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Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

Project Name: 3850 MTPD UREA PLANT INDIA

Doc.Title 10-Z-102-RAIN WATER SUMP CALCULATION REPORT Revision : 0

Doc. No. 10-CI-E-10474 Page : 1

DESIGN OF RAIN WATER SUMP

1. Size
Maximum inside dimension of sump = 10.000 m (square)
Height of Liquid inside Pit hL = 4.100 m (worst case for HHL)
Wall Height above Liquid Level = 500 mm
Projection beyond wall (alround) 1600 mm

0.60

0.3 FGL
0.9
GWT
Water level
outside inside inside the

4.1
A A sump

5.50
1600
10

0.5
ts

Section A-A

10
Plan
2. Data
Wall thickness t = 600 mm assumed
Thickness of Base Slab ts = 500 mm assumed
Thickness of Top Cover 150 mm (assumed for load calculation )
Height of wall above FGL h = 0.300 m
Depth of wall foundation from FGL = 5.50 m
Ground water level below FGL = 0.475 m (considerd to be same as EGL)
Saturated Density of soil gsat = 18.0 kN/m3
Density of water gw = 10.0 kN/m3
Density of reinforced concrete for Cl. 3.1 of SPC.N.10-CA-E-11002_Rev.01
uplift check gconc.u = 24.0 kN/m3

Density of reinforced concrete gconc. = 25.0 kN/m3


Surcharge considered q = 10.0 kN /m2 (assumed)
Angle of Repose(for backfill) f = 35.0 degrees (assumed for cohesive backfill soil)
Submerged Density of soil gsub = 8.0 kN/m3
Earth pressure coeff. at rest k0 = 0.43 (1- sinf)
Height of Ground Water over base slab hw = 5-0.475 = 4.525 m
Backfill height over fdn. slab hs = 5.5-0.5 = 5.0 m
Height of Wall Stem h1 = 0.3 + 5.5 - 0.5 = 5.30 m

Page 1 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

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Concrete Properties :
Grade of concrete = M30 Ref - Cl. 3.1 of SPC.N.CA-E-11003
Characteristic Comp Strength of concrete, fck = 30 Rev.01
N/mm2
Permissible stress in bending compression, scbc = 10.0 N/mm2
Ref- Table 21 of IS 456 -2000
Permissible stress in direct compression, scc = 8.0 N/mm2
Permissible stress in bending tension, scbt = 2.0 N/mm2
Permissible stress in direct tension, sct = 1.5 N/mm2 Ref. Table 1 of IS: 3370 (Part II) - 1965
Permissible stress in shear, = 2.2 N/mm2
modular ratio m= 280 /(3* scbc) = 9.33
Rebar Properties :
Grade of reinforcement = Fe500
Ref - Cl. 3.2.1 of SPC.N.CA-E-11003 _Rev.01
Yield strength of Steel, fy = 500 N/mm2
Permissible direct tension, sst = 150 N/mm2
Ref. Table 2 of IS: 3370 (Part II) - 1965
Permissible bending tension, ssbt = 150 N/mm2
Modulus of Elasticity of steel, Es = 200000 N/mm2 Ref .5.6.3 of IS : 456-2000

3. CHECK FOR UPLIFT PRESSURE:


Uplift check for the pit has been carried out for "Tank Empty condition with Backfill Outside". To be on the conservative side,
the weight of top slab has not been considered.
Weight of wall = 4 * (10+0.6) * (5.5-0.5+0.3) * 0.6 * 24
= 3235.968 kN
Weight of base slab = (10+(0.5+1.6) * 2)^2 * 0.5 * 24
= 2488.32 kN
Weight of Backfill = ((10+2(0.6+1.6))^2-(10+ 2*0.6)^2)5*18
= 7372.8 kN
Total downward weight = 3235.968 + 7372.8 + 2488.32
= 13097.09 kN
Uplift due to ground water = (10+2(0.6+1.6))^2*(0.6+5-0.475)*10
(Buoyant force) = 10627.20 kN
FOS = 13097.09 = 1.232 > 1.20 Ref Cl 5.3 of SPC.N.10.CA-E-11003-rev_01
10627.20 Hence safe

4. CHECK FOR BEARING PRESSURE:


This has been checked for the critical most case when Tank is full and No Ground water is there.

