BAB IV Modul 5

BAB IV
PENGOLAHAN DATA
4.1. Perhitungan Rencana Pemesanan
Adapun perhitungan rencana pemesanan menggunakan metode Lot for Lot
(LFL) untuk setiap produk dan sub-produk pembentuk berdasarkan data
permintaan adalah sebagai berikut:
1. Rak Troli (level 0)

MRP RAK TROLI (1) Level 0
Master Production Schedule
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 819 818 818 818 818 817 817 818 817 817 816 817
Lead Time Safety Stock Lot Sizing

1 2 LFL
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
gross requirement 819 818 818 818 818 817 817 818 817 817 816 817
schedule receipt
project on hand 900 81 2 2 2 2 2 2 2 2 2 2 2
net requirement 739 818 818 818 817 817 818 817 817 816 817
planned order receipt 739 818 818 818 817 817 818 817 817 816 817
planned order release 739 818 818 818 817 817 818 817 817 816 817 0
Gambar 4.1 Perhitungan LFL Rak Troli
Perhitungan Manual:
Tabel 4.1 Perhitungan Manual LFL Rak Troli
Keterangan Rumus
= (Project on Hand sebelumnya – Gross Requirements + Planned
Order Receipts)
Project on Hand
= (900 – 819 + 0)
= 81
= (Gross Requirements + Safety Stock – Project on Hand sebelumnya)
Net Requirements = (819 + 2 – 900)
= - 79
= Net Requirements
Planned Order Receipts
=0
= Planned Order Receipts Periode Setelahnya
Planned Order Release
=0
Analisa:
Berdasarkan tabel perhitungan manual Lot For Lot rak troli untuk level 0
diperoleh bahwa nilai project on hand sebesar 81, net requirements sebesar – 80,
planned order receipts sebesar 0 dan planned order release sebesar 0.

2. Alas Rak (level 1)
MRP ALAS RAK (1) Level 1
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 739 818 818 818 817 817 818 817 817 816 817 0

1 45 LFL
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 161 45 45 45 45 45 45 45 45 45 45 45
net requirement 702 818 818 817 817 818 817 817 816 817 0
Gambar 4.2 Perhitungan LFL Alas Rak
Perhitungan Manual:
Tabel 4.2 Perhitungan Manual LFL Alas Rak
Keterangan Rumus
Order Receipts)
Project on Hand
= (900 – 739 + 0)
= 161
Net Requirements = (739 +45 – 900)
= -116
= Net Requirements
=0
= 702
Analisa:
Berdasarkan tabel perhitungan manual Lot For Lot rak troli untuk alas rak
(level 1) diperoleh bahwa nilai project on hand sebesar 161, net requirements
sebesar – 116, planned order receipts sebesar 0 dan planned order release sebesar
702.
3. Badan Rak (level 1)

MRP BADAN RAK (1) Level 1
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 739 818 818 818 817 817 818 817 817 816 817 0

1 45 LFL
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 161 45 45 45 45 45 45 45 45 45 45 45
net requirement 702 818 818 817 817 818 817 817 816 817 0
Gambar 4.3 Perhitungan LFL Badan Rak

Perhitungan Manual:
Tabel 4.3 Perhitungan Manual LFL Badan Rak
Keterangan Rumus
Order Receipts)
Project on Hand
= (900 – 739 + 0)
= 161
= - 116
= Net Requirements
=0
=702
Analisa:
Berdasarkan tabel perhitungan manual Lot For Lot rak troli untuk badan rak
702.
4. Kaki Rak (level 2)

MRP KAKI RAK (4) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 272 LFL
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 3600 792 272 272 272 272 272 272 272 272 272 272 272
net requirement 2752 3272 3268 3268 3272 3268 3268 3264 3268 0 0
Gambar 4.4 Perhitungan LFL Kaki Rak
Perhitungan Manual:
Tabel 4.4 Perhitungan Manual LFL Kaki Rak
Keterangan Rumus
Order Receipts)
Project on Hand
= (3600 – 2808 + 0)
= 792
= -520
Planned Order Receipts = Net Requirements
Keterangan Rumus
=0
= 2752
Analisa:
Berdasarkan tabel perhitungan manual Lot For Lot rak troli untuk kaki rak
2752.
5. Laci (level 2)
MRP Laci (1) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LFL
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 68 68 68 68 68 68 68 68 68 68 68
net requirement 688 818 817 817 818 817 817 816 817 0 0
Gambar 4.5 Perhitungan LFL Laci
Perhitungan Manual:
Tabel 4.5 Perhitungan Manual LFL Laci
Keterangan Rumus
Order Receipts)
Project on Hand
= (900 – 702 + 0)
= 198
= -130
= Net Requirements
=0
= 688
Analisa:
Berdasarkan tabel perhitungan manual Lot For Lot rak troli untuk laci (level
2) diperoleh bahwa nilai project on hand sebesar 198, net requirements sebesar –
130, planned order receipts sebesar 0 dan planned order release sebesar 688.
6. Pegangan (level 2)
MRP Pegangan (1) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LFL
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 68 68 68 68 68 68 68 68 68 68 68
net requirement 688 818 817 817 818 817 817 816 817 0 0
Gambar 4.6 Perhitungan LFL Pegangan
Perhitungan Manual:
Tabel 4.6 Perhitungan Manual LFL Pegangan
Keterangan Rumus
Order Receipts)
Project on Hand
= (900 – 702 + 0)
= 198
= -130
= Net Requirements
=0
= 688
Analisa:
Berdasarkan tabel perhitungan manual Lot For Lot rak troli untuk pegangan
688.
7. Alas Pel (level 2)

MRP Alas (1) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LFL
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 68 68 68 68 68 68 68 68 68 68 68
net requirement 688 818 817 817 818 817 817 816 817 0 0
Gambar 4.7 Perhitungan LFL Alas Pel

Perhitungan Manual:
Tabel 4.7 Perhitungan Manual LFL Alas Pel
Keterangan Rumus
Order Receipts)
Project on Hand
= (900 – 702 + 0)
=198
Net Requirements = (702 +68 – 900)
= - 130
= Net Requirements
=0
= 688
Analisa:
Berdasarkan tabel perhitungan manual Lot For Lot rak troli untuk alas pel
688.
4.1.1. Informasi Rencana Pemesanan
Adapun rencana pemesanan dari sub-produk rak troli advanced sebagau
berikut:
Tabel 4.8 Informasi Rencana Pemesanan
Leve Periode
Komponen
l 1 2 3 4 5 6 7 8 9 10 11 12
1 Alas Rak 739 818 818 818 817 817 818 817 817 816 817 0
2 Badan Rak 739 818 818 818 817 817 818 817 817 816 817 0
3 Kaki Rak 702 818 818 817 817 818 817 817 816 817 0 0
4 Laci 702 818 818 817 817 818 817 817 816 817 0 0
5 Pegangan 702 818 818 817 817 818 817 817 816 817 0 0
6 Alas 702 818 818 817 817 818 817 817 816 817 0 0
4.2. Perhitungan Economic Order Quantity (EOQ)
Adapun Perhitungan Economic Order Quantity (EOQ) untuk setiap material
berdasarkan data inventory dan raw material cost adalah sebagai berikut:
1. Triplex Alas Rak
MRP TRIPLEK ALAS RAK (2) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 136 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 1800 396 4477 2841 1207 5290 3654 2020 386 4471 2837 2837 2837
net requirement 1376 0 0 563 0 0 0 1382 0 0 0
Gambar 4.8 Perhitungan EOQ Trilex Alas Rak
Perhitungan Manual:
Tabel 4.9 Perhitungan Manual EOQ Triplex Alas Rak
Keterangan Rumus
= Total Demand dari Gross Requirement
Total Demand
= 16114
=
√
2 × Demand ×Order Cost
Holding Cost
√
Perhitungan EOQ 2 ×16114 × 505.000
=
498
= 5716,73 ≈ 5717
= (Holding Cost / 12) x Jumlah on Hand
Biaya Simpan = Rp (498 /12) x 33253
= Rp1.396.626
= Ordering Cost x Banyaknya POrel yang Terisi
Biaya Pesan = Rp505.000 x 3
= Rp1.515.000
= Biaya Simpan + Biaya Pesan
Total Biaya
= Rp1.396.626 + Rp1.515.000
Persediaan
= Rp2.911.626
Analisa:
Berdasarkan tabel perhitungan manual Economic Order Quantity (EOQ)
Triplex Alas Rak diperoleh bahwa total demand sebesar , perhitungan EOQ
sebesar 5717, biaya simpan sebesar Rp1.396.626, biaya pesan sebesar
Rp1.515.000, dan total biaya persediaan sebesar Rp2.911.626.
2. Sekrup Alas Rak

MRP SEKRUP ALAS RAK (8) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 543 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1584 6394 11204 4668 9486 2942 7760 1224 6050 10868 10868 10868
net requirement 5503 693 0 2411 0 4137 0 5847 1029 0 0
Gambar 4.9 Perhitungan EOQ Sekrup Alas Rak

Perhitungan Manual:
Tabel 4.10 Perhitungan Manual EOQ Sekrup Alas Rak
Keterangan Rumus
= Total Demand dari Gross Requirement
Total Demand
= 64456
=
√
Holding Cost
√
=
495
= 11353,94 ≈ 11354
Biaya Simpan = Rp (495/12) x 83916
= Rp3.524.472
= Rp2.970.000
Total Biaya
= Rp + Rp
Persediaan
= Rp6.494.472
Analisa:
Sekrup Alas Rak diperoleh bahwa total demand sebesar 64456, perhitungan EOQ
3. Pilox Alas Rak

MRP PILOX ALAS RAK (1) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 679 1160 343 825 1306 489 971 155 637 637 637
net requirement 688 207 0 542 61 0 396 0 730 0 0
Gambar 4.10 Perhitungan EOQ Pilox Alas Rak
Perhitungan Manual:
Tabel 4.11 Perhitungan Manual EOQ Pilox Alas Rak
Keterangan Rumus
= Total Demand dan Gross Requirement
Total Demand
= 8057
Perhitungan EOQ
Keterangan
=
√ 2 × Demand ×Order Cost
Holding Cost
Rumus
=
√ 2 × 8057× 497.000
4.750
= 1298,47 ≈ 1299
Biaya Simpan = Rp (4.750 /12) x 8073
= Rp3.182.652
= Rp2.982.000
Total Biaya
= Rp3.182.652 + Rp2.982.000
Persediaan
= Rp6.164.652
Analisa:
Pilox Alas Rak diperoleh bahwa total demand sebesar 8057, perhitungan EOQ
4. Sekrup Badan Rak

MRP SEKRUP BADAN RAK (8) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 543 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1584 6394 11204 4668 9486 2942 7760 1224 6050 10868 10868 10868
net requirement 5503 693 0 2411 0 4137 -681 5847 1029 0 0
Gambar 4.11 Perhitungan EOQ Sekrup Badan Rak
Perhitungan Manual:
Tabel 4.12 Perhitungan Manual EOQ Sekrup Badan Rak
Keterangan Rumus
Total Demand
= 64456
=
√
Holding Cost
√
=
495
= 11354
Biaya Simpan = (Holding Cost / 12) x Jumlah on Hand
= Rp (495/12) x 63916
= Rp3.524.472
Biaya Pesan
= Rp495.000 x 6
Keterangan Rumus
= Rp2.970.000
Total Biaya
= Rp3.524.472 + Rp2.970.000
Persediaan
= Rp6.494.472
Analisa:
Sekrup Badan Rak diperoleh bahwa total demand sebesar 64456, perhitungan
EOQ sebesar 11354, biaya simpan sebesar Rp3.524.472, biaya pesan sebesar
5. Kayu Badan Rak

MRP KAYU BADAN RAK (18) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 1220 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 16200 3564 5720 7876 10050 12224 14380 16554 1848 4040 6214 6214 6214
net requirement 12380 10224 8050 5876 3720 1546 0 14060 11886 0 0
Gambar 4.12 Perhitungan EOQ Kayu Badan Rak
Perhitungan Manual:
Tabel 4.13 Perhitungan Manual EOQ Kayu Badan Rak
Keterangan Rumus
Total Demand
= 145026
=
√
Holding Cost
√
=
510
= 16880
= Rp4.080.614
= Rp4.008.000
Total Biaya
= Rp4.080.614 + Rp4.008.000
Persediaan
= Rp8.088.614
Analisa:
Kayu Badan Rak diperoleh bahwa total demand sebesar 145026, perhitungan
6. Pilox Badan Rak

MRP PILOX BADAN RAK (1) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 679 1160 343 825 1306 489 971 155 637 637 637
net requirement 688 207 0 542 61 0 396 0 730 0 0
Gambar 4.13 Perhitungan EOQ Pilox Badan Rak
Perhitungan Manual:
Tabel 4.14 Perhitungan Manual EOQ Pilox Badan Rak
Keterangan Rumus
Total Demand
= 8057
=
√
Holding Cost
√
Perhitungan EOQ 2 × 8057× 497.000
=
4.750
= 1299
Biaya Simpan = Rp (4.750/12) x 8037
= Rp3.182.652
= Rp2.982.000
Total Biaya
= Rp3.182.652 + Rp2.982.000
Persediaan
= Rp6.164.652
Analisa:
Pilox Badan Rak diperoleh bahwa total demand sebesar 8057, perhitungan EOQ
sebesar 1299 , biaya simpan sebesar Rp3.182.652, biaya pesan sebesar
7. Lem Badan Rak

MRP LEM BADAN RAK (1) Level 2
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 673 1148 331 807 1282 465 941 125 601 601 601
net requirement 688 213 0 554 79 0 420 0 760 0 0
Gambar 4.14 Perhitungan EOQ Lem Badan Rak
Perhitungan Manual:
Tabel 4.15 Perhitungan Manual EOQ Lem Badan Rak
Keterangan Rumus
Total Demand
= 8057
=
√
Holding Cost
√
=
4.800
= 1293
= Rp3.109.200
= Rp2.988.000
Total Biaya
= Rp3.109.200 + Rp2.988.000
Persediaan
= Rp6.097.200
Analisa:
Lem Badan Rak diperoleh bahwa total demand sebesar 8057, perhitungan EOQ
8. Roda Kaki Rak

MRP RODA KAKI RAK (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 2752 3272 3268 3268 3272 3268 3268 3264 3268 0 0 0

1 319 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 3600 848 5179 1911 6246 2974 7309 4041 777 5112 5112 5112 5112
net requirement 2743 0 1676 0 613 0 0 2810 0 0 0
Gambar 4.15 Perhitungan EOQ Roda Kaki Rak
Perhitungan Manual:
Tabel 4.16 Perhitungan Manual EOQ Roda Kaki Rak
Keterangan Rumus
Total Demand
= 28900
=
√
Holding Cost
√
Perhitungan EOQ 2 ×28900 ×505.000
=
505
= 7603
= Rp2.138.519
= Rp2.020.000
Total Biaya
= Rp2.138.519 + Rp2.020.000
Persediaan
= Rp4.158.519
Analisa:
Roda Kaki Rak diperoleh bahwa total demand sebesar 28900, perhitungan EOQ
9. Sekrup Kaki Rak

MRP SEKRUP KAKI RAK (4) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 2752 3272 3268 3268 3272 3268 3268 3264 3268 0 0 0

1 1273 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 14400 3392 5510 7644 9778 11896 14030 16164 3108 5242 5242 5242 5242
net requirement 10969 8835 6701 4583 2449 315 0 11237 0 0 0
Gambar 4.16 Perhitungan EOQ Sekrup Kaki Rak
Perhitungan Manual:
Tabel 4.17 Perhitungan Manual EOQ Sekrup Kaki Rak
Keterangan Rumus
Total Demand
= 115600
Perhitungan EOQ
Keterangan
=
Holding Cost
Rumus
=
√
= 15206
2 ×115600 × 495.000
495

= Rp3.884.580
= Rp3.465.000
Total Biaya
= Rp3.884.580 + Rp3.465.000
Persediaan
= Rp7.349.580
Analisa:
Sekrup Kaki Rak diperoleh bahwa total demand sebesar 115600, perhitungan
10. Kayu Laci

MRP KAYU LACI (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 3162 2345 1528 710 3661 2844 2028 1211 1211 1211 1211
net requirement 686 0 0 0 187 0 0 0 0 0 0
Gambar 4.17 Perhitungan EOQ Kayu Laci
Perhitungan Manual:
Tabel 4.18 Perhitungan Manual EOQ Kayu Laci
Keterangan Rumus
Total Demand
= 7225
√
Perhitungan EOQ 2 × Demand ×Order Cost
=
Holding Cost
=
√
= 3768
2 ×7225 ×501.000
510

