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A sustainable construction supply: Utilizing Eggshell Powder combined with Marble

Dust as a replacement for cement


1

Grade level and Section: Grade - 10 – St. Augustine


Group number and Name: Group # - 1

Complete Name Specific Contribution


1.) Ms. Jedidiah Faith S. Anacleto Ash and Construction Supply (Local)
Materials
2.) Mr. Elijah M. Andrade Eggshells & Marble Dust(Foreign and Local)
Procedures
3.) Ms. Ize N. Ayson Ash and Construction Supply (Foreign)
Materials
4.) Ms. Precious Hope C. Babas Sawdust Ash (Foreign)
Data Analysis
5.) Ms. Joanna Ruth S. Benoza Sawdust Ash (Local)
Data analysis
6.) Ms. Bryan C. Castañeda Cement (Foreign and Local)
Procedures
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

A sustainable construction supply: Utilizing Eggshell Powder combined


with Marble Dust as a replacement for cement

A Research Paper Presented to the Junior High School Faculty


of the Angeles University Foundation Integrated School

In Partial Fulfillment of the Requirements in Scientific Investigation

10 – St. Augustine
Group 1

Leader:
Mr. Elijah M. Andrade

Secretary:
Ms. Jedidiah Faith S. Anacleto

Members:
Ms. Ize N. Ayson
Ms. Precious Hope C. Babas
Ms. Joanna Ruth S. Benoza
Mr. Bryan C. Castañeda
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Date: December 5, 2022

TABLE OF CONTENTS

Title Page 1

Approval Sheet 2

Table of Contents 3

Chapter 2: Review of Related Literature and Studies

2.1. Literature

2.2 Studies

Chapter 3: Methodology

References
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

2.1 Literature (Local and Foreign)

Ash

Nayak (2022) observed that since cement, which makes up the majority of concrete,

emits a lot of carbon dioxide, concrete has a significant impact on the environment. If the amount

of cement used in concrete construction is minimized by using mineral admixtures, such as fly

ash, the durability standards can be maintained without sacrificing the concrete's environmental

impact. One of the most urgent environmental problems is the disposal of fly ash, which is

created by power plants that use coal as fuel. Finding a solution to this issue becomes

significantly more challenging when flying ash production increases while landfill capacity

decreases (Abhilash P.P. et al., 2022).

A particularly dangerous type of intentional air pollution is aerosolized CFA (Coal Fly

Ash). Coal fly ash contains ultrafine nanoparticles that, when taken into the lungs, can have a

number of harmful effects, such as weakened host defenses, tissue inflammation, altered cellular

redox balance toward oxidation, and genotoxicity (Herndon and Whiteside, 2018). Chronic

inflammation and oxidative stress can predispose someone to chronic lung disease. To stop an

ever-growing epidemic of COPD and other respiratory disorders, it will be important to

acknowledge and publicly disclose the detrimental health effects of the geoengineering

operations currently underway in our atmosphere.

The use of concrete as a material for long-term infrastructure projects for the

advancement and development of countries all over the world is a necessity that civilization
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

cannot neglect due to the innovative response to the fast-growing demand of developing nations

in terms of construction. While cement has been present for roughly 12 million years, concrete

has been in use for approximately 5,000 years. The Philippine mahogany tree, Swietenia

mahogany, originated from the Toona species, often recognized as red cedar (ASEAN Tropical

Plant Database, 2016). The genus Shorea and allied species produce brown or reddish wood that

is used for timber or furniture. Mahogany trees were imported to the Philippines as early as 1907,

and forest conservation initiatives were initiated around the nation (Anon, 2010). Mahogany

trees may grow to be over 60 meters tall, with trunks reaching 3.5 meters in diameter (Forest

Generation, 2015). These trees developed fruits that were distinguished by their hard shell called

carpel, which served as a cover for the seeds inside. 