Net Safe Bearing Capacity = 30.1 kN / m2 for 35 mm settlement @ 5.5 m below FGL
Corresponding Gross Bearing Capacity = 30.1+ 5.5 * 18 Ref . Geotechnical Report Part

129.1 kN / m 2

Weight of top cover = (10 ^2 * 0.15*25)


= 375 kN
Pump weight = 65 kN
Water weight = 4.1*10*10 * 10
4100 kN
Total Vertical Dead Load = Weight of wall + base slab+ soil weight+ weight of top cover
water weight + pump weight
= 3235.968 + 7372.8 + 2488.32+375+65+4100
= 17637.09 kN
Total Live Load on top cover = 5 kN / m2 Ref Cl 4.1 SPC.N.10.CA-E-11002-rev_01

Page 2 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

Project Name: 3850 MTPD UREA PLANT INDIA

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Doc. No. 10-CI-E-10474 Page : 1

Total Load (Dead + Live Load) = 17637.088+5* (10+2 *0.6)^2


18198.89 kN
Base Area of sump = (10+2*(0.6+1.6))^2
= 207.36 m2
Actual Base Pressure q = 18198.89 / 207.36
= 87.76 kN / m2 < 129.1 kN / m2
Hence Safe

LOAD CALCULATION FOR WALLS


The walls are considered as vertical panels fixed on 3 sides and free at top. Loading have been considered on walls
for different Load conditions and Shear/ moment etc. have been found out using Moodys Chart.
Earth pressure coefficient at rest = 0.43
Surcharge considered = 10.0 KN /m2
Height of water level at Operating condition h = 4.8 m
Thus, b = 5.0 m Strictly speaking b is 5.3 m . However as maximum soil height
a = 5.0 m is 5.0 m and we have Moody's Chart for loading equal to Full or
a/b = 5/5 = 1.00 2/3 rd or 1/3 rd of the height of wall, we have considered this is
5.0 m
Y
FIXED
5000

FIXED
b=

X
FIXED
2a= 10000

Case 1. Soil + Surcharge from outside ( Inside Empty)- Static Condition


Pressure due to surcharge = ko * q = 0.43*10 = 4.30 KN /m2
Water pressure = gw*hw = 10*4.525 = 45.25 KN /m2
At rest Pressure-saturated = ko*gsat*(hs-hw) = 0.43*18*(5-4.525) = 3.68 KN /m2
At rest pressure-submerged = ko*gsub*hw = 0.43*8*4.525 = 15.57 KN /m2

3.68 KN/sq. m
5.00

4.525
5.30
0.5

4.30 KN/sq. m 45.25 KN/sq. m 15.57 KN/sq. m


surcharge water pressure earth pressure

Page 3 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

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For simplicity triangular equivalent earth pressure for the last case is considered.as shown above in dotted line .
Total area of the equivalent triangle = 52.73 m2
Equivalent pressure diagram

5.00

Base of this triangle = 52.73/ ( 0.5 *5)


21.09 KN/sq. m
Vertical moment (for outside tension)
At x/a =1.0 and y/b = 0.0
Due to surcharge = 0.2043 *4.3*5*5 = 21.96 KN m/m Fig 1
Due to water pressure = 0.0845 *45.25*5*5 = 95.59 KN m/m Fig 4
Due to soil pressure = 0.0845 *21.09*5*5 = 44.55 KN m/m Fig 4
Total moment (21.96+95.59+44.55) = 162.11 KN m/m
Vertical moment (for inside tension)
At x/a = 1 and y/b = 0 .6
Due to surcharge = -0.0238 *4.3*5*5 = -2.56 KN m/m Fig 1
Due to water pressure = -0.0159 *45.25*5*5 = -17.99 KN m/m Fig 4
Due to soil pressure = -0.0159 *21.09*5*5 = -8.38 KN m/m Fig 4
Total moment = (-2.56+-17.99+-8.38) = -28.93 KN m/m

Horizontal moment (for inside tension)


