88

517
QUALITY PLAN NO.: PE-QP-415-145-I 006
QUALITY PLAN VOLUME IIB
FOR SECTION C
CONTROL VALVE (PNEUMATIC) ISSUE NO. 2 REV. NO. 3
02 06.12.18
DATE: 22.05.2018
PEM :: C&I SHEET 32 OF 7
Sl. Component / * Type/Method
Extent of Reference Acceptance
Format Agency $
Characteristics Checked Cate of of Remarks
No. operation Check documents Norms
gory Check Records P W V

2. Hardness MA Measurement 100% Mfr. standard Mfr. standard Test 3/2 --- 2,1
Certificate
3. Endurance / Life cycle MA Cyclic test One / 10,000 cycles/ No damage Test 3/2 --- 2,1
10,000 cycles Type Mfr. standard. Certificate
1.3 Spring 1. Composition MA Chemical- One Material spec. / Material spec. / Test 3 --- 2,1
Analysis sample/ Mfr. standard Mfr. standard Certificate
Heat
1
2. Mech. Properties MA Mech. Test One Material spec. / Material spec. / Test 3 --- 2,1
sample/ Mfr. standard Mfr. standard Certificate
Heat
3. Performance MA 1. Stiffness 100% Material spec. / Material spec. / Test 3 --- 2,1
ratio Mfr. standard Mfr. standard Certificate
2. Scragging 100% Material spec. / Material spec. / Test 3 --- 2,1
Mfr. standard Mfr. standard Certificate
3. Cyclic test One / type 10,000 cycles Material spec. / Test 3 --- 2,1
(Endurance) Mfr. standard Certificate
4. Dimension One Mfr. standard Mfr. standard Record 3 --- 2,1
(Measurement) sample/
Lot 1
1.4 Electrical items [Limit 1. Routine Test MA HV, IR, 100% Relevant Relevant Test 3 --- 2,1
switches, Solenoids, Continuity Standards Standards Certificate
Position Transmitter(if function
provided externally)]
2. Degree of protection MA IP/NEMA One Approved Data Approved Data Test 3 --- 2,1
Tests sample / sheet sheet Certificate
type

$
LEGEND: * CR - Critical characteristics RT- Radiographic Test PT – Dye penetrant Test P - Agency Performing the Test. 1 - BHEL 4-MAHAGENCO
MA - Major characteristics UT – Ultrasonic Test MT- Magnetic Test W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

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517
QUALITY PLAN NO.: PE-QP-415-145-I 006
QUALITY PLAN VOLUME IIB
FOR SECTION C
CONTROL VALVE (PNEUMATIC) ISSUE NO. 2 REV. NO. 302 06.12.18
DATE: 22.05.2018
PEM :: C&I SHEET 42 OF 7
Sl. Component / * Type/Method
Extent of Reference Acceptance
Format Agency $
Characteristics Checked Cate of of Remarks
No. operation Check documents Norms
gory Check Records P W V

1.5 Pressure Gauges 1. Performance MA Review of 100% Mfr. Standard Mfr. Standard Test 3 --- 2,1
calibration Certificate
certificates 1
2. Marking MA Visual 100% Mfr. standard Mfr. standard Records 3 --- 2,1

2.0 IN PROCESS INSPECTION

2.1 After machining, 1. Surface flaws MA Visual & 100% (on ASME B 16.34 ASME B 16.34 Test 2 --- 1 Butt weld
i Body MT/PT accessible Records ends shall be
surfaces) included.
ii Bonnet
iii Plug
iv Valve Stem 2. Dimensional checks MA Measurement 100% Mfr. Standard Mfr. Standard Records 2 --- 1
v seat ring/cage One
3. Hard facing (wherever MA Hardness Mfr. Standard Mfr. Standard Records 2 --- 1
applicable) Measurement sample/Lot

3.0 TESTS ON COMPLETED VALVE

3.1 Actuator Chamber Leakage & Strength MA Pneumatic test 100% Mfr. Standard No Leakage Test 2 1 1 Refer Note-4
Certificate
3.2 Body Leakage and Pressure test MA Hydro test 100% ISA - S-75.19/ No Leakage Test 2 1,4 1 Refer Note-4
(Body Mount Leakage) ASME B16.34 Certificate
3.3 Seat leakage test for Seat Leakage MA Pneumatic 100% FCI-70.2 FCI-70.2 Test 2 1,4 1 Refer Note-4
completed valve Test Certificate
4.0 OPERATION TEST 1. Valve Travel MA Measurement 100% Mfr. Procedure Approved drg. / Test Report 2 1,4 1 1 Refer Note-4
ON COMPLETED data sheet
VALVE (Final 2. Opening/Closing time MA Measurement 100% Mfr. Procedure Approved drg. / Test Report 2 1,4 1 Refer Note-4
inspection) data sheet
3. Linearity/cam MA Measurement 100% Mfr. Procedure Approved drg. / Test Report 2 1,4 1 Refer Note-4
characteristic data sheet

$
LEGEND: * CR - Critical characteristics RT- Radiographic Test PT – Dye penetrant Test P - Agency Performing the Test. 1 - BHEL 4-MAHAGENCO
MA - Major characteristics UT – Ultrasonic Test MT- Magnetic Test W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

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517
QUALITY PLAN NO.: PE-QP-415-145-I 006
QUALITY PLAN VOLUME IIB
FOR SECTION C
CONTROL VALVE (PNEUMATIC) ISSUE NO. 2 REV. NO. 302 06.12.18
DATE: 22.05.2018
PEM :: C&I SHEET 52 OF 7
Sl. Component / * Type/Method
Extent of Reference Acceptance
Format Agency $
Characteristics Checked Cate of of Remarks
No. operation Check documents Norms
gory Check Records P W V

4. Repeatability MA Measurement 100% Mfr. Procedure Approved drg. / Test Report 2 1,4 1 Refer Note-4
data sheet
5. Hysteresis MA Measurement 100% Mfr. Procedure Approved drg. / Test Report 2 1,4 1 Refer Note-4
data sheet
6. Sensitivity MA Measurement 100% Mfr. Procedure Approved drg. / Test Report 2 1,4 1 Refer Note-4
data sheet
1
7. Accuracy (Overall) MA Measurement 100% Mfr. Procedure Approved drg. / Test Report 2 1,4 1 Refer Note-4
data sheet
8. Control Valve MA Measuremen One per
100% Mfr. Procedure Approved drg. / Test 2 1,4 1 Size = Body
characteristics / CV Test t (Press. vs. type data sheet Certificate & port size Or
discharge and Body size &
discharge vs. 3 CV for non
opening 0- std port.
100% in steps Refer Note 1.
of 10%)
9. Operation of limit switch & MA Function 100% Mfr. Procedure Approved drg./ Test Report 2 1,4 1 On
solenoids and other data sheet assembled
accessories valve
Refer Note-4
10. Overall dimensions MI Visual and 100% Approved drg. / Approved drg./ Records 2 1,4 1 Refer Note-4
dimensional data sheet data sheet

11. Pre defined valve position MA Visual 100% Approved drg. / Approved drg. / Test 2 1,4 1
in case of air failure data sheet data sheet Certificate

12. Cleanliness, painting, MA Visual and 100% Mfr. Procedure Approved drg./ Test 2 1,4 1
stamping (for direction of dimensional, data sheet Certificate
flow), Tag No. paint thickness
13. Surface Quality MA Visual 100% MSS-SP-55 MSS-SP-55 Test 3/2 --- 2,1
Certificate

$
LEGEND: * CR - Critical characteristics RT- Radiographic Test PT – Dye penetrant Test P - Agency Performing the Test. 1 - BHEL 4-MAHAGENCO
MA - Major characteristics UT – Ultrasonic Test MT- Magnetic Test W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 81 of 651
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517
QUALITY PLAN NO.: PE-QP-415-145-I 006
QUALITY PLAN VOLUME IIB
FOR SECTION C
CONTROL VALVE (PNEUMATIC) ISSUE NO. 2 REV. NO. 302 06.12.18
DATE: 22.05.2018
PEM :: C&I SHEET 62 OF 7
Sl. Component / * Type/Method
Extent of Reference Acceptance
Format Agency $
Characteristics Checked Cate of of Remarks
No. operation Check documents Norms
gory Check Records P W V

5.0 AUXILIARY ITEMS (Performance test of auxiliary items shall be performed on the completely assembled valve)
5.1 Positioner Overall leakage after assembly MA Leak Test (in 100 % Mfr. Standard No leakage Test 3/2 --- 1 Certificate of
including Nozzles leakage the steady Certificate Conformance
state input (C.O.C)
signal)
5.2 Air filter regulator 1. Normal air consumption MA Measurement Each type Mfr. Standard No leakage Test 3/2 --- 1 (C.O.C)
Certificate
2. Overall leakage MA Visual (soap 100 % Mfr. Standard No leakage Test 3/2 --- 1 (C.O.C)
solution) Certificate
5.3 Air lock relay Performance Test MA Leakage test 100% Mfr. Standard No leakage Test 3/2 --- 1 (C.O.C)
Certificate
5.4 Electronic position 1. Accuracy MA Operation 100% Approved data Approved data Test 2 1 1 (C.O.C)
transmitter(not sheet / sheet / Certificate
applicable if provided 1
integral to smart
positioner)
5.5 Current to Pneumatic 1. Physical Verification MA Visual 100% Approved drg. / Approved drg. / Test 2 --- 1 (C.O.C)
converter(not Make/Model data sheet data sheet Certificate
applicable for smart
positioner)
2. Degree of Protection MA IP/NEMA test Each type Relevant Relevant Test 3 --- 1 (C.O.C)
Standard Standard Certificate
3. Linearity CR Measurement 100% Approved drg. / Approved drg. / Inspection 2 --- 1 (C.O.C)
data sheet / data sheet / Report
4. Hysterisis CR Measurement 100% Approved drg. / Approved drg. / Inspection 2 --- 1 (C.O.C)
data sheet / data sheet / Report
5.6 Smart Positioner 1. Physical Verification MA Visual 100% Approved drg. / Approved drg. / Test 2 --- 1 (C.O.C)
Make/Model data sheet data sheet Certificate