= Rp917.362
Biaya Pesan
= Rp501.000 x 2
Keterangan Rumus
Biaya Pesan = Rp1.002.000
Total Biaya
= Rp917.362 + Rp1.002.000
Persediaan
= Rp1.919.362
Analisa:
Kayu Laci diperoleh bahwa total demand sebesar 7225, perhitungan EOQ sebesar
3768, biaya simpan sebesar Rp917.362, biaya pesan sebesar Rp1.002.000, dan
total biaya persediaan sebesar Rp1.919.362.
11. Triplex Laci

MRP TRIPLEK LACI (5) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 398 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 4500 1060 5530 1445 5920 1830 6305 2220 6700 2615 2615 2615 2615
net requirement 3428 0 3038 0 2653 0 2258 0 0 0 0
Gambar 4.18 Perhitungan EOQ Triplex Laci
Perhitungan Manual:
Tabel 4.19 Perhitungan Manual EOQ Triplex Laci
Keterangan Rumus
Total Demand
= 36125
=
√
Holding Cost
√
=
498
= 8560
= Rp1.741.740
Biaya Pesan = Ordering Cost x Banyaknya POrel yang Terisi
= Rp505.000 x 4
= Rp2.020.000
Total Biaya
= Rp1.741.740 + Rp2.020.000
Persediaan
= Rp3.761.740
Analisa:
Triplex Laci diperoleh bahwa total demand sebesar 36125, perhitungan EOQ
12. Pilox Laci

MRP PILOX LACI (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 624 1037 220 632 1045 228 642 1055 1055 1055 1055
net requirement 686 273 0 678 265 0 668 255 0 0 0
Gambar 4.19 Perhitungan EOQ Pilox Laci
Perhitungan Manual:
Tabel 4.20 Perhitungan Manual EOQ Pilox Laci
Keterangan Rumus
Total Demand
= 7225
=
√
Holding Cost
√
=
4.750
= 1230
= Rp3.508.560
= Rp2.982.000
Total Biaya
= Rp3.508.560 + Rp2.982.000
Persediaan
= Rp6.490.560
Analisa:
Pilox Laci diperoleh bahwa total demand sebesar 7225, perhitungan EOQ sebesar
1230, biaya simpan sebesar Rp3.508.560, biaya pesan sebesar Rp2.982.000, dan
13. Paku Laci

MRP PAKU LACI (13) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 1035 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 11700 2756 5828 8913 11998 1364 4449 7534 10632 13717 13717 13717 13717
net requirement 8913 5828 2743 0 10292 7207 4109 1024 0 0 0
planned order receipt 13706 13706 13706 13706 13706 13706 13706
Gambar 4.20 Perhitungan EOQ Paku Laci
Perhitungan Manual:
Tabel 4.21 Perhitungan Manual EOQ Paku Laci
Keterangan Rumus
Total Demand
= 93925
=
√
Holding Cost
√
=
503
= 13706
= Rp4.550.364
= Rp3.521.000
Total Biaya
= Rp4.550.364 + Rp3.521.000
Persediaan
= Rp8.071.364
Analisa:
Paku Laci diperoleh bahwa total demand sebesar 93925, perhitungan EOQ
14. Kayu Pegangan

MRP KAYU PEGANGAN (4) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 319 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 3600 848 5179 1911 6246 2974 7309 4041 777 5112 5112 5112 5112
net requirement 2743 0 1676 0 613 0 0 2810 0 0 0
Gambar 4.21 Perhitungan EOQ Kayu Pegangan
Perhitungan Manual:
Tabel 4.22 Perhitungan Manual EOQ Kayu Pegangan
Keterangan Rumus
Total Demand
= 28900
=
√
Holding Cost
√
=
501
= 7603
= Rp2.088.786
= Rp2.004.000
Total Biaya
= Rp2.088.786 + Rp2.004.000
Persediaan
= Rp4.092.786
Analisa:
Kayu Pegangan diperoleh bahwa total demand sebesar 28900, perhitungan EOQ
15. Paku Pegangan

MRP PAKU PEGANGAN (8) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 637 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1696 5904 10120 3584 7792 1256 5472 9696 3160 3160 3160 3160
net requirement 5485 1269 0 3597 0 5917 1693 0 0 0 0
Gambar 4.22 Perhitungan EOQ Paku Pegangan
Perhitungan Manual:
Tabel 4.23 Perhitungan Manual EOQ Paku Pegangan
Keterangan Rumus
Total Demand
= 57800
Perhitungan EOQ
Keterangan
=
Holding Cost
Rumus
Perhitungan EOQ
=
√
= 10752
2 ×57800 ×503.000
503

= Rp2.442.720
= Rp2.515.000
Total Biaya
= Rp2.442.720 + Rp2.515.000
Persediaan
= Rp4.957.720
Analisa:
Paku Pegangan diperoleh bahwa total demand sebesar 57800, perhitungan EOQ
16. Trash Bag Pegangan

MRP TRASHBAG PEGANGAN (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 591 971 154 533 913 96 477 857 857 857 857
net requirement 686 306 0 744 364 0 800 420 0 0 0
Gambar 4.23 Perhitungan EOQ Trash Bag Pegangan

Perhitungan Manual:
Tabel 4.24 Perhitungan Manual EOQ Trash Bag Pegangan
Keterangan Rumus
Total Demand
= 7225
=
√
Holding Cost
√
=
5.150
= 1197
= Rp3.171.250
Biaya Pesan
= Rp510.000 x 6
Keterangan Rumus
Biaya Pesan = Rp3.060.000
Total Biaya
= Rp3.171.250 + Rp3.060.000
Persediaan
= Rp6.231.250
Analisa:
Trash Bag Pegangan diperoleh bahwa total demand sebesar 7225, perhitungan
17. Pilox Pegangan

MRP PILOX PEGANGAN (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 624 1037 220 632 1045 228 642 1055 1055 1055 1055
net requirement 686 273 0 678 265 0 668 255 0 0 0
Gambar 4.24 Perhitungan EOQ Pilox Pegangan
Perhitungan Manual:
Tabel 4.25 Perhitungan Manual EOQ Pilox Pegangan
Keterangan Rumus
Total Demand
= 7225
=
√
Holding Cost
√
=
4.750
= 1230
= Rp3.508.560
= Rp2.982.000
Total Biaya
= Rp3.508.560 + Rp2.982.000
Persediaan
= Rp6.490.560
Analisa:
Pilox Pegangan diperoleh bahwa total demand sebesar 7225, perhitungan EOQ
18. Kayu Alas Pel

MRP KAYU ALAS PEL (7) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 557 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 6300 1484 5727 9977 4258 8501 2782 7032 1320 5570 5570 5570 5570
net requirement 4799 549 0 2025 0 3494 0 4956 0 0 0
Gambar 4.25 Perhitungan Kayu Alas Pel
Perhitungan Manual:
Tabel 4.26 Perhitungan Manual EOQ Kayu Alas Pel
Keterangan Rumus
Total Demand
= 50575
√
Perhitungan EOQ 2 × Demand ×Order Cost
=
Holding Cost
=
√
2 ×50575 ×501.000
510
= 9969
= Rp2.724.523
= Rp2.505.000
Total Biaya
= Rp2.724.523 + Rp2.505.000
Persediaan
= Rp5.229.523
Analisa:
Kayu Alas Pel diperoleh bahwa total demand sebesar 50575, perhitungan EOQ
19. Paku Alas Pel

MRP PAKU ALAS PEL (8) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 637 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1696 5904 10120 3584 7792 1256 5472 9696 3160 3160 3160 3160
net requirement 5485 1269 0 3597 0 5917 1693 0 0 0 0
Gambar 4.26 Perhitungan EOQ Paku Alas Pel
Perhitungan Manual:
Tabel 4.27 Perhitungan Manual EOQ Paku Alas Pel
Keterangan Rumus
Total Demand
= 57800
=
√
Holding Cost
√
=
503
= 10752
= Rp2.442.720
= Rp2.515.000
Total Biaya = Biaya Simpan + Biaya Pesan
Persediaan = Rp2.442.720 + Rp2.515.000
= Rp4.957.720
Analisa:
Paku Alas Pel diperoleh bahwa total demand sebesar 57800, perhitungan EOQ
Rp2.515.000, dan total biaya persediaan sebesar Rp.4.957.720.
20. Multipleks Alas Pel

MRP MULTIPLEKS ALAS PEL (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 597 983 166 551 937 120 507 893 893 893 893
net requirement 686 300 0 732 346 0 776 390 0 0 0
Gambar 4.27 Perhitungan EOQ Multipleks Alas Pel
Perhitungan Manual:
Tabel 4.28 Perhitungan Manual EOQ Multipleks Alas Pel
Keterangan Rumus
Total Demand
= 7225
=
√
Holding Cost
√
=
4.950
= 1203
= Rp3.157.385
= Rp2.970.000
Total Biaya
= Rp3.157.385 + Rp2.970.000
Persediaan
= Rp6.127.385
Analisa:
Multipleks Alas Pel diperoleh bahwa total demand sebesar 7225, perhitungan
Rp2.970.000, dan total biaya persediaan sebesar Rp6.127.385
21. Pilox Alas Pel

MRP PILOX ALAS PEL (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 EOQ
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 624 1037 220 632 1045 228 642 1055 1055 1055 1055
net requirement 686 273 0 678 265 0 668 255 0 0 0
Gambar 4.28 Perhitungan EOQ Pilox Alas Pel
Perhitungan Manual:
Tabel 4.29 Perhitungan Manual EOQ Pilox Alas Pel
Keterangan Rumus
Total Demand
= 7225
Perhitungan EOQ
Keterangan
=
Holding Cost
Rumus
Perhitungan EOQ
=
√ 2 ×7225 × 497.000
4.750
= 1229,60 ≈ 1230
= Rp3.508.560
= Rp2.982.000
Total Biaya
= Rp3.508.560 + Rp2.982.000
Persediaan
= Rp6.490.560
Analisa:
Pilox Alas Pel diperoleh bahwa total demand sebesar 7225, perhitungan EOQ
Rp2.982.000, dan total biaya persediaan sebesar Rp640.560.
4.3. Perhitungan Least Total Cost (LTC)

Adapun Perhitungan Least Total Cost (LTC) untuk setiap material
berdasarkan data Inventory dan raw material adalah sebagai berikut:
1. Triplek Alas Rak
Tabel 4.30 Perhitungan Lot Size Triplek Alas Rak dengan Metode LTC
Periode Lot Order Inventory Periode Biaya Simpan Biaya Set Up Total Cost LTC
1 0 0 Rp264.936 Rp505.000 Rp769.936 Rp240.064
1-2 1772 1 Rp332.664 Rp505.000 Rp837.664 Rp172.336
1-3 3408 2 Rp2.097.576 Rp505.000 Rp2.602.576 Rp1.592.576
3 1772 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
3-4 3406 1 Rp949.188 Rp505.000 Rp1.454.188 Rp444.188
4 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
4-5 3404 1 Rp949.188 Rp505.000 Rp1.454.188 Rp444.188
5 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
5-6 3406 1 Rp950.184 Rp505.000 Rp1.455.184 Rp445.184
6 1772 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
6-7 3406 1 Rp949.188 Rp505.000 Rp1.454.188 Rp444.188
7 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
7-8 3404 1 Rp949.188 Rp505.000 Rp1.454.188 Rp444.188
8 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
8-9 3402 1 Rp948.192 Rp505.000 Rp1.453.192 Rp443.192
9 1768 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
9-10 3402 1 Rp949.188 Rp505.000 Rp1.454.188 Rp444.188
10 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp437.272
10-11 1770 1 Rp135.456 Rp505.000 Rp640.456 Rp369.544
10-12 1770 2 Rp270.912 Rp505.000 Rp775.912 Rp234.088

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 136 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 1800 396 532 668 804 940 1076 1212 1348 1484 1620 1620 1620
net requirement 1376 1240 1102 966 832 694 558 420 286 0 0
planned order release 1772 1772 1770 1770 1772 1770 1770 1768 1770
Gambar 4.29 Perhitungan LTC Triplek Alas Rak
Perhitungan Manual:
Tabel 4.31 Perhitungan Manual LTC Triplek Alas Rak
Keterangan Rumus
Perhitungan LTC1772;1772;1770;1770;1772;1770;1770;1768;1770
= Rp498/12 x 13320
= Rp552.780
Biaya Pesan = Ordering Cost x Banyaknya Porel yang Terisi
= Rp505.000 x 9
= Rp4.545.000
Total Biaya Persediaan = Biaya Simpan + Biaya Pesan
= Rp552.780 + Rp4.545.000
= Rp5.097.780
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material triplek
alas rak diperoleh bahwa nilai lot order LTC adalah 1772, 1772, 1770, 1770,
1772, 1770, 1770, 1768 dan 1770, biaya simpan sebesar Rp552.780, biaya pesan
sebesar Rp4.545.000, dan total biaya persediaan sebesar Rp5.097.780.
2. Sekrup Alas Rak
Tabel 4.32 Perhitungan Lot Size Sekrup Alas Rak dengan Metode LTC
Period Lot Inventory Biaya Biaya Set

Total Cost LTC
e Order Periode Simpan Up
Rp1.052.86 Rp1.547.86
1 0 0 Rp495.000 Rp557.865
5 5
Rp1.321.65 Rp1.816.65
1-2 7087 1 Rp495.000 Rp826.650
0 0
2 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.776.85 Rp4.271.85 Rp3.281.85
2-3 13631 1 Rp495.000
0 0 0
3 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
3-4 13623 1 Rp495.000
0 0 0
4 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
4-5 13615 1 Rp495.000
0 0 0
5 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.776.85 Rp4.271.85 Rp3.281.85
5-6 13623 1 Rp495.000
0 0 0
6 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
6-7 13623 1 Rp495.000
0 0 0
7 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
7-8 13615 1 Rp495.000
0 0 0
8 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
8-9 13607 1 Rp495.000
0 0 0
9 7071 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
9-10 13607 1 Rp495.000
0 0 0
10 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp1.032.57
10-11 7079 1 Rp537.570 Rp495.000 Rp42.570
0
10-12 7079 2 Rp1.075.14 Rp495.000 Rp1.570.14 Rp580.140
0 0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 543 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1584 2127 2670 3213 3756 4299 4842 5385 5928 6471 6471 6471
net requirement 5503 4960 4409 3866 3331 2780 2237 1686 1151 0 0
Gambar 4.30 Perhitungan LTC Sekrup Alas Rak
Perhitungan Manual:
Tabel 4.33 Perhitungan Manual LTC Sekrup Alas Rak
Analisa:
Keterangan Rumus
Perhitungan LTC0;7087;7087;7079;7079;7087;7079;7079;7071;7079
Biaya Simpan = Rp495 /12 x 53217
= Rp2.195.201,25
= Ordering Cost x Banyaknya Porel yang Terisi
= Rp4.455.000
Total Biaya Persediaan = Rp2.195.201,25 + Rp4.455.000
= Rp6.650.201,25
Berdasarkan tabel perhitungan manual Least Total Cost material sekrup
alas rak diperoleh nilai lot order nilai LTC sebesar 0, 7087, 7079, 7079, 7087,
7079, 7079, 7071 dan 7079, biaya simpan sebesar Rp2.195.201,25, biaya pesan
sebesar Rp4.455.000, dan total biaya persediaan sebesar Rp6.650.201,25.
3. Pilox Alas Rak
Tabel 4.34 Perhitungan Lot Size Pilox Alas Rak dengan Metode LTC

Total Cost LTC
Rp1.263.50 Rp1.760.50
1 0 0 Rp497.000 Rp766.500
0 0
Rp1.586.50 Rp2.083.50 Rp1.089.50
1-2 886 1 Rp497.000
0 0 0
2 886 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.531.50 Rp5.028.50 Rp4.034.50
2-3 1704 1 Rp497.000
0 0 0
3 886 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
3-4 1703 1 Rp497.000
0 0 0
4 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
4-5 1702 1 Rp497.000
0 0 0
5 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.531.50 Rp5.028.50 Rp4.034.50
5-6 1703 1 Rp497.000
0 0 0
6 886 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
6-7 1703 1 Rp497.000
0 0 0
7 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
7-8 1702 1 Rp497.000
0 0 0
8 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.522.00 Rp5.019.00 Rp4.025.00
8-9 1701 1 Rp497.000
0 0 0
9 884 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
9-10 1701 1 Rp497.000
0 0 0
10 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp1.143.00
10-11 885 1 Rp646.000 Rp497.000 Rp149.000
0
Rp1.292.00 Rp1.789.00
10-12 885 2 Rp497.000 Rp795.000
0 0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 266 334 402 470 538 606 674 742 810 810 810
net requirement 688 620 551 483 416 347 279 210 143 0 0
Gambar 4.31 Perhitungan LTC Pilox Alas Rak
Perhitungan Manual:
Tabel 4.35 Perhitungan Manual LTC Pilox Alas Rak