At x/a = 1.0 and y/b = 1.0
Due to surcharge = -0.1008 *4.3*5*5 = -10.84 KN m/m Fig 1
Due to water pressure = -0.0276 *45.25*5*5 = -31.22 KN m/m Fig 4
Due to soil pressure = -0.0276 *21.09*5*5 = -14.55 KN m/m Fig 4
Total moment = (-10.84+-31.22+-14.55) = -56.61 KN m/m
Horizontal moment (for outside tension)
At x/a = 0 and y/b = 1.0
Due to surcharge = 0.2613 *4.3*5*5 = 28.09 KN m/m Fig 1
Due to water pressure = 0.0644 *45.25*5*5 = 72.85 KN m/m Fig 4
Due to soil pressure = 0.0644 *21.09*5*5 = 33.95 KN m/m Fig 4
Total moment = (28.09+72.85+33.95) = 134.90 KN m/m
Shear at base of wall (Ry)
At x/a = 1.0
Due to surcharge = 0.8450 *4.3*5 = 18.17 KN /m Fig 1
Due to water pressure = 0.4584 *45.25*5 = 103.71 KN /m Fig 4
Due to soil pressure = 0.4584 *21.09*5 = 48.34 KN /m Fig 4
Total shear = (18.17+103.71+48.34) = 170.22 KN /m

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Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

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Shear at side of wall (Rx)


At y/b = 0.8
Due to surcharge = 0.9558 *4.3*5 = 20.55 KN /m Fig 1
Due to water pressure = 0.2564 *45.25*5 = 58.01 KN /m Fig 4
Due to soil pressure = 0.2564 *21.09*5 = 27.04 KN /m Fig 4
Total shear = 20.55+58.011+27.037 = 105.60 KN /m

Case 2. Water from Inside (Tank full) -Static Condition

Outside Inside
4.1

Height of Water in the sump = 4.10 m


Pressure Exerted by Water = gw*hw
= 41.00 kN/m2
Vertical Moment(Outside Tension) = -0.0845 *41*5^2 = -86.61 kN m/m (x/a =1.0 and y/b = 0.0)

Vertical Moment (Inside Tension) = 0.0159 *41*5^2 = 16.30 kN m/m (x/a = 1 and y/b = 0 .6)

Horizontal moment (outside tension) = -0.0644 *41*5^2 = -66.01 kN m/m (x/a = 1.0 and y/b = 1.0)
Horizontal moment (Inside tension) 0.0276 *41*5^2 = 28.29 kN m/m (x/a = 1.0 and y/b = 1.0)
Shear at base of the wall (Ry) = -0.4584 *41*5 = -93.97 kN/ m (x/a=0.1)
Shear at Side of the wall (Rx) = -0.2564 *41*5 = -52.56 kN/ m (y/b = 0.8)

Case 3. Soil + Surcharge from outside ( Inside Empty)- Seismic Condition

Lateral Earth Pressure Coefficients


Lateral thrust of soil against the sump wall shall also be accounted for under Seismic condition according to Mononobe Okabe
theory as directed by Cl. 9 of SPC.N.10-CA-E-11002-Rev.01

Lateral Earth pressure under Seismic case has been found out as per Cl. 8.1 & 8.3 of IS:1893-1984.

Angle of Repose, f = 35 degrees


Angle which earth face of wall makes with vertical a = 0 degrees
Slope of earth fill, I = 0 degrees

a. Under seismic condition


Horizontal seismic coefficient Ah (Ref Section "Seismic Force due to RCC wall " part of this document)
= 0.03 However Ah has been calculated as per Cl.9.0 of
av = 2/3ah = 0.02 SPC.N.10.CA-E-11002_Rev.01

Angle of friction between wall & earth, d = 0.7 f d = 0.6 to 0.8 f ( refer Foundation Analysis & Design by BOWLES)
= 24.5

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Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

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Coefficient of active Earth Pressure (under seismic condition), Ca


2
(1± av ) cos2 (f -l -a ) 1
= x
(cos l)*(cos2 a)*(cos (d +l +a)) 1+ (sin (f + d) sin (f -l -l) 1/2

(cos (a - l) cos (d + a + l)
Here, f+d = 59.50 degrees
a -l 0.00 degrees
Ca For saturated soil under seismic condition

l = tan -1 (ah / 1 ± av)


= 1.68 degrees for +av
= 1.75 degrees for -av
Thus from the above data,
f -l -a = 33.32 degrees 33.25 degrees
d + l +a = 26.18 degrees for +av 26.25 degrees for -av
f -l -l = 33.32 degrees 33.25 degrees