$
LEGEND: * CR - Critical characteristics RT- Radiographic Test PT – Dye penetrant Test P - Agency Performing the Test. 1 - BHEL 4-MAHAGENCO
MA - Major characteristics UT – Ultrasonic Test MT- Magnetic Test W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 82 of 651
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517
QUALITY PLAN NO.: PE-QP-415-145-I 006
QUALITY PLAN VOLUME IIB
FOR SECTION C
CONTROL VALVE (PNEUMATIC) ISSUE NO. 2 REV. NO. 3
02 06.12.18
DATE: 22.05.2018
PEM :: C&I SHEET 72 OF 7
Sl. Component / * Type/Method
Extent of Reference Acceptance
Format Agency $
Characteristics Checked Cate of of Remarks
No. operation Check documents Norms
gory Check Records P W V

(As Applicable) 2. Degree of Protection MA IP/NEMA test Each type Relevant Relevant Test 3 --- 1 (C.O.C)
Standard Standard Certificate
3. Linearity CR Measurement 100% Approved drg. / Approved drg. / Inspection 2 --- 1 1 (C.O.C)
data sheet / data sheet / Report
4. Hysterisis CR Measurement 100% Approved drg. / Approved drg. / Inspection 2 --- 1 (C.O.C)
data sheet / data sheet / Report
5. Calibration with Hand MA Measurement Each type Mfr. Standard Mfr. Standard Test 2 --- 1 (C.O.C)
Held Communicator Certificate
6.0 PAINTING Soundness of Painting MA Visual and 100% Mfr. Standard Mfr. Standard Inspection 2 --- --- Refer Note-2
Measurement Report
7.0 PACKING Soundness of Packing against MA Visual 100% Mfr. Standard Mfr. Standard Inspection 2 --- --- Refer Note-3
transit damage Report

NOTES:
1. In case valid CV test certificate for a similar control valve (same size, same CV, same trim characteristics) is not
submitted to BHEL by the vendor, CV test shall be conducted at FCRI/Any govt. approved laboratory/ BHEL approved
Laboratory.
2. In the absence of BHEL spec. for painting, vendor to obtain BHEL’s approval on their painting specification / procedure.
3. Sea worthy packing shall be provided, if called for in the Data sheets.
4. The quantum of check shall be 100% for manufacturer and 100% for Customer/BHEL/BHEL nominated inspection
2
agency.
5. IBR certificates in Form III-C shall be submitted if called for in the specification/datasheet.
6. Copies of all TC’s(Test Certificates) for materials duly correlated with Heat Nos., TC’s for electrical items and
mechanical tests(Leak/Operation), C.O.C’s(Certificates of Conformance) shall be submitted to BHEL for verification and
acceptance.
$
LEGEND: * CR - Critical characteristics RT- Radiographic Test PT – Dye penetrant Test P - Agency Performing the Test. 1 - BHEL 4-MAHAGENCO
MA - Major characteristics UT – Ultrasonic Test MT- Magnetic Test W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 83 of 651
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517
QUALITY PLAN NO.: PE-QP-415-145-I005
QUALITY PLAN VOLUME IIB
FOR SECTION D

FLOW ORIFICE PLATE ASSEMBLY REV. NO. 02

01 DATE: 07.12.18
18.05.18
PEM :: C&I SHEET 61 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V
1.0 MATERIAL
1.1 Orifice Plate 1. Physical, Chemical MA Physical, One / AP / DS / SP AP / DS / SP Lab Report 3/2 --- 2,1 IBR
properties Chemical Plate certification
Tests OR (if
One/ applicable)
Heat to be
verified by
BHEL
2. Dimensions MA Measurement 100% AP AP IR 3/2 1
Flanges Material Spec
1.2 Chemical,Mech Properties, Chem & Mech MTC,UT
A. Forgings MA Sample as per ASTM ANSI B 16.34 3/2 --- 1
UT & Heat Treatment UT test cert,HT cert
A 388 for UT

B. Machining Measurement
Dimensions MA 100 % AP / DS AP / DS IR 3/2 ---- 1

2.0 IN PROCESS
Machine 1. Dimension MA Measurement 100% AP AP IR 3/2 2 2

2. Surface finish MA Visual 100% ------------ Mirror Finish ------- 3/2 2 ---

3. Surface flaw on MA Penetrant test 100% ASTM 165 / No surface flaw IR / TC 3/2 2 1
machined surface IS:3658
1. Overall dimensions MA Measurement 100% AP AP IR 3/2 2,1 ----
3.0 ASSEMBLY and
FINAL INSPECTION
2. Marking, Tag no. MA Visual 100% AP / DS AP / DS IR 3/2 2 1
Direction of flow

3. Calibration MA Performance 100%

One per ------------ SP TC 3/2 1,4
2
Test type

4. Painting MA Visual 100% SP / MS SP / MS IR / MR 3/2 1

5. Root valve BOQ MA Measurement 100% AP / DS AP / DS IR 2 1

$
LEGEND: * CR - Critical characteristics IR - Inspection Reports DS – Data Sheet MR- Manufacturer records P - Agency Performing the Test. 1- BHEL4-MAHAGENCO
MA - Major characteristics TC - Test Certificates SP – Tech. Spec. MS- Manufacturer standards W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics AP – Approved Drawings/doc V - Agency Verifying the Test. 3 - Sub-vendor
Page 84 of 651
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517
QUALITY PLAN NO.: PE-QP-415-145-I005
QUALITY PLAN VOLUME IIB
FOR SECTION D

FLOW ORIFICE PLATE ASSEMBLY REV. NO. 02

01 07.12.18
DATE: 18.05.18
PEM :: C&I SHEET 72 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V

Soundness of Packing Visual Refer Note

4.0 PACKING MA 100% SP / MS SP / MS ---- 3/2 ---- ----
against transit damage 4

NOTE:

1. All test reports & dimension reports shall be verified by BHEL wherever verification is by BHEL at the time of Final Inspection. Positive material identification testing shall be
performed by vendor and the same shall be witnessed by BHEL.
2. Minimum 2 coats of primer paint to be applied before dispatch.
3. CALIBRATION Test to be carried out at IIT-DELHI / FCRI or BHEL approved laboratory.
4. Sea Worthy packing, if applicable.

$
LEGEND: * CR - Critical characteristics IR - Inspection Reports DS – Data Sheet MR- Manufacturer records P - Agency Performing the Test. 1- BHEL4-MAHAGENCO
MA - Major characteristics TC - Test Certificates SP – Tech. Spec. MS- Manufacturer standards W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics AP – Approved Drawings/doc V - Agency Verifying the Test. 3 - Sub-vendor
Page 85 of 651
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517

STD QUALITY PLAN NO.: PE-QP-999-145-I056

STANDARD QUALITY PLAN VOLUME I IB
FOR SECTION D
LOCAL CONTROL PANEL REV. NO. 01 DATE: 22-02-2008
PEM :: C&I SHEET 1 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V

INCOMING
1.0 Sheet Steel (CRCA & 1. Che mical Composition MA Chemical Sample IS:10 79 IS:1079 Test 3 --- 2
HR) analysis IS:513 IS:513 Certificate
2. Bend Test CR Mech. test Sample IS:1079 IS:1079 Log Book 2 --- ---
IS:513 IS:513
3. Surface finish MA Visual 100% Factory Factory Log Book 2 --- ---
Standard / Standard /
Sample Sample
4. Waviness MA Visual 100% Factory No Waviness Log Book 2 --- ---
Standard
5. Thickness MA Measurement 100% BHEL Spec. BHEL Spec. Log Book 2 --- ---

6. Mill marking MA Visual 100% Factory Factory Log Book 2 --- 1

Standard Standard
2.0 Flats / Angles / 1. Di mensions MA Measurement Sample IS:2062 IS:2062 Log Book 2 --- ---
Channels
2. Surface Defects MA Visual 100% Factory Factory Log Book 2 --- ---
Standard / Standard /
Sample Sample
3. Straightness MA Measurement 100% Factory Std. Factory Std. Log Book 2 --- ---

4. Mill marking MA Visual 100% IS:2062 IS:2062 Log Book 2 --- 1

3.0 Cables / Wires 1. Visual / Surface defects MA Visual 100% BHEL Spec. BHEL Spec. Log Book 2 --- ---
and IS:1554 or and IS:1554 or
IS:694 IS:694

2. IR and HV MA Electrical 100% BHEL Spec. BHEL Spec. Log Book 2 --- ---
and IS:1554 or and IS:1554 or
IS:694 IS:694

$
LEGEND: * CR - Critical characteristics P - Agency Performing the Test. 1 - BHEL
MA - Major characteristics W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 86 of 651
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STD QUALITY PLAN NO.: PE-QP-999-145-I056

STANDARD QUALITY PLAN VOLUME I IB
FOR SECTION D
LOCAL CONTROL PANEL REV. NO. 01 DATE: 22-02-2008
PEM :: C&I SHEET 2 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V
3. Conductor
a) Re sistance MA Electrical 100% BHEL Spec. BHEL Spec.
b) Siz e MA Measurement 100% and IS:1554 or and IS:1554 or Log Book 2 --- ---
c) She et colour MA Visual 100% IS:694 IS:694

4. Type / Routine Test MA Ve rification 100% BHEL Spec. BHEL Spec. Log Book 3 --- 2
Certificates and IS:1554 or and IS:1554 or
IS:694 IS:694

4.0 Electrical 1. Verification at make and CR Visual Sample BHEL Spec. BHEL Spec. Log Book 2 --- ---
Components like Type and BOM and BOM
Annunciator
2 Transformers . Verification of Test CR Scrutin y of 100% Relevant IS Relevant IS Log Book 2 --- ---
Lamps Certificates Type / Routine
T.Cs.
Switches
3. PBs Operation / Functional CR Electr ical Sample+ Relevant Indian Relevant Indian Log Book 2 --- --- + for relay &
Contactors check 100%@ Std & Catalogue Std & Catalogue contactors
only
Relays
4 Timers . I.R. MA Electrical 100% Relevant Indian Relevant Indian Log Book 2 --- --- @ for all
Std & Catalogue Std & Catalogue components
Space Heaters
except relays
Thermostat & contactors.
5 Indicating meters etc. . H.V. MA Electrical 100% Relevant Indian Relevant Indian Log Book 2 --- ---
Std & Catalogue Std & Catalogue

6. Calibration MA Electrical 100% Relevant Indian Relevant Indian Log Book 2 --- 1
Std & Catalogue Std & Catalogue

7. Pick up / Drop off Voltage MA Electrical 100% Relevant Indian Relevant Indian Log Book 2 --- ---
Std & Catalogue Std & Catalogue

$
LEGEND: * CR - Critical characteristics P - Agency Performing the Test. 1 - BHEL
MA - Major characteristics W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 87 of 651
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517

STD QUALITY PLAN NO.: PE-QP-999-145-I056

STANDARD QUALITY PLAN VOLUME I IB
FOR SECTION D
LOCAL CONTROL PANEL REV. NO. 01 DATE: 22-02-2008
PEM :: C&I SHEET 3 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V
5.0 M isc. Components 1. Verification of Type / Make MA Visual Sample BHEL Spec. & BHEL Spec. & Log Book 2 --- ---
like Gaskets, Mfrs. Catalogue Mfrs. Catalogue
Terminal Blocks etc.
2. Surface defects MA Visual Sample BHEL Spec. & BHEL Spec. & Log Book 2 --- ---
Mfrs. Catalogue Mfrs. Catalogue

3. IR / HV on Terminal Blocks MA Electrical Sample BHEL Spec. & BHEL Spec. & Log Book 2 --- ---
Mfrs. Catalogue Mfrs. Catalogue

IN PROCESS
6.0 Blanking / Bending / 1. Di mensions MI Measurement 100% Approved Mfr. Approved Mfr. Log Book 2 --- ---
Forming drgs. drgs.

