall be within +- 3 mm in any of the circumference and +- 13 mm
in the total circumference.
Completed By Peviewed By QC Reviewed / Approved Reviewed / Witness
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
ANCHOR CHAIR INSPECTION REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-008 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/29/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
0?
22.5 ?
337.5 ?
WB2-1
WB3-2
292.5 ? 67.5 ?
WB1-1
270 ? 90 ?
WB1-2
112.5 ?
WB3-3
WB3-4
WB2-2
247.5 ?
202.5 ? 157.5 ?
180 ?
BOTTOM PLATE
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
PLUMBNESS INSPECTION REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-009 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/26/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
Tolerance
(mm.)
26
23
16
ness
G.
TANK APPURTENANT REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-010 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/29/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
6
610
5t
1526
5t
5200
5200
1526
5t
1526
5t
6t
Degree
Dwg. Result
Point No. 0° 90° 180° 270°
(mm.) Actual Diff. Actual Diff. Actual Diff. Actual Diff. Acc./Un Acc.
1 5200 5198 -2 5201 +1 5202 +2 5202 +2 Acc.
* Note 1) After setting a measuring equipment on the center of bottom, shell plate levelness shell be measured
at every check point.
2) a. the top of the first shell course shall be within +- 3 mm in any 9 meter of the circumference and
+- 6 mm in the total circumferential length for concrete ring wall.
b. The top of the first shell course shall be within +- 3 mm in any of the circumference and +- 13 mm
in the total circumference.
Completed By Peviewed By QC Reviewed / Approved Reviewed / Witness
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
ROUNDNESS INSPECTION REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-011 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/26/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
Signature
Name Mr.Piya W. Mr.Ramin Y.
Date
ness
G.
CIRCUMFERENCE INSPECTION REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-012 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/28/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
6
610
5t
4
1526 3
5t
5200
1526
2
5t
1526
1
5t
ness
G.
PEAKING & BANDING INSPECTION REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-013 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 4/8/2015 JOB No. : PL-5809
TANK No : DRAWING No : TK3200-PLP-TK3200-002
A A A
A A A
5 6 7 36"
1 2 3
V1 V1
36" V2 Plate No. B H1 H2 H3 H1 H2 H3
V2 Plate No.1
2 1
V3
V3
Plate No. Plate No.
1 2
Banding Peaking
Joint 1 2 3 1 2 3 Joint 1 2 3 1 2 3
V1A +2 +2 +1 Acc. Acc. Acc. H1A -2 -2 Acc. Acc.
V1B +1 +2 +2 Acc. Acc. Acc. H1B +2 +3 +3 Acc. Acc. Acc.
V1C +2 +1 +2 Acc. Acc. Acc. H1C -2 +2 +3 Acc. Acc. Acc.
V2A -2 -3 -1 Acc. Acc. Acc. H2A +2 +3 +2 Acc. Acc. Acc.
V2B +2 +1 +1 Acc. Acc. Acc. H2B -2 +2 +3 Acc. Acc. Acc.
V2C -1 -1 +2 Acc. Acc. Acc. H2C +1 -2 -1 Acc. Acc. Acc.
V3A +3 +2 -1 Acc. Acc. Acc. H3A -1 -2 -6 Acc. Acc. Acc.
V3B -1 +2 +2 Acc. Acc. Acc. H3B -3.5 -5 -5 Acc. Acc. Acc.
V3C +2 -1 -2 Acc. Acc. Acc. H3C -5 0 Acc. Acc.
V4A 0 +3 Acc. Acc.
V4B +3 +1 Acc. Acc.
V4C +1 +1.5 Acc. Acc.
* Note : 1) Measurement shall be made after vertical welded joints are completed
2) Tolerance for peaking shall not exceed ± 13.0 mm.
3) Peaking, check each vertical welded joints
and report as accepted per ring.
Signature
Acc.
Acc.
Acc.
Acc.
Acc.
Acc.
Acc.
ness
G.
MANHOLE & NOZZLE ORIENTATION
APPURTENANT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-014 PAGE 1 of 2
PROJECT : TK-3200 Replacement DATE : 5/30/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
* Note : 1. All flange bolt holes shall be straddled the principal center line of tank ( 0° to 180° & 90° to 270° )
Signature
Date
MANHOLE & NOZZLE ORIENTATION
APPURTENANT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-014 PAGE 2 of 2
PROJECT : TK-3200 Replacement DATE : 5/30/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
46B 3" #150 500 501 135° 135° 180 178 0° 0.5°
46C 3" #150 4300 4302 150° 150° 180 178 0° 0.5°
46D 3" #150 500 499 150° 150° 180 178 0° 0.5°
45A 1-1/2" #150 2000 2000 60° 60° 271.6 270 0° 0.5°
45B 1-1/2" #150 2000 2000 220 220 272.3 271 0° 0.5°
45C 1-1/2" #150 2000 2000 220 220 272.3 271 0° 0.5°
50 2" #150 1500 1498 270° 270° 160 158 0° 0.5°
51 1-1/2" #150 1500 1502 240° 240° 161 158 0° 0.5°
* Note : 1. All flange bolt holes shall be straddled the principal center line of tank ( 0° to 180° & 90° to 270° )
Signature
Date
AGE 2 of 2
ness
G.