(1± av )* cos2 (f -l -a )
= 0.7940 for +av and 0.7646 for -av
(cos l)*(cos2 a)*(cos (d +l +a))
1/2
(sin (f + d) sin (f -l -l) ) 0.7262 for +av 0.7258 for -av
= and
(cos (a - l) cos (d + a + l))

Thus, Ca for +av = 0.266


Ca for -av = 0.257
Hence consider max of Ca = 0.266
Ca For submerged soil under seismic condition

l = tan -1 [ gsat /(gsat-1) (ah / 1 ± av) ]


= 3.79 degrees for +av
= 3.94 degrees for -av
Angle of wall with earth face, d = 12.25 degrees (0.5 times of d)
Thus in this case,
f -l -a = 31.21 degrees 31.06 degrees
d + l +a = 16.04 degrees for +av 16.19 degrees for -av
f -l -l = 31.21 degrees 31.06 degrees
(1± av ) cos2 (f -l -a ) for -av
= 0.7780 for +av and 0.7506
(cos l)*(cos2 a)*(cos (d +l +a))
1/2
(sin (f + d) sin (f -l -l) ) for -av
= 0.6816 for +av and 0.6804
(cos (a - l) cos (d + a + l))

Thus, Ca for +av = 0.275


Ca for -av = 0.266
Hence consider max of Ca = 0.275

Page 6 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

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Ca under seismic condition


for saturated soil = 0.266
for submerged soil = 0.275

Lateral Pressures at the bottom of wall (top of base slab)


q cosa 0.266*10*cos(0)/
Due to surcharge = Ca * = 2.66 kN /m2
cos (a - l) = cos(0-0)
Water pressure = gw*hw = 10*4.525 = 45.25 kN /m2
Active Earth pr. (saturated soil) = Ca*gw*(hs-hw) = 0.266*18*(5-4.525) = 2.27 kN /m2
Active Earth pr. (summerged soil) = Ca*gsub*hw = 0.275*8*4.525 = 9.96 kN /m2
0.6

475

2.27 KN/sq. m
5300

hs

5000

hw

4525
500

2.66 KN/sq. m 45.25 KN/sq. m 9.96 KN/sq. m


Surcharge Water pressure Earth Pressure
For simplicity triangular equivalent earth pressure for the last case is considered.as shown above in dotted line .
Total area of the Equivalent triangle 33.34538 m2
Equivalent Earth Pressure Diagram

Equivalent base of this triangle 2 *33.35/5 = 13.34 KN/sq. m

Vertical moment (for outside tension)


At x/a =1.0 and y/b = 0.0
Due to surcharge = 0.2043 *2.66*5*5 = 13.59 KN m/m Fig 1
Due to water pressure = 0.0845 *45.25*5*5 = 95.59 KN m/m Fig 4
Due to soil pressure = 0.0845 *13.34*5*5 = 28.18 KN m/m Fig 4
Total moment (13.59+95.59+28.18) = 137.36 KN m/m

Vertical moment (for inside tension)


At x/a = 1 and y/b = 0 .6
Due to surcharge = -0.0238 *2.66*5*5 = -1.58 KN m/m Fig 1
Due to water pressure = -0.0159 *45.25*5*5 = -17.99 KN m/m Fig 4
Due to soil pressure = -0.0159 *13.34*5*5 = -5.30 KN m/m Fig 4
Total moment = (-1.58+-17.99+-5.30) = -24.87 KN m/m

Page 7 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

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Horizontal moment (for inside tension)


At x/a = 1.0 and y/b = 1.0
Due to surcharge = -0.1008 *2.66*5*5 = -6.70 KN m/m Fig 1
Due to water pressure = -0.0276 *45.25*5*5 = -31.22 KN m/m Fig 4
Due to soil pressure = -0.0276 *13.34*5*5 = -9.20 KN m/m Fig 4
Total moment = (-6.70+-31.22+-9.20) = = -47.13 KN m/m

Horizontal moment (for outside tension)


At x/a = 0 and y/b = 1.0
Due to surcharge = 0.2613 *2.66*5*5 = 17.38 KN m/m Fig 1
Due to water pressure = 0.0644 *45.25*5*5 = 72.85 KN m/m Fig 4
Due to soil pressure = 0.0644 *13.34*5*5 = 21.48 KN m/m Fig 4
Total moment = (17.38+72.85+21.48) = 111.71 KN m/m

Shear at base of wall (Ry)