The use of 20% mahogany carpel ash cement substitution met the American Society for

Testing and Materials (ASTM) C270 minimum strength criterion for Type M mortar, according

to the results. The 40% and 60% cement replacements satisfied the minimum Type N mortar

criteria, whereas the 80% cement replacement reached the minimum Type O mortar standards.

These findings gave data that might be used to perform more studies to improve the application

of mahogany carpel in concrete technology and the building sector. Moreover, it is to educate

individuals on the feasible ways of utilizing mahogany carpel ash.  (Cabaug, R. 2017)

Carpels are recognized by their unbelievably hard wooden substance, which was utilized

for fuel since it creates charcoal when burned. Mahogany trees have proliferated throughout the

Philippines, with ripe fruits distributed around them. Dried mahogany carpel is an excellent fuel

substitute for clay stoves (Daray, 2011; Deponio et al., 2015). Additional research on mahogany
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

carpel utilization includes its use as potting material for healthy plants (Ramcharan and Gerber,

1982).

But, there is no scientific evidence that mahogany carpel can be used to substitute

cement. The purpose of this research is to look into the feasibility of using mahogany carpel ash

as a partial cement substitute in concrete mixtures.

Cement

In general, cement refers to any adhesive substance, but in a narrower sense, it refers to

the binding materials used in building and civil engineering construction. Cement of this type is

finely ground powders that harden when mixed with water. It is also said to be a generic term for

all types of adhesives, but in a more specific sense, it refers to the agents used in building and

civil engineering projects (Lea and Mason, 2022). These types of cement are made of finely

ground powders that solidify when combined with water to form a solid mass. Hydration, the

chemical reaction of the cement components with water to produce minute crystals or a gel-like

substance with a large surface area, is what causes setting and hardening. Moreover, the most

common type of cement is construction cement or Portland cement. P.-C. Aïtcin (2015) states

that Portland cement is a type of cement said to be a complex product consisting of simple and

abundant materials such as limestone and clay.

Cement is a component in the production of concrete for the establishment of concrete

buildings, roads, bridges, and further structures (Albarracin Jr, M. B., 2012). According to Selim

& Sale as stated in a study by Ogayon, J. A. (2014), cement is the main ingredient in

construction. Without the presence of cement, concrete is unfeasible for production.


A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Additionally, cement is the world's second most used substance next to the water. Furthermore, a

more specific classification of cement is Portland cement. Portland cement is said to be a

high-grade bonding agent that settles when mixed with water and hardens in both air and

underwater. Under Portland cement, five classifications are present as determined by the

American Society of Testing Materials (ASTM). The following are Type 1 which is utilized in

general construction, Type 2 which contains moderate heat of hardening, Type 3 which shows

high early strength qualities, Type 4 which has a low heat of hydration, and Type 5 which

manifests high resistance to sulfate action (Albarracin Jr, M. B., 2012).

Construction Materials/Supply

A successful construction materials management process is essential to the success of a

construction project. It has evolved and changed over the years in response to the increasing

complexity of projects. Materials play a significant role. The cost component for the construction

industry. The overall materials may account for 60% or more of the total cost. The cost of a

construction project is determined by the nature of the project and the degree of mechanization

as well as the plant that was used (Gulghane, Khandve, 2015).

Because of modern lifestyles, advances in industry and technology have resulted in a

significant increase in the amount and types of waste in recent decades. The problem of waste

accumulation per year is widespread throughout the world. Slag, rice husk ash, bagasse, fly ash,

cement dust, brick dust, sludge, glass, tires, and other industrial and agricultural wastes are

byproducts. The building industry is an area of interest in terms of waste utilization, and
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

researchers have attempted to develop new construction materials that incorporate waste. Other

theories in accordance with environmental sustainability are being developed by the new

generation of building materials (Barbuta, et al., 2015).

Africa, South America, and Asia have higher pollution indexes than the rest of the world.