Keterangan Rumus
Perhitungan LTC0;886;886;885;885;886;885;885;884;885
Biaya Simpan = Rp4.750 /12 x 6660
= Rp2.636.250
= Rp4.473.000
Total Biaya Persediaan = Rp2.636.250 + Rp4.473.000
= Rp7.109.250
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material pilox alas
rak diperoleh diperoleh nilai lot order nilai LTC sebesar 0, 886, 885, 885, 886,
885, 885, 884 dan 885, biaya simpan sebesar Rp2.636.250, biaya pesan sebesar
4. Sekrup Badan Rak
Tabel 4.36 Perhitungan Lot Size Sekrup Badan Rak dengan Metode LTC

Total Cost LTC
Rp1.052.86 Rp1.547.86
1 0 0 Rp495.000 Rp557.865
5 5
Rp1.321.65 Rp1.816.65
1-2 7087 1 Rp495.000 Rp826.650
0 0
2 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.776.85 Rp4.271.85 Rp3.281.85
2-3 13631 1 Rp495.000
0 0 0
3 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
3-4 13623 1 Rp495.000
0 0 0
4 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
4-5 13615 1 Rp495.000
0 0 0
5 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.776.85 Rp4.271.85 Rp3.281.85
5-6 13623 1 Rp495.000
0 0 0
6 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
6-7 13623 1 Rp495.000
0 0 0
7 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
7-8 13615 1 Rp495.000
0 0 0
8 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
8-9 13607 1 Rp495.000
0 0 0
9 7071 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp3.772.89 Rp4.267.89 Rp3.277.89
9-10 13607 1 Rp495.000
0 0 0
10 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp226.215
Rp1.032.57
10-11 7079 1 Rp537.570 Rp495.000 Rp42.570
0
Rp1.075.14 Rp1.570.14
10-12 7079 2 Rp495.000 Rp580.140
0 0
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 543 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1584 2127 2670 3213 3756 4299 4842 5385 5928 6471 6471 6471
net requirement 5503 4960 4409 3866 3331 2780 2237 1686 1151 0 0
Gambar 4.32 Perhitungan LTC Sekrup Badan Rak
Perhitungan Manual:
Tabel 4.37 Perhitungan Manual LTC Sekrup Badan Rak
Analisa:
Keterangan Rumus
Perhitungan LTC 0;7087;7087;7079;7079;7087;7079;7071;7079
Biaya Simpan = Rp495/12 x 53217
= Rp2.195.201,25
= Ordering Cost x Banyaknya Porel yang
Terisi
Biaya Pesan
= Rp495.000 x 9
= Rp4.455.000
Total Biaya Persediaan = Rp2.195.201,25 + Rp4.455.000
= Rp6.645.201,25
badan rak diperoleh nilai lot order nilai LTC sebesar 0, 7087, 7087, 7079, 7079,
7087, 7079, 7071, dan 7079, biaya simpan sebesar Rp2.195.201,25, biaya pesan
sebesar Rp4.455.000, dan total biaya persediaan sebesar Rp6.645.201,25.
5. Kayu Badan Rak
Tabel 4.38 Perhitungan Lot Size Kayu Badan Rak dengan Metode LTC

Total Cost LTC
Rp2.439.84 Rp2.940.84 Rp1.938.84
1 0 0 Rp501.000
0 0 0
Rp3.062.04 Rp3.563.04 Rp2.561.04
1-2 15944 1 Rp501.000
0 0 0
Rp1.123.20
2 15944 0 Rp622.200 Rp501.000 Rp121.200
0
2-3 30668 1 Rp8.753.64 Rp501.000 Rp9.254.64 Rp8.252.64
0 0 0
Rp1.123.20
3 15944 0 Rp622.200 Rp501.000 Rp121.200
0
Rp8.744.46 Rp9.245.46 Rp8.243.46
3-4 30650 1 Rp501.000
0 0 0
Rp1.123.20
4 15926 0 Rp622.200 Rp501.000 Rp121.200
0
Rp8.744.46 Rp9.245.46 Rp8.243.46
4-5 30632 1 Rp501.000
0 0 0
Rp1.123.20
5 15926 0 Rp622.200 Rp501.000 Rp121.200
0
Rp8.753.64 Rp9.254.64 Rp8.252.64
5-6 30650 1 Rp501.000
0 0 0
Rp1.123.20
6 15944 0 Rp622.200 Rp501.000 Rp121.200
0
Rp8.744.46 Rp9.245.46 Rp8.243.46
6-7 30650 1 Rp501.000
0 0 0
Rp1.123.20
7 15926 0 Rp622.200 Rp501.000 Rp121.200
0
Rp8.744.46 Rp9.245.46 Rp8.243.46
7-8 30632 1 Rp501.000
0 0 0
Rp1.123.20
8 15926 0 Rp622.200 Rp501.000 Rp121.200
0
Rp8.735.28 Rp9.236.28 Rp8.234.28
8-9 30614 1 Rp501.000
0 0 0
Rp1.123.20
9 15908 0 Rp622.200 Rp501.000 Rp121.200
0
Rp8.744.46 Rp9.245.46 Rp8.243.46
9-10 30614 1 Rp501.000
0 0 0
Rp1.123.20
10 15926 0 Rp622.200 Rp501.000 Rp121.200
0
Rp1.244.40 Rp1.745.40
10-11 15926 1 Rp501.000 Rp743.400
0 0
Rp2.488.80 Rp2.989.80 Rp1.987.80
10-12 15926 2 Rp501.000
0 0 0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 1220 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 16200 3564 4784 6004 7224 8444 9664 10884 12104 13324 14544 14544 14544
net requirement 12380 11160 0 8702 0 6262 0 3804 0 0 0
Gambar 4.33 Perhitungan LTC Kayu Badan Rak
Perhitungan Manual:
Keterangan Rumus
Perhitungan LTC 0;15944;15944;15926;15926;15944;15926;15926;15908;15926
= Rp510 /12 x 119628
= Rp5.084.190
= Rp4.509.000
Total Biaya
= Rp5.084.190 + Rp4.509.000
Persediaan
= Rp9.593.190
Tabel 4.39 Perhitungan Manual LTC Kayu Badan Rak
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material kayu
badan rak diperoleh nilai lot order nilai LTC sebesar 0, 15944, 15944, 15926,
15926, 15944, 15926, 15926, 15908 dan 15926, biaya simpan sebesar
Rp5.084.190, biaya pesan sebesar Rp4.509.000, dan total biaya persediaan sebesar
Rp9.593.190.
6. Pilox Badan Rak
Tabel 4.40 Perhitungan Lot Size Pilox Badan Rak dengan Metode LTC

Total Cost LTC
Rp1.263.50 Rp1.760.50
1 0 0 Rp497.000 Rp766.500
0 0
Rp1.586.50 Rp2.083.50 Rp1.089.50
1-2 886 1 Rp497.000
0 0 0
2 886 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.531.50 Rp5.028.50 Rp4.034.50
2-3 1704 1 Rp497.000
0 0 0
3 886 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
3-4 1703 1 Rp497.000
0 0 0
4 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
4-5 1702 1 Rp497.000
0 0 0
5 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.531.50 Rp5.028.50 Rp4.034.50
5-6 1703 1 Rp497.000
0 0 0
6 886 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
6-7 1703 1 Rp497.000
0 0 0
7 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
7-8 1702 1 Rp497.000
0 0 0
8 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
8-9 1701 1 Rp497.000
0 0 0
9 884 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp4.526.75 Rp5.023.75 Rp4.029.75
9-10 1701 1 Rp497.000
0 0 0
10 885 0 Rp323.000 Rp497.000 Rp820.000 Rp174.000
Rp1.143.00
10-11 885 1 Rp646.000 Rp497.000 Rp149.000
0
Rp1.292.00 Rp1.789.00
10-12 885 2 Rp497.000 Rp795.000
0 0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 266 334 402 470 538 606 674 742 810 810 810
net requirement 688 620 0 483 0 347 0 210 0 0 0
Gambar 4.34 Perhitungan LTC Pilox Badan Rak
Perhitungan Manual:
Tabel 4.41 Perhitungan Manual LTC Pilox Badan Rak

Keterangan Rumus
Perhitungan LTC 0;886;886;885;885;886;885;885;884;885
= Rp2.636.250
= Rp4.473.000
Total Biaya Persediaan = Rp 2.636.000 + Rp4.473.000
= Rp7.109.250
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material pilox
badan rak diperoleh nilai lot order nilai LTC sebesar 0, 886, 886, 885, 885, 886,
885, 885, 884 dan 885, biaya simpan sebesar Rp2.636.250, biaya pesan sebesar
7. Lem Badan Rak
Tabel 4.42 Perhitungan Lot Size Lem Badan Rak dengan Metode LTC
Total Cost LTC
Rp1.276.80 Rp1.774.80
1 0 0 Rp498.000 Rp778.800
0 0
Rp1.603.20 Rp2.101.20 Rp1.105.20
1-2 886 1 Rp498.000
0 0 0
2 886 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.579.20 Rp5.077.20 Rp4.081.20
2-3 1704 1 Rp498.000
0 0 0
3 886 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.574.40 Rp5.072.40 Rp4.076.40
3-4 1703 1 Rp498.000
0 0 0
4 885 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.574.40 Rp5.072.40 Rp4.076.40
4-5 1702 1 Rp498.000
0 0 0
5 885 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.579.20 Rp5.077.20 Rp4.081.20
5-6 1703 1 Rp498.000
0 0 0
6 886 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.574.40 Rp5.072.40 Rp4.076.40
6-7 1703 1 Rp498.000
0 0 0
7 885 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.574.40 Rp5.072.40 Rp4.076.40
7-8 1702 1 Rp498.000
0 0 0
8 885 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.569.60 Rp5.067.60 Rp4.071.60
8-9 1701 1 Rp498.000
0 0 0
9 884 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp4.574.40 Rp5.072.40 Rp4.076.40
9-10 1701 1 Rp498.000
0 0 0
10 885 0 Rp326.400 Rp498.000 Rp824.400 Rp171.600
Rp1.150.80
10-11 885 1 Rp652.800 Rp498.000 Rp154.800
0
Rp1.305.60 Rp1.803.60
10-12 885 2 Rp498.000 Rp807.600
0 0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 266 334 402 470 538 606 674 742 810 810 810
net requirement 688 620 551 483 416 347 279 210 143 0 0
Gambar 4.35 Perhitungan LTC Lem Badan Rak
Perhitungan Manual:
Tabel 4.43 Perhitungan Manual LTC Lem Badan Rak
Keterangan Rumus
Perhitungan LTC 0;886;886;885;885;886;885;885;884;885
Biaya Simpan = Rp4.800/12 x 6660
= Rp2.664.000
= Rp4.482.000
= Rp7.146.000
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material lem badan
rak diperoleh nilai lot order nilai LTC sebesar 0,886,885,885,886,885,885,884 dan
8. Roda Kaki Rak
Tabel 4.44 Perhitungan Lot Size Roda Kaki Rak dengan Metode LTC

Total Cost LTC
Rp1.094.33
1 0 0 Rp589.335 Rp505.000 Rp84.335
5
Rp1.255.43
1-2 3591 1 Rp750.430 Rp505.000 Rp245.430
0
2 3591 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
Rp1.972.53 Rp2.477.53 Rp1.467.53
2-3 6859 1 Rp505.000
0 0 0
3 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
Rp1.972.53 Rp2.477.53 Rp1.467.53
3-4 6855 1 Rp505.000
0 0 0
4 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
Rp1.974.55 Rp2.479.55 Rp1.469.55
4-5 6859 1 Rp505.000
0 0 0
5 3591 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
Rp1.972.53 Rp2.477.53 Rp1.467.53
5-6 6859 1 Rp505.000
0 0 0
6 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
6-7 6855 1 Rp1.972.53 Rp505.000 Rp2.477.53 Rp1.467.53
0 0 0
7 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
Rp1.970.51 Rp2.475.51 Rp1.465.51
7-8 6851 1 Rp505.000
0 0 0
8 3583 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
Rp1.970.51 Rp2.475.51 Rp1.465.51
8-9 6851 1 Rp505.000
0 0 0
9 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp343.905
9-10 3587 1 Rp322.190 Rp505.000 Rp827.190 Rp182.810
Rp1.149.38
9-11 3587 2 Rp644.380 Rp505.000 Rp139.380
0
Rp1.127.66 Rp1.632.66
9-12 3587 3 Rp505.000 Rp622.665
5 5

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 2752 3272 3268 3268 3272 3268 3268 3264 3268 0 0 0

1 319 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 3600 848 1167 1486 1805 2124 2443 2762 3081 3400 3400 3400 3400
net requirement 2743 2420 2101 1786 1463 1144 821 506 0 0 0
planned order release 3591 3587 3587 3591 3587 3587 3583 3587
Gambar 4.36 Perhitungan LTC Roda Kaki Rak
Perhitungan Manual:
Tabel 4.45 Perhitungan Manual LTC Roda Kaki Rak

Keterangan Rumus
Perhitungan LTC0;3591;3587;3587;3591;3587;3587;3583;3587
= Rp1.233.715
Biaya Pesan = Rp 505.000 x 8
= Rp4.040.000
= Rp5.273.715
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material roda kaki
rak diperoleh nilai lot order nilai LTC sebesar 0, 3591,3587, 3587, 3591, 3587,
3587, 3583 DAN 3587 , biaya simpan sebesar Rp1.233.715, biaya pesan sebesar
9. Sekrup Kaki Rak

Tabel 4.46 Perhitungan Lot Size Sekrup Kaki Rak dengan Metode LTC

Total Cost LTC
Rp2.309.17 Rp2.804.17 Rp1.814.17
1 0 0 Rp495.000
5 5 5
Rp2.939.31 Rp3.434.31 Rp2.444.31
1-2 14361 1 Rp495.000
0 0 0
Rp1.125.13
2 14361 0 Rp630.135 Rp495.000 Rp135.135
5
Rp7.730.91 Rp8.225.91 Rp7.235.91
2-3 27433 1 Rp495.000
0 0 0
Rp1.125.13
3 14345 0 Rp630.135 Rp495.000 Rp135.135
5
Rp7.730.91 Rp8.225.91 Rp7.235.91
3-4 27417 1 Rp495.000
0 0 0
Rp1.125.13
4 14345 0 Rp630.135 Rp495.000 Rp135.135
5
Rp7.738.83 Rp8.233.83 Rp7.243.83
4-5 27433 1 Rp495.000
0 0 0
Rp1.125.13
5 14361 0 Rp630.135 Rp495.000 Rp135.135
5
Rp7.730.91 Rp8.225.91 Rp7.235.91
5-6 27433 1 Rp495.000
0 0 0
Rp1.125.13
6 14345 0 Rp630.135 Rp495.000 Rp135.135
5
Rp7.730.91 Rp8.225.91 Rp7.235.91
6-7 27417 1 Rp495.000
0 0 0
Rp1.125.13
7 14345 0 Rp630.135 Rp495.000 Rp135.135
5
Rp7.722.99 Rp8.217.99 Rp7.227.99
7-8 27401 1 Rp495.000
0 0 0
Rp1.125.13
8 14329 0 Rp630.135 Rp495.000 Rp135.135
5
Rp7.730.91 Rp8.225.91 Rp7.235.91
8-9 27401 1 Rp495.000
0 0 0
Rp1.125.13
9 14345 0 Rp630.135 Rp495.000 Rp135.135
5
Rp1.260.27 Rp1.755.27
9-10 14345 1 Rp495.000 Rp765.270
0 0
Gambar 4.37 Perhitungan LTC Sekrup Kaki Rak

Perhitungan Manual:
Tabel 4.47 Perhitungan Manual LTC Sekrup Kaki Rak

Keterangan Rumus
0;14361;14345;14345;14361;14345;14345;14329;1434
Perhitungan LTC
5
= Rp4.829.715
= Rp3.960.000
Total Biaya Persediaan = Rp4.829.715+ Rp3.960.000
= Rp8.789.715
Analisa:
kaki rak diperoleh nilai lot order nilai LTC sebesar 0, 14361, 14345, 14361,
14345, 14345, 14329, dan 14345, biaya simpan sebesar Rp4.829.715, biaya pesan
10. Kayu Laci
Tabel 4.48 Perhitungan Lot Size Kayu Laci dengan Metode LTC

