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Drives 1
Drives 1
Drives engineering has always been an integral part of Crane installations, for example, only become efficient
Demag Cranes & Components product philosophy. systems as a result of the components that are integrated
True to its “From components to systems” approach, with sophisticated controls, as well as system and wide-
Demag Cranes & Components supplies drive components ranging application expertise.
as single units and as sub-assemblies, and also integrates
them into virtually all of its core products.
38351-1
2
In addition to individual gearboxes, motors and frequency Demag drives are suitable for all applications in which
inverters, Demag is the only supplier of drive products also loads have to be supported, driven, guided and moved.
to offer wheel block systems and complete drive units Besides cranes and handling systems, applications also
consisting of precisely matching parts, ranging from the include moving architectural elements as well as many
travel wheel, housing and connecting arrangement to the transport logistics solutions in a wide variety of industries,
gearbox and motor. In this way, fast and cost-effective for example.
standardised and tailored modular solutions can be
implemented to meet individual requirements.
Contents Page
The modular system 4–5
Offset geared motors 6
Angular geared motors 7
Helical geared motors 8
Gearbox options 9
Cylindrical-rotor motors and options 10–13
Conical-rotor brake motors 14–17
Microspeed drives 18–19
I e-Tools
38333-3
3
Modular geared motor system
We offer a choice of
I Basic cylindrical-rotor motors
37179-16
Offset gearbox
4
The standard designs already offer you an exceptional
range of possibilities. In addition, there are many optional Our cylindrical-rotor brake motors not only feature
features which can be used to extend them to meet your different brake spring strengths, but also two different
specific needs. brake sizes for each motor frame size, enabling you to
specify your drives with finely graded brake torques. KB
From basic motors to maximum brake torques sliding-rotor brake motors are also available.
Almost any useful brake torque can be achieved – with
solutions ranging from basic motors to the almost Microspeed drives are designed for special requirements.
legendary braking capabilities of our sliding-rotor brake They make it possible to achieve large mechanical speed
motors. ratios of up to 1:500 between the main and the
positioning speed.
Coupling connection
Cylindrical-rotor motor
Since there is no oil present in the with coupling shaft end
Angular gearbox Coupling
coupling housing, gearboxes can be
fitted independently of the motor and
motors can be easily disassembled,
e.g. to transport the installation.
Brake
Offset gearbox
5
Offset geared motors –
torques from 130 to 11500 Nm
Demag offset geared motors feature Demag offset geared motors can
parallel-shaft gearboxes with a large be supplied with various housing
shaft centre distance. With a shaft designs, for example with a cover
end on both sides, they are ideally featuring an integrated torque ring,
suited for travel applications with which transfers the drive force to a
39392 central drive arrangements. For their wheel block via a torque bracket
large shaft centre distance and high without any radial forces. The output
transmission ratio, offset gearboxes shafts are available as solid or hollow
offer large ground clearance. The use shafts of various designs and
of helical gear wheels makes them a diameters. Involute splined shafts are
particularly efficient solution. ideal for travel drives used in reversing
operation in connection with a
Demag wheel block, for example.
38224
6
Angular geared motors –
torques from 120 to 12000 Nm
7
Helical geared motors –
torques from 90 to 5800 Nm
Demag helical gearboxes are the Demag type D helical geared motors
most cost-effective alternative to are available as foot and flange-
match speed and torque to application mounted units. Flanges of various
requirements. They allow for high diameters can be connected to sizes
radial forces on the output shaft and D 11 to D 41. Combined foot/flange-
39381 offer high efficiency thanks to the use mounted designs are also possible.
of helical gear wheels. Due to the Due to the coaxial design, helical
coaxial design, however, they do not gearboxes are only available with
offer the same number of output solid shafts.
shaft variants as offset or angular
gearboxes.
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8
Optional features
I Foot plates
Standard Demag geared motors already offer you an I Mounting flange
Numerous options enable you to adapt them even further I Extended temperature range
gearboxes
39484-10
9
Cylindrical-rotor motors –
outputs up to 45 kW
15 ZBA/ZNA 160 B4
22 ZBA/ZNA 180 B4
30 ZBA/ZNA 200 A4
37 ZBA/ZNA225 AL4
45 ZBA/ZNA 225 B4
10
Brakes A specific brake is assigned to each
Demag ZB cylindrical-rotor brake ZB cylindrical-rotor brake motor as
motors are fitted with double-surface standard. A larger or smaller brake
disk brakes, which are spring-activated can be fitted for each motor frame
when no voltage is applied. Various size if a different brake torque is
control modules are available for required for the application. In 39380
Designation Size Brake torques Size Brake torques Designation Size Brake torques Size Brake torques
ZBA 100 B
ZBA 112 A
ZBA 132 C
ZBA 180 A
38105-2
ZBA 180 B
B280 46 – 280 B680 113 – 680
ZBA 200 A
A cylindrical-rotor brake motor moves
ZBA 225 A(L)
a tool-changing carriage into the – – B680 113 – 680
ZBA 225 B
exactly specified positions
11
Optional features
I Canopy
I Plug connector
I PTC thermistor
I Temperature detectors
I Increased enclosure
I Anti-condensation heater
38350-6
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Demag frequency inverters –
for motor outputs from 0.75 to 560 kW
39584 39297
With Demag frequency inverters, for example
I processes can be precisely adapted
38770-1
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Conical-rotor brake motors –
outputs up to 42 kW
Decisive advantages
Demag KB conical-rotor brake motors feature a remarkably
simple, robust and reliable brake system.
