(ears TURNING THE WHEELS OF INDUSTRIES - WORLDWIDE From a few grams to more than 40 tonnes, from textile loom gears to aviation gears, from simple worm gear boxes to complex planetary helical / bevel helical gear boxes, from standard gears to custom-made gears - there's only one company in India which is armed with such diverse product mixand manufacturing prowess - impeccable design, ultra modern manufacturing facilities, cutting edge technology and sharp quality assurance systems keep our products way above the rest, which is why we occupy a position of leadership in almost all the products we handle and in most of the markets we operate. ‘The Company was started in 1969 as ‘Shanthi Engineering & Trading Co’. This company started manufacturing small gears by way of simple manufacturing process like milling. In 1972, it was converted to Shanthi Gear Products (P) Limited. The guiding principle since then has always been ” Slowly but steadily the business expanded. So also the quality, range, customers and services. Propelled for growth, in 1980, Shanthi Gears decided to go in for the manufacture of Worm Reduction Gear Boxes. Braving competition from leading manufacturers including multinationals, Shanthi Gears' Worm Reduction Gear Boxes gained quick market acceptance. Today, itis rated way above the competition. Simultaneously, production of Helical Gear Boxes also started in single, double, triple, and quadruple reductions and in various combinations. Hollow shaft Gear Boxes were also introduced. Solid shafts and Hollow shaft Bevel Helical Reduction Gear Boxes followed suit. In 1986, Shanthi Gears became a joint stock Company and it is now being listed in the major ‘Stock Exchanges. The philosophy of Shanthi Gears has been - the quality of the finished product is always the sum total of the quality of the raw materials and the components put in. Consequently, facilities for manufacturing Patterns, Centrifugal Castings of phosphor bronze rings, Ferrous Castings, Aluminum Castings, Heat Treatment, Forgings, Fabrications and Cutter Manufacturing were also set up, in-house. Foolproof developed over the years ensures products of superior quality and long lasting performance. An AS 9100€ (Based on and including ISO 9001 : 2008) Certified Company~» MANUFACTURING UNITS WITH 1 MILLION SQ.FTS BUILT-UP AREA. > TOTAL WIND POWER: 6660 kW => TOTAL GENERATOR BACKUP: 8432 KVA Capable of designing and developing all types of Gears and Gear Boxes, standard series or custom built to any specific application. ORACLE ERP 12i Business suite. ¢ Cast iron foundry with 5000 tonnes per annum, capacity, with mechanised sand plant. ¢ Centrifugal casting of Phosphor Bronze rings. Open forging facility upto 500 Kgs. ¢ Computer controlled heat treatment plant with pit type furnace for gas carburising {ELTHERMA - Max. 2.5 m Dia) and vacuum carburising furnace from SECO/WARWIK. ¢ Electrically heated pit type vertical sealed retort furnace for gas nitriding and gas nitro- carburising (UNITHERM) ¢ Material testing with spectrometer, crack detection with ultrasonic testing. ¢ Steel fabrication upto 20 tonnes single piece, equipped with CNC gas cutting machine. ‘ENC Gear Hobbing Machine : Caltratoneqdpment ‘Si Ate Tread Grinder Samos cp Sorutenstr el ‘CNC Hortroneal Machining Center ‘ENC Hypold Grinding Machine | 4] — 4 Cutter manufacturing facility for gear Hobs and milling cutters upto 20 module. ¢ State-of-the-art REISHAUER make latest gear grinding machines (RZ series), and Hafler machines. ¢ CNC 6 axis thread & worm grinding machine from SAMPUTENSILI. 