CHECK LIST

SEI-HC-ME-C-525

CENTRIFUGAL PUMP (API 610)

VENDOR PRINT CHECK LIST

Rev. : 00
Date : 2014. 10. 28

SAMSUNG ENGINEERING INDIA

Page 1 of 10
 CONTENTS

Clause Description Page no.

1.0 Data Sheet 3

2.0 Performance Curve 4

3.0 GA Drawing 5-6

4.0 Cross Section Drawing 7-8

5.0 Mechanical Seal GA 9

Page 2 of 10
 PROJECT NAME

1.0 MECHANICAL DATA SHEET DOCUMENT NO.

ITEM NO / TAG NO.

Legend C: Checked X: Not applicable Result Remarks
1.1 Title Block and Standards
1 Client Name / Project Name (As per project documents).
2 Equipment no. / Tag no. and name are correct.
3 Quantitiy(in service and stand by).
4 Applicable codes and standards.
5 Purchase Order Number / requisition number / specification number
1.2 Performance
Check PDS whether requirement of minimum flow to be added in rated flow.
1 If minimum flow specified pump model has been selected based on the cumulative flow
(Rated flow + minimum flow)
Check whether atleast 5% head rise can be achieved at rated point by replacement of
2
impeller with that of large diameter.
For parallel operation check whether head rise of atleast 10% from rated to shut off can be
3
achieved.
4 Check whether margin between NPSHA and NPSHR is as per the project specification
5 Suction Specific speed is limited as per limit specified in project specification.
7 Pump efficiency : whether matches with acceptable value.
Motor Kw rating check whether selected to meet specification requirement.(in proportion with
8
end of curve power etc.)
9 Max sound pressure level is within the limits of specified level.(Pump + Motor)
1.3 Data Given By Vendor
1 Pump type mentioned as per API classification
2 Details of Casing Type and Casing Mounting provided
3 MAWP for Casing g and hydro
y test pressure
p
4 Shut off head.
Hydro test Pressure of Casing (1.5 x design pressure) Check whether Temp. correction factor
5
has been applied.
6 Rotation viewed from coupling end, RPM
7 Shaft Diameter to be checked with with respect to coupling
8 Coupling Type and Details of Coupling given, Spacer length (min 125 mm provided)

Base plate number mentioned as per API, check whether grouting requirement is spelt out.If
9
so check what type of grout is specified.(i.e. pre-gouted, cementicious grout, epoxy grout etc.)

Materials provided as per API Specified Class for all parts. If H2S or Hydrogen service is
10
mentioned check the suitability
11 Bearing and Bearing Housing details, check compliance with spec/order datasheet.
Lubrication of Bearings. For oil mist lubrication check whether specific requirements are
12
fullfiled.
Mechanical seal make, size, Seal classification code, Seal flushing plan and applicable API
13
code
Seal Flushing & Quenching Plans, Flushing/Quenching liquid requirements with temperature
14
and pressure.
All the required piping, auxiliaries and instruments provided as per required Quenching /
15
Flushing plans
16 Steam / Cooling Water piping details
17 Instrumentation provided as specified including area classification
18 Area classification for instrumentation specified
19 Motor Details provided
20 Hazardous Area Classification
21 Weight data given (Pump, Base plate, Motor, Gear and Total)
22 Witness Inspection items as specified in ITP
23 Items and number of spare parts indicated
Scope of Supply (including loose supply items like companion flanges, discharge pressure
24
gauge etc if any).
25 Nozzle connections Details – Size, Rating, Facing and position has been provided.
26 Pressure Casing connection details
27 Painting Details provided

Page 3 of 10
 PROJECT NAME

2.0 PERFORMANCE CURVE DOCUMENT NO.

ITEM NO / TAG NO.
Legend C: Checked X: Not applicable Result Remarks
2.1 Title and Standards
1 Content of title block are checked w.r.t. clause 1.1 of datasheet.
2.2 Curve
1 Graph Scale is easy to read
Check whether all types of performance curves viz. H-Q, Efficiency, Power, NPSHR are
2
furnished and family of curves offered for each type.
3 Performance parameters are specified and matching as per datasheet
4 Minimum Flow indicated.
5 Rated point is as specified in MDS
6 The Curve continuously rising to shut off.
7 Head Curve for maximum and minimum impeller diameter is included
8 Ratio between Rated Point and BEP has value as per project specification
9 Motor selection shall be as per table 12 of API 610 and End of Curve power
10 Shut-off Head is within permissible limit.
11 Check whether Viscosity correction is applied for Efficiency, Flow and Head
For pumps in parallel operation; Individual pump can match the max. flow rate resulted from
12
the system resistance characteristic curve.
13 Prefered and allowable working region marked on curve
14 Rated point lies between 80% to 110% of BEP
NPSH margin from MCSF to 120 % of rated flow more than as specified in project
15
specifications.
16 Ensure pump to be tested up to 120% of rated flow

Page 4 of 10
 PROJECT NAME

3.0 G A DRAWING DOCUMENT NO.

ITEM NO / TAG NO.