This is because of increased industrialization, urbanization, fuel sources, and bushfires, with little

or no regulation and enforcement (Adeyanju, Okeke, 2019).

A project is often envisioned in the construction sector with anticipation of completion on

time, under budget, and with client satisfaction (Obodoh & Obodoh, 2016; Abedi, Fathi, &

Mohammad, 2011; Saeed, 2009 as cited in Castillio, 2019). Yet, one of the most typical issues in

this business is project delay. Many causes can lead to project delays. Analyzing the reasons for

delays is critical for resolving any possible problems and minimizing the impact on clients and

contractors (Muhwezi, Acai, & Otim, 2014, as cited in Castillio, 2019).

The researcher was motivated to identify the delay variables involved and evaluate their

relative impacts in the Qatari construction sector in order to suggest strategic project delay

reduction measures toward customer satisfaction. This investigation of the causes of delays and

determination of their impact on Qatari construction projects led to this. Although various studies

have been undertaken in other countries to study the reasons of construction project delays, the

majority of those research are limited to the locations being studied (Durdyev, et al., 2016;

Abedi, et al, 2014; Fathi, & Mohammad, 2011; Megha, & Rajiv, 2013; Gidado & Niazai, 2012;

Saeed, 2009, as cited in Castillio, 2019). Yet, the relevance of such study in the building business
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

in Qatar remains unknown. Delays in construction projects are unavoidable; nevertheless, they

may be minimized by carefully identifying, analyzing, and resolving delay reasons. The purpose

of this study was to evaluate the elements that cause delays and their influence on construction

projects to generate strategic project delay mitigation approaches toward customer satisfaction. A

total of 50 delay indicators were detected and classified into five categories, including

contractor-related delay factors, client-related delay factors, resource-related delay factors, and

externally related delay factors. These have been sent to all parties involved in building projects

in order to reduce delays and satisfy clients (Castillio, R. 2019).

Sawdust Ash

Sawdust is one of the major wastes that result from wood processing and exploitation.

Lucky for us, there are plenty of uses for sawdust and sawdust ash. Nowadays, power plants use

a combination of coal and sawdust ash to create a more environmentally friendly way to make

electricity. Not only is this more environmentally friendly, but it is also better than coal-based

fuel (Sarkal, 2014).

Sawdust ash can also be used to treat black cotton soil, also known as BCS. Weathered

Deccon lava in India produces black cotton soils. BCS is used in agriculture because of its ability

to retain moisture. According to research, mixing sawdust ash with lime increases BCS strength.

A reinforced composite can be made by combining sawdust with a geopolymer. A study found

that mixing sawdust with a geopolymer improves its resistance to cracking and drying shrinkage,

especially at later ages (Ikeagwuani, Obeta, & Agunwamba, 2019).


A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Sawdust, a by-product of woodworking operations such as cutting, grinding, drilling, is

currently one of the waste materials that are growing in volume every year in households,

factories, and other areas that can cause waste pollution (Paler et al., 2023). As the world’s

infrastructure continues to develop, the need for raw materials in the construction industry also

expands. The construction of housing and other infrastructure projects in developing countries

such as the Philippines has been significantly hindered by the high and rising cost of

conventional materials such as cement, granite, and sand leading to failure in building

production. According to Tomas Ganiron Jr. (2014), the use of waste building materials should

be recognized and accepted in order to achieve low-cost housing construction.

Marble Dust

Arel (2016) said that the disposal of these marble wastes poses a significant

environmental risk. Corinaldesi and colleagues (2010). Thus, using waste marble in concrete

production could be a significant step toward sustainable development (Rajgor et al., 2013).

Marble waste is formed in two sizes as an industrial byproduct of marble production: coarse

marble waste and dust waste (Akbulut, Gürer and Gürer, 2007). Larger marble pieces left over

from production or scraps of improperly cut marble can be used as coarse aggregates (Silva et

al., 2014). By producing environmentally friendly concrete, the use of these byproducts benefits

the environment and the national economy (Rai et al., 2011).