Total Cost LTC
Rp352.08
1 0 0 Rp148.920 Rp501.000 Rp649.920
0
Rp311.28
1-2 898 1 Rp189.720 Rp501.000 Rp690.720
0
Rp1.606.68 Rp604.68
1-3 1715 2 Rp1.105.680 Rp501.000
0 0
Rp460.20
3 897 0 Rp40.800 Rp501.000 Rp541.800
0
3-4 1714 1 Rp498.270 Rp501.000 Rp999.270 Rp2.730
Rp1.915.23 Rp913.23
3-5 2532 2 Rp1.414.230 Rp501.000
0 0
Rp460.20
5 898 0 Rp40.800 Rp501.000 Rp541.800
0
5-6 1715 1 Rp498.270 Rp501.000 Rp999.270 Rp2.730
Rp1.914.21 Rp912.21
5-7 2532 2 Rp1.413.210 Rp501.000
0 0
Rp460.20
7 897 0 Rp40.800 Rp501.000 Rp541.800
0
7-8 1713 1 Rp497.760 Rp501.000 Rp998.760 Rp3.240
Rp1.913.70 Rp911.70
7-9 2530 2 Rp1.412.700 Rp501.000
0 0
Rp460.20
9 897 0 Rp40.800 Rp501.000 Rp541.800
0
Rp419.40
9-10 897 1 Rp81.600 Rp501.000 Rp582.600
0
Rp337.80
9-11 897 2 Rp163.200 Rp501.000 Rp664.200
0
Rp215.40
9-12 897 3 Rp285.600 Rp501.000 Rp786.600
0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 292 1189 372 1269 452 1348 532 612 612 612 612
net requirement 686 605 0 526 0 445 0 365 0 0 0
planned order release 898 1714 1715 1713 897
Gambar 4.38 Perhitungan LTC Kayu Laci
Perhitungan Manual:
Tabel 4.49 Perhitungan Manual LTC Kayu Laci

Keterangan Rumus
Perhitungan LTC 898;1714;1715;1713;897
Biaya Simpan = Rp 510 /12 x 8114
= Rp344.845
= Rp2.505.000
Total Biaya Persediaan = Rp344.845 + Rp2.505.000
= Rp2.849.845
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material kayu laci
diperoleh nilai lot order nilai LTC sebesar 898, 1714, 1715, 1713 da 897, biaya
simpan sebesar Rp344.845, biaya pesan sebesar Rp2.505.000, dan total biaya
persediaan sebesar Rp2.849.845.

11. Triplek Laci
Tabel 4.50 Perhitungan Lot Size Triplek Laci dengan Metode LTC

Total Cost LTC
Rp1.231.08
1 0 0 Rp726.084 Rp505.000 Rp221.084
4
Rp1.429.28
1-2 4488 1 Rp924.288 Rp505.000 Rp419.288
8
2 4488 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
Rp2.430.73 Rp2.935.73 Rp1.925.73
2-3 8573 1 Rp505.000
8 8 8
3 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
Rp2.430.73 Rp2.935.73 Rp1.925.73
3-4 8568 1 Rp505.000
8 8 8
4 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
Rp2.433.22 Rp2.938.22 Rp1.928.22
4-5 8573 1 Rp505.000
8 8 8
5 4488 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
Rp2.430.73 Rp2.935.73 Rp1.925.73
5-6 8573 1 Rp505.000
8 8 8
6 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
Rp2.430.73 Rp2.935.73 Rp1.925.73
6-7 8568 1 Rp505.000
8 8 8
7 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
Rp2.428.24 Rp2.933.24 Rp1.923.24
7-8 8563 1 Rp505.000
8 8 8
8 4478 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
Rp2.430.73 Rp2.935.73 Rp1.925.73
8-9 8563 1 Rp505.000
8 8 8
9 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp306.796
9-10 4483 1 Rp396.408 Rp505.000 Rp901.408 Rp108.592
9-11 4483 2 Rp396.408 Rp505.000 Rp901.408 Rp108.592
9-12 4483 3 Rp396.408 Rp505.000 Rp901.408 Rp108.592

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 398 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 4500 1060 1458 1856 2254 2652 3050 3448 3846 4244 4244 4244 4244
net requirement 3428 3025 2627 2234 1831 1433 1030 637 0 0 0
Gambar 4.39 Perhitungan LTC Triplek Laci
Perhitungan Manual:
Tabel 4.51 Perhitungan Manual LTC Triplek Laci
Keterangan Rumus
Perhitungan LTC 0;4488;4483;4483;4483;4488;4483;4483;4478
= Rp1.518.900
= Rp4.040.000
= Rp5.558.900
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material triplek
laci diperoleh nilai lot order nilai LTC sebesar 0, 4488, 4483, 4483, 4488, 4483
dan 4478, biaya simpan sebesar Rp1.518.900, biaya pesan sebesar Rp4.040.000,
dan total biaya persediaan sebesar Rp5.558.900.
12. Pilox Laci
Tabel 4.52 Perhitungan Lot Size Pilox Laci dengan Metode LTC

Total Cost LTC
Rp1.387.00 Rp1.884.00
1 0 0 Rp497.000 Rp890.000
0 0
Rp1.767.00 Rp2.264.00 Rp1.270.00
1-2 898 1 Rp497.000
0 0 0
2 898 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
2-3 1715 1 Rp497.000
0 0 0
3 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
3-4 1714 1 Rp497.000
0 0 0
4 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.645.50 Rp5.142.50 Rp4.148.50
4-5 1715 1 Rp497.000
0 0 0
5 898 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
5-6 1715 1 Rp497.000
0 0 0
6 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
6-7 1714 1 Rp497.000
0 0 0
7 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.636.00 Rp5.133.00 Rp4.139.00
7-8 1713 1 Rp497.000
0 0 0
8 896 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.636.00 Rp5.133.00 Rp4.139.00
8-9 1713 1 Rp497.000
0 0 0
9 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp1.257.00
9-10 897 1 Rp760.000 Rp497.000 Rp263.000
0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 292 372 452 532 612 692 772 852 852 852 852
net requirement 686 605 525 446 365 285 204 125 0 0 0
Gambar 4.40 Perhitungan LTC Pilox Laci
Perhitungan Manual:
Tabel 4.53 Perhitungan Manual LTC Pilox Laci

Keterangan Rumus
Perhitungan LTC0;898;897;897;898;897;897;896;897
Biaya Simpan = Rp4.750/12 x 7344
= Rp2.907.000
= Rp 3.976.000
= Rp6.883.000
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material pilox laci
diperoleh nilai lot order nilai LTC sebesar 0, 898, 897, 897, 898, 897, 896 dan
13. Paku Laci
Tabel 4.54 Perhitungan Lot Size Paku Laci dengan Metode LTC
Total Cost LTC
Rp1.906.87 Rp2.409.87 Rp1.403.87
1 0 0 Rp503.000
3 3 3
Rp2.427.47 Rp2.930.47 Rp1.924.47
1-2 11669 1 Rp503.000
8 8 8
Rp1.023.60
2 11669 0 Rp520.605 Rp503.000 Rp17.605
5
Rp6.383.57 Rp6.886.57 Rp5.880.57
2-3 22290 1 Rp503.000
3 3 3
Rp1.023.60
3 11656 0 Rp520.605 Rp503.000 Rp17.605
5
Rp6.383.57 Rp6.886.57 Rp5.880.57
3-4 22277 1 Rp503.000
3 3 3
Rp1.023.60
4 11656 0 Rp520.605 Rp503.000 Rp17.605
5
Rp6.390.11 Rp6.893.11 Rp5.887.11
4-5 22290 1 Rp503.000
2 2 2
Rp1.023.60
5 11669 0 Rp520.605 Rp503.000 Rp17.605
5
Rp6.383.57 Rp6.886.57 Rp5.880.57
5-6 22290 1 Rp503.000
3 3 3
Rp1.023.60
6 11656 0 Rp520.605 Rp503.000 Rp17.605
5
Rp6.383.57 Rp6.886.57 Rp5.880.57
6-7 22277 1 Rp503.000
3 3 3
Rp1.023.60
7 11656 0 Rp520.605 Rp503.000 Rp17.605
5
Rp6.377.03 Rp6.880.03 Rp5.874.03
7-8 22264 1 Rp503.000
4 4 4
Rp1.023.60
8 11643 0 Rp520.605 Rp503.000 Rp17.605
5
Rp6.383.57 Rp6.886.57 Rp5.880.57
8-9 22264 1 Rp503.000
3 3 3
Rp1.023.60
9 11656 0 Rp520.605 Rp503.000 Rp17.605
5
Rp1.041.21 Rp1.544.21
9-10 11656 1 Rp503.000 Rp538.210
0 0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 1035 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 11700 2756 3791 4826 5861 6896 7931 8966 10001 11036 11036 11036 11036
net requirement 8913 7865 6830 5808 4760 3725 2677 1655 0 0 0
Gambar 4.40 Perhitungan LTC Paku Laci

Perhitungan Manual:
Tabel 4.55 Perhitungan Manual LTC Paku Laci

Keterangan Rumus
Perhitungan LTC 0;11669;11656;11656;11669;11656;11656;11643;11656
= Rp3.989.293
= Rp4.024.000
Total Biaya
= Rp3.989.293 + Rp4.024.000
Persediaan
= Rp8.013.293
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material paku laci
diperoleh nilai lot order nilai LTC sebesar 0, 11669, 11656, 11656, 11669, 11656,
11643 dan 11656, biaya simpan sebesar Rp3.989.293, biaya pesan sebesar
14. Kayu Pegangan
Tabel 4.56 Perhitungan Lot Size Kayu Pegangan dengan Metode LTC

Total Cost LTC
Rp1.085.66
1 0 0 Rp584.667 Rp501.000 Rp83.667
7
Rp1.245.48
1-2 3591 1 Rp744.486 Rp501.000 Rp243.486
6
2 3591 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
Rp1.956.90 Rp2.457.90 Rp1.455.90
2-3 6859 1 Rp501.000
6 6 6
3 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
Rp1.956.90 Rp2.457.90 Rp1.455.90
3-4 6855 1 Rp501.000
6 6 6
4 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
Rp1.958.91 Rp2.459.91 Rp1.457.91
4-5 6859 1 Rp501.000
0 0 0
5 3591 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
Rp1.956.90 Rp2.457.90 Rp1.455.90
5-6 6859 1 Rp501.000
6 6 6
6 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
Rp1.956.90 Rp2.457.90 Rp1.455.90
6-7 6855 1 Rp501.000
6 6 6
7 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
Rp1.954.90 Rp2.455.90 Rp1.453.90
7-8 6851 1 Rp501.000
2 2 2
8 3583 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
Rp1.954.90 Rp2.455.90 Rp1.453.90
8-9 6851 1 Rp501.000
2 2 2
9 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp341.181
9-10 3587 1 Rp319.638 Rp501.000 Rp820.638 Rp181.362
Rp1.140.27
9-11 3587 2 Rp639.276 Rp501.000 Rp138.276
6
Rp1.118.73 Rp1.619.73
9-12 3587 3 Rp501.000 Rp617.733
3 3

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 319 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 3600 848 1167 1486 1805 2124 2443 2762 3081 3400 3400 3400 3400
net requirement 2743 2420 2101 1786 1463 1144 821 506 0 0 0
Gambar 4.41 Perhitungan LTC Kayu Pegangan
Perhitungan Manual:
Tabel 4.57 Perhitungan Manual LTC Kayu Pegangan

Keterangan Rumus
Perhitungan LTC0;3591;3587;3587;3591;3587;3587;3583;3587
= Rp1.223.943
= Rp4.008.000
= Rp5.231.943
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material kayu
pegangan diperoleh nilai lot order nilai LTC sebesar 0, 3591, 3587, 3586, 3591,
3586, 3587, 3583 dan 3587, biaya simpan sebesar Rp1.223.943, biaya pesan

15. Paku Pegangan
Tabel 4.58 Perhitungan Lot Size Paku Pegangan dengan Metode LTC

Total Cost LTC
Rp1.173.49 Rp1.676.49
1 0 0 Rp503.000 Rp670.499
9 9
Rp1.493.91 Rp1.996.91
1-2 7181 1 Rp503.000 Rp990.910
0 0
2 7181 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
2-3 13717 1 Rp503.000
0 0 0
3 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
3-4 13709 1 Rp503.000
0 0 0
4 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.932.45 Rp4.435.45 Rp3.429.45
4-5 13717 1 Rp503.000
4 4 4
5 7181 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
5-6 13717 1 Rp503.000
0 0 0
6 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
6-7 13709 1 Rp503.000
0 0 0
7 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.924.40 Rp4.427.40 Rp3.421.40
7-8 13701 1 Rp503.000
6 6 6
8 7165 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
8-9 13701 1 Rp503.000
0 0 0
9 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp1.143.82
9-10 7173 1 Rp640.822 Rp503.000 Rp137.822
2
Rp1.143.82
9-11 7173 2 Rp640.822 Rp503.000 Rp137.822
2
Rp1.143.82
9-12 7173 3 Rp640.822 Rp503.000 Rp137.822
2

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 637 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1696 2333 2970 3607 4244 4881 5518 6155 6792 6792 6792 6792
net requirement 5485 4840 4203 3574 2929 2292 1647 1018 0 0 0
Gambar 4.42 Perhitungan LTC Paku Pegangan
Perhitungan Manual:
Tabel 4.59 Perhitungan Manual LTC Paku Pegangan
Keterangan Rumus
Perhitungan LTC 0;898;897;897;897;897;896;897
= Rp2.455.143
= Rp4.080.000
= Rp6.535.143
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material paku
pegangan diperoleh nilai lot order nilai LTC 0, 898, 897, 897, 897, 897, 896 dan
897 , biaya simpan sebesar Rp, biaya pesan sebesar Rp, dan total biaya persediaan
sebesar Rp.
Tabel 4.60 Perhitungan Lot Size Trash Bag dengan Metode LTC

Total Cost LTC
Rp1.503.80 Rp2.013.80
1 0 0 Rp510.000 Rp993.800
0 0
Rp1.915.80 Rp2.425.80 Rp1.405.80
1-2 898 1 Rp510.000
0 0 0
2 898 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp5.031.55 Rp5.541.55 Rp4.521.55
2-3 1715 1 Rp510.000
0 0 0
3 897 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp5.031.55 Rp5.541.55 Rp4.521.55
3-4 1714 1 Rp510.000
0 0 0
4 897 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp5.036.70 Rp5.546.70 Rp4.526.70
4-5 1715 1 Rp510.000
0 0 0
5 898 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp5.031.55 Rp5.541.55 Rp4.521.55
5-6 1715 1 Rp510.000
0 0 0
6 897 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp5.031.55 Rp5.541.55 Rp4.521.55
6-7 1714 1 Rp510.000
0 0 0
7 897 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp5.026.40 Rp5.536.40 Rp4.516.40
7-8 1713 1 Rp510.000
0 0 0
8 896 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp5.026.40 Rp5.536.40 Rp4.516.40
8-9 1713 1 Rp510.000
0 0 0
9 897 0 Rp412.000 Rp510.000 Rp922.000 Rp98.000
Rp1.334.00
9-10 897 1 Rp824.000 Rp510.000 Rp314.000
0
Gambar 4.43 Perhitungan LTC Trash Bag
Perhitungan Manual:
Tabel 4.61 Perhitungan Manual LTC Trash Bag

Keterangan Rumus
Perhitungan LTC 0;898;897;897;898;897;897;896;897
= Rp2.907.000
= Rp3.976.000
= Rp6.883.000
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material trash bag
diperoleh nilai lot order nilai LTC sebesar 0, 898, 897, 897, 898, 897, 897, 896
dan 897, biaya simpan sebesar Rp2.907.000, biaya pesan sebesar Rp3.976.000,
dan total biaya persediaan sebesar Rp6.883.000.
17. Pilox Pegangan
Tabel 4.62 Perhitungan Lot Size Pilox Pegangan dengan Metode LTC
Period Lot Inventory Biaya Biaya Set Total Cost LTC