Legend C: Checked X: Not applicable Result Remarks
3.1 Drawing Title and Details
1 Client Name / Project Name (As per project documents).
2 Equipment No. and Name
3 Drawings are arranged for easy reading.
4 Purchase Order No.
5 Major Pump parameters like head, flow, power, efficiency, Pumping fluid etc.
Type of seal flushing plan/auxiliary flushing plan/Cooling plan (if applicable) etc. as
6
indicated in datasheet.
7 Angle of Projection used indicated by Projection mark.
8 Check connection of pump shaft motor shaft and key details are shown.
9 MOC/Class is mentioned as indicated in datasheet.
3.2 Equipment Layout
1 Driver and all accessories are shown and correctly oriented.
2 "Plant North" is correctly shown.
3 Schematic of Cooling plan (Plan A / K etc.) / Flushing plan as applicable is incorporated
in drawing and it is correct.
3.3 Driver
1 Direction of rotation is correct and the same is marked on casing.
2 Verify direction of rotation motor and pump is same.
Check if information like driver Manufacturer/Rating/Speed/Enclosure/Hazardous area is
3
mentioned in drawing and it matches with datasheet.
p g guard
4 Coupling g (
material (non p g type)
sparking yp ) is provided.
p
5 Coupling details like manufacturer/ type/ spacer length is provided.
6 Check grounding provision is furnished on bottom frame, if specified in motor datasheet.
3.4 Baseplate

1 Check all Dimensions of Baseplate are given and are as per API baseplate no.specified.

2 Lifting lug/ Earthing lug /Levelling screw /Alingment positioning screw are provided and
their locations properly marked in drawing.
3 Baseplate type (Drain rim/ Drip Pan)
4 Basepalte drain minimum size shall be 2"
5 Check Seal pot location ON/OFF Baseplate.
3.5 Dimensions
1 Layout Dimensions are shown as per requirment of piping and civil.
2 Dimension(s) from the datum or other reference point is correct.
3 Installation Elevation (EL± mm) is correct.
Sufficient Major Dimensions are shown including motor centreline height and mounting
4
height.
3.6 Foundation
Anchor Bolt dimensions, number and location w.r.t. pump suction/discharge nozzle are
1
shown
2 Length of Bolt embedded in Concrete given (Pocket details)
3 For grouted baseplate, thickness of grout is shown.
4 Grout pour holes and vent holes are provided.

Page 5 of 10
 PROJECT NAME

3.0 G A DRAWING DOCUMENT NO.

ITEM NO / TAG NO.

Legend C: Checked X: Not applicable Result Remarks
3.7 Piping Interfaces
1 All Nozzles are shown for Process fluid, Flushing & quenching fluid, cooling water
2 Lube oil, Drain, Vent, etc.
3 Nozzle projections in x-y-z plane are given especially for customer connections points.
4 Nozzle Sizes and Ratings are matching with datasheet.
5 Nozzle Orientation and Elevation are correct.
6 All Valve(s) are provided as specified in MDS.
3.8 Nozzle Loading Data
Forces and moments acting on suction and delivery flange are furnished in compliance
1
with API 610
3.9 Equipment Loading Data
2 Empty and Operating Weights are shown and matches with that in datasheet..
3 Dynamic Load is shown with direction.
4 Center of Gravity in operation is shown w.r.t all directions
5 Rotor Speed is specified.
3.10 Installation/ Maintenance
1 Lifting Hook Height is shown.
2 Maintenance space is shown
3.11 Electrical Interfaces (Optional)
1 Location of Motor Terminal Box is as specified in motor data sheet.
Cable Holes (size thread type, connection style and entry direction) are confirmed by
2
Electrical during IDC).
3.12 Instrument Interfaces (Optional)
1 I
All Instruments h
shown ifi d in
are as specified i MDS
2 Control Panel is located for easy operation.
3 Locations of Instruments are easy for operation.
4 Locations of J/Bs are as agreed by instrumentation.
3.13 Scope of Supply
1 All major items including the driver, coupling etc. are included
All loose supply items viz. orifice plate, anchor fasteners, companion flanges are
2
included.
3.14 Miscellaneous
1 Painting note indicating compliance to painting specification to be incorporated.
2 Note specifying surface finish of flanges to be incorporated.
3 Reference drawing list is provided.

Page 6 of 10
 PROJECT NAME

4.0 CROSS SECTIONAL DRAWING DOCUMENT NO.

ITEM NO / TAG NO.