At x/a = 1.0
Due to surcharge = 0.8450 *2.66*5 = 11.24 KN /m Fig 1
Due to water pressure = 0.4584 *45.25*5 = 103.71 KN /m Fig 4
Due to soil pressure = 0.4584 *13.34*5 = 30.58 KN /m Fig 4
Total shear = (11.24+103.71+30.58) = 145.53 KN /m

Shear at side of wall (Rx)


At y/b = 0.8
Due to surcharge = 0.9558 *2.66*5 = 12.71 KN /m Fig 1
Due to water pressure = 0.2564 *45.25*5 = 58.01 KN /m Fig 4
Due to soil pressure = 0.2564 *13.34*5 = 17.10 KN /m Fig 4
Total shear = (12.71+58.01+17.10) = 87.82 KN /m

Seismic Load (SL)

a) Seismic Force due to RCC wall (Inertia Force)

Seismic Loads are calculated as per IS 1893(part 1):2002.


Consider DBE for Category 4 structure (Ref. Cl 9 of 10-CA-E-11002-Rev.01
Zone Factor, Z (Zone III) = 0.16 Cl 9.0 of 10-CA-E-11002-Rev.01
Importance Factor, I = 1 Table B of 10-CA-E-11002-Rev.01
Response reduction Factor, R = 3 Taken as same as Ordinary Shear Wall with OMRF
as per Table 3 of IS 1893 (Part 4)-2005

Damping Ratio for DBE = 0.05


Table B of 10-CA-E-11002-Rev.02
Sa/g = 1
Considering this to be same as Peak Ground Acceleration, as this is an underground
Design Horizontal seismic coefficient,

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Z I (Sa/g)
Ah = = 0.16*1*1/(2*3) = 0.03
2R

Height of the Wall h = 5.30 m


Thickness of Wall t = 0.60 m
Weight of the Wall W = 5.3 * 0.6 * 25
= 79.50 kN/m
Horizontal force, F F = Ah * W
= 0.03 * 79.5
= 2.39 kN/m
Moment, M = = F * hw / 2
= 2.39 * 5.3 /2
= 6.33 kNm/m

Shear at Wall Base = 2.39 kN


5.3

F hw
Moment at Wall Base = 6.33 kNm

b) Seismic Force due to Hydrodynamic Pressure of Water


Pressure on the wall is given by
pw = a h * w * h * √3 [ y/h - 1/2 (y/h)2 ] * tanh √3 (l/h) Ref. Cl.5.2.7.2 of IS : 1893-1984
ah = 0.030

h = hL = 4.10 m
w = gw = 10.00 kN/m3
l = 5.00 m
y

4.10

x
tanh √3 (l/h) = 0.971
a h w h √3 = 2.130
hL =

2l Thus, it can be considered as


pw = 2.069 * [y/h - 1/2 (y/h)2]

pressure in kN/
depth 'y' in meter y/h
m2
0.0 0.0 0.000
0.41 0.1 0.197
0.82 0.2 0.372
1.23 0.3 0.528
1.64 0.4 0.662
2.05 0.5 0.776
2.46 0.6 0.869
2.87 0.7 0.941
3.28 0.8 0.993
3.69 0.9 1.024
4.1 1.0 1.035

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As an alternative the total force on the Wall could have been found by the following expression:

P = a h * w * (h2/√3) * tanh √3 (l/h) Ref. Eqn. 16 of the Paper


"Dynamic Pressures on
= 0.03*10*4.1^2/SQRT(3) * 0.9712 Accelerated Fluid Containers"
= 2.83 kN/m By G. W. Housner.

This is obvious from the equation that the pressure


distribution is parabolic. ( This has also been illustrated
in the Fig. 9A, Page 22 of SP22). For further
calculation based on Moody's Chart, this parabola
(shown in dotted line here) has been considered as an
5.30

5.00
h1
equivalent triangle having same area.