2. Surface defects after MA Vi sual 100% Factory Factory Log Book 2 --- ---
bending Standard Standard

7.0 Nibbling / Punching 1. Cutout Sizes MI Measurement 100% Approved Mfr. Approved Mfr. Log Book 2 --- ---
drgs. drgs.
2. Deburring MA Visual 100% Approved Mfr. Approved Mfr. Log Book 2 --- ---
drgs. drgs.

ASSEMBLY
8.0 F rame Assembly & 1. Di mensions MA Measurement 100% Approved drg. / Approved drg. / Log Book 2 --- 2
Sheet fixing Mfr. Standards Mfr. Standards

2. Alignment MA Measurement 100% Approved drg. / Approved drg. / Log Book 2 --- 2
Mfr. Standards Mfr. Standards

3. Welding Quality MA Visual 100% Approved drg. / Approved drg. / Log Book 2 --- 2
Mfr. Standards Mfr. Standards
4. Surface defects MA Visual 100% Approved drg. / Approved drg. / Log Book 2 --- 2
Mfr. Standards Mfr. Standards

$
LEGEND: * CR - Critical characteristics P - Agency Performing the Test. 1 - BHEL
MA - Major characteristics W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 88 of 651
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517

STD QUALITY PLAN NO.: PE-QP-999-145-I056

STANDARD QUALITY PLAN VOLUME I IB
FOR SECTION D
LOCAL CONTROL PANEL REV. NO. 01 DATE: 22-02-2008
PEM :: C&I SHEET 4 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V

9.0 Pre -treatment and 1. Pre treatment Process MA Visual 100% Factory Factory Log Book 2 --- 1
Painting Standard & Standard &
IS: 6005 IS: 6005

2. Process parameters like MA M easurement Periodic Factory Factory Log Book 2 --- 1
bath temp. concentration Standard & Standard &
etc. IS: 6005 IS: 6005

3. Di pping / Removal Time MA Measurement 100% Factory Factory Log Book 2 --- 1
Standard & Standard &
IS: 6005 IS: 6005

4. Surface quality after every MA Vi sual 100% Factory Factory Log Book 2 --- 1
dip Standard & Standard &
IS: 6005 IS: 6005

5. Pri mer after phosphating MA Visual, 100% Factory Factory Log Book 2 --- 1
Thickness Standard & Standard &
IS: 6005 IS: 6005

6. P utty Application & MA Vi sual 100% Factory Factory Log Book 2 --- 1
Rubbing after primer Standard & Standard &
IS: 6005 IS: 6005

7. Paint first coat MA Visual, 100% Factory Factory Log Book 2 --- 1
Thickness Standard & Standard &
IS: 6005 IS: 6005
8. P utty Application and MA Vi sual 100% Factory Factory Log Book 2 --- 1
Rubbing after first coat of Standard & Standard &
paint IS: 6005 IS: 6005
9. P aint second coat MA Visual, 100% Factory Factory Log Book 2 --- 1
Thickness, Standard & Standard &
Scratch test IS: 6005 IS: 6005
Colour
adhesion
$
LEGEND: * CR - Critical characteristics P - Agency Performing the Test. 1 - BHEL
MA - Major characteristics W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 89 of 651
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STD QUALITY PLAN NO.: PE-QP-999-145-I056

STANDARD QUALITY PLAN VOLUME I IB
FOR SECTION D
LOCAL CONTROL PANEL REV. NO. 01 DATE: 22-02-2008
PEM :: C&I SHEET 5 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V

10. Panel Wiring 1. Wiring Layout MA Visual 100% Approved drgs. Approved drgs. Log Book 2 --- ---
& Specs. & Specs.
2. Wiring Termination MA Vis ual 100% Approved drgs. Approved drgs. Log Book 2 --- ---
(Crimped Lugs) & Specs. & Specs.
3. Ferrule numbers MA Visual 100% Approved drgs. Approved drgs. Log Book 2 --- ---
& Specs. & Specs.
4. Colour of wiring MA Visual 100% Approved drgs. Approved drgs. Log Book 2 --- 1
& Specs. & Specs.
5. Size of Conductor MA Measurement 1 00% Approved drgs. Approved drgs. Log Book 2 --- 1
& Specs. & Specs.

11. Co mponent Mounting 1. Correct components MA Visual 100% Approved drgs., Approved drgs., Log Book 2 --- ---
Specs. & BOM Specs. & BOM
2. Fixing MA Visual 100% Approved drgs., Approved drgs., Log Book 2 --- ---
Specs. & BOM Specs. & BOM

FINAL
12. F inal Inspection 1. Workmanship MA Visual 100% Factory Factory Inspection 21 1
Standard Standard Report

2. Component layout MA Vi sual 100% BHEL approved BHEL approved Inspection 21 1 At Random
(neatness, accessibility & drg. / Spec. drg. / Spec. Report by BHEL,
safety) Mounting / Proper based on
fixing of all components 100 %
internal test
reports by
Mfr.
3. Co mponents identification MA Vi sual 100% BHEL approved BHEL approved Inspection 21 1
Marking / Name plates drg. / Spec. drg. / Spec. Report

$
LEGEND: * CR - Critical characteristics P - Agency Performing the Test. 1 - BHEL
MA - Major characteristics W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 90 of 651
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517

STD QUALITY PLAN NO.: PE-QP-999-145-I056

STANDARD QUALITY PLAN VOLUME I IB
FOR SECTION D
LOCAL CONTROL PANEL REV. NO. 01 DATE: 22-02-2008
PEM :: C&I SHEET 6 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V
5. Dim ensions MA Measurement 100% BHEL approved BHEL approved Inspection 21 1
drg. / Spec., drg. / Spec., Report
BOM BOM

6. Door functioning MA Functional 100% BHEL approved BHEL approved Inspection 21 1

drg. / Spec. drg. / Spec. Report

7. Pa int Shade CR Visual 100% BHEL approved BHEL approved Inspection 21 1

drg. / Spec. drg. / Spec. Report

8. Pa int Thickness CR Measurement 100% BHEL approved BHEL approved Inspection 21 1

drg. / Spec. drg. / Spec. Report

9. Workmanship of Gaskets MA Visual 100% Factory Factory Inspection 21 1

Standard Standard Report At Random
by BHEL,
based on
10. Wiring Layout MA Visual 1 00% BHEL approved BHEL approved Inspection 21 1 100 %
drg. drg. Report
internal test
reports by
11. Wire Termination MA Pu lling Sample ----- Firm termination Inspection 21 1 Mfr.
manually Report

12. Continuity MA Electrical 100% ----- Continuity OK Inspection 21 1

Report

$
LEGEND: * CR - Critical characteristics P - Agency Performing the Test. 1 - BHEL
MA - Major characteristics W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 91 of 651
 101
517

STD QUALITY PLAN NO.: PE-QP-999-145-I056

STANDARD QUALITY PLAN VOLUME I IB
FOR SECTION D
LOCAL CONTROL PANEL REV. NO. 01 DATE: 22-02-2008
PEM :: C&I SHEET 7 OF 7

Sl. Component / * Type/Method Extent

Reference Acceptance
Format Agency $
Characteristics Checked Cate of of of Remarks
No. operation documents Norms
gory Check Check Records P W V

13. T YPE TEST Degree of Protection CR Mech. Sample BHEL approved BHEL approved Type Test 3 --- 1
Protection spec., drg spec., drg Certificate
relevant IS- relevant IS-
13947 Part-1, 13947 Part-1,
IS-2148. IS-2148.

14 ROUTINE TEST IR before & after HV Test CR Electrical 100% BHEL approved BHEL approved Test Report 2 1 1
spec., drg., BOM spec., drg., BOM
& relevant IS. & relevant IS.

15 FUCTIONAL TEST 1. Control Logic Operation CR Electrical 100% BHEL approved BHEL approved Inspection 21 1
spec. / drg. spec. / drg. Report

2. I nstrument Calibratio CR Electrical 10% BHEL approved BHEL approved Inspection 21 1

spec. / drg. spec. / drg. Report

3. Temperature rise CR Electrical 100% BHEL approved BHEL approved Inspection 21 1

spec/drg. & spec/drg & Report
relevant IS. relevant IS.