Throughout India, the extraction of artistic feculent carbonated water is common. One of

the most well-known types of rocks are granites and marbles sectors with the highest output.
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Today's ecological trend seeks to limit the use of natural raw materials in construction materials,

and thus the use of alternative materials (waste) from industrial activities, which have significant

economic, energy, and environmental benefits, has increased interest. Marble sludge powder is a

heavy metal-containing industrial waste. In the dimensional stone industry, the stone slurry

produced by processing accounts for approximately 40% of the final product (Shukla, A., Gupta,

N., & Gupta, A., 2020).

2.2 Studies (Foreign and Local)

Ash

A by-product of the coal industry, coal bottom ash (CBA) is mostly produced by thermal

power plants that burn coal for energy. Using CBA in the production of concrete offers an

economical and sustainable method of disposal. By conserving natural resources, its use also

encourages sustainability (Singh, N et al., 2020). This review article is concerned with the use of

CBA in place of Portland Cement (PC) in the production of concrete. As CBA's particle size is

reduced, its surface area rises, and its partial replacement of PC improves the strength, durability,

and microstructural characteristics of concrete. There aren't many research that deal with the use

of CBA that have looked into different concrete qualities.

The compressive strength of fly ash cement mortar was examined in relation to the

chemical makeup of the amorphous and crystalline phases of fly ash. The compressive strengths

of the specimens of the fly ash cement mortars were measured when 25 weight percent of cement
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

was substituted with 16 different varieties of fly ashes. Because pozzolanic reactivity varied with

age, the compressive strength increased. The consequences of the fly ash's varied chemical

characteristics were examined. The glass phase's structural constituents SiO2, Al2O3, and Fe2O3

as well as the depolymerizing glass constituents CaO, MgO, Na2O, and K2O had a substantial

impact on the pozzolanic reaction of fly ash (Choi, Y.C et al., 2019).

Aboga (2015) said that in terms of economics and compressive strength in concrete, the

use of mahogany carpel ash as a partial substitute is viable. Except for 100 percent replacement,

the findings of this investigation demonstrated that compressive strength attained at different

design formulations was favorable for its application. As a result, mahogany carpel ash can serve

as a cement potential substitute to create mortar mixes with varying percentage ratios. The

greatest compressive strength that meets the ASTM C270 Type M criteria is achievable. Up to

20% cement substitution. The compressive strength of the mortar is reduced by more than 20%

with Type N (for 40% and 60% replacement) and Type O (80% replacement).

Cement

Coal ash has the potential to be used in concrete and mortar formulations as a partial

replacement for cement. The use of coal ash can reduce costs and energy production while also

having a positive impact on the environment. In the Philippines, annual coal ash generation is

currently 2.78 Mt and is expected to increase to 13.02 Mt by 2035. As previously stated, a

significant field application of coal ash has been established and is employed in the cement

industry. Several studies on the use of coal ash as a cement raw material or concrete admixture
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

have been conducted around the world because, aside from its pozzolanic properties, the use of

coal ash can reduce cost, energy, and environmental issues (Jamora, et al., 2020).

The possibilities for more sustainable cementitious materials are discussed. The most

viable option is to mix Portland cement clinker with increasing amounts of supplementary

cementitious materials (SCMs), but the availability of common SCMs is limited in comparison to

the demand for cement. The only other potentially hazardous materials are calcined clays

available in sufficient quantities to keep the trend of reducing clinker content in blended cement

going. We recently demonstrated that partially replacing clinker with calcined clays combined

with limestone (LC3 blends) can result in blended cement with good performance at much lower

clinker levels. Such blends have the potential to significantly reduce CO2 emissions associated

with cement production (Scrivener, 2014)

Construction Materials/Supply

Learning from manufacturing was how the construction industry began its lean path.