Base of the triangle is


= 2.821 * 2 / 5
= 1.13 kN/m2
1.13 KN/sq. m

Pressure on the bottom portion is given by


pb = a h * w * h * √3 / 2 * sinh √3 (x/h) / cosh √3 (l/h) Ref. Cl.5.2.7.2 of IS : 1893-1984
= 0.2540 * sinh √3 (x/h)

Pressure in
'x' in meter x/h
kN/ m2
0.0 0.00 0.000 As indicated here, the values
are very small and hence not
1.0 0.24 0.111 considered for further
2.0 0.49 0.241 calculation
3.0 0.73 0.415
4.0 0.98 0.665
5.0 1.22 1.035

Maximum pressure on the wall = 1.13 kN/ m2


Vertical Moment(Outside Tension) = 0.0845 *1.13*5^2 = 2.39 kN m/m (x/a =1.0 and y/b = 0.0)

Vertical Moment (Inside Tension) = -0.0159 *1.13*5^2 = -0.45 kN m/m (x/a = 1 and y/b = 0 .6)

Horizontal moment (outside tension) = 0.0644 *1.13*5^2 = 1.82 kN m/m (x/a = 1.0 and y/b = 1.0)
Horizontal moment (Inside tension) -0.0276 *1.13*5^2 = -0.78 kN m/m (x/a = 1.0 and y/b = 1.0)
Shear at base of the wall (Ry) = 0.4584 *1.13*5 = 2.59 kN/ m (x/a=0.1)
Shear at Side of the wall (Rx) = 0.2564 *1.13*5 = 1.45 kN/ m (y/b = 0.8)

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Load combination
The following combinations are considered.
Comb 1: (Static Earth Pressure + Surcharge + full GWT ) outside with no water inside
Comb 2: No soil outside & Full Water from inside
Comb 3: (Soil pressure + Surcharge + full GWT ) under seismic condition with no water inside
Comb 4: Dynamic water Pressure (from Inside)+ No soil outside

Vertical Bending Horizontal Shear


Moments Bending Moments at Base Shear at + outside tension
SL. NO. KNm/m (Midspan) of side of wall(Rx)
wall(Ry) KN - inside tension
+ - + - KN
Comb 1: 162.11 -28.93 134.90 -56.61 170.22 105.60
Comb 2: -86.61 16.30 -66.01 28.29 -93.97 -52.56
Comb 3: 143.69 -24.87 111.71 -47.13 147.92 87.82
Comb 4: 2.39 -0.45 1.82 -0.78 2.59 1.45

DESIGN
Breadth of section, b = 1000 mm
Thickness of Wall at Base, D = 560 mm
Clear cover for reinf. for both the faces d' = 50 mm Ref Cl. 6.3 0f SPC.N.10-CA-E-11003-Rev_01
Effective depth of section d = 560-50-8
= 502 mm
Deign Constants
For balanced section,
Neutral axis depth factor, k = 0.384
Lever arm, j = 0.872
Q = 1.673
Vertical Reinforcement of wall
Maximum Bending Moment = 162.11 kNm
Ast (reqd) = M / (σ st * j * d)
= 162.11* 10^6 / (150*0.87*502.00)
= 2468 mm2
Provide f 25 @ 150 mm c/c as vertical reinforcement
Ast Provided = 3272 mm2
Min. reinforcement reqd. = (0.12/100)*1000*502 Ref CL.7.1.1 IS 3370 (part II) 1965

= 602.4 mm 2

602.4 < 3272 Hence safe

Check for Shear


Maximum Shear force V = 170.22 KN
Nominal shear stress tv = V/ j b d
= (170.22*1000) / ( 1000*502 *0.87)
= 0.39 N/mm2
Pt = (3272* 100 / (1000*502)) from Table 23 of IS 456
= 0.65 0.75 0.37
tc = 0.35 N/mm2 IS 456 Table 23 1 0.41
tv > tc Not safe in shear Pt 0.65

Page 11 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

Project Name: 3850 MTPD UREA PLANT INDIA

Doc.Title 10-Z-102-RAIN WATER SUMP CALCULATION REPORT Revision : 0

Doc. No. 10-CI-E-10474 Page : 1

Horizontal Reinforcement of wall


Check for Bending

Maximum Bending Moment = 134.90 kNm


Ast (reqd) = M / (σ st * j * d)
= 134.90* 10^6 / (150*0.87*502.00)
= 2054 mm2
Provide f 25 @ 150 mm c/c as vertical reinforcement
Ast Provided = 3272 mm2
Min. reinforcement reqd. = (0.12/100)*1000*502 Ref CL.7.1.1 IS 3370 (part II) 1965
= 602.4 mm2
602.4 < 3272 Hence safe

