Pearl GTL

Project LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No : 5887

Project Document Number: T-4.344.466 Project Rev.: O Page 1 of 15

SUPPLIER/VENDOR DOCUMENTATION

Purchase Order Number: 0012MH128

Equipment Description: E&I INSTALLATION WORKS - AIR SEPARATION UNITS

Vendor/Supplier
Vendor/Supplier Name: KENTZ ENGINEERING Code : LOCQKZ

Document Title:
ITP FOR INSTALLATION AND TESTING OF
NEUTRAL GROUNDING RESISTORS
Vendor/Supplier Doc Vendor/Supplier
Number: 545-9118-27 Revision: A
Tag/Item Number(s): N/A
Unit: 0-2000; 1-2100; 1-2200; 1-2300; 1-2400;
PCWBS: GZ00
2-2100; 2-2200; 2-2300; 2-2400

Vendor/Supplier Prepared By Vendor/Supplier Checked Vendor/Supplier Approved Vend/Supp

Initials / Signature By By Revision Date
Initials / Signature Initials / Signature

KF HAN AM 29-06-2009
Status of Submission (tick applicable box before submission)

For Review/Info: X Final: Certified: As-Built:

Purchaser signature below does not indicate responsibility or liability for accuracy or completeness of this
document, nor does it alter any contractual terms or conditions or relieve the Supplier/Vendor of his
contractual obligations.
PURCHASER AREA BELOW
Contractor Contract Number: PI - 092 Contractor Name : LINDE

Contractor Doc. No: Contractor

(If applicable) Rev.No : 1

Contractor Date
Review Code and Status Initials/Signature signed

Code 1 No Comments. ACCEPTED. Work May Proceed.

Comments As Noted. Incorporate Comments, Revise

Code 2 and Resubmit. Work May Proceed.

REJECTED. Incorporate Comments, Revise and

Code 3 Resubmit. Work May NOT Proceed.

Code 4 Not Reviewed. Work May Proceed.

PROJECT DOC NO.T-4.344.466_Rev.O Page 1 of 15 VENDOR DOC NO: 545-9118-27_Rev.A

 Pearl GTL
Project LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No : 5887

Project Document Number: T-4.344.466 Project Rev.: O Page 2 of 15

Purchase Order
Number 0012MH128
(continued)

Tag/Item Number(s)
(continued)
NA

0-2000; 1-2100; 1-2200; 1-2300; 1-2400;

Unit: (continued)
2-2100; 2-2200; 2-2300; 2-2400

PCWBS (continued) GZ00

Project Document Number: T-4.344.466 RevO 2 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Page: 3 of 15

ITP FOR
INSTALLATION & TESTING OF NUETRAL GROUNDING RESISTORS

Equipment description: N/A

Tag/Item number(s): N/A

O A 29/06/09 KF HAN AM ICC ISSUED FOR COMPANY COMMENTS

Proj. Contr
Date By Chkd Appr. Status Revision reason for issue description
Rev. Rev

Linde Project ID: 1110 A05M Linde Project Code: PEARL QATAR
Shell Project No.: HP-3000-QAT Contractor name:
Unit: 0-2000; 1-2100; 1-2200; 1-2300; 1-2400;
Contractor Project No.: 5887 2-2100; 2-2200; 2-2300; 2-2400
Linde Engineering

Contractor Contract No.: PI-092 PCWBS: GZ00

PEARL GTL Contractor Doc No: 545-9118-27 Rev: A

Orig. Org.:
PROJECT
QATAR LIN Project Doc No: T-4.344.466 Rev: O

Project Document Number: T-4.344.466 RevO 3 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Contractor Doc No: 545- 9118-27 Rev: A Page: 4 of 15
PEARL GTL PROJECT -
QATAR Proj Doc No: T-4.344.466 Rev: O