Contrary to lean manufacturing, very few studies have looked deeply into lean construction to

yet, particularly from the standpoint of supply chains for the building industry. A research issue

arises as a result of the poor understanding of lean construction. In the context of supply chains

for project-based construction, this study intends to investigate how lean principles are applied. It

accomplishes its goal by conducting an empirical study in the UK. This study's validity and

reliability come from the use of both quantitative and qualitative approaches. Several different

kinds of construction projects, including residential building projects, can benefit from the

application of lean concepts. It has also been discovered that supply chain coordination helps
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

improve lean construction. With the help of manufacturing, the construction industry began its

lean transformation. Few studies have looked into lean construction in-depth and broadly, in

contrast to lean manufacturing, particularly when looking at supply networks for the building

industry. A research difficulty arises from the lack of knowledge about lean building. In the

context of project-based building supply chains, this study intends to investigate how lean

principles are applied. An empirical study conducted in the UK helps it accomplish its goal. The

validity and reliability of this study are provided by a combination of quantitative and qualitative

approaches. Both residential construction projects and numerous other types of construction

projects have been shown to be adaptable to lean concepts. Also, it has been discovered that

supply chain collaboration and lean construction can work together to improve each other

(Meng, X., 2019).

Building practices all over the world consume a lot of resources and energy while

emitting a lot of pollution and waste. Sustainable buildings are an urgent requirement due to

climate change and the environmental impact of construction. Recognizing this fact, the concept

of sustainable building has gained popularity. Sustainable construction has already been

institutionalized in several countries, including Switzerland through SIA 112/1. While the call

for sustainable buildings is urgent, this also applies to advanced-built environments.

Sustainability as a design guideline is still limited to selected, advanced construction projects in

Asia-rapidly Pacific's developing urban centers. However, incorporating low-income groups'

building stock has received little attention in research thus far (Salzar, et al., 2016).

Eggshells
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Eggshells are easily collected waste materials from hatcheries, homes, and fast food

industries. Eggshell waste disposal contributes to the pollution of the environment. Challenges

related to the disposal of eggshells include cost, availability of disposal sites, odor, flies, and

abrasiveness. They can, however, be processed into marketable products such as fertilizer, used

in artwork, human and animal nutrition and construction materials, as well as collagen

production from membranes. One teaspoon of the powder is made from one whole medium-sized

eggshell. This produces approximately 750-800 mg of elemental calcium as well as other

microelements. The eggshell powder has been shown to increase bone mineral density in

osteoporosis patients and animals. The eggshell powder has been shown to increase egg

production and improve shell quality in laying hens in the late production phase. Eggshells are an

excellent source of liming and are frequently used as a plant fertilizer. This is due to the presence

of calcium in eggshells, which raises or neutralizes the pH of overly acidic soil (King’Ori,

2011).

With the advancement of diagnostic imaging, providing X-ray shielding has become a

major concern. While lead has been widely used as a shielding material, it is expensive and toxic

to humans and the environment. The purpose of this research is to assess the feasibility of using

eggshells as an alternative shielding material against diagnostic x-rays. To that end, eggshells

were collected, ground, sieved, and mixed with cement and water in increasing proportions. The

results revealed that increasing the number of eggshells improved shielding performance;

however, more shielding is required at higher X-ray energy levels. Nonetheless, the performance

of the standard Lead shield and the shield with the most eggshells was comparable. The

eggshells can be used as an alternative X-ray shielding material (Alipio, 2019).


A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Sawdust Ash

The level of pollutants emitted as a result of energy conversion has dramatically grown

over the past ten years due to the rise in global energy demand. The amount of wood waste

produced by this procedure has also expanded along with the expanding wood exploitation

operations. By using an experimental technique, the situation presented in this study illustrates

the influence of pollutant emissions on the environment as a result of the process of converting

sawdust briquettes into thermal energy. Also, the findings from an analysis of the effects of

physical and chemical attributes for the available raw materials on the number of pollutant

emissions produced after burning are reported (Deac, Fechete-Tutunaru, Gaspar, 2016).