Rp1.387.00 Rp1.884.00
1 0 0 Rp497.000 Rp890.000
0 0
Rp1.767.00 Rp2.264.00 Rp1.270.00
1-2 898 1 Rp497.000
0 0 0
2 898 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
2-3 1715 1 Rp497.000
0 0 0
3 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
3-4 1714 1 Rp497.000
0 0 0
4 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.645.50 Rp5.142.50 Rp4.148.50
4-5 1715 1 Rp497.000
0 0 0
5 898 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
5-6 1715 1 Rp497.000
0 0 0
6 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
6-7 1714 1 Rp497.000
0 0 0
7 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.636.00 Rp5.133.00 Rp4.139.00
7-8 1713 1 Rp497.000
0 0 0
8 896 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
8-9 1713 1 Rp497.000
0 0 0
9 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp1.257.00
9-10 897 1 Rp760.000 Rp497.000 Rp263.000
0
Gambar 4.44 Perhitungan LTC Pilox Pegangan
Perhitungan Manual:
Tabel 4.63 Perhitungan Manual LTC Pilox Pegangan
Keterangan Rumus
Perhitungan LTC 0;898;897;897;898;897;897;896;897
= Rp2.907.000
= Rp3.976.000
= Rp6.883.000
Analisa:
Berdasarkan tabel perhitungan manual Least Total Cost material diperoleh
bahwa pilox pegangan diperoleh nilai lot order nilai LTC sebesar 0, 898, 897, 897,
898, 897, 897, 896 dan 897, biaya simpan sebesar Rp2.907.000, biaya pesan
18. Kayu Alas
Tabel 4.64 Perhitungan Lot Size Kayu Alas dengan Metode LTC

Total Cost LTC
Rp1.040.91 Rp1.541.91
1 0 0 Rp501.000 Rp539.910
0 0
Rp1.324.98 Rp1.825.98
1-2 6283 1 Rp501.000 Rp823.980
0 0
2 6283 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
Rp3.484.83 Rp3.985.83 Rp2.983.83
2-3 12002 1 Rp501.000
0 0 0
3 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
Rp3.484.83 Rp3.985.83 Rp2.983.83
3-4 11995 1 Rp501.000
0 0 0
4 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
Rp3.488.40 Rp3.989.40 Rp2.987.40
4-5 12002 1 Rp501.000
0 0 0
5 6283 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
Rp3.484.83 Rp3.985.83 Rp2.983.83
5-6 12002 1 Rp501.000
0 0 0
6 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
Rp3.484.83 Rp3.985.83 Rp2.983.83
6-7 11995 1 Rp501.000
0 0 0
7 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
7-8 11988 1 Rp3.481.26 Rp501.000 Rp3.982.26 Rp2.980.26
0 0 0
8 6269 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
Rp3.481.26 Rp3.982.26 Rp2.980.26
8-9 11988 1 Rp501.000
0 0 0
9 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp216.930
Rp1.069.14
9-10 6276 1 Rp568.140 Rp501.000 Rp67.140
0
Rp1.136.28 Rp1.637.28
9-11 6276 2 Rp501.000 Rp635.280
0 0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 557 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 6300 1484 2041 2598 3155 3712 4269 4826 5383 5940 5940 5940 5940
net requirement 4799 4235 3678 3128 2564 2007 1443 893 0 0 0
Gambar 4.45 Perhitungan LTC Kayu Alas
Perhitungan Manual:
Tabel 4.65 Perhitungan Manual LTC Kayu Alas

Keterangan Rumus
Perhitungan LTC 0;6283;6276;6276;6283;6276;6276;6276;6269;6276
= Rp2.177.190
= Rp4.008.000
= Rp6.125.190
Analisa:
bahwa kayu alas diperoleh nilai lot order nilai LTC sebesar 0, 6283, 6276, 6276,
6283, 6276, 6276, 6276, 6269 dan 6376, biaya simpan sebesar Rp2.177.190, biaya
pesan sebesar Rp4.008.000, dan total biaya persediaan sebesar Rp6.125.190.
19. Paku Alas
Tabel 4.66 Perhitungan Lot Size Paku Alas dengan Metode LTC

Rp1.173.49 Rp1.676.49
1 0 0 Rp503.000 Rp670.499
9 9
Rp1.493.91 Rp1.996.91
1-2 7181 1 Rp503.000 Rp990.910
0 0
2 7181 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
2-3 13717 1 Rp503.000
0 0 0
3 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
3-4 13709 1 Rp503.000
0 0 0
4 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.932.45 Rp4.435.45 Rp3.429.45
4-5 13717 1 Rp503.000
4 4 4
5 7181 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
5-6 13717 1 Rp503.000
0 0 0
6 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
6-7 13709 1 Rp503.000
0 0 0
7 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.924.40 Rp4.427.40 Rp3.421.40
7-8 13701 1 Rp503.000
6 6 6
8 7165 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp3.928.43 Rp4.431.43 Rp3.425.43
8-9 13701 1 Rp503.000
0 0 0
9 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp182.589
Rp1.143.82
9-10 7173 1 Rp640.822 Rp503.000 Rp137.822
2
Rp1.143.82
9-11 7173 2 Rp640.822 Rp503.000 Rp137.822
2
Rp1.143.82
9-12 7173 3 Rp640.822 Rp503.000 Rp137.822
2

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 637 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1696 2333 2970 3607 4244 4881 5518 6155 6792 6792 6792 6792
net requirement 5485 4840 4203 3574 2929 2292 1647 1018 0 0 0
Gambar 4.46 Perhitungan LTC Paku Alas
Perhitungan Manual:
Tabel 4.67 Perhitungan Manual LTC Paku Alas
Keterangan Rumus
Perhitungan LTC 0;7181;7173;7173;7181;7173;7173;7165
= Rp2.455.143
= Rp3.960.000
= Rp6.415.143
Analisa:
bahwa paku alas diperoleh nilai lot order nilai LTC sebesar 0, 7181, 7173, 7173,
20. Multipleks Alas
Tabel 4.68 Perhitungan Lot Size Multipeks Alas dengan Metode LTC

Total Cost LTC
Rp1.445.40 Rp1.940.40
1 0 0 Rp495.000 Rp950.400
0 0
Rp1.841.40 Rp2.336.40 Rp1.346.40
1-2 898 1 Rp495.000
0 0 0
2 898 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
Rp4.836.15 Rp5.331.15 Rp4.341.15
2-3 1715 1 Rp495.000
0 0 0
3 897 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
Rp4.836.15 Rp5.331.15 Rp4.341.15
3-4 1714 1 Rp495.000
0 0 0
4 897 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
Rp4.841.10 Rp5.336.10 Rp4.346.10
4-5 1715 1 Rp495.000
0 0 0
5 898 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
Rp4.836.15 Rp5.331.15 Rp4.341.15
5-6 1715 1 Rp495.000
0 0 0
6 897 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
Rp4.836.15 Rp5.331.15 Rp4.341.15
6-7 1714 1 Rp495.000
0 0 0
7 897 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
7-8 1713 1 Rp4.831.20 Rp495.000 Rp5.326.20 Rp4.336.20
0 0 0
8 896 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
Rp4.831.20 Rp5.326.20 Rp4.336.20
8-9 1713 1 Rp495.000
0 0 0
9 897 0 Rp396.000 Rp495.000 Rp891.000 Rp99.000
Rp1.287.00
9-10 897 1 Rp792.000 Rp495.000 Rp297.000
0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 292 372 452 532 612 692 772 852 852 852 852
net requirement 686 605 525 446 365 285 204 125 0 0 0
Gambar 4.47 Perhitungan LTC Multipeks Alas
Perhitungan Manual:
Tabel 4.69 Perhitungan Manual LTC Multipeks Alas

Keterangan Rumus
Perhitungan LTC 0;898;897;897;898;897;897;897;896;897
= Rp3.029.400
= Rp3.960.000
= Rp6.989.400
Analisa:
bahwa multipeks alas diperoleh nilai lot order nilai LTC sebesar 0, 898, 897, 897,
898, 897, 897, 896 dan 897, biaya simpan sebesar Rp3.029.400, biaya pesan
21. Pilox Alat
Tabel 4.70 Perhitungan Lot Size Pilox Alat dengan Metode LTC

Rp1.387.00 Rp1.884.00
1 0 0 Rp497.000 Rp890.000
0 0
Rp1.767.00 Rp2.264.00 Rp1.270.00
1-2 898 1 Rp497.000
0 0 0
2 898 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
2-3 1715 1 Rp497.000
0 0 0
3 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
3-4 1714 1 Rp497.000
0 0 0
4 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.645.50 Rp5.142.50 Rp4.148.50
4-5 1715 1 Rp497.000
0 0 0
5 898 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
5-6 1715 1 Rp497.000
0 0 0
6 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
6-7 1714 1 Rp497.000
0 0 0
7 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.636.00 Rp5.133.00 Rp4.139.00
7-8 1713 1 Rp497.000
0 0 0
8 896 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp4.640.75 Rp5.137.75 Rp4.143.75
8-9 1713 1 Rp497.000
0 0 0
9 897 0 Rp380.000 Rp497.000 Rp877.000 Rp117.000
Rp1.257.00
9-10 897 1 Rp760.000 Rp497.000 Rp263.000
0

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LTC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 292 372 452 532 612 692 772 852 852 852 852
net requirement 686 605 525 446 365 285 204 125 0 0 0
Gambar 4.48 Perhitungan LTC Pilox Alat
Perhitungan Manual:
Tabel 4.71 Perhitungan Manual LTC Pilox Alat
Keterangan Rumus
Perhitungan LTC 0;898;897;898;897;897;896;897
= Rp2.907.000
= Rp3.976.000
= Rp6.883.000
Analisa:
bahwa pilox alat diperoleh nilai lot order nilai LTC sebesar 0, 898, 897, 898,
4.4. Perhitungan Least Unit Cost (LUC)
Adapun perhitungan Least Unit Cost (LUC) untuk setiap material
berdasarkan data inventory dan raw material cost adalah sebagai berikut.
1. Triplek Alas Rak
Tabel 4.72 Perhitungan Lot Size Triplek Alas Rak dengan Metode LUC

Total Cost LUC
#DIV/
1 0 0 Rp197.208 Rp505.000 Rp702.208
0!
1-2 1772 1 Rp264.936 Rp505.000 Rp769.936 Rp435
1-3 3408 2 Rp264.936 Rp505.000 Rp769.936 Rp226
Rp3.211.13
1-4 5042 3 Rp2.706.132 Rp505.000 Rp637
2
4 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp324
Rp1.386.46
4-5 3404 1 Rp881.460 Rp505.000 Rp407
0
5 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp324
Rp1.387.45
5-6 3406 1 Rp882.456 Rp505.000 Rp407
6
6 1772 0 Rp67.728 Rp505.000 Rp572.728 Rp323
Rp1.386.46
6-7 3406 1 Rp881.460 Rp505.000 Rp407
0
7 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp324
Rp1.386.46
7-8 3404 1 Rp881.460 Rp505.000 Rp407
0
8 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp324
Rp1.385.46
8-9 3402 1 Rp880.464 Rp505.000 Rp407
4
9 1768 0 Rp67.728 Rp505.000 Rp572.728 Rp324
Rp1.386.46
9-10 3402 1 Rp881.460 Rp505.000 Rp408
0
10 1770 0 Rp67.728 Rp505.000 Rp572.728 Rp324
10-11 1770 1 Rp67.728 Rp505.000 Rp572.728 Rp324

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 136 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 1800 396 2168 532 668 804 940 1076 1212 1348 1484 1484 1484
net requirement 1376 0 1238 0 968 0 694 0 422 0 0
Gambar 4.50 Perhitungan LUC Triplek Alas Rak
Perhitungan Manual:
Tabel 4.73 Perhitungan Manual LUC Triplek Alas Rak
Keterangan Rumus
Perhitungan LUC
= 3408; 1770; 1770; 1772; 1770; 1770; 1768; 1770
Biaya Simpan
= Rp 498 /12 x 13.596
= Rp 571.032
= Rp 505.000 x 8
= Rp 4.040.000
= Rp 571.032 + Rp 4.040.000
= Rp 4.611.032
Analisa:
Berdasarkan hasil perhitungan, diperoleh nilai total persediaan sebesar
Rp4.611.032 dari biaya simpan sebesar Rp571.032 dan biaya pesan sebesar
Rp4.040.000.
2. Sekrup Alas Rak

Tabel 4.74 Perhitungan Lot Size Sekrup Alas Rak dengan Metode LUC

Total Cost LUC
#DIV/
1 0 0 Rp784.080 Rp495.000 Rp1.279.080
0!
1-2 7087 1 Rp1.052.865 Rp495.000 Rp1.547.865 Rp218
1-3 13631 2 Rp1.052.865 Rp495.000 Rp1.547.865 Rp114
Rp10.758.82 Rp11.253.82
1-4 20167 3 Rp495.000 Rp558
5 5
4 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
4-5 13615 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
5 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
5-6 13623 1 Rp3.508.065 Rp495.000 Rp4.003.065 Rp294
6 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp108
6-7 13623 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
7 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
7-8 13615 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
8 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
8-9 13607 1 Rp3.500.145 Rp495.000 Rp3.995.145 Rp294
9 7071 0 Rp268.785 Rp495.000 Rp763.785 Rp108
9-10 13607 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
10 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
10-11 7079 1 Rp268.785 Rp495.000 Rp763.785 Rp108

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 543 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1584 8671 2127 2670 3213 3756 4299 4842 5385 5928 5928 5928
net requirement 5503 0 4952 4409 3874 3323 2780 2229 1694 0 0
Gambar 4.51 Perhitungan LUC Sekrup Alas Rak
Perhitungan Manual:
Tabel 4.75 Perhitungan Manual LUC Sekrup Alas Rak
Keterangan Rumus
Perhitungan LUC = 13631; 7079; 7079; 7087; 7079; 7079; 7071; 7079
= Rp 495 /12 x 54.331
= Rp 2.281.902
= Rp 495.000 x 8
= Rp 3.960.000
= Rp 2.281.902 + Rp 3.960.000
= Rp 6.241.902
Analisa:
Rp6.241.902 dari biaya simpan sebesar Rp2.281.902 dan biaya pesan sebesar
Rp3.960.000.
3. Pilox Alas Rak
Tabel 4.76 Perhitungan Lot Size Pilox Rak dengan Metode LUC

Total Cost LUC
#DIV/
1 0 0 Rp940.500 Rp497.000 Rp1.437.500
0!
Rp1.98
1-2 886 1 Rp1.263.500 Rp497.000 Rp1.760.500
7
Rp1.03
1-3 1704 2 Rp1.263.500 Rp497.000 Rp1.760.500
3
Rp12.905.75 Rp13.402.75 Rp5.31
1-4 2521 3 Rp497.000
0 0 6
4 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
4-5 1702 1 Rp4.203.750 Rp497.000 Rp4.700.750
2
5 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
5-6 1703 1 Rp4.208.500 Rp497.000 Rp4.705.500
3
6 886 0 Rp323.000 Rp497.000 Rp820.000 Rp926
Rp2.76
6-7 1703 1 Rp4.203.750 Rp497.000 Rp4.700.750
0
7 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
7-8 1702 1 Rp4.203.750 Rp497.000 Rp4.700.750
2
8 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
8-9 1701 1 Rp4.199.000 Rp497.000 Rp4.696.000
1
9 884 0 Rp323.000 Rp497.000 Rp820.000 Rp928
Rp2.76
9-10 1701 1 Rp4.203.750 Rp497.000 Rp4.700.750
4
10 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
10-11 885 1 Rp323.000 Rp497.000 Rp820.000 Rp927
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 1084 266 334 402 470 538 606 674 742 742 742
net requirement 688 0 619 551 484 415 347 278 211 0 0
Gambar 4.52 Perhitungan LUC Pilox Alas Rak
Perhitungan Manual:
Tabel 4.77 Perhitungan Manual LUC Pilox Alas Rak
Keterangan Rumus
Perhitungan LUC
= 1704; 885; 885; 886; 885; 885; 884; 885
Biaya Simpan
= Rp 4.750 /12 x 6798
= Rp 2.692.008
= Rp 497.000 x 8
= Rp 3.976.000
= Rp 2.692.008 + Rp 3.976.000
= Rp 6.668.008
Analisa:
Rp3.976.000.
4. Sekrup Badan Rak
Tabel 4.78 Perhitungan Lot Size Sekrup Badan Rak dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp784.080 Rp495.000 Rp1.279.080
0!
1-2 7087 1 Rp1.052.865 Rp495.000 Rp1.547.865 Rp218
1-3 13631 2 Rp1.052.865 Rp495.000 Rp1.547.865 Rp114
Rp10.758.82 Rp11.253.82
1-4 20167 3 Rp495.000 Rp558
5 5
4 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
4-5 13615 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
5 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
5-6 13623 1 Rp3.508.065 Rp495.000 Rp4.003.065 Rp294
6 7087 0 Rp268.785 Rp495.000 Rp763.785 Rp108
6-7 13623 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
7 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
7-8 13615 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
8 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
8-9 13607 1 Rp3.500.145 Rp495.000 Rp3.995.145 Rp294
9 7071 0 Rp268.785 Rp495.000 Rp763.785 Rp108
9-10 13607 1 Rp3.504.105 Rp495.000 Rp3.999.105 Rp294
10 7079 0 Rp268.785 Rp495.000 Rp763.785 Rp108
10-11 7079 1 Rp268.785 Rp495.000 Rp763.785 Rp108