$
LEGEND: * CR - Critical characteristics P - Agency Performing the Test. 1 - BHEL
MA - Major characteristics W - Agency Witnessing the Test. 2 - Vendor
MI - Minor characteristics V - Agency Verifying the Test. 3 - Sub-vendor

Page 92 of 651
 102
5177/2020/PS-PEM-MAX

Technical specification for

CONTROL & INSTRUMENTATION SECTION D

REV. NO. 00 DATE : 13.07.2018

INSTRUMENT CHECK LISTS

Page 93 of 651
 103
5177/2020/PS-PEM-MAX

STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

CHECK LIST FOR TRANSMITTER

Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
1 P W V
CHECKS FOR

VISUAL.
MODEL/TAG No
2 PROCESS CONNECTION SEE NOTE-1 P W V
3 ACCURACY BELOW P W V
4 REPEATABILITY P W V
5 HYSTERESIS P W V
6 EFFECT OF TEMP VARIATION P W V
ON ACCURACY APPROVED SPEC./
7 SPAN / ZERO ADJUSTMENT DATA SHEETS P W V
8 EFFECT OF SUPPLY VOLTAGE P W V
VARIATION ONE / TYPE
9 EFFECT OF LOADING (500 OHM P W V
METERS)
10 SEE NOTE-1 P W V
HIGH PRESSURE TEST
BELOW
11 BURN-IN TEST P W V
ONE / TYPE
12 DEGREE OF PROTECTION P W V
13 SEE NOTE-1 V V V
ACCESSORIES AS APPLICABLE
BELOW

Legend :
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification

Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. When material corelation are not available manufacturer's compliance to be provided.
4. Contractor to provide compliance certificate for tests/checks verifid by contractor and
submit the same alongwith test certificates to be verified by BHEL.

Page 94 of 651
 104
5177/2020/PS-PEM-MAX

STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

CHECK LIST FOR TEMPERATURE ELEMENT

Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
1 CHECK FOR P W V
TYPE
MODEL No./TAG No.
PROCESS CONNECTION
2 STABILITY P W V
3 INSULATION RESISTANCE P W V
4 ENCLOSURE CLASS P W V
5 RESPONSE TIME P W V
7 ACCURACY SEE NOTE-1 APPROVED SPEC./ P W V
8 HYDROSTATIC TEST BELOW DATA SHEETS P W V
9 ELECTRICAL CHARACTERISTIC P W V
OF SENSOR (CONTINUTY OF
T/C WIRES & INSULATION
RESISTANCE OF RTD LEADS
w.r.t. BODY
10 TEMP CURVES / CHARTS P V V
11 AMBIENT TEMP. EFFECT P W V
CHECK
12 HV TEST P W V

Legend :
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification

Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. Contractor to provide compliance certificate for tests/checks verifid by contractor and
submit the same alongwith test certificates to be verified by BHEL.
4. IBR certificate to be provided, if applicable

Page 95 of 651
 105
5177/2020/PS-PEM-MAX

STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

CHECK LIST FOR TEMPERATURE GAUGE

Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
1 CHECK FOR P W V
DIAL SIZE
MODEL NO./TAG NO./TYPE
RANGE/SCALE
END CONNECTION SEE NOTE-1
2 CALIBRATION BELOW P W V
ACCURACY
REPEATABILITY
HYSTERESIS
3 OVER TEMP. TEST APPROVED SPEC./ P W V
4 AMBIENT TEMP. 1 OF TYPE DATA SHEETS P V V
COMPENSATION CHECK
5 REVIEW OF TC FOR FOR LOT V V V
MATERIALS OF
SENSOR
MOVEMENT
PROCESS CONNECTION
THERMOWELL
HOUSING
6 REVIEW OF TC FOR DEGREE TYPE TEST V V V
OF PROTECTION
7 THERMOWELL SEE NOTE-1 AS PER APPD DWG V V
MATERIAL TC & DIMN. CHECK BELOW
HYD.TEST
OVER RANGE TEST

Legend :
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification

Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. Manufacturer to carry out ROUTINE TEST on 100 %.
4. IBR certificate to be provided if called for in specn.
5. Contractor to provide compliance certificate for tests/checks verifid by contractor and
submit the same alongwith test certificates to be verified by BHEL.

Page 96 of 651
 106
5177/2020/PS-PEM-MAX

STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

CHECK LIST FOR PRESSURE & DP GAUGE

Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
1 CHECK FOR P W V
SENSOR TYPE
DIAL SIZE
MODEL NO/TAG NO
RANGE/SCALE
SWITCH CONTACT RATING &
NOS. SEE NOTE-1
END CONNECTION BELOW
2 CALIBRATION P W V
ACCURACY
REPEATABILITY
SET POINT ADJUSTMENT APPROVED SPEC./
3 DATA SHEETS P W V
OVER PRESSURE & LEAK TEST
4 OPERATION OF PRESSURE. ONE P W V
RELIEF DEVICE
5 REVIEW OF TC FOR FOR OT V V LV
MATERIALS OF SENSOR
MOVEMENT
PROCESS CONNECTION
HOUSING
6 REVIEW OF TC FOR DEGREE TYPE TEST V V V
OF PROTECTION
7 SEE NOTE-1 V V V
ACCESSORIES AS APPLICABLE
BELOW

Legend :
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification

Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. Manufacturer to carry out ROUTINE TEST on 100 %.
4. When material corelation is not available, MFR's compliance to be provided
5. Contractor to provide compliance certificate for tests/checks verifid by contractor and
submit the same alongwith test certificates to be verified by BHEL.

Page 97 of 651
 107
5177/2020/PS-PEM-MAX

STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

CHECK LIST FOR LEVEL GAUGE

Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
CHECK FOR P W V
TYPE
MODEL/ TAG NO.
1
DAIL SIZE
SEE NOTE-1
RANGE/SCALE BELOW
END CONNECTION
DIMENSIONS, PROCESS P W V
2 APPROVED SPEC./
CONNECTION
DATA SHEETS /
3 ACCURACY DRWGS P W V
4 MATERIAL TC FOR ONE / LOT P V V
BODY ISO.
VALVE
GAUGE GLASS
P W V
5 HYD. TEST SEE NOTE-1
BELOW
6 ACCESSORIES AS APPLICABLE P W V

Legend :
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification

Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. Manufacturer to carry out ROUTINE TEST on 100 %.
4. Contractor to provide compliance certificate for tests/checks verifid by contractor and
submit the same alongwith test certificates to be verified by BHEL.

Page 98 of 651
 108
5177/2020/PS-PEM-MAX

Page 99 of 651
 109
5177/2020/PS-PEM-MAX
($ $

CHECK LIST FOR
($  $&
$
PRESSURE / DIFFERENTIAL PRESSURE SWITCH
$ 
(Mechanical Auxiliary Packages)
 $  &
 2$(  2
 +,+788, :&PE-CL-999-145-I031-0



     
 =' <  (  $  
 '
$ $('   $
 
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 ))$  $= $ )“     
 ) = )“     ($
  
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 ! $  
 %$    
  
 )%
 )“    % 
  ((  )“    % 
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B.0 $!' )“    
  
$   ($
> $(($$( 
  ($
 
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 E) $   %
=  $
 
E$    =   % %
 ($$
EB$   (   % $ 
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E $(($ 
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 &
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 &($ 

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$ $ 
%$ ($%( %
%
















 

Page 100 of 651

 110
5177/2020/PS-PEM-MAX

STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

CHECK LIST FOR LEVEL GAUGE

Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
CHECK FOR P W V
TYPE
MODEL/ TAG NO.
1
DAIL SIZE
SEE NOTE-1
RANGE/SCALE BELOW
END CONNECTION
DIMENSIONS, PROCESS P W V
2 APPROVED SPEC./
CONNECTION
DATA SHEETS /
3 ACCURACY DRWGS P W V
4 MATERIAL TC FOR ONE / LOT P V V
BODY ISO.
VALVE
GAUGE GLASS
P W V
5 HYD. TEST SEE NOTE-1
BELOW
6 ACCESSORIES AS APPLICABLE P W V

Legend :
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification

Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. Manufacturer to carry out ROUTINE TEST on 100 %.
4. Contractor to provide compliance certificate for tests/checks verifid by contractor and
submit the same alongwith test certificates to be verified by BHEL.

Page 101 of 651

 111
5177/2020/PS-PEM-MAX

STANDARD CHECK LIST FOR C&I INSTRUMENTS (for Maux Pkgs)

CHECK LIST FOR ANNUNCIATORS

Sl. Test / Checks Quantum Reference Doc. / Agency ** Remarks

No. of check Acceptance Norms M C B
1 SEE NOTE-1 P W V
CHECK FOR
BELOW
TYPE/ MODEL
DIMENSIONS OF HARDWARE
MODULARITY
SEQUENCE
FACIA DETAILS APPROVED SPEC./
2 FUNCTIONAL TEST 100% DATA SHEETS P W V
3 IMMUNE TO STEP VARIATIONS SEE NOTE-1 P W V
IN THE POWER SUPPLY BELOW
4 DEGREE OF PROTECTION FOR TYPE TEST P W V
ENCLOSURE
5 SEE NOTE-1 P W V
I/R CHECK
BELOW
6 RESPONSE P W V

Legend :
** M = Manufacturer / Sub-contractor, C = Contractor / Nominated Inspecting Agency, B = BHEL,
P = Perform, W = Witness, V = Verification

Note :
1. Quantum of check shall be as below :
100 % - By Manufacturer
2. Manufacturer to maintain calibrated instrument having better accuracy than the item
under test. Inspecting engineer shall check the same.
3. Manufacturer to carry out ROUTINE TEST on 100 %.
4. Contractor to provide compliance certificate for tests/checks verifid by contractor and
submit the same alongwith test certificates to be verified by BHEL.