The following conclusions may be drawn from the findings of experimental

investigations on the effects of utilizing sawdust briquettes on the environment:

Burning was an extremely unsteady process. Large amounts of pollutant emissions and

incomplete combustion will result from this. The burning of sawdust briquettes in this boiler type

makes it extremely challenging to manage the burning process. It is challenging to regulate the

air supply into the combustion chamber, which is controlled by the chain thermostat, during the

burning process. A solution for the stability of the combustion process and therefore a decrease

of pollutant emission amount might be the enhancement of the combustion air supply control.

Studies have shown that sawdust ash can be one of the many solutions for low cost

housing as it can be used as an alternative replacement to fine aggregate which can be used in

building construction. Tomas Ganiron Jr. (2014) has proven that sawdust-cement can be useful

when trying to apply safety precautions in structures. In the compressive strength comparison of
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

sawdust and standard concrete sample, the presented outcome shows that the tiny bits of sawdust

particles held the said collapsing body intact preventing total failure. Results also indicated that

the average strength of the sawdust-cement-gravel mix was above 3000 psi, which passed the

criteria classification standard of the National Structural Code of the Philippines (NSCP)

meaning it is in accordance with minimum safety standards.

In addition, the findings of the study by Stanley Paler and other researchers (2023) revealed

that the compressive strength and moisture content of concrete made using sawdust ash and

plastic materials are equal to those of concrete made with sand as the fine aggregate. The

eco-blocks made of sawdust ash have a moisture content of 9.69% similar to the plastic, the

commercial hollow blocks cannot be calculated but have a maximum moisture level of 45%.

Compared to high moisture content, the one with the lower moisture content is the stronger

block. Relevant studies have also shown that sawdust material is more cost-efficient compared to

commercial products since sawdust is already waste, and there would be a cost reduction in the

material.

These studies can help in spreading the knowledge throughout the companies in the

construction industry to use waste as filler for construction cement which can improve the

construction industry methods. However, it is important to note that there are still a number of

tests needed in improving the concrete mixed with sawdust ash such as flammability tests and

finding the appropriate mix proportions for experiments.

Marble Dust
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

The technical significance of utilizing wastes and byproducts in performance

enhancement is used to express concrete production of concrete. The economic benefit is usually

attributed to the substitution of cheap materials for expensive and/or scarce ingredients. When

industrial wastes are recycled, not only are CO2 emissions reduced, but residual products from

other industries are reused, resulting in less material dumped in landfills and more natural

resources saved (Aliabdo, 2014).

Aliabdo (2014) also said that based on their investigation reported in this study, the

following conclusions can be drawn:

● The compressive strength of cement mortar grows as use of marble dust as a

cement substitute

● The tensile strength of concrete has increased significantly due to the use of

marble dust as a cement and sand replacement.

● When used as a cement replacement or sand replacement in concrete, marble dust

can produce less porous concrete than concrete without marble dust.

● In general, using marble dust as a sand replacement has a greater impact on the

mechanical properties of concrete than using it as a cement replacement.

Methodology

Research Design

In this study, the researchers will utilize a time series design to examine the performance

of the sample concretes and the control in terms of mechanical and durability properties during

the full water curing process. The research study will follow a time series design since for each
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

curing age, the mean values for compression strength, flexural strength, and the durability of the

sample concretes after each test will be monitored. In this design, the effects of a treatment will

be measured repeatedly at regular intervals during the course of the experiment. Large series of

observations will be made on the same variable before and after the independent variable occurs

(Schnell, 2021). The researchers will be able to determine the potential of eggshell power

combined with marble dust as a replacement material for cement in concrete in the process of

this study.

Gathering and Preparation of Eggshells

The eggshells will be provided by Vitarich Corporation in Marilao, Bulacan, Philippines.