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 543 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1584 8671 2127 2670 3213 3756 4299 4842 5385 5928 5928 5928
net requirement 5503 0 4952 4409 3874 3323 2780 2229 1694 0 0
Gambar 4.53 Perhitungan LUC Sekrup Badan Rak
Perhitungan Manual:
Tabel 4.79 Perhitungan Manual LUC Sekrup Badan Rak
Keterangan Rumus
Perhitungan LUC
= 3631; 7079; 7079; 7087; 7079; 7079; 7071; 7079
Biaya Simpan
= Rp 495 /12 x 54331
= Rp 2.281.092
= Rp 495.000 x 8
= Rp 3.960.000
= Rp 2.281.092 + Rp 3.960.000
= Rp 6.241.902
Analisa:
Rp3.960.000.
5. Kayu Badan Rak
Tabel 4.80 Perhitungan Lot Size Kayu Badan Rak dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp1.817.640 Rp501.000 Rp2.318.640
0!
1-2 15944 1 Rp2.439.840 Rp501.000 Rp2.940.840 Rp184
1-3 30668 2 Rp2.439.840 Rp501.000 Rp2.940.840 Rp96
Rp24.940.02 Rp25.441.02
1-4 45374 3 Rp501.000 Rp561
0 0
4 15926 0 Rp622.200 Rp501.000 Rp1.123.200 Rp71
4-5 30632 1 Rp8.122.260 Rp501.000 Rp8.623.260 Rp282
5 15926 0 Rp622.200 Rp501.000 Rp1.123.200 Rp71
5-6 30650 1 Rp8.131.440 Rp501.000 Rp8.632.440 Rp282
6 15944 0 Rp622.200 Rp501.000 Rp1.123.200 Rp70
6-7 30650 1 Rp8.122.260 Rp501.000 Rp8.623.260 Rp281
7 15926 0 Rp622.200 Rp501.000 Rp1.123.200 Rp71
7-8 30632 1 Rp8.122.260 Rp501.000 Rp8.623.260 Rp282
8 15926 0 Rp622.200 Rp501.000 Rp1.123.200 Rp71
8-9 30614 1 Rp8.113.080 Rp501.000 Rp8.614.080 Rp281
9 15908 0 Rp622.200 Rp501.000 Rp1.123.200 Rp71
9-10 30614 1 Rp8.122.260 Rp501.000 Rp8.623.260 Rp282
10 15926 0 Rp622.200 Rp501.000 Rp1.123.200 Rp71
10-11 15926 1 Rp622.200 Rp501.000 Rp1.123.200 Rp71

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 1220 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 16200 3564 19508 4784 6004 7224 8444 9664 10884 12104 13324 13324 13324
net requirement 12380 0 11142 9922 8720 7482 6262 5024 3822 0 0
Gambar 4.54 Perhitungan LUC Kayu Badan Rak
Perhitungan Manual:
Tabel 4.81 Perhitungan Manual LUC Kayu Badan Rak
Keterangan Rumus
Perhitungan LUC = 30668; 15926; 15926; 15944; 159926; 15926; 15908;
15926
= Rp 510 /12 x 122.152
= Rp 5.252.536
= Rp 501.000 x 8
= Rp 4.008.000
Total Biaya = Biaya Simpan + Biaya Pesan
Persediaan = Rp 5.252.536 + Rp 4.008.000
= Rp 9.260.536
Analisa:
Rp4.008.000.
6. Pilox Badan Rak
Tabel 4.82 Perhitungan Lot Size Pilox Badan Rak dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp940.500 Rp497.000 Rp1.437.500
0!
Rp1.98
1-2 886 1 Rp1.263.500 Rp497.000 Rp1.760.500
7
Rp1.03
1-3 1704 2 Rp1.263.500 Rp497.000 Rp1.760.500
3
Rp12.905.75 Rp13.402.75 Rp5.31
1-4 2521 3 Rp497.000
0 0 6
4 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
4-5 1702 1 Rp4.203.750 Rp497.000 Rp4.700.750
2
5 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
5-6 1703 1 Rp4.208.500 Rp497.000 Rp4.705.500
3
6 886 0 Rp323.000 Rp497.000 Rp820.000 Rp926
Rp2.76
6-7 1703 1 Rp4.203.750 Rp497.000 Rp4.700.750
0
7 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
7-8 1702 1 Rp4.203.750 Rp497.000 Rp4.700.750
2
8 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
Rp2.76
8-9 1701 1 Rp4.199.000 Rp497.000 Rp4.696.000
1
9 884 0 Rp323.000 Rp497.000 Rp820.000 Rp928
Rp2.76
9-10 1701 1 Rp4.203.750 Rp497.000 Rp4.700.750
4
10 885 0 Rp323.000 Rp497.000 Rp820.000 Rp927
10-11 885 1 Rp323.000 Rp497.000 Rp820.000 Rp927

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 1084 266 334 402 470 538 606 674 742 742 742
net requirement 688 0 619 551 484 415 347 278 211 0 0
Gambar 4.55 Perhitungan LUC Pilox Badan Rak

Perhitungan Manual:
Tabel 4.83 Perhitungan Manual LUC Pilox Badan Rak
Keterangan Rumus
Perhitungan LUC= 1704; 885; 885; 886; 885; 885; 884; 885
= Rp 4.750 /12 x 6798
= Rp 2.692.008
= Rp 497.000 x 8
= Rp 3.976.000
= Rp 2.692.008 + Rp 3.976.000
= Rp 6.668.008
Analisa:
Rp3.976.000.
7. Lem Badan Rak
Tabel 4.84 Perhitungan Lot Size Lem Badan Rak dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp950.400 Rp498.000 Rp1.448.400
0!
Rp2.00
1-2 886 1 Rp1.276.800 Rp498.000 Rp1.774.800
3
Rp1.04
1-3 1704 2 Rp1.276.800 Rp498.000 Rp1.774.800
2
Rp13.041.60 Rp13.539.60 Rp5.37
1-4 2521 3 Rp498.000
0 0 1
4 885 0 Rp326.400 Rp498.000 Rp824.400 Rp932
Rp2.78
4-5 1702 1 Rp4.248.000 Rp498.000 Rp4.746.000
8
5 885 0 Rp326.400 Rp498.000 Rp824.400 Rp932
Rp2.79
5-6 1703 1 Rp4.252.800 Rp498.000 Rp4.750.800
0
6 886 0 Rp326.400 Rp498.000 Rp824.400 Rp930
Rp2.78
6-7 1703 1 Rp4.248.000 Rp498.000 Rp4.746.000
7
7 885 0 Rp326.400 Rp498.000 Rp824.400 Rp932
Rp2.78
7-8 1702 1 Rp4.248.000 Rp498.000 Rp4.746.000
8
8 885 0 Rp326.400 Rp498.000
Rp932 Rp824.400
Rp2.78
8-9 1701 1 Rp4.243.200 Rp498.000 Rp4.741.200
7
9 884 0 Rp326.400 Rp498.000 Rp824.400 Rp933
Rp2.79
9-10 1701 1 Rp4.248.000 Rp498.000 Rp4.746.000
0
10 885 0 Rp326.400 Rp498.000 Rp824.400 Rp932
10-11 885 1 Rp326.400 Rp498.000 Rp824.400 Rp932

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 702 818 818 817 817 818 817 817 816 817 0 0

1 68 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 198 1084 266 334 402 470 538 606 674 742 742 742
net requirement 688 0 619 551 484 415 347 278 211 0 0
Gambar 4.56 Perhitungan LUC Lem Badan Rak
Perhitungan Manual:
Tabel 4.85 Perhitungan Manual LUC Lem Badan Rak
Keterangan Rumus
Perhitungan LUC
= 1704; 885; 885; 886; 885; 885; 884; 885
Biaya Simpan
= Rp 4.800 /12 x 6798
= Rp 2.719.200
= Rp 498.000 x 8
= Rp 3.984.000
= Rp 2.719.200 + Rp 3.984.000
= Rp 6.703.200
Analisa:
Rp3.984.000.
8. Roda Kaki Rak
Tabel 4.86 Perhitungan Lot Size Roda Kaki Rak dengan Metode LUC

Total Cost LTC
1 0 0 Rp428.240 Rp505.000 Rp933.240 #DIV/
0!
Rp1.094.33
1-2 3591 1 Rp589.335 Rp505.000 Rp305
5
Rp1.094.33
1-3 6859 2 Rp589.335 Rp505.000 Rp160
5
Rp6.045.35
1-4 10127 3 Rp5.540.355 Rp505.000 Rp597
5
4 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp186
Rp2.318.45
4-5 6859 1 Rp1.813.455 Rp505.000 Rp338
5
5 3591 0 Rp161.095 Rp505.000 Rp666.095 Rp185
Rp2.316.43
5-6 6859 1 Rp1.811.435 Rp505.000 Rp338
5
6 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp186
Rp2.316.43
6-7 6855 1 Rp1.811.435 Rp505.000 Rp338
5
7 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp186
Rp2.314.41
7-8 6851 1 Rp1.809.415 Rp505.000 Rp338
5
8 3583 0 Rp161.095 Rp505.000 Rp666.095 Rp186
Rp2.316.43
8-9 6851 1 Rp1.811.435 Rp505.000 Rp338
5
9 3587 0 Rp161.095 Rp505.000 Rp666.095 Rp186
9-10 3587 1 Rp161.095 Rp505.000 Rp666.095 Rp186
9-11 3587 2 Rp161.095 Rp505.000 Rp666.095 Rp186

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 2752 3272 3268 3268 3272 3268 3268 3264 3268 0 0 0

1 319 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 3600 848 4435 1167 1486 1805 2124 2443 2762 3081 3081 3081 3081
net requirement 2743 0 2420 2105 1782 1463 1140 825 0 0 0
planned order release 6859 3587 3591 3587 3587 3583 3587
Gambar 4.57 Perhitungan LUC Roda Kaki Rak
Perhitungan Manual:
Tabel 4.87 Perhitungan Manual LUC Roda Kaki Rak
Keterangan Rumus
Perhitungan LUC = 6859; 3587; 3591; 3587; 3587; 3583; 3587
= Rp 505 /12 x 29.394
= Rp 1.263.942
= Rp 505.000 x 7
= Rp 3.535.000
= Rp 1.263.942 + Rp 3.535.000
= Rp 4.798.942
Analisa:
Rp3.535.000.
9. Sekrup Kaki Rak
Tabel 4.88 Perhitungan Lot Size Sekrup Kaki Rak dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp1.679.040 Rp495.000 Rp2.174.040
0!
1-2 14361 1 Rp2.309.175 Rp495.000 Rp2.804.175 Rp195
1-3 27433 2 Rp2.309.175 Rp495.000 Rp2.804.175 Rp102
Rp21.721.09 Rp22.216.09
1-4 40505 3 Rp495.000 Rp548
5 5
4 14345 0 Rp630.135 Rp495.000 Rp1.125.135 Rp78
4-5 27433 1 Rp7.108.695 Rp495.000 Rp7.603.695 Rp277
5 14361 0 Rp630.135 Rp495.000 Rp1.125.135 Rp78
5-6 27433 1 Rp7.100.775 Rp495.000 Rp7.595.775 Rp277
6 14345 0 Rp630.135 Rp495.000 Rp1.125.135 Rp78
6-7 27417 1 Rp7.100.775 Rp495.000 Rp7.595.775 Rp277
7 14345 0 Rp630.135 Rp495.000 Rp1.125.135 Rp78
7-8 27401 1 Rp7.092.855 Rp495.000 Rp7.587.855 Rp277
8 14329 0 Rp630.135 Rp495.000 Rp1.125.135 Rp79
8-9 27401 1 Rp7.100.775 Rp495.000 Rp7.595.775 Rp277
9 14345 0 Rp630.135 Rp495.000 Rp1.125.135 Rp78
9-10 14345 1 Rp630.135 Rp495.000 Rp1.125.135 Rp78
9-11 14345 2 Rp630.135 Rp495.000 Rp1.125.135 Rp78
MRP SEKRUP KAKI RAK (4) Level 3

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 2752 3272 3268 3268 3272 3268 3268 3264 3268 0 0 0

1 1273 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 14400 3392 17737 4665 5938 7211 8484 9757 11030 12303 12303 12303 12303
net requirement 10969 0 9680 8423 7134 5861 4572 3315 0 0 0
Gambar 4.58 Perhitungan LUC Sekrup Kaki Rak
Perhitungan Manual:
Tabel 4.89 Perhitungan Manual LUC Sekrup Kaki Rak

Keterangan Rumus
Perhitungan LUC = 27433; 14345; 14361; 14345; 14345; 14329; 14345
= Rp 495 /12 x 117.426
= Rp 4.931.892
= Rp 495.000 x 7
= Rp 3.465.000
= Rp 4.931.892 + Rp 3.465.000
= Rp 8.396.892
Analisa:
Rp3.465.000.
10. Kayu Laci
Tabel 4.90 Perhitungan Lot Size Kayu Laci dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp108.120 Rp501.000 Rp609.120
0!
1-2 898 1 Rp148.920 Rp501.000 Rp649.920 Rp724
1-3 1715 2 Rp148.920 Rp501.000 Rp649.920 Rp379
Rp1.899.93
1-4 2532 3 Rp1.398.930 Rp501.000 Rp750
0
4 897 0 Rp40.800 Rp501.000 Rp541.800 Rp604
4-5 1715 1 Rp457.980 Rp501.000 Rp958.980 Rp559
Rp1.792.32
4-6 2532 2 Rp1.291.320 Rp501.000 Rp708
0
6 897 0 Rp40.800 Rp501.000 Rp541.800 Rp604
6-7 1714 1 Rp457.470 Rp501.000 Rp958.470 Rp559
Rp1.790.79
6-8 2530 2 Rp1.289.790 Rp501.000 Rp708
0
8 896 0 Rp40.800 Rp501.000 Rp541.800 Rp605
8-9 1713 1 Rp457.470 Rp501.000 Rp958.470 Rp560
8-10 1713 2 Rp457.470 Rp501.000 Rp958.470 Rp560
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 1109 292 1190 372 1269 452 1349 532 532 532 532
net requirement 686 0 605 0 525 0 444 0 0 0 0
planned order release 1715 1715 1714 1713
Gambar 4.59 Perhitungan LUC Kayu Laci
Perhitungan Manual:
Tabel 4.91 Perhitungan Manual LUC Kayu Laci
Keterangan Rumus
Perhitungan LUC
= 1715; 1715; 1714; 1713
Biaya Simpan
= Rp 510 /12 x 8373
= Rp 360.039
= Rp501.000 x 4
= Rp2.004.000
= Rp360.039 + Rp2.004.000
= Rp2.364.039
Analisa:
Rp2.364.039 dari biaya simpan sebesar Rp360.039 dan biaya pesan sebesar
Rp2.004.000.
11. Triplek Laci
Tabel 4.92 Perhitungan Lot Size Triplek Laci dengan Metode LUC

Total Cost LTC
Rp1.032.88 #DIV/
1 0 0 Rp527.880 Rp505.000
0 0!
Rp1.231.08
1-2 4488 1 Rp726.084 Rp505.000 Rp274
4
Rp1.231.08
1-3 8573 2 Rp726.084 Rp505.000 Rp144
4
Rp7.334.07
1-4 12658 3 Rp6.829.074 Rp505.000 Rp579
4
4 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp157
Rp2.740.02
4-5 8573 1 Rp2.235.024 Rp505.000 Rp320
4
5 4488 0 Rp198.204 Rp505.000 Rp703.204 Rp157
Rp2.737.53
5-6 8573 1 Rp2.232.534 Rp505.000 Rp319
4
6 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp157
Rp2.737.53
6-7 8568 1 Rp2.232.534 Rp505.000 Rp320
4
7 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp157
Rp2.735.04
7-8 8563 1 Rp2.230.044 Rp505.000 Rp319
4
8 4478 0 Rp198.204 Rp505.000 Rp703.204 Rp157
Rp2.737.53
8-9 8563 1 Rp2.232.534 Rp505.000 Rp320
4
9 4483 0 Rp198.204 Rp505.000 Rp703.204 Rp157
9-10 4483 1 Rp198.204 Rp505.000 Rp703.204 Rp157