Page 102 of 651

 112
5177/2020/PS-PEM-MAX
TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

ANNEXURE II

LIST OF MAKES OF SUB-VENDOR ITEMS

SR.
ITEM SUPPLIERS PLACE REMARKS
NO.
GLOBAL STRUCTURES &
-
COMPOSITE LTD
JASMINO POLYMERTECH TALOJA
SYSCON ENGINEERS AMBERNATH
S.V. FABRICATORS NAVI MUMBAI
SPARK FABRICATORS /
-
STEELCON
ANUP ENGINEERING AHMEDABAD
MURTHAL TANKS &
1. PRESSURE VESSELS VESSELS SONEPAT
TITAN ENGG. DURGAPUR
RISHI INDUSTRIES BAHALGARH
UNIVERSAL HEAT
-
EXCHANGERS
ATS CHEM SALEM/HOSUR
CHEM PROCESS SYSTEM SANAND
PROGEN CHENNAI
CRYSTAL ENGINEERING HOSUR
ISHAN EQUIPMENTS VADODARA
GLOBAL STRUCTURES &
-
COMPOSITE LTD
JASMINO POLYMERTECH TALOJA
SYSCON ENGINEERS AMBERNATH
S.V. FABRICATORS NAVI MUMBAI
SPARK FABRICATORS /
-
STEELCON
ANUP ENGINEERING AHMEDABAD
MURTHAL TANKS &
ATMOSPHERIC/ SONEPAT
2. VESSELS
STORAGE TANKS
TITAN ENGG. DURGAPUR
RISHI INDUSTRIES BAHALGARH
UNIVERSAL HEAT
-
EXCHANGERS
ATS CHEM SALEM/HOSUR
CHEM PROCESS SYSTEM SANAND
PROGEN CHENNAI
CRYSTAL ENGINEERING HOSUR
ISHAN EQUIPMENTS VADODARA
TEMSEC KOLKATA
RUBBER LINING ( AT
3. RISHI INDUSTRIES SONEPAT
SHOP)
CORI ENGINEERS CHENNAI

Page 103 of 651

 113
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TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

SR.
ITEM SUPPLIERS PLACE REMARKS
NO.
POLY RUBBER MUMBAI
INDUSTRIAL LINING VADODARA
ARUL RUBBERS CHENNAI
JASMINO POLYMERTECH TALOJA
WESTERN RUBBER NAVI MUMBAI
ELASTOMER LINNING AMBERNATH
EMKAY RUBBER MUMBAI
REMI PEOCESS PLANT &
MUMBAI
M/C
MUMBAI /
4. AGITATOR FIBRE & FIBRE
SILVASA
CEECONS CHENNAI
STANDARD ENGINEERS MUMBAI
BHARAT PUMPS & ALLAHABAD
COMPRESSORS LTD
FLOWMORE LTD. GURGAON
FLOWSERVE INDIA COIMBATORE
VERTICAL CONTROLS PVT. LTD.
5. CENTRIFUGAL JYOTI LTD. VADODARA
PUMPS WILO MATHER & PLATT PUNE
PUMPS PVT. LTD.
SULZER PUMPS INDIA LTD. THANE
WPIL LIMITED KOLKATA

NON METALLIC ENGINEERS COMBINE THANE

(PP/FRP) ANTICORROSIVE VALSAD
6. HORIZONTAL
LEAK PROOF PUMPS PVT.
CENTRIFUGAL -
PUMPS LTD. (RAJEDIA)
KBL PUNE
MISC. PUMP M&P PUNE
7. VERTICAL TURBINE WPIL GHAZIABAD
TYPE KISHORE PUMPS PUNE
FLOWMORE SAHIBABAD
AUSTRALIA/
8. UNDER BED NOZZLE JONSONS SCREEN
IRELAND
IWL LTD. CHENNAI
COATING & MP TAR PRODUCT BHILAI
9. WRAPPING PORWAL INDUSTRIES RAIPUR
MATERIAL TAPE RUSTECH KOLKATA
STP JAMSHEDPUR
DeZURICK (Upto 400 NB) USA
HIGH PRESSURE TYCO VALVES (UPTO 450 USA
10.
BUTTERFLY VALVE NB)
BRAY -
11. BALL VALVE (HIGH VELAN CANADA
Page 104 of 651
 114
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TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

SR.
ITEM SUPPLIERS PLACE REMARKS
NO.
PRESSURE) SIZE 100 BRAY USA
NB
A.V. VALVES LTD AGRA
AKAY INDUSTRIES PVT.LTD. DHARWAD
BELGAUM AQUA VALVES BELGAUN
PVT. LTD.
ASIAN INDUSTRIAL VALVES CHENNAI
& INSTRUMENTS.
ATAM VALVES PVT. LTD. JALANDHAR
DEMBLA VALVES LTD. THANE
M/S GM ENGINEERING RAJKOT
HAWA VALVES (INDIA) PVT. NAVI MUMBAI
BALL VALVE ( LTD.
MANUAL INTERVALVE (INDIA) LTD. PUNE
12. /PNEUMATIC/ LEADER VALVES LTD. JALANDHAR
ELECTRIC) CLASS MICROFINISH VALVES PVT HUBLI
150 LTD.
NILON VALVES PRIVATE AHMEDABAD
LIMITED
SURYA VALVES AND CHENNAI
INSTRUMENTS MFG CO.
UNIFLOW CHENNAI
VALTECH INDUSTRIES MUMBAI
VAAS AUTOMATION PVT. NEW DELHI
LTD.
WEIR BDK VALVES- A UNIT NEW DELHI
OF WEIR INDIA PVT. LTD.
CROMPTON GREAVES NEW DELHI
LAXMI HYDRAULICS PVT. MAHARASHTRA
LTD
RAJINDRA ELECT MUMBAI
INDUSTRIES
GE-POWER CHENNAI
BHARAT BIJLEE LTD. NEW DELHI
13. ELECTRIC MOTOR
SIEMENS GURGAON
NGEF NEW DELHI
KIRLOSKAR ELECTRIC CO
BANGALORE
LTD.
ASEA BROWN BOVERI
HARYANA
(ABB)
MARATHON FARIDABAD
DIAPHRAGM VALVE WEIR BDK HUBLI
(MANUAL / CRANE FLOW PROCESS SATARA
14.
PNEUMATIC) CLASS PROCON MUMBAI
150 MAJESTIC VALVES ( -

Page 105 of 651

 115
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TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

SR.
ITEM SUPPLIERS PLACE REMARKS
NO.
LABLINE)
HAWA ENGINEERS AHMEDABAD
ADVANCE VALVES PVT.
NOIDA
LTD.
FLUIDLINE VALVES GHAZIABAD 1. DUAL PLATE
COMPANY PVT.LTD. CHECK VALVE CI
- CLASS 150 & UP
TO 600NB, 2.
DUAL PLATE
CHECK VALVE
CCS - CLASS 150
DUAL PLATE CHECK & UP TO 500NB
15.
VALVES R AND D MULTIPLES MUMBAI
(METAL CAST) PVT LTD
VENUS PUMPS AND ENGG. KOLKATA CI, CCS &
WORKS STAINLESS
STEEL SPRING
ASSISTED DUAL
PLATE CHECK
VALVES UPTO
700 NB AND 150
CLASS RATING.
ASHVIK VALVES -
FLOW WAY VALVES -
RUBBER FLAP TYPE BDK -
16.
CHECK VALVES MAJESTIC VALVES
-
(LABLINE INST)
ADVANCE VALVES -
ALLIED TRADERS &
NOIDA (U.P.)
EXPORTERS
ARUP ENGG & FOUNDARY
CALCUTTA
WORKS
BALIGA LIGHTING
CHENNAI
17. CABLE GLAND EQPT.PVT.LTD.
COMMET BRASS
MUMBAI
PRODUCTS
DOWELLS MUMBAI
ELECTROMAC INDUSTRIES MUMBAI
INCAB KOLKATA
DOWELLS MUMBAI
18. CABLE LUGS
UNIVERSAL MACHINES LTD. CALCUTTA
SAIL
ESSAR STEEL
19. MS PLATES TISCO
RINL
JINDAL

Page 106 of 651

 116
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TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

SR.
ITEM SUPPLIERS PLACE REMARKS
NO.
LLOYD
ISPAT
INDIAN IRON & STEEL CO.
LTD
INDIAN SEAMLESS METAL
AHMEDABAD UPTO 150 NB
CS PIPE (ASTM A 106 TUBES
20.
GR. B) MAHARASHTRA SEAMLESS RAIGAD UPTO 350 NB

UNICARE -
21. SAFETY SHOWER MOHAN INDUSTRIES -
SUPER SAFETY SERVICES -
GLOBAL COMPOSITE -
EPP -
DEEPA COMPOSITE -
COROSEAL INDUSTRIES -
FRP TANKS &
22.
FITTINGS CHEMICAL PROCESS & -
EQUIPMENT PVT LTD
J.R FIBRE INDUSTRIES PVT
-
LTD
POLYPLAST -
ESSEM TECHNOLOGIES -
23. EJECTOR
RATNA PRASAD -
INDUSTRIAL SERVICE KOLKATA
SUNRISE BARODA
GANDHI & ASSOCIATES AHMEDABAD
24. TANK (FRP)
MODERN EQUIPMENTS CHENNAI
EAGLE PLAST PUNE
OMEGA PLAST MUMBAI
V K PUMPS NASIK
STROKE METACHEM MUMBAI
25.
CONTROLLER SWELORE AHMEDABAD
MILTON ROY INDIA CHENNAI
JAYPEE INDUSTRIES PVT. NEW DELHI
LTD.
MULTITEX FILTRATION
ENGINEERS LIMITED, NEW DELHI
26. DUPLEX STRAINER
OTOKLIN GLOBAL MUMBAI
BUSINESS LIMITED
SUNGOV ENGINEERING CHENNAI
PVT. LTD.
H SARKAR KOLKATA
27. SLUICE GATE JASH ENGINEERING -
YASHWANT INDUSTRIES -
28. 3 WAY VALVE HI TECH AHMEDABAD

Page 107 of 651

 117
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TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

SR.
ITEM SUPPLIERS PLACE REMARKS
NO.
ADVANCE VALVES PVT.LTD NOIDA
BDK HUBLI
FOURESS ENGG.INDIA LTD. MUMBAI
FLUIDLINEVALVES
MUMBAI
COMPANY PRIVATE LTD.,
INSTRUMENTATION LTD. PALAKAD
KIRLOSKAR BROTHERS
PUNE
LTD.
VENUS PUMP & ENGG.
KOLKATA
WORKS
SURYA VALVES AND
INSTRUMENTS
CHENNAI
MANUFACTURING
COMPANY
STAFFORD CONTROLS
PUNE
LIMITED
MICON VALVES (INDIA)
MUMBAI
PVT.LTD
GEROGE FISHCHER DELHI
PIPE & FITTING ASTROL PLYTECHINC LTD AHMEDABAD
29. (PP,HDPE,PVC &
CPVC) JAIN IRRIGATION -
ORIPLAST -
GEROGE FISHCHER IPING
VALVES SYSTEMS DELHI
(GATE/GLOBE/NRV/B PVT LTD
30. A ASTROL PLYTECHINC LTD AHMEDABAD
LL)- (PP,HDPE,PVC &
JAIN IRRIGATION -
CPVC)
ORIPLAST -
GLOBAL ABSORBENT KOLKATA
31. FILTER MEDIA
BHARAT MINERALS
PROCON ENGINEERS -
TYCO -
PNEUMATIC CRANE PROCESS -
32.
ACTUATOR
BDK -
INTERVALVE -
BRAY CONTROL -
EPP COMPOSITES PRIVATE
Rajkot-Gujarat
FRP CABLE TRAYS & LIMITED
33.
ACCESSORIES SUMIP COMPOSITES Ahmedabad-
PVT.LTD. Gujarat
GE Banglore
TOREY JAPAN
34. MBR MEMBRANE
KOCH MEMBRANE-FLUID
USA
SYSTEM

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TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

SR.
ITEM SUPPLIERS PLACE REMARKS
NO.
ION EXCHANGE (INDIA)
Goa/Housur
LTD.