INDEX

Proj. Linde Issue

Project Doc No Linde Doc No Title
Rev. Rev. Code

01 ITP – INSTALLATION & TESTING OF NUETRAL GROUNDING RESISTORS

NUMBER OF PAGES : 04 O A 1.0

02 STANDARD FORMS – QUALITY RECORDS

FORM NO. NO. OF SHEETS TITLE REV

545-GN-9005-Form3
02.01 01 Material Reciept And Inspection Report N/A
-MRIR

02.02 K-E-001 01 Electrical Equipment N/A

02.03 K-E-072 01 Testing of Earth Systems N/A

02.04 K-E-142 01 Neutral Grounding, Eearthing Resistor Test Record N/A

02.05 - 01 Punch List N/A

N/A

03 SUPPORTING DOCUMENTS
545-GN-9002 REQUEST FOR INSPECTION – QUALITY
03.01 01 N/A
FORM_1 RECORD_ QR-101A

545-GN-9002 REQUEST FOR INSPECTION – QUALITY

03.02 01 N/A
FORM_3 RECORD_ EXTERNAL

NOTE :
1) INSPECTIONS SHALL BE CALLED IN USING FORM NO.#3. DOC # 545-GN-9002 (SEE 03.02) REQUEST FOR
INSPECTION TO CLIENT WITH 24 HRS NOTICE OR SHALL BE SUBMITTED BEFORE THE END OF PREVIOUS
DAY OFFICE HOUR. HOWEVER IN CASE OF URGENCY THE NOTICE PERIOD MAY BE VERY SHORT
DEPENDING ON SITE SITUATIONS.
2) DEFICIENCIES IN THE INSPECTED ITEMS SHALL BE RECORDED USING PUNCH LIST FORM (SEE 02.04) IT
SHALL BE DUELY SIGNED BY THE QK INSPECTOR AND CLIENT INSPECTOR.

Project Document Number: T-4.344.466 RevO 4 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Activity : INSTALLATION & TESTING OF
NUETRAL GROUNDING
INSPECTION AND TEST RESISTORS
LINDE ENGINEERING PLAN ITP No : 545-9118-27
Rev. : A

CONTRACT NO: 0012 MH 128 QK PROJECT NO.: 545 PROJECT DOC NO: T-4.344.466_Rev.O

PROJECT TITLE: C2-ASU

Inspection Approval Authority
Responsi
Item Reference Quality Records QK QSGTL/
Activity Description ble
No. Documents Acceptance Criteria Contrac Linde Company/
Party
tor PMC

NEUTRAL EARTHING RESISTOR

1.0 MATERIAL RECEIVING

CONFORMANCE TO IFC
DRAWINGS & MRIR Forms 545-
VISUAL INSPECTION, OSD
SPECIFICATION, GN-9005 Form 3 &
1.1 FREE SUPPLIED MATERIALS MC, QCI REPORTS, FREE FROM DAMAGE H W S
CERTIFICATES AND FAT FAT Report
ETC.
DOCUMENTS &
DEP

CONFORMANCE TO IFC
DRAWINGS & MRIR Forms 545-
QKZ SUPPLIED MATERIALS SPECIFICATION, GN-9005 Form 3 &
1.2 MC, QCI VISUAL INSPECTION H S S
CERTIFICATES AND FAT FAT Report
DOCUMENTS.
DEP

INSPECTION APPROVAL AUTHORITY SUPPORTING DOCUMENTS

A-Qatar Kentz R-Review of document Request for Inspection (internal)
B-Client H-Hold Points, shall be processed/passed unless approved by client Inspection Request (external)
C-Subcontractor I-100% Inspection and recording of Document
D-Vendor W-Witness Inspection, notification to be give, can be processed/passed if requested party is absent after
Prior notification
E-Independent Inspection Authority S-Surveillance, notification is not mandatory, surveillance can be done at each own convenience

Project Document Number: T-4.344.466 RevO 5 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Activity : INSTALLATION & TESTING OF
NUETRAL GROUNDING
INSPECTION AND TEST RESISTORS
LINDE ENGINEERING PLAN ITP No : 545-9118-27
Rev. : A