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 398 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 4500 1060 5543 1458 1856 2254 2652 3050 3448 3846 3846 3846 3846
net requirement 3428 0 3025 2632 2229 1831 1428 1035 0 0 0
Gambar 4.60 Perhitungan LUC Triplek Laci
Perhitungan Manual:
Tabel 4.93 Perhitungan Manual LUC Triplek Laci
Keterangan Rumus
Perhitungan LUC
= 8573; 4483; 4488; 4483; 4483; 4478; 4483
Biaya Simpan
= Rp 498/12 x 36125
= Rp1.541.610
= Rp505.000 x 7
= Rp3.535.000
= Rp1.541.610 + Rp3.535.000
= Rp5.076.610
Analisa:
Rp3.535.000.
12. Pilox Laci

Tabel 4.94 Perhitungan Lot Size Pilox Laci dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp1.007.000 Rp497.000 Rp1.504.000
0!
Rp2.09
1-2 898 1 Rp1.387.000 Rp497.000 Rp1.884.000
8
Rp1.09
1-3 1715 2 Rp1.387.000 Rp497.000 Rp1.884.000
9
Rp13.029.25 Rp13.526.25 Rp5.34
1-4 2532 3 Rp497.000
0 0 2
4 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
Rp2.77
4-5 1715 1 Rp4.265.500 Rp497.000 Rp4.762.500
7
5 898 0 Rp380.000 Rp497.000 Rp877.000 Rp977
Rp2.77
5-6 1715 1 Rp4.260.750 Rp497.000 Rp4.757.750
4
6 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
Rp2.77
6-7 1714 1 Rp4.260.750 Rp497.000 Rp4.757.750
6
7 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
Rp2.77
7-8 1713 1 Rp4.256.000 Rp497.000 Rp4.753.000
5
8 896 0 Rp380.000 Rp497.000 Rp877.000 Rp979
Rp2.77
8-9 1713 1 Rp4.260.750 Rp497.000 Rp4.757.750
7
9 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
9-10 897 1 Rp380.000 Rp497.000 Rp877.000 Rp978

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 1109 292 372 452 532 612 692 772 772 772 772
net requirement 686 0 605 526 445 365 284 205 0 0 0
Gambar 4.61 Perhitungan LUC Pilox Laci
Perhitungan Manual:
Tabel 4.95 Perhitungan Manual LUC Pilox Laci
Keterangan Rumus
Perhitungan LUC = 1715; 897; 898; 897; 897; 896; 897
= Rp 4.750/12 x 7361
= Rp2.914.956
= Rp497.000 x 7
= Rp3.479.000
= Rp2.914.956 + Rp3.479.000
= Rp6.393.956
Analisa:
Rp3.479.000.
13. Paku Laci
Tabel 4.96 Perhitungan Lot Size Paku Laci dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp1.386.268 Rp503.000 Rp1.889.268
0!
1-2 11669 1 Rp1.906.873 Rp503.000 Rp2.409.873 Rp207
1-3 22290 2 Rp1.906.873 Rp503.000 Rp2.409.873 Rp108
Rp17.933.96 Rp18.436.96
1-4 32911 3 Rp503.000 Rp560
2 2
4 11656 0 Rp520.605 Rp503.000 Rp1.023.605 Rp88
4-5 22290 1 Rp5.869.507 Rp503.000 Rp6.372.507 Rp286
5 11669 0 Rp520.605 Rp503.000 Rp1.023.605 Rp88
5-6 22290 1 Rp5.862.968 Rp503.000 Rp6.365.968 Rp286
6 11656 0 Rp520.605 Rp503.000 Rp1.023.605 Rp88
6-7 22277 1 Rp5.862.968 Rp503.000 Rp6.365.968 Rp286
7 11656 0 Rp520.605 Rp503.000 Rp1.023.605 Rp88
7-8 22264 1 Rp5.856.429 Rp503.000 Rp6.359.429 Rp286
8 11643 0 Rp520.605 Rp503.000 Rp1.023.605 Rp88
8-9 22264 1 Rp5.862.968 Rp503.000 Rp6.365.968 Rp286
9 11656 0 Rp520.605 Rp503.000 Rp1.023.605 Rp88
9-10 11656 1 Rp520.605 Rp503.000 Rp1.023.605 Rp88

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 1035 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 11700 2756 14412 3791 4826 5861 6896 7931 8966 10001 10001 10001 10001
net requirement 8913 0 7865 6843 5795 4760 3712 2690 0 0 0
Gambar 4.62 Perhitungan LUC Paku Laci
Perhitungan Manual:
Tabel 4.97 Perhitungan Manual LUC Paku Laci
Keterangan Rumus
Perhitungan LUC
= 22290; 11656; 11669; 11656; 11656; 11643; 11656
= Rp 503/12 x 95443
= Rp4.008.606
= Rp503.000 x 7
= Rp3.521.000
= Rp4.008.606 + Rp3.521.000
= Rp7.529.606
Analisa:
Rp3.521.000.
14. Kayu Pegangan
Tabel 4.98 Perhitungan Lot Size Kayu Pegangan dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp424.848 Rp501.000 Rp925.848
0!
Rp1.085.66
1-2 3591 1 Rp584.667 Rp501.000 Rp302
7
Rp1.085.66
1-3 6859 2 Rp584.667 Rp501.000 Rp158
7
Rp5.997.47
1-4 10127 3 Rp5.496.471 Rp501.000 Rp592
1
4 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp184
Rp2.300.09
4-5 6859 1 Rp1.799.091 Rp501.000 Rp335
1
5 3591 0 Rp159.819 Rp501.000 Rp660.819 Rp184
Rp2.298.08
5-6 6859 1 Rp1.797.087 Rp501.000 Rp335
7
6 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp184
Rp2.298.08
6-7 6855 1 Rp1.797.087 Rp501.000 Rp335
7
7 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp184
Rp2.296.08
7-8 6851 1 Rp1.795.083 Rp501.000 Rp335
3
8 3583 0 Rp159.819 Rp501.000 Rp660.819 Rp184
8-9 6851 1 Rp1.797.087 Rp501.000 Rp2.298.08 Rp335
7
9 3587 0 Rp159.819 Rp501.000 Rp660.819 Rp184
9-10 3587 1 Rp159.819 Rp501.000 Rp660.819 Rp184

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 319 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 3600 848 4435 1167 1486 1805 2124 2443 2762 3081 3081 3081 3081
net requirement 2743 0 2420 2105 1782 1463 1140 825 0 0 0
Gambar 4.63 Perhitungan LUC Kayu Pegangan
Perhitungan Manual:
Tabel 4.99 Perhitungan Manual LUC Kayu Pegangan
Keterangan Rumus
Perhitungan LUC
= 6859; 3587; 3591; 3587; 3587; 3583; 3587
Biaya Simpan
= Rp 501/12 x 29394
= Rp1.234.548
= Rp501.000 x 7
= Rp3.507.000
= Rp1.234.548 + Rp3.507.000
= Rp4.741.548
Analisa:
Rp4.741.548.
15. Paku Pegangan
Tabel 4.100 Perhitungan Lot Size Paku Pegangan dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp853.088 Rp503.000 Rp1.356.088
0!
1-2 7181 1 Rp1.173.499 Rp503.000 Rp1.676.499 Rp233
1-3 13717 2 Rp1.173.499 Rp503.000 Rp1.676.499 Rp122
Rp11.036.32 Rp11.539.32
1-4 20253 3 Rp503.000 Rp570
3 3
4 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
4-5 13717 1 Rp3.612.043 Rp503.000 Rp4.115.043 Rp300
5 7181 0 Rp320.411 Rp503.000 Rp823.411 Rp115
5-6 13717 1 Rp3.608.019 Rp503.000 Rp4.111.019 Rp300
6 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
6-7 13709 1 Rp3.608.019 Rp503.000 Rp4.111.019 Rp300
7 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
7-8 13701 1 Rp3.603.995 Rp503.000 Rp4.106.995 Rp300
8 7165 0 Rp320.411 Rp503.000 Rp823.411 Rp115
8-9 13701 1 Rp3.608.019 Rp503.000 Rp4.111.019 Rp300
9 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
9-10 7173 1 Rp320.411 Rp503.000 Rp823.411 Rp115

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 637 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1696 8869 2333 2970 3607 4244 4881 5518 6155 6155 6155 6155
net requirement 5485 0 4840 4211 3566 2929 2284 1655 0 0 0
Gambar 4.64 Perhitungan LUC Paku Pegangan
Perhitungan Manual:
Tabel 4.101 Perhitungan Manual LUC Paku Pegangan
Keterangan Rumus
Perhitungan LUC
= 13717; 7173; 7181; 7173; 7173; 7165; 7173
Biaya Simpan
= Rp 503 /12 x 58738
= Rp2.466.996
= Rp503.000 x 7
= Rp3.521.000
= Rp2.466.996 + Rp3.521.000
= Rp5.987.996
Analisa:
Rp3.521.000.
Tabel 4.102 Perhitungan Lot Size Trash Bag Pegangan dengan Metode LUC
Total Cost LTC
#DIV/
1 0 0 Rp1.091.800 Rp510.000 Rp1.601.800
0!
Rp2.24
1-2 898 1 Rp1.503.800 Rp510.000 Rp2.013.800
3
Rp1.17
1-3 1715 2 Rp1.503.800 Rp510.000 Rp2.013.800
4
Rp14.126.45 Rp14.636.45 Rp5.78
1-4 2532 3 Rp510.000
0 0 1
Rp1.02
4 897 0 Rp412.000 Rp510.000 Rp922.000
8
Rp2.99
4-5 1715 1 Rp4.624.700 Rp510.000 Rp5.134.700
4
Rp1.02
5 898 0 Rp412.000 Rp510.000 Rp922.000
7
Rp2.99
5-6 1715 1 Rp4.619.550 Rp510.000 Rp5.129.550
1
Rp1.02
6 897 0 Rp412.000 Rp510.000 Rp922.000
8
Rp2.99
6-7 1714 1 Rp4.619.550 Rp510.000 Rp5.129.550
3
Rp1.02
7 897 0 Rp412.000 Rp510.000 Rp922.000
8
Rp2.99
7-8 1713 1 Rp4.614.400 Rp510.000 Rp5.124.400
1
Rp1.02
8 896 0 Rp412.000 Rp510.000 Rp922.000
9
Rp2.99
8-9 1713 1 Rp4.619.550 Rp510.000 Rp5.129.550
4
Rp1.02
9 897 0 Rp412.000 Rp510.000 Rp922.000
8
Rp1.02
9-10 897 1 Rp412.000 Rp510.000 Rp922.000
8
MRP TRASHBAG PEGANGAN (1) Level 3

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 1109 292 372 452 532 612 692 772 772 772 772
net requirement 686 0 605 526 445 365 284 205 0 0 0
Gambar 4.65 Perhitungan LUC Trash Bag Pegangan
Perhitungan Manual:
Tabel 4.103 Perhitungan Manual LUC Trash Bag Pegangan
Keterangan Rumus
Perhitungan LUC = 1715; 897; 898; 897; 897; 896; 897
= Rp 5.150 /12 x 7361
= Rp3.165.230
= Rp510.000 x 5
= Rp2.550.000
= Rp3.165.230 + Rp2.550.000
= Rp5.715.230
Analisa:
Rp2.550.000.
17. Pilox Pegangan
Tabel 4.104 Perhitungan Lot Size Pilox Pegangan dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp1.007.000 Rp497.000 Rp1.504.000
0!
Rp2.09
1-2 898 1 Rp1.387.000 Rp497.000 Rp1.884.000
8
Rp1.09
1-3 1715 2 Rp1.387.000 Rp497.000 Rp1.884.000
9
Rp13.029.25 Rp13.526.25 Rp5.34
1-4 2532 3 Rp497.000
0 0 2
4 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
Rp2.77
4-5 1715 1 Rp4.265.500 Rp497.000 Rp4.762.500
7
5 898 0 Rp380.000 Rp497.000 Rp877.000 Rp977
Rp2.77
5-6 1715 1 Rp4.260.750 Rp497.000 Rp4.757.750
4
6 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
Rp2.77
6-7 1714 1 Rp4.260.750 Rp497.000 Rp4.757.750
6
7 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
Rp2.77
7-8 1713 1 Rp4.256.000 Rp497.000 Rp4.753.000
5
8 896 0 Rp380.000 Rp497.000 Rp877.000 Rp979
Rp2.77
8-9 1713 1 Rp4.260.750 Rp497.000 Rp4.757.750
7
9 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
9-10 897 1 Rp380.000 Rp497.000 Rp877.000 Rp978
MRP PILOX PEGANGAN (1) Level 3
Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 1109 292 372 452 532 612 692 772 772 772 772
net requirement 686 0 605 526 445 365 284 205 -692 -692 -692
Gambar 4.66 Perhitungan LUC Pilox Pegangan
Perhitungan Manual:
Tabel 4.105 Perhitungan Manual LUC Pilox Pegangan
Keterangan Rumus
Perhitungan LUC
= 1715; 897; 898; 897; 897; 896; 897
Biaya Simpan
= Rp 4.750/12 x 7361
= Rp2.914.956
= Rp497.000 x 7
= Rp3.479.000
= Rp2.914.956 + Rp3.479.000
= Rp6.393.956
Analisa:
Rp3.479.000.
18. Kayu Alas Pel
Tabel 4.106 Perhitungan Lot Size Kayu Alas Pel dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp756.840 Rp501.000 Rp1.257.840
0!
1-2 6283 1 Rp1.040.910 Rp501.000 Rp1.541.910 Rp245
1-3 12002 2 Rp1.040.910 Rp501.000 Rp1.541.910 Rp128
Rp10.291.98
1-4 17721 3 Rp9.790.980 Rp501.000 Rp581
0
4 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp125
4-5 12002 1 Rp3.204.330 Rp501.000 Rp3.705.330 Rp309
5 6283 0 Rp284.070 Rp501.000 Rp785.070 Rp125
5-6 12002 1 Rp3.200.760 Rp501.000 Rp3.701.760 Rp308
6 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp125
6-7 11995 1 Rp3.200.760 Rp501.000 Rp3.701.760 Rp309
7 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp125
7-8 11988 1 Rp3.197.190 Rp501.000 Rp3.698.190 Rp308
8 6269 0 Rp284.070 Rp501.000 Rp785.070 Rp125
8-9 11988 1 Rp3.200.760 Rp501.000 Rp3.701.760 Rp309
9 6276 0 Rp284.070 Rp501.000 Rp785.070 Rp125
9-10 6276 1 Rp284.070 Rp501.000 Rp785.070 Rp125

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 557 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 6300 1484 7760 2041 2598 3155 3712 4269 4826 5383 5383 5383 5383
net requirement 4799 0 4235 3685 3121 2564 2000 1450 0 0 0
Gambar 4.67 Perhitungan LUC Kayu Alas Pel
Perhitungan Manual:
Tabel 4.107 Perhitungan Manual LUC Kayu Alas Pel
Keterangan Rumus
Perhitungan LUC
= 12002; 6276; 6283; 6276; 6276; 6269; 6276
Biaya Simpan
= Rp510/12 x 51377
= Rp2.209.211
= Rp501.000 x 7
= Rp3.507.000
= Rp2.209.211 + Rp3.507.000
= Rp5.716.211
Analisa:
Rp3.507.000.
19. Paku Alas Pel
Tabel 4.108 Perhitungan Lot Size Paku Alas Pel dengan Metode LUC