Check for Tension


Tension due to pressure in one side = 105.60 kN
Permissible stress for direct tension = 150 N/mm2
Area of steel required = (105.60 * 1000 /150)
= 704 mm2 < 3272 Hence Safe
Area of steel required for single side = 352 mm2

Check for Bending combined withTension

Tension in the wall T = 134.90 kN


Moment M = 162.11 kN.m
breadth of the wall b = 1000 mm
Overall Thickness of the wall D = 500 mm
Clear cover d' = 50 mm
Effective depth d = 502 mm
eccentricity e = M /T = 1201.7 mm

D d1 M

e = M/T
T

e = 1201.7 > d- D/2 = 222 mm


Then ,
Modified moment Mm = M - T*(d-D/2)
132.16 kN.m
Corresponding Ast1 = M / (σ st * j * d)
= 132.1622* 10^6 / (150*0.87*502.00)
= 2012 mm2
Area of steel required for Tension
Ast2 = T
ssbt
= 134.90*1000
150
= 899 mm2
Total Area of Steel Required ,

Page 12 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

Project Name: 3850 MTPD UREA PLANT INDIA

Doc.Title 10-Z-102-RAIN WATER SUMP CALCULATION REPORT Revision : 0

Doc. No. 10-CI-E-10474 Page : 1


Ast1 + Ast2 = 2911 mm2

Check for Crack width

Moment Ms = 162.11 KN-m/m


kd = 193 mm
Ac = 560000 mm2
m = 13.30
Member thickness = 560 mm
Spacing of reinf. = 150 mm
Dia. of reinforcement = 25 mm
Area of reinforcement Ast = 3272 mm2 / m
fck = 30 N/mm2
fy = 500 N/mm2

Page 13 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

Project Name: 3850 MTPD UREA PLANT INDIA

Doc.Title 10-Z-102-RAIN WATER SUMP CALCULATION REPORT Revision : 0

Doc. No. 10-CI-E-10474 Page : 1

Design surface crack width has been calculated as per Appendix -F of IS:456-2000. This is given by :

3 acr em
Wcr =
1 + 2(acr - Cmin) / (h - x)
where,
Distance from the point considered to the surface of the
acr = = SQRT(150^2 + 50^2) = 158 mm
nearest longitudinal bar
Cmin = Minimum cover to the longitudinal bar = 50 mm
average strain at the level at which cracking is b (h - x) (a - x )
em =
considered
= e1 -
3EsAs (d - x)
h = Overall depth of the member = 560 mm
d = Effective depth = 498 mm
x = Depth of the neutral axis = 0.87fyAst / 0.36fckb = 132 mm
a = The distance from the compression face to the point at which the crack width is being calculated
= 560 mm
b = The width of the section at the centroid of the tension stee = 1000 mm
Es = Modulus of elasticity of steel = 200000 N/mm2
e1 = Strain at the level being considered (At the extreme fibre in this present case)
(h - x) fs
= = 0.000008 mm
(d - x) Es
fs being the Service stress in tension reinforcement
= Ft / (Ac + mAst) = 841.92 * 1000 / (560000 + 13.3*3272)
= 1.40 N/mm2
where, Ft = Ms/ kd = 841.92 KN/m
Now, b (h - x) (a - x )
= 0.000255 mm
3EsAs (d - x)

Thus, em = 0.000008 - 0.000255 = = -0.00025 mm

And Wcr = 3 * 158 * -0.000247 / (1 + 2*(158 - 50) / (560 - 132))


= -0.08 mm < 0.1 mm Ref Cl. 6.4 of SPC.N.10-CA-E-11003-Rev_01
Hence safe

10.0 DESIGN OF BASE SLAB


Data:

Page 14 of 19
Company: MATIX FERTILISERS AND CHEMICALS LIMITED Date : 13/01/11

Project Name: 3850 MTPD UREA PLANT INDIA

Doc.Title 10-Z-102-RAIN WATER SUMP CALCULATION REPORT Revision : 0

Doc. No. 10-CI-E-10474 Page : 1

Breadth of section, B = 1000 mm


Thickness of Base Slab, D = 500 mm
Clear Cover for main reinforcement = 50 mm
Effective thickness of section, d = 00-50-8
= 442 mm
Under Case: 1 Condition

Upward force due to water = 10*5.025


= 50.25 kN/m2

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