CONTRACT NO: 0012 MH 128 QK PROJECT NO.: 545 PROJECT DOC NO: T-4.344.466_Rev.O

PROJECT TITLE: C2-ASU

Inspection Approval Authority
Responsi
Item Reference Quality Records QK QSGTL/
Activity Description ble
No. Documents Acceptance Criteria Contrac Linde Company/
Party
tor PMC
ASSEMBLING & INSTALLATION
IN ACCORDANCE WITH
SPECIFICATION AND
DRAWINGS.
SITE INSTALLATION CHECK MECHANICAL AND ELECTRICAL
DEP
HOOK-UP IS COMPLETE.
FOR FOUNDATION, 33.64.10.10
QK-QC K-E-01 GROUNDING COMPLETE,
2.0 EMBEDDED STEEL / Gen.Sec.3.8.1 & 3.8.2 W W S
INSP ALL ACCESSORIES FITTED AS
ANCHOR BOLTS PRIOR TO VENDOR DRAWINGS.
PER DRAWINGS.
INSTALLATION LATEST IFC DRAWINGS
EQUIPMENT IS CLEAN FROM
DUST. TAGS ARE FITTED
PROPERLY. ANCHORING IS
DONE AS REQUIRED.
GROUTING IF NECESSARY.

RESISTANCE QK-QC 63.10.08.11, 33.64.10.10, T-

2.1 K-E-72 VERIFY WITH VENDOR VALUES W W S
MEASUREMENT INSP 4.116.265

IR TEST AT 500V FOR NER’s QK-QC 63.10.08.11, 33.64.10.10, T-

2.2 K-E-142 ≥100 MΩ W W S
RATED < 600V INSP 4.116.265

INSPECTION APPROVAL AUTHORITY SUPPORTING DOCUMENTS

A-Qatar Kentz R-Review of document Request for Inspection (internal)
B-Client H-Hold Points, shall be processed/passed unless approved by client Inspection Request (external)
C-Subcontractor I-100% Inspection and recording of Document
D-Vendor W-Witness Inspection, notification to be give, can be processed/passed if requested party is absent after
Prior notification
E-Independent Inspection Authority S-Surveillance, notification is not mandatory, surveillance can be done at each own convenience

Project Document Number: T-4.344.466 RevO 6 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Activity : INSTALLATION & TESTING OF
NUETRAL GROUNDING
INSPECTION AND TEST RESISTORS
LINDE ENGINEERING PLAN ITP No : 545-9118-27
Rev. : A

CONTRACT NO: 0012 MH 128 QK PROJECT NO.: 545 PROJECT DOC NO: T-4.344.466_Rev.O

PROJECT TITLE: C2-ASU

Inspection Approval Authority
Responsi
Item Reference Quality Records QK QSGTL/
Activity Description ble
No. Documents Acceptance Criteria Contrac Linde Company/
Party
tor PMC
IR TEST AT 2500V FOR QK-QC 63.10.08.11, 33.64.10.10, T-
3.0 K-E-142 ≥1000 MΩ W W S
NER’s RATED > 600V INSP 4.116.265

DC OVER POTENTIAL TEST DEP

2.0 TIMES VOLTAGE QK-QC 63.10.08.11 NO SUDDEN RISE IN LEAKAGE
4.0 K-E-142 W W S
RATING+1000V FOR NER’S > INSP Gen. CURRENT
600V ( Form 13 )

DC OVER POTENTIAL TEST DEP

2.5 TIMES VOLTAGE QK-QC 63.10.08.11 NO SUDDEN RISE IN LEAKAGE
5.0 K-E-142 W W S
RATING+2000V FOR NER’s > INSP Gen. CURRENT
600V ( Form 13 )

PREPARED BY: REVIEWED BY: APPROVED BY: CLIENT

Name: KENNY FERNANDEZ Name: HUZOOR AHMED Name: ADRIAN MEANEY Name:

Designation: QA/QC ENGINEEER Designation: QA/QC MANAGER Designation: PROJECT MANAGER Designation:

Date: 30-06-2009 Date: 30-06-2009 Date: 30-06-2009 Date:

INSPECTION APPROVAL AUTHORITY SUPPORTING DOCUMENTS

A-Qatar Kentz R-Review of document Request for Inspection (internal)
B-Client H-Hold Points, shall be processed/passed unless approved by client Inspection Request (external)
C-Subcontractor I-100% Inspection and recording of Document
D-Vendor W-Witness Inspection, notification to be give, can be processed/passed if requested party is absent after
Prior notification
E-Independent Inspection Authority S-Surveillance, notification is not mandatory, surveillance can be done at each own convenience

Project Document Number: T-4.344.466 RevO 7 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 ATTACHEMENT

Project Document Number: T-4.344.466 RevO 8 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 QUALITY RECORD QR-101A RFI NUMBER:
REQUEST FOR INSPECTION
RFI DATE :
(CONSTRUCTION)

SUBJECT TO BE INSPECTED SUB SYSTEM:

TO QATAR KENTZ QA/QC DEPARTMENT

Mr HUZOR AHMED NAIK

01 CONSTRUCTION REQUEST FOR INSPECTION AT THE FOLLOWING LOCATION:

02 TIME OF THE INSPECTION REQUEST WILL BE

03 FULL DESCRIPTION OF THE EQUIPMENT, ITEM, CIRCUIT TO BE INSPECTED

04 DATE THE INSPECTION WILL BE REQUIRED

05 AFC DRAWING REFERENCE NO.________________________________

06
CIVIL ELECT INST MECH COMMS PLUMB OTHER

CONSTRUCTION

07 NAME

SIGNATURE

DATE QA / QC INSPECTOR

08 QA/QC MANAGER's STAMP SUBMITTAL 09

NAME
To Client's Representative

YES NO SIGNATURE DATE

Document No. 545-GN-9002 - FORM_1 RFI

NOTES: ITEMS 1 to 7 to be completed by Construction Entered in RFI_AFI_Register
ITEMS 8 & 9 to be completed by QC Department YES NO
RFI DATE to be same date as date entered into RFI Log
RFI Numbering - QK-545-Supervisors Initials-Discipline-Sequential numbers AFI No. =

Project Document Number: T-4.344.466 RevO 9 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 REQUEST FOR
Linde Engineering INSPECTION

RFI Date: RFI No:

Inspection date: Inspection Time:

Requested By: Location:

PROJECT INFORMATION
PROJECT: PEARL GTL PROJECT QATAR - E&I -AIR SEPARATION UNIT

LINDE PROJ NO: 5887 QK PROJECT NO: 545 CONTRACT NO: IP - 092

INSPECTION REQUEST DETAILS

DISCIPLINE INSPECTION ACTIVITIES

ITP NUMBER:
CIVIL/STRUCTURAL
ITP ACTIVITY NO.:
*
INSPECTION TYPE:
MECHANICAL *W – Witness, H – Hold in the box, R-Review, S-Surveillance

ELECTRICAL

INSTRUMENTATION

WELDING/PIPING

PREFAB BUILDING

OTHERS REF :

INSPECTION RESULT
Result of inspection is:

Accepted Accepted with comments Not Accepted Hold

Comments:

QATAR KENTZ LINDE CLIENT

NAME
SIGNATURE
DATE

Project Document Number: T-4.344.466 RevO 10 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

LINDE ENGINEERING

MATERIAL RECEIPT AND INSPECTION REPORT

CONTRACT NO: 0012 MH 128 PROJECT NO : 545 REPORT NO.

CLIENT: LINDE DATE:

MATERIAL TEST INSPECTION

SL NO. DESCRIPTION SIZE QUANTITY
SPECIFICATION CERTIFICATE NO. RESULTS

PREPARED AND ACCEPTED BY: REVIEWED BY:

Form No. 545-GN-9005-Form 3 Rev 0

Project Document Number: T-4.344.466 RevO 11 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Pearl GTL
Project LINDE ENGINEERING

System No: Form No: K-E-01

QUALITY CONTROL
Client: BASIC FIELD INSPECTION Job No:

Area: ELECTRICAL EQUIPMENT Contractor:

Reference Specifications: DEP 33.66.05.33 Gen. ; DEP 33.64.10.10 Gen; &

Sheet: 1 OF 1
T-13.377.052 Amendment
REFERENCE DRAWINGS: EQUIPMENT NO.:

1. GENERAL DATA ( From Drawings, Specifications, Equipment records, etc. )

LOCATION …………………….….SUPPLY SOURCE…………………SEW*BD No.…………………PANEL/CCT No………..…………….