Total Cost LTC
#DIV/
1 0 0 Rp853.088 Rp503.000 Rp1.356.088
0!
1-2 7181 1 Rp1.173.499 Rp503.000 Rp1.676.499 Rp233
1-3 13717 2 Rp1.173.499 Rp503.000 Rp1.676.499 Rp122
Rp11.036.32 Rp11.539.32
1-4 20253 3 Rp503.000 Rp570
3 3
4 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
4-5 13717 1 Rp3.612.043 Rp503.000 Rp4.115.043 Rp300
5 7181 0 Rp320.411 Rp503.000 Rp823.411 Rp115
5-6 13717 1 Rp3.608.019 Rp503.000 Rp4.111.019 Rp300
6 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
6-7 13709 1 Rp3.608.019 Rp503.000 Rp4.111.019 Rp300
7 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
7-8 13701 1 Rp3.603.995 Rp503.000 Rp4.106.995 Rp300
8 7165 0 Rp320.411 Rp503.000 Rp823.411 Rp115
8-9 13701 1 Rp3.608.019 Rp503.000 Rp4.111.019 Rp300
9 7173 0 Rp320.411 Rp503.000 Rp823.411 Rp115
9-10 7173 1 Rp320.411 Rp503.000 Rp823.411 Rp115

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 637 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 7200 1696 8869 2333 2970 3607 4244 4881 5518 6155 6155 6155 6155
net requirement 5485 0 4840 4211 3566 2929 2284 1655 0 0 0
Gambar 4.68 Perhitungan LUC Paku Alas Pel
Perhitungan Manual:
Tabel 4.109 Perhitungan Manual LUC Paku Alas Pel
Keterangan Rumus
Perhitungan LUC
= 13717; 7173; 7181; 7173; 7173; 7165; 7173
Biaya Simpan
= Rp 503/12 x 58738
= Rp2.466.996
= Rp503.000 x 7
= Rp3.521.000
= Rp2.466.996 + Rp3.521.000
= Rp5.987.996
Analisa:
Rp3.521.000.
20. Multipleks Alas Pel
Tabel 4.110 Perhitungan Lot Size Multipleks Alas Pel dengan Metode LUC
Lot Inventory
Periode Biaya Simpan Biaya Set Up Total Cost LTC
Order Periode
1 0 0 Rp1.049.400 Rp495.000 Rp1.544.400 #DIV/0!
1-2 898 1 Rp1.445.400 Rp495.000 Rp1.940.400 Rp2.161
1-3 1715 2 Rp1.445.400 Rp495.000 Rp1.940.400 Rp1.131
1-4 2532 3 Rp13.577.850 Rp495.000 Rp14.072.850 Rp5.558
4 897 0 Rp396.000 Rp495.000 Rp891.000 Rp993
4-5 1715 1 Rp4.445.100 Rp495.000 Rp4.940.100 Rp2.881
5 898 0 Rp396.000 Rp495.000 Rp891.000 Rp992
5-6 1715 1 Rp4.440.150 Rp495.000 Rp4.935.150 Rp2.878
6 897 0 Rp396.000 Rp495.000 Rp891.000 Rp993
6-7 1714 1 Rp4.440.150 Rp495.000 Rp4.935.150 Rp2.879
7 897 0 Rp396.000 Rp495.000 Rp891.000 Rp993
7-8 1713 1 Rp4.435.200 Rp495.000 Rp4.930.200 Rp2.878
8 896 0 Rp396.000 Rp495.000 Rp891.000 Rp994
8-9 1713 1 Rp4.440.150 Rp495.000 Rp4.935.150 Rp2.881
9 897 0 Rp396.000 Rp495.000 Rp891.000 Rp993
9-10 897 1 Rp396.000 Rp495.000 Rp891.000 Rp993

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 1109 292 372 452 532 612 692 772 772 772 772
net requirement 686 0 605 526 445 365 284 205 -692 -692 -692
Gambar 4.69 Perhitungan LUC Multipleks Alas Pel
Perhitungan Manual:
Tabel 4.111 Perhitungan Manual LUC Multipleks Alas Pel
Keterangan Rumus
Perhitungan LUC
= 1715; 897; 898; 897; 897; 896; 897
Biaya Simpan
= Rp4.950/12 x 7361
= Rp3.040.093
= Rp495.000 x 7
= Rp3.465.000
= Rp3.040.093 + Rp3.465.000
= Rp6.505.093
Analisa:
Rp3.465.000.
21. Pilox Alas Pel
Tabel 4.112 Perhitungan Lot Size Pilox Alas Pel dengan Metode LUC
Inventory
Periode Lot Order Biaya Simpan Biaya Set Up Total Cost LTC
Periode
1 0 0 Rp1.007.000 Rp497.000 Rp1.504.000 #DIV/0!
1-2 898 1 Rp1.387.000 Rp497.000 Rp1.884.000 Rp2.098
1-3 1715 2 Rp1.387.000 Rp497.000 Rp1.884.000 Rp1.099
Rp13.029.25
1-4 2532 3 Rp497.000 Rp13.526.250 Rp5.342
0
4 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
4-5 1715 1 Rp4.265.500 Rp497.000 Rp4.762.500 Rp2.777
5 898 0 Rp380.000 Rp497.000 Rp877.000 Rp977
5-6 1715 1 Rp4.260.750 Rp497.000 Rp4.757.750 Rp2.774
6 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
6-7 1714 1 Rp4.260.750 Rp497.000 Rp4.757.750 Rp2.776
7 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
7-8 1713 1 Rp4.256.000 Rp497.000 Rp4.753.000 Rp2.775
8 896 0 Rp380.000 Rp497.000 Rp877.000 Rp979
8-9 1713 1 Rp4.260.750 Rp497.000 Rp4.757.750 Rp2.777
9 897 0 Rp380.000 Rp497.000 Rp877.000 Rp978
9-10 897 1 Rp380.000 Rp497.000 Rp877.000 Rp978

Bulan 1 2 3 4 5 6 7 8 9 10 11 12
MT 688 818 817 817 818 817 817 816 817 0 0 0

1 80 LUC
Overdue 1 2 3 4 5 6 7 8 9 10 11 12
schedule receipt
project on hand 900 212 1109 292 372 452 532 612 692 772 772 772 772
net requirement 686 0 605 526 445 365 284 205 -692 -692 -692
Gambar 4.70 Perhitungan LUC Pilox Alas Pel
Perhitungan Manual:
Tabel 4.113 Perhitungan Manual LUC Pilox Alas Pel
Keterangan Rumus
Perhitungan LUC = 1715; 897; 898; 897; 897; 896; 897
= Rp4.750/12 x 7361
= Rp2.914.956
= Rp497.000 x 7
= Rp3.479.000
= Rp2.914.956 + Rp3.479.000
= Rp6.393.956
Analisa:
Rp3.479.000.
4.5. Analisa dan Pembahasan
4.5.1. Penentuan Metode Lot Sizing Paling Optimal
Setelah dilakukan perhitungan melalui metode Lot Sizing EOQ, LFT, dan
LUC, perlu ditentukan metode lot sizing yang paling optimal. Penentuan metode
lot sizing paling optimal dapat dilihat pada tabel berikut.
Tabel 4.114 Penentuan Metode Lot Sizing
Metode
EOQ LTC LUC
Material
Triplek Alas Rak Rp2.911.626 Rp5.104.440 Rp4.611.032
Sekrup Alas Rak Rp6.494.472 Rp6.690.114 Rp6.241.902
Pilox Alas Rak Rp6.164.652 Rp7.110.360 Rp6.668.008
Sekrup Badan Rak Rp6.494.472 Rp6.690.114 Rp6.241.902
Kayu Badan Rak Rp8.088.614 Rp9.653.004 Rp9.260.536
Pilox Badan Rak Rp6.164.652 Rp7.110.360 Rp6.668.008
Lem Badan Rak Rp6.097.200 Rp7.146.000 Rp6.703.200
Roda Kaki Rak Rp4.158.519 Rp5.300.588 Rp4.798.942
Sekrup Kaki Rak Rp7.349.580 Rp8.877.528 Rp8.396.892
Kayu Laci Rp1.919.362 Rp2.853.902 Rp2.364.039
Triplek Laci Rp3.761.740 Rp5.577.200 Rp5.076.610
Pilox Laci Rp6.490.560 Rp6.884.224 Rp6.393.956
Paku Laci Rp8.071.364 Rp8.021.224 Rp7.529.606
Kayu Pegangan Rp4.092.786 Rp5.239.272 Rp4.741.548
Paku Pegangan Rp4.957.720 Rp6.484.024 Rp5.987.996
Trash Bag
Pegangan Rp6.231.250 Rp7.237.920 Rp5.715.230
Pilox Pegangan Rp6.490.560 Rp6.884.224 Rp6.393.956
Kayu Alas Pel Rp5.229.523 Rp6.210.804 Rp5.716.211
Paku Alas Pel Rp4.957.720 Rp6.484.024 Rp5.987.996
Multipleks Alas Pel Rp6.127.385 Rp6.993.072 Rp6.505.093
Pilox Alas Pel Rp6.490.560 Rp6.884.224 Rp6.393.956
Total Rp118.744.317 Rp139.436.622 Rp128.396.619
OPTIMAL
Analisa:
Berdasarkan tabel 4.114, diperoleh informasi bahwa nilai optimal untuk
setiap bahan baku paling banyak dengan menggunakan metode EOQ, yaitu
sejumlah 14 bahan baku. Sedangkan, LUC memiliki 7 bahan baku yang bernilai
optimal. Jadi, penggunaan lot sizing EOQ adalah yang terbaik.
4.5.2. Total Lot Sizing Bahan Bak Rak Troli
Karena metode lot sizing EOQ ditentukan sebagai nilai optimal, maka
berikut adalah hasil rekapitulasi dari perhitungan lot sizing.
Tabel 4.115 Hasil Rekapitulasi dari Perhitungan Lot Sizing
Metode 1 1 1
1 2 3 4 5 6 7 8 9 Total
Material 0 1 2
Triplek Alas Rak 5717 0 0 5717 0 0 0 5717 0 0 0 0 17151
1135 1135 1135 1135 1135 1135
0 0 0 0 0 0 68124
Sekrup Alas Rak 4 4 4 4 4 4
Pilox Alas Rak 1299 1299 0 1299 1299 0 1299 0 1299 0 0 0 7794
Sekrup Badan 1135 1135 1135 1135 1135 1135
0 0 0 0 0 0 68124
Rak 4 4 4 4 4 4
1688 1688 1688 1688 1688 1688 1688 1688
0 0 0 0 135040
Kayu Badan Rak 0 0 0 0 0 0 0 0
Pilox Badan Rak 1299 1299 0 1299 1299 0 1299 0 1299 0 0 0 7794
Lem Badan Rak 1293 1293 0 1293 1293 0 1293 0 1293 0 0 0 7758
Roda Kaki Rak 7603 0 7603 0 7603 0 0 7603 0 0 0 0 30412
1520 1520 1520 1520 1520 1520 1520
0 0 0 0 0 106442
Sekrup Kaki Rak 6 6 6 6 6 6 6
Kayu Laci 3768 0 0 0 3768 0 0 0 0 0 0 0 7536
Triplek Laci 8560 0 8560 0 8560 0 8560 0 0 0 0 0 34240
Pilox Laci 1230 1230 0 1230 1230 0 1230 1230 0 0 0 0 7380
1370 1370 1370 1370 1370 1370 1370
0 0 0 0 0 95942
Paku Laci 6 6 6 6 6 6 6
Kayu Pegangan 7603 0 7603 0 7603 0 0 7603 0 0 0 0 30412
1075 1075 1075 1075 1075
0 0 0 0 0 0 0 53760
Paku Pegangan 2 2 2 2 2
Trash Bag
1197 1197 0 1197 1197 0 1197 1197 0 0 0 0 7182
Pegangan
Pilox Pegangan 1230 1230 0 1230 1230 0 1230 1230 0 0 0 0 7380
Kayu Alas Pel 9969 9969 0 9969 0 9969 0 9969 0 0 0 0 49845
1075 1075 1075 1075 1075
0 0 0 0 0 0 0 53760
Paku Alas Pel 2 2 2 2 2
Multipleks Alas
1203 1203 0 1203 1203 0 1203 1203 0 0 0 0 7218
Pel
Pilox Alas Pel 1230 1230 0 1230 1230 0 1230 1230 0 0 0 0 7380
Total 810674
Analisa:
Dari tabel 4.115, diperoleh informasi bahwa nilai lot sizing untuk produk
advanced adalah sebesar 810674, dengan triplek, sekrup, dan pilox alas rak
sebesar 17151; 68124; dan 7794; sekrup, kayu, pilox, dan lem badan rak sebesar
68124; 135040; 7794; dan 7758; roda dan sekrup kaki rak sebesar 30412 dan
106442; kayu, triplex, pilox dan paku laci sebesar 7536; 34240; 7380; dan 95942;
kayu, paku trash bag, dan pilox pegangan sebesar 30412; 53769; 7182; dan 7380;
serta kayu, paku, multipleks, dan pilox alas pel sebesar 49845; 53760; 7218; dan
7380.

BAB IV Modul 5

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

BAB IV Modul 5

Uploaded by

Copyright:

Available Formats

BAB IV

4.1. Perhitungan Rencana Pemesanan

Adapun perhitungan rencana pemesanan menggunakan metode Lot for Lot

(LFL) untuk setiap produk dan sub-produk pembentuk berdasarkan data

permintaan adalah sebagai berikut:

1. Rak Troli (level 0)

Lead Time Safety Stock Lot Sizing

Gambar 4.1 Perhitungan LFL Rak Troli

Tabel 4.1 Perhitungan Manual LFL Rak Troli

planned order receipts sebesar 0 dan planned order release sebesar 0.

Lead Time Safety Stock Lot Sizing

Gambar 4.2 Perhitungan LFL Alas Rak

Tabel 4.2 Perhitungan Manual LFL Alas Rak

3. Badan Rak (level 1)

Lead Time Safety Stock Lot Sizing

Gambar 4.3 Perhitungan LFL Badan Rak

Tabel 4.3 Perhitungan Manual LFL Badan Rak

4. Kaki Rak (level 2)

Lead Time Safety Stock Lot Sizing

Gambar 4.4 Perhitungan LFL Kaki Rak

Tabel 4.4 Perhitungan Manual LFL Kaki Rak

Lead Time Safety Stock Lot Sizing

Gambar 4.5 Perhitungan LFL Laci

Tabel 4.5 Perhitungan Manual LFL Laci

Lead Time Safety Stock Lot Sizing

Gambar 4.6 Perhitungan LFL Pegangan

Tabel 4.6 Perhitungan Manual LFL Pegangan

7. Alas Pel (level 2)

Lead Time Safety Stock Lot Sizing

Gambar 4.7 Perhitungan LFL Alas Pel

Tabel 4.7 Perhitungan Manual LFL Alas Pel

4.1.1. Informasi Rencana Pemesanan

Adapun rencana pemesanan dari sub-produk rak troli advanced sebagau

Tabel 4.8 Informasi Rencana Pemesanan

4.2. Perhitungan Economic Order Quantity (EOQ)

Adapun Perhitungan Economic Order Quantity (EOQ) untuk setiap material

Lead Time Safety Stock Lot Sizing

Gambar 4.8 Perhitungan EOQ Trilex Alas Rak

Tabel 4.9 Perhitungan Manual EOQ Triplex Alas Rak

Berdasarkan tabel perhitungan manual Economic Order Quantity (EOQ)

sebesar 5717, biaya simpan sebesar Rp1.396.626, biaya pesan sebesar

Rp1.515.000, dan total biaya persediaan sebesar Rp2.911.626.

2. Sekrup Alas Rak

Lead Time Safety Stock Lot Sizing

Gambar 4.9 Perhitungan EOQ Sekrup Alas Rak

Tabel 4.10 Perhitungan Manual EOQ Sekrup Alas Rak

Berdasarkan tabel perhitungan manual Economic Order Quantity (EOQ)

sebesar 11354, biaya simpan sebesar Rp3.524.472, biaya pesan sebesar

Rp2.970.000, dan total biaya persediaan sebesar Rp6.494.472.

3. Pilox Alas Rak

Lead Time Safety Stock Lot Sizing

Gambar 4.10 Perhitungan EOQ Pilox Alas Rak

Tabel 4.11 Perhitungan Manual EOQ Pilox Alas Rak

Berdasarkan tabel perhitungan manual Economic Order Quantity (EOQ)

sebesar 1299, biaya simpan sebesar Rp3.182.652, biaya pesan sebesar

Rp2.982.000, dan total biaya persediaan sebesar Rp6.164.652.

4. Sekrup Badan Rak

Lead Time Safety Stock Lot Sizing

Gambar 4.11 Perhitungan EOQ Sekrup Badan Rak

Tabel 4.12 Perhitungan Manual EOQ Sekrup Badan Rak

Berdasarkan tabel perhitungan manual Economic Order Quantity (EOQ)

Rp2.970.000, dan total biaya persediaan sebesar Rp6.494.472.