Page 109 of 651

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ANNEXURE-I
SUB-VENDOR LIST

The list of approved make of the LT Motors are as mentioned below:

S.No. LIST OF LT MOTORS

1. BHARAT BIJLEE LTD.
2. CROMPTON GREAVES
3. ASEA BROWN BOVERI
4. KIRLOSKAR ELECTRIC CO LTD.
5. NGEF
6. SIEMENS
7. MARATHON
8. GE-POWER
9. RAJINDRA ELECT INDUSTRIES
10. LAXMI HYDRAULICS PVT. LTD

However, the final list of makes for the LT Motors is subjected to BHEL/Customer
approval, during contract stage, without any commercial implications.

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BIDSPECIFICATION NO.' DG / BSL U-6/2011/T-l

Volume: II
Section - I I

REV, RO MASTER SPECIFICATIONS Page 467 of 555

1.0 GENERAL NOTE

1.0 "FOR APPROVAL OF ANY VENDOR, OTHER THAN AS INDICATED

IN ENCLOSED USf, THE BIDDER HAS TO SUBMIT CREDENTIALS
FOR SCRUTINY AND APPROVAL OF MAHAGENCO. THE
CONTRACTOR SHALL NOTE THAT THE EOUIPMENT SHALL BE IN
SUCCESSFUL OPERATION FOR SIMILAR DUTY CONDmON AND
SIMILAR APPUCATION FOR MINIMUM ONE YEAR FROM THE DATE
SET FOR BID OPENING. THE BIDDER SHALL NOTE THAT IT IS THE
"SOLE DISCRETION" OF MAHAGENCO TO APPROVE THE VENDORS."

CONSULTANT ,PROCON ENGINEERS

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Volume: II
Section - II

REV,RO MASTER SPECIFICATIONS Page 468 of 555

2.0 LIST OF APPROVED VENDORS - MECHANICAL

SR. NO. ITEM VENDORS

1.0 BOILER, TURBINE, GENERATOR (BTG)

I.I CONOENSOR ON LINE TUBE (a) GEA-BGR

CLEANING SYSTEM
(b) TAPROGGE GMBH
1.2 CARBON STEEL PIPE FITTING (a) ALLIED INTERNATIONAL S.P.A. ITALY

1.3 PAINTINGS (a) ASIAN PAINTS

(b) BURGER PAINTS

(e) SHALIMAR PAINTS

(d) NEROLAC PAINTS
(e) JOHNSON & NICHOLSON

1.4 SPRING SUPPORT AND (a) SARATHI

SPRING HANGERS

1.5 BOILER FEED PUMP (a) WEIR PUMPS

(b) KSB AKTIENGESELLSCRAFT

(e) SULZER PUMPS

(d ) TORISHIMA PUMPS

1.6 CONCRETE VOLUTE PUMPS (a) KBL

(b) FLOWSERVE INDIA CONTROL PVT

LTD,INOIA

I.7 STEAM TRAPS (a) SPlRAX MARSHALL PVT LTD

(b) GREAVES LTD

(e) PENNANT ENGINEERING PVT LTD

(d ) LEADER V ALVES LTD
(e) CRESCENT VALYES MFG CO PVT LTD

1.8 VACCUM PUMPS (a) SIEMENS

CONSULTANT ,PROCON ENGINEERS

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BIDSPECIFICATION NO.' DG / BSL U-6/ 2011 / T-l

Volume: II
Section - II

REV,RO MASTER SPECIFICATIONS Page 469 of 555

SR. NO. ITEM VENDORS

(b) UNIQUE SYSTEM, NEW JERSY, USA

1.9 RAPH (a) L & T HOWDEN PVT LTD

1.10 ID/ FD/ PA FANS (a) L & T HOWDEN PVT LTD

1.11 SEAL AIR FANS (a) TLT ENGINEERING INDIA PVT LTD,
GUJARAT

1.12 SCANNER COOLING AIR (a) C.OCX:TOR

FAN

1.13 MILLS (a) L&T-MHI

(b) BHEL

1.14 GEAR BOX (COAL MILL) (a) FLENDER

1.1 5 SOOT BLOWERS (a) CLYDE BERGEMANN INDIA, NOIDA

1.16 BOILER CIRCULATION PUMP (a) M / S HAYWARD TYLER LIMITED, UK

1.1 7 METALLIC EXPANSION (a) MILLAR FITTINGS, UK

JOINTS

1.18 NON- METALLIC (a) KE BURGMANN FLEXIBLE INDIA PVT

EXPANSION JOINTS LTD.

1.1 9 SCREW PUMPS (a) TUSHACO PUMPS PVT. LTD.

1.20 INSULATION (a) LLYODS INSULATION (INDIA) LTD.

(b) ROCKWOOL INDIA LTD.

(e) HYDERABAD INDUSTRIES LTD.

(d) MINWOOL ROCK FABRICS LTD.

1.21 PLATES (BOILER) (a) SAIL

(b) TATASTEEL

(e) JINDAL STEEL

1.22 SECONDARY STRUCTURE & (a) METALFAB HIGHTECH PVT. LTD.,

BUCKSTA Y FOR BOILER NAGPUR

CONSULTANT ,PROCON ENGI NEERS

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BlDSPECIFICATION NO.' DG/BSL U-6/2011/T-l

Volume: II
Section - I I

REV,RQ MASTER SPECIFICATIONS Page 470 of 555

SR. NO. ITEM VENDORS

1.23 BOILER DUCTS & (a) SEAM INDUSTRIES NAGPUR

SECONDARY STRUCTURE
(b) ENESTEE ENGINEERING LTD, NAGPUR

1.24 HANDRAILS & GRATING (a) INDlANA GRATING PVT. LTD.,

MUMBAI
1.25 COAL MILL COMPONENT (a) M/S AlA ENGINEERING LTD.,
AHMEDABAD
1.26 COAL PIPES (a) M/S PRATIBHA INDUSTRIES LTD.,
MUMBAI
1.27 MISC. TANK FABRICA TION (a) SEAM INDUSTRIES NAGPUR

(b) ENESTEE ENGINEERING LTD, NAGPUR

(c) ERA BUILDING SYSTEM

(d ) RATNAMANI TUBES & METAL

1.28 GASKETS (METALLIC & (a) IGP (MADRAS)

RUBBER)
1.29 BOLTS & NUTS (FASTENERS) (a) DEEPAK FASTENERS LTD. LUDHIY ANA

(b) POINEER NUT & BOLTS PVT. LTD.

LUDHIYANA
1.30 SAFETY VALVE (a) DRESSER

(b) FISCHER CONTROLS

1.31 SAFETY RELIEF VALVE (a) SPlRAX MARSHALL

(b) LEADER V ALVES

1.32 CERAMIC LINED BENDS (a) CARBORUNDUM UNIVERSAL LTD.

TAMILNADU
1.33 FAB/CAST /FORGED (a) SPlRAX MARSHALL
STRAINERS/ Y TYPE
STRAINERS (b) GUJARAT OTOFILT

(c) MUL TITEX FILTRATION

(d ) GRAND PRIX FAB
(e) MICON VALVES (I) PVT. LTD

CONSULTANT ,PROCON ENGINEERS

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BlDSPECIFICATION NO.' DG / BSL U-6/ 2011 / T-l

Volume: II
Section - I I

REV,RQ MASTER SPECIFICATIONS Page 471 of 555

SR. NO. ITEM VENDORS

(D FLOWTECH ENGINEERS

1.34 STEEL CASTINGS FOR COAL (a) SYNERGY STEElS LTD, NEW DELHI
MILL
(b) SRlNATHjI ISPAT LTD., GAZIABAD

(e) G.5. ALLOY CASTINGS LTD., ANDHRA

PRADESH
(d) N.S. ENGINEERING COMPANY PVT.
LTD., YDERABAD
1.35 FUEL OIL HEATING & (a) TECHNOFAB ENGINEERING LTD., NEW
PRESSURISING SYSTEM DELHI
(b) THERMOSYSTEM PVT. LTD.,
HYDERABAD
1.36 BFP DRIVE TURBINE (a) HTC,CHINA

1.37 FORGED STEEL VALVE (UP (a) FOURESS LIMITED

TO 50 N B SIZE)
(b) KSBLIMITED

(e) L&T
(d ) BANKIM
(e) BDKVALYES

(0 LEADER

1.38 FORGED CARBON STEEL (a) FOURESS LIMITED

VALVE
(b) CRESCENT

(e) TECHNO VALYES

(d ) R&D MULTIPLES
(e) BHEL

(0 LEADER

(g) A.V. ENGG.

1.39 RUBBER EXPANSION JOINT (a) D'WAREN &CO.

(b) S.L. MANEKLAL

CONSULTANT ,PROCON ENGI NEERS

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BlDSPECIFICATION NO.' DG/BSL U-6/2011/T-l

Volume: II
Section - I I

REV,RO MASTER SPECIFICATIONS Page 472 of 555

SR. NO. ITEM VENDORS

(c) CORI ENGG PVT. LTD

lAO CONDENSATE EXTRACTION (a) WEIR PUMPS

PUMPS
(b) KIRLOSKAR BROS. LTD., PUNE

1.4 I GEAR BOX FOR BFP (a) TRNENI ENGG & IND. PVT. LTD.,
MYSORE
1.42 CONDENSER TUBES (a) PLYMOUTH, USA

(b) SHIN HAN METAL CO. LID., KOREA

(c) REMI EDELSTAL TUBULARS LID.

