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HAITIMA CORPORATION

PNEUMATIC ACTUATOR

(&'(&/$5$7,212)&21)250,7<
Issued in accordance with the

35(6685((48,30(17',5(&7,9( 3(' 
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PED-Declaration ATEX-Actuator Certificate


Pneumatic Actuator - Operating Conditions

40 psig to 100 psig


3 bar to 8 bar

*Std.(NBR O-rings): -20ɗ(-4°F) to +80ɗ(+176°F)


*Lower Temp. (Silicone O-rings): -40ɗ(-40ࢎ F) to +80ɗ(+176ࢎ F)
*High Temp. (Viton O-rings): -15ɗ(+5ࢎ F) to +150ɗ(+300ࢎ F)
Note: Special grease is required for low and high temperature service condition.

Filtered dry or lubricated air for non-corrosive gas, water or light hydraulic oil. The maximum
particle size must not exceed 30 microns.

0°and 90° with standard adjustment ± 5°.

All moving parts are factory lubricated for entire life cycle of actuator.

Twin piston rack and pinion actuator design, suitable for indoor and outdoor installation.

Bottom drilling complies with ISO 5211/DIN 3337


to match valve. Interface for solenoid valve, shaft
top end and top drilling for assembling accessories
are in accordance with VDI/VDE-3845, NAMUR
standard.

Every actuator is hydraulically tested, certified and


guaranteed for a minimum of 500,000 cycles.

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Pneumatic Actuator - Features

A position indicator with Namur mounting is standard on all


HAITIMA pneumatic actuators for mounting accessories.
1

8 7
2 The hardened alloy steel pinion is precision ground and
5
6 Nickel plated (over 25um) in order to reduce friction, provide
9 maximum wear resistance. Full conformance with the newest
standards of ISO5211 & DIN3337.

4
3
The aluminum extrusion is hard anodized(over 30um) to
protect against wear and corrosion while reducing piston
friction to the absolute minimum. Other options such as
Nickel plating, PTFE and powder polyester painting are
available.


Epoxy coated(over 150um) die cast aluminum end caps provide maximum resistance against potentially
corrosive elements. Other treatments such as Nickel plating & PTFE painting are available.

The precisely-balanced and hard anodized treatment (over 30um)die cast aluminum pistons are fitted with
high quality rings and guides. The twin rack and piston design creates a constant torque output on all
actuators.

The standard adjustment is ± 5ࢎin both the open and closed positions through easily accessible external
adjustment bolts.

The high tensile steel springs are coated with zinc phosphate for corrosion resistance and longer service.
The pre-loaded springs can be safely & rapidly disassembled.

The highly durable compound material provides high trust stability with minimum friction and long life.

NBR O-rings provide trouble-free operation at standard temperature ranges. Viton and Silicone O-rings are
available for high or low temperature applications.

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Pneumatic Actuator – HTD032 Parts List
11 12
9 10
6

7
14 8
9 13
10 15
12 11

15
13
14
8
7
1
4

Item Description Material Protection Q’ty Optional

1 1 Nickel or PTFE
Actuator Body Extruded Alluminum Alloy Hard Anodized (over 30um) Plated
2 Pinion Alloy Steel Nickel Plated (over 25um) 1

3* O-Ring(Lower Pinion) NBR 1  / Silicone


Viton

4* O-Ring(Top Pinion) NBR 1 Viton / Silicone

5 Thrust Bearing(Pinion) POM 1

6 Spring Clip Stainless Steel 1

7 Piston Die Cast Aluminum Alloy Hard Anodized (over 30um) 2 

8* Piston Seal NBR 2 Viton / Silicone

9 Stroke Bolt Stainless Steel  2

10* Stroke Bolt O-Ring NBR  2  / Silicone


Viton

11 Stroke Bolt Washer Stainless Steel  2

12 Stroke Bolt Retaining Nut Stainless Steel  2

13 2 Nickel or PTFE
End Cap Die Cast Aluminum Epoxy Coated (over 150um) Plated
14* End Cap Seals NBR  2  / Silicone
Viton

15 End Cap Bolts Stainless Steel  8

*Note: Recommended spare parts for maintenance.