The eggshells will be purchased from the factory pre-compacted and semi-crushed condition.

These came in 8l plastic bags. After being removed from the plant, the eggshells will be

promptly cleaned with tap water. The washed eggshells will then be oven-dried for 24 hours at

105°C. Furthermore, using a grinding machine, the eggshells will be pulverized into powder

using a grinding machine. In the study, only eggshell powder with particles smaller than 60 m

will be employed. The assessment methods for this study are concrete cubes 100 x 100 x 100

mm and beams 100 x 100 x 500 mm. The eggshell powder replacement fractions are 5%, 10%,

15%, and 20% by volume.

Gathering and Preparation of Marble Dust


A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

The ASTM C150-compliant CEM I 42.5 N ordinary Portland cement provided by Holcim

Philippines will be employed in this study. A natural siliceous sand with a fineness modulus of

2.35 and crushed pink limestone with a nominal maximum size of 19.0 mm will both be used. As

a by-product of the marble cutting and shaping process, the marble dust that will be utilized are

to be obtained from marble factory (Five R Marble And Pebbles Supply) in wet form as slurry;

with the expected result, it will be dried in a laboratory oven before being manually sieved

through sieve No. 200. 16 mm diameter deformed high tensile steel bars will be used to achieve

the required average slump within the range of 100-200 mm, high range water reduction

admixture that complies with ASTM C494 Type F was applied in various ratios by weight of

cement. During the research, potable water will be used for mixing and curing procedures.

Test Parameters and Mixture Proportions for Marble Dust

The current research will be divided into two sections. The first section will discuss the

properties of cement mixed with marble dust. At 0.0%, 7.5%, 10.0%, and 15% replacement

ratios, marble dust will be added to cement. Section two will examine the impact of using marble

dust in the production of concrete. Marble dust will be used as a replacement for cement and

sand. Marble dust will be added to concrete mixtures at 0.0%, 5.0%, 7.5%, 10.0%, and 15.0%

cement replacement by weight with 0.50 and 0.40 w/p ratios. The cement content in control

mixtures will be set at 400 kg/m3. The cement content in m3 of marble dust-modified concrete

will vary according to marble dust replacement ratios (Aliabdo, 2014).


A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Aliabdo (2014) also stated that, in order to investigate the effect of marble dust on

concrete, 18 concrete mixtures will be prepared and divided into four groups. The absolute

volume method will be used to create the mixtures. The mixing will be done with a laboratory

rotary mixer with a capacity of of 125 L in the materials testing laboratory at Alexandria

University's Faculty of Engineering. Inside the mixer, coarse aggregate and fine aggregate will be

mixed first, followed by cement and marble dust, and then all dry ingredients will be mixed for

about one minute. Water and chemical admixture will then be added and mixed until a

homogeneous mixture is obtained. The slump test will be performed directly after mixing using a

standard slump cone in accordance with ASTM C143. All specimens will be removed from

molds 24 hours after they are cast and cured in water until testing times.

X-ray fluorescence analysis (Eggshell Powder)

An X-ray fluorescence analyzer (XRF) will be used on the Bruker S8 TIGER

spectrometer to examine the chemical composition of the crushed eggshell.

X-ray diffraction analysis (Eggshell Powder)

The eggshell sample X-ray diffraction (XRD) examination will be captured with Philips

X'Pert Pro Diffraction and copper (Cu)-Kα radiation at an operating voltage of 45 kV, a current

40 mA with a 0·02°/min scanning speed. The pattern's measurement was done at the diffraction
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

angle of 2θ/θ ranging from 3° to 80°. XRD was utilized to determine the marble dust and

eggshell powders' quality composition and crystalline structure after grinding.

Microstructure characterization

Microstructural examination of the concrete ES/MD specimens used a scanning electron

microscope to do the research (SEM), the Hitachi TM 3030 Plus in this case. Samples that will

be used will be mounted using double-sided carbon tape on a short stub.