1.43 FABRICATION & SUPPLY OF (a) DIAMOND ENGG., TAMILNADU

STEEL STRUCTURE
(b) VASAN INDUSTRIES., TAMILNADU

(c) ERA BUILDING SYSTEM LTD.,

RUDRAPUR
1.44 WINDBOX (a) GK SONS ENGG. ENTERPRISES PVT.
LID., TRICHY
1.45 STRUCTURAL STEEL (a) VRINDA ENGG PVT. LTD., KOLKATA
FABRICATED COMPONENTS
FOR ESP (b) S5. FABRICATORS &
MANUFACTURERS, NAGPUR
(c) DYNAMECH DESIGNER COMPANY ,
jABALPUR
(d ) JAS EQUIPMENT & ENGINEERS PVT.
LID., DURGAPUR
(e) THE UNITED ENGINEERS, KOLKATA

(0 UNI PROFILES PVT. LID., ORISSA

(g) FRIENDS ENGG. CORPORATION.

BHlLAI
(h) ENCORE PROjECTS PVT. LTD., BHILAI

(i) QUALITY ENGG WORKS, KOLKATA

OJ EASTERN ENGINEER & ASSOClA TES,

KOLKATA

C O NSULTANT ,PROCO N ENGI NE E RS

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BIDSPECIFICATION NO.' DG/BSL U-6/2011/T-l

Volume: II
Section - II

REV,RO MASTER SPECIFICATIONS Page 474 of 555

SR. NO. ITEM VENDORS

Z.O WATER TREATMENT PLANT

(a) DRIPLEX, NEW DELHI

(b) ION EXCHANGE, MUMBAI

(c) THERMAX, PUNE

(d) VA-TECH WABAG, CHENNAI

(e) DOSHION

3.0 WATER TREATMENT PLANT EQUIPMENT

3. I CHEMICAL DOSING (a) ATS. CHEM. EQUIPMENTS PVT. LTD.

SYSTEM (FOR STORAGE HOSUR, TAMILNADU
TANKS - HOT WATER,
ACID & ALKALI)

3.2 CHEMICAL DOSING (a) S.). INDUSTRIES, CHENNAI

SYSTEM
(b) PSI ENGINEERING, CHENNAI

(c) XL FLOW SYSTEM, CHENNAI

(d) POSITIVE METERING SYSTEM, NASIK

3.3 CONDENSATE POLISHING (a) DRIPLEX,NEW DELHI

UNIT
(b) ION EXCHANGE, MUMBAI

(c) BGR ENERGY SYSTEMS LTD., CHENNAI

3.4 RESIN (a) DOW

(b) LANXESS

3.5 CONDENSER ON-LINE TUBE (a) MIS. TECHNOS, FRANCE

CLEANING SYSTEM
(b) MIS. EIMCO WATER TECHNOLOGIES,
USA

(c) MIS. CLUMPS & KOLLER, GERMANY

(d) MIS. BGR ENERGY LTD., CHENNAI

3.6 OZONISA TION SYSTEM (a) OZONE RESEARCH & APPLICATION (I)
PVT LTD. NAGPUR

CONSULTANT ,PROCON ENGINEERS

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BIDSPECIFICATION NO. ' DG / BSL U-6 / 2011 / T-l

Volume: II
Section - I I

REV, RO MASTER SPECIFICATIONS Page 475 of 555

SR. NO. ITEM VENDORS

(b) FLUID TECHNOLOGIES, NAGPUR

3.7 DEBRIS FILTER (a) M I S. T APROGGE, GERMANY

(b) M I S. EIMCO WATER TECHNOLOGIES,

USA

(e) M I S. CLUMPS & KOLLER, GERMANY

(d) M I S. BGR ENERGY LTD., CHENNAI

4.0 ETP ITEMS, (a) K-PACK SYSTEMS

a. TPI & API Separator s,
b. Filter Press (b) ISHA EN GINEERS & CO.

5.0 OIL HANDLING PLANT (a) RAUNAK INTERNATIONAL

(b) TECHNO ELECTRIC

(e) UNITECH MACHINES

(d) BRIDGE & ROOF

6.0 VERTICAL TURBINE PUMPS (a) KlRLOSKAR BROTHERS LTD. (KBL)

(b) MATHER & PLATT

(e) WPIL

(d) JYOTIPUMPS

(e) FLOW MORE

(I) SAM

7.0 HOruzONTAL CENTruFUGAL (a) KBL

PUMPS
(b) KSBPUMPS

(e) MATHER & PLATT

(d) SAM TURBO

(e) WPIL

(I) JYOTIPUMPS

(g) FLOWMORE

CO NSULTANT ,PROCO N ENGI NEE RS

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BlDSPECIFICATION NO. ' DG / BSL U-6/ 2011 / T-l

Volume: II
Section - I I

REV, RO MASTER SPECIFICATIONS Page 476 of 555

SR. NO. ITEM VENDORS

(h) SULZER

(i) KlSHOR PUMPS

8.0 METERING / DOSING PUMPS (a) MILTON ROY INDIA (P) LTD.

(b) V.KPUMPS

(c) SHAPOTOOLS

9.0 SUMP PUMP (a) KlRLOSKAR BROTHERS LTD. (KBL)

(b) SAM

(c) KlSHORPUMPS

(d) FLQWMORE

(e) KSB

(I) VARTAKPUMPS

(g) MAXFLOW

10.0 FUEL O IL PUMPS (a) TUSHACO

(b) ALKETON, MADRAS

(c) PSI ENGINEERING

(d) ROTOPUMPS

(e) BOURNMEN, GERMANY

(I) DELTA CORPORATION

(g) ALL WEILER GERMANY

(h) TMO, SWEDEN

11.0 AIR BLOWER (LOBE TYPE ) (a) EVEREST TRANSMISSION

(b) KAYENGG. WORKS

(c) SWAM PNEUMATICS

(d) ROOTS

12.0 BUTTERFLY VA LVES (a) KlRLOSKAR BROTHERS LTD.

CO NSULTANT ,PROCO N ENGI NE E RS

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Section - I I

REV,RQ MASTER SPECIFICATIONS Page 477 of 555

SR. NO. ITEM VENDORS

(MANUAL / PNEUMA TIC ) (b) FOURESS

(c) L&T

(d) INTERVALVE (INDIA) LID

(e) R&D MULTIPLES

(D AUDCO

(g) INSIRUMENTATION LID

(h) HAWAVALVES

(i) VENUS PUMPS & ENGINEERING WORKS

OJ BHEL

(k) FLOW VEL

(I) LEADER VALVES

13.0 RUBBER EXPANSION (a) D'WAREN&CO

JOI NT
(b) S.L MANEKLAL

(c) SRM EXOFLEX PVT LID

(d) CORI ENGINEERS

14.0 STRAINERS (a) SPIRA)( MARSHALL

(b) MICON VALVES (I) PVT. LID.

(c) FLOWTECH ENGINEERS

(d) FOURESS LID.

(e) KSBLID.

(D L&T

(g) LEADER

(h) PROCEDYNE ENGINEERS

15.0 CAST IRON VALVE (GATE (a) LEADER VALVE

/ GLOBE / CHECK / AIR
RELEASE VALVE) (b) VENUS PUMP

CONSULTANT ,PROCON ENGI NEERS

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Section - I I

REV,RQ MASTER SPECIFICATIONS Page 478 of 555

SR. NO. ITEM VENDORS

(c) FOURESS
(d) LEVCON

(e) DURGA ENGG CO.

(n L&T

(g) R&D MULTIPLES

(h) FLUlDLINE VALYESCO PVT LTD

(I) INTER VALVE (INDIA) LTD

0) NSSL LIMITED

16.0 CAST STEEL VALVES (a) L&T

(GATE / GLOBE / CHECK /
BA LL VA LVE) (b) KIRLOSKAR BROS. LTD

(c) CRESENT VALYES

(d) AUDCO

(e) KSB

(n LEVCON

(g) FOURESS
(h) R&D MULTIPLES

(I) FLUlDLINE VAL YES

0) NSSL LIMITED

(k) VENUS PUMP

(I) DURGA ENGG CO.

(m) HAWAVALYES

(n) AVVALYES

17.0 STA IN LESS STEEL (a) CRESCENT

(GATE / GLOBE / CHECK
VALVE) (b) FOURESS
(c) R&D MULTIPLES

C O NSULTANT ,PROCO N ENGI NE ERS

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Section - I I

REV,RO MASTER SPECIFICATIONS Page 479 of 555

SR. NO. ITEM VENDORS

18.0 GUN METAL / BRASS / (a) LEADER VALVES

BRONZE VALVES
(b) SARKAR

(c) LEVCON

(d) BOMBAY METAL & ALWYS

(e) SANTENGG

(0 BANKIM & COMPo

(g) BDK

19.0 FORGED STEEL VALVE (a) FOURESS LIMITED

(b) KSBLIMITED

(c) L&T

(d) BANKIM

(e) BDKVALVES

(0 LEADER

(g) A.V.ENGG

(h) CRESCENT

(i) BHEL

20.0 LD.PIPING (a) SElH & SURA ENGG. Co. LTD.

(b) IVCRL

(c) RAUNAQ

(d) ZUBER!

(e) INDIAN HUME PIPES LTD

(0 DYNAMIC SS ENGG PVT LTD

21.0 LP.PIPING (a) UNITECH MACHINES, NEW DELHI

(b) AARTI INFRASTRUCTURE, NAGPUR

(c) ZUBER!, jAIPUR

CONSULTANT ,PROCON ENGINEERS

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REV,RQ MASTER SPECIFICATIONS Page 480 of 555

SR. NO. ITEM VENDORS

(d) SE1H & SURA ENGG CO. LID

22.0 DIESEL ENGINES (a) KIRLOSKAR CUMMINS

(b) GREA YES COTTON

(c) ASHOK LEYLAND

23.0 FLANGES & FITTINGS (a) ALLIANCE

(b) )YOTI
(c) EBY

24.0 AIR DRYING UNIT (a) DONALDSON

(Refrigerant Type)
(b) SABRO

25.0 EOTCRANE

25 .1 EOTCRANE (a) UNIQUE IND. HANDLERS

(More than 100 Ton)
(b) ANUPAM INDUSIRIES

(c) MUKAND

(d) WM1

(e) FAFECO

(0 CENTURY CRANE ENGINEERS (P) LID.

25 .2 EOTCRANE (a) UNIQUE INDUSfRIAL HANDLERS

(Less than lOOT)
(b) ANUPAM INDUSIRIES

(c) MUKAND

(d) FAFECO

(e) TURBO FUEGUSON

(0 WM1

(g) CONSOLlDATED HOIST

(h) HERCULES

(i) ELECON

CONSULTANT ,PROCON ENGI N E ERS

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REV,RQ MASTER SPECIFICATIONS Page 481 of 555

SR. NO. ITEM VENDORS

0) HASK ENGINEERS

(k) BRAOY & MORRIS ENGG. CO. LID.