1-3
Pneumatic Actuator – HTS052~092 Parts List

Item Description Material Protection Q'ty Optional

1 Screw ABS+304 1
2 Indicator Plastic 1
3 Indicator Pin ABS 4
4 Spring Clip Stainless Steel 1
5 Thrust Washer (Pinion) Stainless Steel 1
6* Thrust Bearing (Pinion) POM 1
7 Actuator Body Extruded Extruded Aluminum Alloy Hard Anodized (over 30ȝm) 1
8* O-Ring (Top Pinion) NBR 1 Viton/Silicone
9* Bearing (Top Pinion) POM 1
10* Thrust Bearing (Pinion) POM 1
11 Stroke Cam Carbon Steel Galvanized 1
12 Pinion Alloy Steel Nickel Plated (over 25ȝm) 1
13* Bearing (Lower Pinion) POM 1
14* O-Ring (Lower Pinion) NBR 1 Viton/Silicone
15 Piston Die Cast Aluminum Alloy Hard Anodized (over 30ȝm) 2
16* Piston Seal NBR 2 Viton/Silicone
17* Piston Bearing POM 2
18 Spring (Cartridge) High Performance Spring Steel Electrophoretic Paint 0-12
19* End Cap Seals NBR 2 Viton/Silicone
20 Stroke Bolt Stainless Steel 1
21 End Cap Die Cast Aluminum Epoxy Coated (over 150ȝm) 2
22 End Cap Bolts Stainless Steel 8
23 Plug PE 2
24* Stroke Bolt O-Ring NBR 2 Viton/Silicone
25 Stroke Bolt Washer Stainless Steel 2
26 Stroke Bolt Retaining Nut Stainless Steel 2
27 Stroke Bolt Stainless Steel 2
28* Piston Guide POM 2
* Note: Recommended spare parts for maintenance.

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Pneumatic Actuator – HTS105~270 Parts List
1

2
3
4
5

6
13
12
11

8
10 20 17
16
9
21 15
18 14
19
25

22

23
24

Item Description Material Protection Q’ty Optional

1 Indicator ABS  1
2 Spring Clip Stainless Steel  1 
3 Thrust Washer(Pinion) Stainless Steel  1 
4 Thrust Bearing(Pinion) PTFE+15%Graphite  1 
5 Actuator Body Extruded Alluminum Alloy Hard Anodized (over 30um) 1 Nickel or PTFE Plated
6 Piston Die Cast Aluminum Alloy Hard Anodized (over 30um) 2
7 Spring(Cartridge) High Performance Spring Steel Electrophoretic Paint 0-12 
8* End Cap Seals NBR  2 Viton / Silicone
9 End Cap Bolts Stainless Steel  8 
10 End Cap Die Cast Aluminum Epoxy Coated(over 150um) 2 Nickel or PTFE Plated
11* Piston Bearing POM  2 
12 * Piston Seal NBR  2 Viton / Silicone
13* Piston Guide POM  2 
14 Stroke Bolt Stainless Steel  2 
15 Stroke Bolt Retaining Nut Stainless Steel  2 
16 Stroke Bolt Washer Stainless Steel  2 
17* Stroke Bolt O-Ring NBR  2 Viton / Silicone
18* O-Ring(Top Pinion) NBR  1 Viton / Silicone

19* Bearing(Top Pinion) POM  1 


20* Thrust Bearing(Pinion) POM  1 
21 Stroke Cam Carbon Steel Galvanized 1 
22 Pinion Alloy Steel Nickel Plated (over 25um) 1
23* Bearing(Lower Pinion) POM  1 
24* O-Ring(Lower Pinion) NBR  1 Viton / Silicone
25* Plug NBR  2 Viton / Silicone
 ! " # $ % # & ! ' ' # ( ) # ) * + , - # + , - " * . ! - ' , / ( " # ( , ( & # 0

1-5
Pneumatic Actuator - Double Acting
Sizing example of HAITIMA double acting actuator:
Valve torque 100Nm plus 30% safety factor= 130N.m. Minimum
operating pressure 6bar. By reading down the 6bar column the
figure below 130N.m is 189.4N.m, The model number shown in
the left hand column is therefore HTD-105.

The operating principle of double acting actuator

CCW-counter-clockwise CW-clockwise

A B A B

Air to port A forces the pistons outwards, causing the Air to port B forces the pistons inwards, causing the
piston to turn counter-clockwise while air is being piston to turn clockwise while air is being exhausted
exhausted from port B. from port A.

! " # $ % & ' ( % ! ) * ! $ ' ( % + , - . / 0 + , - $ & - ! " 1 2 3 4 5 3 2 6 7 8 9 1 2 3 4 5 : 6 ;

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1-6
Pneumatic Actuator - Spring Return (Fail Safe)
Sizing example of HAITIMA spring return actuator:

Spring to close when air fails(air to open):

Valve torque 60N.m plus 30% safety factor = 78N.m. Minimum

operating pressure: 6bar. The spring return HAITIMA actuator

selected is HTS-125-10. The HTS-125-10 has the following output

torques:

1.air torque 0°(valve close) = 221.8N.m > 78N.m

2.air torque 90°(valve open) = 154.9N.m > 78N.m

3.spring torque 90ࢎ


(valve open) = 166.8N.m > 78N.m

4.spring torque 0°(valve close) = 104.5N.m > 78N.m

The operating principle of single acting spring return actuator

CCW-counter-clockwise CW-clockwise

A B A B
Air to port A forces the pistons outwards, causing the springs Loss of air pressure through port A allows the stored energy in the
to compress. The pinion turns counter-clockwise while air is springs to force the pistons inwards. The pinion turns clockwise
being exhausted through port B. while air is being exhausted through port A.