4 Latest Gleason - PFAUTER CNC profile grinding and CNC Hobbing machines (Max. 2400 mm ia.), with internal grinding facility / hobbing facility, State-of-the-art electronic shaper 51200 4 Gleason - Phoenix CNC Hypoid cutting and grinding machines. ¢ Many more CNC vertical and horizontal machining centers. (SHW, MAZAK, MAKINO, HAAS etc.,). And CNC turning centers. ¢ Co-ordinate measuring machines from Brown & Sharpe. ¢ High precision CMM with all types of Gear ‘measuring facility from Leitz, ¢ Dynamic balancing machines. ... and many more. tia -cHM Ea) 1 ¥ BGO. | ~~Worm Gear Boxes Range : Centre Distance 1.125" to 17" Ratio : 5:1 to 4900:1 ‘Type : Adaptable, Underdriven, Overdriven, Vertical, Hollow Shaft & Double reduction models, Helical Gear Boxes Range : Centre Distance - Single stage upto 630 mm Ratio : 1.125:1 0 6.3:1 Range : Centre Distance : 2, 3 and 4 stages upto 800 mm at final stage Ratio : Upto 630:1 ‘Type : Solid/ Hollow output shaft Planetary Gear Boxes Range : Upto 1.5 Million Nm Torque Ratio : Upto 4000:1 Type : Sold / Hollow Output shaft & Extruder Gear Boxes Ratio : Upto 22:4:1 ‘Thrust Bearing Upto : 29452E Sizes : Upto 360 ‘Type : Helical with Built in Thrust Bearing G Straight & Spiral Bevel Gears Straight Upto 1600 mm Dia; 30 module. Spiral upto 1000mm Dia {as cut finish and upto 800 mm Dia ‘as Ground finish. Ratio :5:1 to 70:1 Worm & Wheel Pair Range : Centre Distance: 1.125" to 30" Geared Motors Range : 12 Sizes Power upto 90 kW ‘Type : Mounting - Foot & Flange ¥ Bevel Helical Gear Boxes Range : Centre Distance - 2, 3 and 4 stages upto 800 mm at final stage. Ratio :5:1 to 630:1 ‘Type : Solid / Hollow output Shaft Cooling Tower Gear Boxes ize : 130 to 432, Ratio :5:1 to 16:1 ‘Type : 2 Stage Helical / Bevel Helical & Vertical Roller Mill Gear Boxes Range : Upto 1200 KW ‘Type : Bevel Planetary ‘Applications : Coal Mil, Raw Mill, Cement Mil. ey a Spur & Helical Gears Range ; Upto 3200 mm dia in Soft condition and Upto 2400 mm dia as hardened & Ground gear and 7 30 module. s .,3 meter length, 30 module « Internal Gears upto 2400 mm ID, 20 module Threaded Screws /Stems-250 mm Dia.,3 meterlong « Shaved Gears upto 320mm Dia.,6 module.Special and Custom-Built Worm Reduction Gear Boxes # Special and Custom Built Helical/Bevel Helical Gear Boxes # Special and Custom-Built Bevel Gear Boxes ¢ Special and Custom-Built Geared Motors Special Worm-Helical Gear Boxes ¢ Special Heli-Worm Gear Boxes + Hydel Power Speed increasing Turbine Gear Boxes # Extruder Gear Boxes # Crane duty Gear Boxes ¢ 3 pump Gear Boxes ¢ 4 pump Gear Boxes ¢ Luffing Gear Boxes # Planetary Gear Boxes ¢ Pinion Stands # Pinion Stand cum Gear Boxes ¢ Multispeed Gear Boxes ¢ Air preheater Gear Boxes # Twin Output Gear Boxes ¢ Multi Output Gear Boxes ¢ LanceHoist Gear Boxes ¢ Elevator Gear Boxes ¢ Gravimetric feeder Gear Boxes for Thermal powerplants ¢ Laychange Gear Boxes ¢ Nodulizer Gear Boxes for Cement plants ¢ Mud Gun Gear Boxes Sucker Rod Pump Gear Boxes # Fibre extrusion Gear Boxes ¢ Roller Table Gear Boxes for steel mills ¢ Turbo-Air separator Gear Boxes # Soot Blower Gear Boxes # Quarter-turn Gear Boxes ¢ Door closing Gear Boxes ¢ Winch Gear Boxes # Atomiser Gear Boxes ¢ Bottle- Washing Machine Gear Boxes Lift duty Gear Boxes ¢ Cooling Tower Gear Boxes # Shaft mounted Gear Boxes ¢ Duplex Gear Boxes Tyre curing press Gear Boxes ...& MANY MORE Shanthi Gears Limited oo Registered Office : _304-A, Shanthi Gears Road, Singanallur, Coimbatore- 641 005. D DEKRA' Phone b $o14n2 2273722. 38 Telefax +91 422 2273884 / 85 trail info@shanthigeascom Website ‘wor hanthigenrscom soLtt-cc-0s