It is the ideal solution wherever demanding requirements
have to be met by the brake, and provides for
I extremely high switching frequency
14
Drives for starting and stopping with short cycle times: KBA
1.65 KBA 90 A4 23
2.0 KBA 90 B4 29
3 KBA 100 B4 48
6 KBA 125 B4 A 82
15
Drives for line-fed travel motions: KBF
37401-7
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KBS torque motors
Torque Designation
(Nm)
100 % CDF
25631
17
Microspeed drives –
speed ratios up to 500:1
63 80 90 B 112
Z – – –
71 90 A 100 132
KB 71 I
KB 80 I I
FG 06 KB 90 I I
KB 100 I O
KB 112 I O
KB 112 I I I I
KB 125 I I I I
FG 08
KB 140 I I I O
KB 160 I O O O
KB 160 I I I I I I I
KB 180 I I I I I I I
38345-5
FG 10
KB 200 I I I I I I I
KB 225 I I I I I I O
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Microspeed drives consist of main and A conical-rotor motor is used as the
microspeed motors that are connected main motor due to the axial
by means of microspeed gearboxes. movement of rotor. The microspeed
Both U and Z type models are motor can be a KB or a Z motor –
possible. The output shaft runs either also for inverter operation. The
at the speed of the main motor or at transmission ratios of our microspeed
the speed of the microspeed motor gearboxes are available at fine
reduced by the transmission ratio of increments from 19328
Speed n Startup
Operation
Main motor Braking
n1
n1 < 500
=
n2 1
0
Time t
19
Fast and simple planning – Drive Designer Online
Whatever you develop and design – everything is easier, The 2D geometry diagrams are available as DXF or DWG
faster and safer with Drive Designer for geared motors files. You can import the drawings direct into your design
and wheel blocks. in AutoCAD.
In only a few minutes at
www.demag-drivedesigner.com, you can Drive Designer Online enables you to generate 3D models
I specify drives for motors, gearboxes, geared motors, wheel blocks and
I determine dimensions travel drives up to and including complete sub-assemblies.
I transfer drawings to your design The model design corresponds to the actual practical
I view electrical circuit diagrams requirements.
I obtain technical data
37399-2
www.demag-drivedesigner.com
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2D CAD files to scale 3D product geometries Individual dimension drawings
Drive Designer Online supports non-platform-specific 3D Drive Designer is online on the Internet. Decisive benefits:
CAD formats such as STEP, IGES, SET and VDA. For rapid I Requires no installation and no hard disk space
visualisation of the models, the files can also be exported I Latest technical data and dimensions
in VRML format for standard 3D viewers. I All information available round the clock worldwide
Complete overview –
the geared motor catalogue
Our approx. 500-page catalogue provides comprehensive
information on our three geared motor types – helical,
angular and offset geared motors – in combination with
cylindrical-rotor and conical-rotor motors. It also includes
selection tables relating to the various geared motor types,
structured according to output ratings. It also
provides you with technical data and details on the options.
21
Precise drive data – CalDrive calculation software
22
Online selection and ordering – Demag Shop
Demag Shop provides all the list and net prices you need
for your order as well as stock availability information and
the delivery times of the articles you require. You can
order the required component parts direct, specifying the
delivery date as well as the shipping method, depending
on availability. You are immediately sent an order
confirmation with our order number. In addition, you can
use the online consignment tracking function, even if you www.demag-shop.com
place your order by conventional methods.
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Demag Cranes & Components (I) Pvt. Ltd.
Gat No:-330,332,333,334, Nanekarwadi (Chakan)
Tal -Khed, Dist -Pune. Pin-410501 Maharashtra, India
Telephone : +91 2135 61 4200
Fax : +91 2135 61 4300
E-Mail : info@demagcranes.co.in
Web Page : www.demagcranes.co.in