! " # $ % # & ' ( ) % ( $ % ! # * + , ) % # & - ) ) ( # & . / . # $

CCW-counter-clockwise

5 Springs 6 Springs

7 Springs 8 Springs
CW-clockwise

9 Springs 10 Springs

11 Springs 12 Springs

1-7
Pneumatic Actuator -Torque Table(in.lbs)
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1-8
Pneumatic Actuator -Torque Table(in.lbs)
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1-9
Pneumatic Actuator -Torque Table(Nm)
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Pneumatic Actuator -Torque Table(Nm)
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1-11
Pneumatic Actuator - Dimension Table
C

24
M5-8
4- #10-32UNF

D
B
32

G
E F
1/4" NAMUR A M6
5.3

4
40

12
M6-10
4- 1/4"-20UNC

H 4-M5x0.8 o
45

PCD ɎJ
45

PCD ɎK

N
I

4-M2
4-M1
1/2" NAMUR

0 0

+ , - . /

- , 1 2

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1-12
Pneumatic Actuator - Technical Data
! " # $ % & ' ( ) * ! $ % + , - . / 0 1 2 3 4 5 6 4 7 - 7 8 9 : 1 0 ; - 7 8

Air Volume@opening Air Volume@closinging Air Volume@opening Air Volume@closinging


Model (liter/cu.in) Model (liter/cu.in) (liter/cu.in)
(liter/cu.in)
0.03 0.04 1.20 1.60
HT-32 HT-125
1.71 2.32 73.22 97.62
0.09 0.12 1.70 2.40
HT-52 HT-140
5.49 7.32 103.72 146.43
0.14 0.20 2.60 3.70
HT-63 HT-160
8.54 12.20 158.63 225.75
0.21 0.30 4.20 5.90
HT-75 HT-190
12.81 18.30 256.25 359.98
0.29 0.41 5.70 8.20
HT-83 HT-210
17.69 25.02 347.77 500.31
0.49 0.71 9.00 12.80
HT-92 HT-240
29.90 43.32 549.12 780.97
0.70 0.99 12.60 17.90
HT-105 HT-270
42.71 60.40 768.76 1092.13

< = > < ? @ A > $ B C * ' ? * $ " & D > ! E = * F G ) > % ! % E # A $ & ! % E < ! ( >

HT-032 HT-052 HT-063 HT-075 HT-083 HT-092 HT-105


Model
D S D S D S D S D S D S D S

Screw stroke adj. for 1° adj. need ----- 1/5 turn 1/5 turn 1/5 turn 1/5 turn 1/4 turn 1/4 turn

Opening time (Sec.) 0.03 --- 0.2 0.25 0.25 0.3 0.3 0.35 0.4 0.5 0.5 0.6 0.7 0.8

Closing time (Sec.) 0.03 --- 0.25 0.3 0.3 0.35 0.4 0.5 0.5 0.6 0.7 0.9 0.9 1.1

Approximate weight (Kg/Lbs) 0.5/1.1 --- 1.0/2.2 1.0/2.2 1.6/3.5 1.8/4.0 2.6/5.7 3.1/6.8 3.1/6.8 3.6/7.9 4.9/10.8 5.7/12.5 6.5/14.3 7.7/16.9

HT-125 HT-140 HT-160 HT-190 HT-210 HT-240 HT-270


Model
D S D S D S D S D S D S D S

Screw stroke adj. for 1° adj. need 1/4 turn 1/4 turn 1/4 turn 1/3 turn 1/3 turn 1/3 turn 1/3 turn

Opening time (Sec.) 0.9 1.1 1.3 1.5 1.6 1.8 2.2 2.4 2.9 3.4 3.8 4.3 4.5 5.0

Closing time (Sec.) 1.2 1.4 1.6 1.9 1.9 2.2 2.6 3.0 3.8 4.1 4.4 5.0 5.0 5.5

Approximate weight (Kg/Lbs) 9.9/21.8 11/24.2 13.8/30.4 16.3/35.9 19/41.8 24/52.8 28/61.6 34/74.8 37/81.4 45/99 52/114.4 64/140.8 85/187 104/228.8

G " H > " I % B $ " ( ? * ! $ %

J K L M N O P M Q R L S T U V R M W R M X Q Y Z L W T O U Y

032
[ J \ a Q X U ` a Q X U `

] ^ _

Double Acting Actuator 052 (Double Acting Actuator) (standard NBR seals) 120°operation
063 05 ] b _

[ J R

075 06
[ J c d T W O U Y M X Q Y

180°operation
R R

Spring Return Actuator 083 07 (for high temperature)


092 08 Stainless Steel Housing
[ J \ e

105 09
J c R T Q T g O U M Y M X Q Y

Double Acting Actuator 125 10 (for low temperature)


(Nickel Plated Housing) 140 11
160 12
190
[ J R e

Spring Return Actuator 210


(Nickel Plated Housing) 240
270
e O W M h J i M L X S W U j k l M S Y X S M S M L S M Y M U W M P X Y W i M m O Q Q O n T U V h J K L M o N O P M Q o R L S T U V R M W o R M X Q Y o Z L W T O U Y

1-13

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