AIR LEAK TEST REPORT FOR REINFORCING PAD
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-015 PAGE 1 of 2
PROJECT : TK-3200 Replacement DATE : 5/7/2015 JOB No. : PL-5809
TANK No : DRAWING No : TK3200-PLP-TK3200-001
DESIGN DATA TESTING DATA
APPLICATION CODE : API 650 TESTING MEDIUM : TEMP. : 35 C
o
1 24" Acc.
2 24" Acc.
3 8" Acc.
5 2" Acc.
11 8" Acc.
18 4" Acc.
19 3" Acc.
22 2" Acc.
31 2" Acc.
35 2" Acc.
50 2" Acc.
Leak test of Reinforecing pad was Carried out no Three Weld Surface (1, 2, 3) and one inside (4) of each Nozzle
Signature
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-015 PAGE 2 of 2
PROJECT : TK-3200 Replacement DATE : 5/7/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
DESIGN DATA TESTING DATA
APPLICATION CODE : API 650 - TESTING MEDIUM : TEMP. : 35
Leak test of Reinforecing pad was Carried out no Three Weld Surface (1, 2, 3) and one inside (4) of each Nozzle
Signature
ness
G.
VACUUM TEST REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-016 PAGE 1 of 2
PROJECT : TK-3200 Replacement DATE : 5/7/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
CONDITION
No. Joint No. Result Date No. Joint No. Result Date
O UNACCEPTABLE 2: - O NO
Signature
DED
ness
G.
VACUUM TEST REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-016 PAGE 2 of 2
PROJECT : TK-3200 Replacement DATE : 5/7/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No :
CONDITION
Location of Examination
0?
8-? 40 HOLES
WB3-1
WB2-1
WB3-2
WB1-1
270? 90?
WB1-2
WB3-3
WB2-2
WB3-4
180?
BOTTOM PLATE
O UNACCEPTABLE 2: - O NO
Signature
Date
AGE 2 of 2
DED
ness
G.
HYDRO STATIC TEST REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-017 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
From To From To
Shell :
Roof :
Signature
TK-QA-020
Date
TK-QA-020
AGE 1 of 1
ness
G.
TK-QA-020
TK-QA-020
PAINTING INSPECTION REPORT
HANDRAIL
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-018 PAGE 1 of 2
PROJECT : TK-3200 Replacement DATE : 4/20/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
Humidit:
Comment
Signature
TK-QA-023
.(Microns)
70
80
40
190
emark
ness
G.
TK-QA-023
TK-QA-023
PAINTING INSPECTION REPORT
HANDRAIL
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-018 PAGE 2 of 2
PROJECT : TK-3200 Replacement DATE : 4/20/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
Humidit:
Signature
TK-QA-023
.(Microns)
70
80
40
190
ness
G.
TK-QA-023
TK-QA-023
FOUNDATION SETTLEMENT REPORT
Client : MKK Asia Col.,Ltd. JOB No. : PAGE 1 of 1
Project : K2W Project REPORT No :
Tank No. : D-D1072W Deionized Water Tank Drawing No. D-D1072W-001 Rev.4 Date :
Settlement Before Water 25% Full 50% Full 75% 100 % Holding Time After drain
Remarks
Point Filling (Empty) Level Date Level Date Level Date Level After 24 hrs. (Empty)
0o
45o
90o
135o
180o
225o
270o
315o
Stay : mm. BS : mm
HI. : mm. EL.: N/A mm.
Elev. : mm. FS : 0 mm.
Signature
TK-QA-022
Date
TK-QA-022
FOUNDATION SETTLEMENT REPORT
Settlement Before Water 25% Full 50% Full 75% 90 % Holding Time After drain
Remarks
Point Filling (Empty) Level Date Level Date Level Date Level After 24 hrs. (Empty)
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Stay : mm. BS : mm
HI. : mm. EL.: N/A mm.
Elev. : mm. FS : 0 mm.
Signature
Date
TK-QA-022
HYDROSTATIC TEST GRAPH
Client : MKK Asia Col.,Ltd. Job No. :
Height
100% (12.96m)
75% (9.72m)
50% (6.48m)
25% (3.24m)
Hr.
Note.
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-020 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/30/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-001
L
Mark Of Projection or
Rate
nozzle & Size Height ( L )
manhole (#) DWG. Actual
* Note : 1. All flange bolt holes shall be straddled the principal center line of tank ( 0° to 180° & 90° to 270° )
Signature
Date
TK-QA-012
ROOF HANDRAIL INSPECTION REPORT
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-021 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 5/30/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-0012
125?
HANDRAIL #1
525
35? 215?
305?
ROOF HANDRAIL
Dimension (mm.)
Post No.
A B1 B2 C
1 1430 530 499 1100
2 1430 531 500 1102
3 1431 532 500 1100
4 1428 532 500 1102
5 1430 531 501 1100
6 1430 530 500 1100
7 1430 530 500 1100
8 1431 529 502 1103
Signature
Date
TK-QA-012
NAME PLATE
CLIENT : Rayong Engineering and Plant Service Co.,ltd. REPORT No: TK 3200-PLP-TK 3200-IR-022 PAGE 1 of 1
PROJECT : TK-3200 Replacement DATE : 25/06/2015 JOB No. : PL-5809
TANK No : TK-3200 DRAWING No : TK3200-PLP-TK3200-0012
Signature
Date
TK-QA-012