Legend C: Checked X: Not applicable Result Remarks
4.1 Drawing Title and Projection
1 Client Name / Project Name (As per project documents).
2 Equipment No. and Name .
3 Drawings are arranged for easy reading.
4 Purchase Order No.
4.2 Assembly
1 All functional parts are identified by Parts Numbers.
2 Construction detail of every connection is clearly shown.
3 Major Clearances are shown such as wear ring and running clearance .
4 No interference with Driver. (Expansion of Shaft, Shaft Thrust, shaft Current, Vibration, etc.)
5 No problem for disassembly and re-assembly after installation
6 Check if connection for cooling plan is shown in drawing
7 Check if casing drain connection is shown with valve if specified.
4.3 Materials/ Surfaces
1 MOC of major components are specified, matching with approved datasheet.
2 Heat Treatment and Hardness of sliding/rubbing surfaces are shown.
4.4 Mass and Pressure Balancing
1 Grade Classification of Rotor Balancing.
2 Hydraulic thrust balancing.
3 Fluid passages and their hydraulic balancing.
4.5 Impeller and Wearing Ring
1 Impeller is securely fastened to Shaft. Be careful for locking device other than keying.
2 Manufacturing
M f t i process: casting ti or fabricated
f b i t d by b welding
ldi
Note : API does not permit an assembled impeller.
Check the circumference speed for the impeller running at higher than 4000 rpm or impeller
3
having a diameter larger than 500mm. If it is higher than 100m/s, particular care is required
4 Clearances between Impeller & Wearing Ring as per API
5 Impeller Wearing Ring is securely fastened.
4.6 Shaft and Coupling
1 Check Bearing Arrangement (locations) and Rotor Dynamics I.e. Critical speed, Stiffness,
etc.whether it is within limit (project specific) or driver limitation.
2 Provision of Shaft Sleeve is proper.
3 Keys, particularly of a multi-stage pump, are provided properly.

Page 7 of 10
 PROJECT NAME

4.0 CROSS SECTIONAL DRAWING DOCUMENT NO.

ITEM NO / TAG NO.

Legend C: Checked X: Not applicable Result Remarks
4.7 Bearings and Bearing Housings
1 Type of Bearings (for ball or roller bearings, refer to API for their
DN values and Load Ratings).
2 Direction of thrust, and type of Thrust Bearing.
3 Bearing Life (L10 Rating) should be checked with Project document and API
4 Bearing Lubricating System is as specified in datasheet and as per Project specification
5 Countermeasure against “Oil Whirl-Whipping”, especially for a high speed, light weight rotor.
6 Rigidity of Bearing Housing Supports.
Construction of Bearing Housing, connections and Oil Seal. (API does not permit contact
7
sealing.)
8 Gas venting from Bearing Housing.
9 Provision for vibration probs mounting as per datasheet and Project Documents
10 Check whether RTDs are required/specified.
11 Check whether any requirment for oil mist connections, Dimples and Flat surface.

4.8 Casing
1 Nozzle positions.
2 Disassembling and Resetting. (Locating pins, etc.)
Check casing opening for nozzles including suction and discharge are as per datasheet and
3
API

Page 8 of 10
 PROJECT NAME

5.0 MECHANICAL SEAL GA DOCUMENT NO.

ITEM NO / TAG NO.

Legend C: Checked X: Not applicable Result Remarks
5.1 Drawing Title and Details
1 Client Name / Project Name (As per project documents).
2 Equipment No. and Name is correct.
3 Purchase Order No.
4 Angle of Projection used indicated by Projection mark.
5.2 Mechanical Seal
Check the service temperature, pressure, speed, fluid to be pumped for selecting
1 the sealing methods below:
Mechanical Sealing/Liquid Sealing/ Bush or Floating Ring
2 Type and Construction (API code)
3 Seal manufacturer name, model no.
4 Material of Sealing Parts
5 Seal chember Pressure
6 Static & Dynamic pressure rating of seal
Connections to seal viz. FI, FO, QI, Drain and vent and their orientation in side
7
view
8 Flushing Plan used.
9 Sealant Fluid used.
10 Quenching Fluid used.
11 Seal chember dimensions are furnished as per API
12 Flushing fluid and its quantity. Cooler required or not.
13 Auxillaries used as shown in flushing plan viz. Seal cooler (H.Ex.),
14 cyclone separator, filter, strainer, orifice plate, instrumentation etc.

Page 9 of 10
Revision History:

No. Date Page Reason for Revision

- Company Standard Document Registration of

Internal Document

- Department : Mechanical
00 2014. 10. 28 New Issue
Prepared by : Manoj Kumar Mittal

Reviewed by : S K Mishra

Approved by : Vashishtha Muni Pandey

Page 10 of 10