Combination of Eggshell Powder and Marble Dust

To test the viability of ES Powder and MD Powder as a replacement for cement, the two

mixtures will be combined with varying amounts; they will then be run through the same tests

and analyses that were used in our model study. We will be using replacement ratios of

5%/10%/15%/20% for ES Powder and 0.0%/7.5%/10.0%/15% for MD Powder. The mixtures

will then be combined with regular concrete.

Mechanical Properties analysis


A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

Using a MATEST S.p.A. Treviolo testing machine with a loading rate of 2·4 kN/s, the

compression strength test will be conducted, whereas a U-test machine with a 0–5 kN/s loading

rate will be used for the flexural strength test. The samples will then be tested at room

temperature after 1, 7, 28, 56, and 90 d of full water curing. Three specimens at each

composition will be tested for compressive and flexural strength, and the averages are to be

computed for each test. Thereafter, a compression test in accordance with BS 1881: Part 116

(BSI, 1983a) and a flexural strength test in accordance with BS 1881: Part 112 will be carried out

(BSI, 1983b)

Durability Properties analysis

The specimens underwent durability examination for water absorption, acid attack, and

sulfate resistance. The purpose of choosing the concrete cubes will be to assess their durability,

including mechanical qualities and mass transformation. A water absorption test will be

performed to see how quickly water is absorbed into specimens made of concrete. Specimens of

concrete cubes will be dried for 24 hours at 105°C in the oven. The original mass of the samples

will be measured. The specimens will then be submerged before the water's surface is wiped dry

and the weight is removed from the finally collected specimens. The concrete cubes will be

repeatedly measured at 1, 5, 10, 15, 30, 60, 120, 180, 1440, 2880 and 4320 min. The testing

procedure will be conducted according to BS 1881: Part 122 (BSI, 2011).


A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

All the concrete cubes will be demolded after 24 hours and then fully water and air cured

for 28 days before being submerged in a 5% solution of sodium sulfuric acid for 1800 hours and

a 5% solution of sodium sulfate for 50 weeks, respectively. The mass loss and decrease in

compressive strength will be used to determine the durability of both traditional concrete and

ES/MD concrete mixtures.

Data Analysis

The sustainable cement replacement and the data gathered will be observed after its

creation. Durability, acid attack, compression strength, sulfate resistance, and water absorption

will be tested for the sustainable cement to check the product's performance if it can be used as a

replacement material for cement in concrete. At room temperature, the samples will be examined

1, 7, 28, 56, and 90 days following complete water curing. Three specimens at each composition

will be tested for compressive and flexural strength, and the averages will be computed for each

test. Thereafter, a compression test in accordance with BS 1881: Part 116 (BSI, 1983a) and a

flexural strength test in accordance with BS 1881: Part 112 will be carried out (BSI, 1983b). The

specimens will undergo durability examination for water absorption, acid attack, and sulfate

resistance. To determine the durability performance, including mechanical qualities and mass

change, concrete cubes will be used. To determine the rate of water absorption in the concrete

specimens, a water absorption test will be conducted. The concrete cube specimens will be baked

at 105°C for 24 hours to dry them out. The specimens' original weight will be calculated. The

specimens will then be immersed in the water, the surface will be dried, and the specimens'
A sustainable construction supply: Utilizing Eggshell Powder combined with Marble
Dust as a replacement for cement
1

weight will then be calculated. At intervals of 1, 5, 10, 15, 30, 60, 120, 180, 1440, 2880, and

4320 minutes, the concrete cubes will be routinely measured. After being demolded for 24 hours,

all of the concrete cubes will undergo complete water curing and air curing for 28 days before

being submerged in 5% sodium sulfuric acid for 1800 hours and 5% sodium sulfate for 50

weeks, respectively. By assessing the mass loss and decrease in compressive strength, the

durability of both regular concrete and eggshell with marble dust concrete mixtures will be

ascertained.

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