(I) McNALLY BHARAT KOLKATA

(m) SHREE ENGINEERS

(n) CENTURY CRANE ENGINEERS (P) LID.

26.0 MANUAL HOIST & CHAIN (a) TRACTEL TRIFOR INDIA (P) LID.
PULLEY BLOCK
(b) LIFTING EQUIPMENT & ACCESSORIES

(e) INDEF (HERCULES)

(d) BAT1lBOI

(e) UNIVERSAL

(0 ABHA Y INDUSTRIES

27.0 ELECTRICAL HOIST (a) BAT1lBOI

(b) PBL

(e) GREAVES

(d) HOISTOMECH

(e) SHREE ENGINEERS

(0 ABHA Y INDUSTRIES

(g) INDEF

(h) UNIVERSAL

(i) SWIFT

0) TRACTEL TRIFOR INDIA (P) LID.

(k) CENTURY CRANE ENGINEERS (P) LID.

(I) HERCULES HOISTS LIMITED

28.0 PAINTINGS (a) ASIAN PAINTS (I) LID.

(b) BERGER PAINTS INDIA LID.

CONSULTANT ,PROCON ENGI N E ERS

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REV,RO MASTER SPECIFICATIONS Page 482 of 555

SR. NO. ITEM VENDORS

(c) SHALIMAR PAINTS LID.

(d) NEROLAC
(e) )HONSON & NICHOLSON

29.0 ANTI COROSSIVE COAL TAR (a) IWLLID

COATING
(b) ARLAMINATORS

30.0 FABRICATED MS STEEL (a) SEAM INDUSIRIES

TANK
(b) ENESTEE ENGG LID

(c) ERA BUILDING SYSTEM

(d) DIAMOND FABRICATORS (I) PVT LID

(e) THERMO SYSTEMS PVT LID

(0 TECHNOFAB ENGG LID

(g) RATANMANI TUBES AND METALS

31.0 WELDING FLUX & FILLER (a) PRECISION WELD ARC LID
WIRE
(b) S. CHEM & ALLIED PRODUCTS PVT LID.

32.0 FIRE DETECTION & PROTECTION SYSTEM

(a) TYCO

(b) HITECH ENGINEERING SERVICES

33.0 FIRE DETECTION & PROTECTION SYSTEM EQUIPMENTS

33.1 PUMPS (a) KBL

(b) MATHER & PLATT

(c) FLOW MORE

33.2 HIGH VELOCITY NOZZLES (a) PREUSSAGE (WEST JRMANY)

(b) H DFlRE

33.3 MEDIUM VELOCITY (a) PREUSSAGE (WEST JRMANY)

NOZZLES
(b) GEM,USA

CONSULTANT ,PROCON ENGI NEERS

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Section - I I

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SR. NO. ITEM VENDORS

(c) DC INDUSTRIAL PLANT SERVICES (P)

LID.

(d) ABB

(e) BAT1lBOI

(0 SHAVO NORGREN

(g) WALKER

(h) ULTRA FILTER

39.1 5 VACUUM PUMP (a) VACUUM AIR

(b) PPI

(c) GARUDA

(d) NASH

(e) SIEMENS

(0 INDIAN MAKE

(g) KAKATI

39.1 6 AIR HEATER (a) ESCORT

(b) RAYCOLT

(c) SPHERE HOT

(d) HEATCO

(e) LAMDA INDUSIRIES

(0 INELLCON

39.1 7 CONVENTIONAL TYPE (a) DRIPLEX

CLARIFIER
(b) ION EXCHANGE

(c) HINDDORR
(d) OUYA

(e) THERMAX

CONSULTANT ,PROCON ENGINEERS

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Section - I I

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SR. NO. ITEM VENDORS

39.18 MS ERW PIPE (BLACK & (a) JINDAL

GALVANISED)
(b) TISCO

(e) SURYA ROSHINI /

(d) INDUS TUBES LTD

(e) RATNAMANI METALS & TUBES

(n GOOLUCK STEEL TUBES LTD.

(g) PSL HOLDING

(h) SAW PIPES LTD.

(i) DADU PIPES PVT. LTD.

0) ASIAN MILLS PVT. LTD.

(k) MAHARASHTRA SEAMLESS Pll'E

39 .19 MS PIPE SEAMLESS (a) MAHARASHTRA SEAMLESS Pll'E

(b) BHEL

(e) INDIA SEAMLESS

(d) TISCO

39 .20 CAST IRON Pll'ES (a) ELECTRO STEEL CASTINGS

(b) SAIL

(e) KUSHLAVA

39 .21 G.I PIPES & FITTINGS (a) PRAKASH TUBES

(b) NA VKAR FITTINGS & FORGING PVT. LTD

(e) GOOD LUCK STEEL TUBES LTD.

(d) INDUS TUBES LTD.

39 .22 SS TUBES & PIPES (a) APEX TUBES PVT. LTD

(b) REM! EDELSTAHL TUBULARS PVT. LTD

(e) PRAKASH STEELAGE PVT. LTD

C O NSULTANT ,PROCO N ENGI N E ERS

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Section - I I

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SR. NO. ITEM VENDORS

39.23 FLUID COUPLING (a) PEMBRIL

(b) VOITH

(c) FLUlDOMAT

(d) GREA YES LTD.

(e) HYDRO DYNAMIC

(0 FLANDER MACNEILL GEARS LTD.

(g) DAVID BROWN

39.24 GEARBOX (a) ELECON

(b) SHANTHI

(c) RADICON

(d) NEW ALLENBURY WORKS

39.25 DOUBLE DISK SWING VALVE (a) EVERLASTING

39.26 BUTTERFLY VALVE (a) AUDCO

(b) FOURESS
(c) BDK

(d) ELOMATIC

(e) KEYSIDNE

39.27 VERTICAL DRAIN PUMP (a) SAM

(b) MBIL

(c) WEIR MINERAL (I) PVT. LTD.

39.28 AIR DRYING PLANT (a) DONALDSON

(REFRIGERANT TYPE)

39.29 BALL VALVE (a) SHANCO

(b) BDK

(c) OSCAR

CONSULTANT ,PROCON ENGINEERS

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BlDSPECIFICATION NO.' DG / BSL U-6/ 2011 / T-l

Volume: II
Section - I I

REV,RO MASTER SPECIFICATIONS Page 501 of 555

SR. NO. ITEM VENDORS

(dj LEGRIS

(ej RB(ITAUAN)

(D FLOWCON

39.30 ASH WATER PUMPS (aj KIRLOSKAR

(bj KSB

(cj BEACON WEIR

(dj MATHER & PLAIT
(ej SAM

39.31 FLUSHING PUMP (aj UT PUMPS & SYSTEMS LTD.

39.32 VENTILATION FAN (aj FLAKT

(bj CB.DOCI'OR

(cj GEC
(dj ALSIDM
(ej CG

(0 BAT1lBOI

(gj BAJAJ
(h j USHA

39.33 AGITATOR WITH GEAR BOX (aj RATlll VESSELS & SYSTEMS PVT. LTD.
/ ACCESSORIES

40.0 VENTILATION EQ UIPMENT

40 .1 VENTILATION SYSTEM (aj BLUE STAR Ltd.

(bj Hyderabad Pollution Controls Ltd.

(cj VOLT AS LIMITED

(dj AEROVENT PROJECTS LIMITED
(ej WRC ENGINEERING COMPANY PVT
LIMITED

CO NSULTANT ,PROCO N ENGI NEERS

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BlDSPECIFICATION NO.' DG / BSL U-6/ 2011 / T-l

Volume: II
Section - I I

REV,RO MASTER SPECIFICATIONS Page 502 of 555

SR. NO. ITEM VENDORS

40.2 AIR FILTER (a) PUROLATOR

(b) TENACITY

(c) UCCO
(d) JOHN FLOWER
(e) AIR TECH

(0 DYNAFILTERS

40.3 FRESH AIR FANS (a) GEC

(b) KAITAN

(c) FLAKT

40 .4 V.BELTS & PULLEY (a) DUNLOP

(b) FENNER

40.5 FIREDAMPAR (a) TSC

(b) AIR TECH

(c) GEORGERAO

(d) RA VISTAR INDIA PVT LIMITED.

40.6 BEARINGS (a) SKF

(b) NORMAN

(c) NBC
(d) FAG

41.0 AIR CONDITION ING

41.1 REFRIGERATION (a) ACCL,KOLKATA

RECIPROCATING
COMPRESSOR (b) KIRLOSKAR,PUNE

(c) VOLTAS,MUMBAI
(d) CARRIER,MUMBAI
(e) TRANE (INDIA) PVT.LTD.,MUMBAI

CO NSULTANT ,PROCO N ENGI NEE RS

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LOCAL CONTROL PANEL

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TITLE : SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL A001
POWER STATION UNIT -6 SECTION : I

TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA

TREATMENT PLANT REV. NO. 00 DATE :

NOTE:

1. THE SUB VENDOR LIST ABOVE IS INDICATIVE ONLY AND IS SUBJECT TO BHEL AND
CUSTOMER APPROVAL DURING DETAILED ENGINEERING STAGE WITHOUT ANY
COMMERCIAL & DELIVERY IMPLICATION TO BHEL.

BIDDER TO PROPOSE SUB VENDOR WITHIN 4 WEEKS OF PLACEMENT OF LOI. THEREAFTER

NO REQUEST FOR ADDITIONAL SUB-VENDOR SHALL BE ENTERTAINED.

2. THE INSPECTION CATEGORY WILL BE INTIMATED AFTER AWARD OF CONTRACT BY

BHEL/CUSTOMER. HOWEVER THE SAME WILL BE ADHERED BY THE BIDDER WITHOUT ANY
COMMERCIAL AND DELIVERY IMPLICATION TO BHEL/ CUSTOMER.

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TITLE: SPECIFICATION NO. PE-TS-415-673-
1X660 MW BHUSAWAL THERMAL POWER A001
STATION UNIT -6 SECTION : I
TECHNICAL SPECIFICATION FOR SEWAGE SUB-SECTION: IA
TREATMENT PLANT REV. NO. 00 DATE :

ANNEXURE III

FUNCTIONAL GUARANTEE AND LIQUIDATED DAMAGES

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