EQUIPMENT No……………………………………………………… EQUIPMENT TYPE ………..……….….. ………………………..………

MANUFACTURER………………………………………………….. EQUIP. CLASSIFICATION EX…………………………………………..

SERIAL No.………………………………………….. ……………… SYSTEM VOLTAGE……….……………...……………………………….

2. CHECK LIST(In the field check off ; acceptable items only, note deviations/defects under“REMARKS”and mark non-applicable items N/A

Checked By/Date

CHECK Contractor Comp. Comp.

1. EQUIPMENT ALIGNMENT / ORIENTATION CORRECT………………………….
2. EQUIPMENT LEVEL / PLUMB..………....…………………………………………...
3. ANCHOR BOLTS COMPLETE AND TIGHT………………………….………………
4. LABELLING CORRECT……………………………………………………...…………
5. NO UNAUTHORISED MODIFICATIONS……………………………………………..
6. EARTHING CONNECTIONS SATISFACTORY…….…………….………………….
7. ELECTRICAL CONTINUITY TO MAIN EARTH SATISFACTORY..………………..
8. DEGREE OF PROTECTION OF ENCLOSURE IP______CORRECT…………….
9. EQUIPMENT CLASSIFICATION Ex _________ CORRECT………..….…………
10. ALL TEMPORARY SUPPORTS, JUMPERS AND TIES REMOVED………………
11. OVERALL APPEARANCE OF EQUIPMENT SATISFACTORY……………………
12. SEAL INSTALLED BETWEEN GLAND AND GLAND PLATE……………………...
13.

3. REMARKS / REMEDIAL ACTIONS REQUIRED

4. INSPECTION COMPLETED/ACCEPTED

QKZ:
Name (Print): _________________________________ Signature: ________________________________ Date:__________________

LINDE:
Name (Print): _________________________________ Signature: ________________________________ Date:__________________

JK/ QSGTL:
Name (Print): _________________________________ Signature: ________________________________ Date:__________________

Company File Ref:

NOTE: The Layout Of This Form Shall Not Be Changed Without Permission From COMPANY QA/QC Manager

Project Document Number: T-4.344.466 RevO 12 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Pearl GTL Project LINDE ENGINEERING

System No: QUALITY CONTROL Form No: K-E-72

Client: FIELD INSPECTION & TESTING OF Job No:

Area: EARTH SYSTEMS Contractor: 1 of 1

Specifications: DEP 63.10.08.11 Forms 20 & 21 Sheet:

Reference Drawings: Equipment No:

1.0 GENERAL DATA (From Drawings, Specifications, etc.)

Location: Number of Grid:
Number of Equipment: Interconnection:
Structure Connection:

2.0 TEST RESULT:

From (Equipment) To Ω Test No.*

INSTRUMENT DETAILS
TYPE OF TEST EQUIPMENT :
MANUFACTURER :
SERIAL NO :
CALIBRATION DATE :
CALIBRATION DUE DATE :
TEST VOLTAGE :

ON COMPLETION OF TESTS ENSURE THAT :

a) CABLE IS CORRECTLY RE-CONNECTED.
b) BOLT CONNECTION IS CHECKED FOR TIGHTNESS

3.0 REMARKS / REMEDIAL ACTION REQUIRED

Approved Approved as Noted Not Approved

4.0 INSPECTION COMPLETED/ACCEPTED

QKZ
Name (Print): Signature: Date:

LINDE
Name (Print): Signature: Date:

JK/QSGTL
Name (Print): Signature: Date:

Project Document Number: T-4.344.466 RevO 13 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 Pearl GTL
Project LINDE ENGINEERING

NEUTRAL GROUNDING/EARTHING REISTOR TEST RECORD K-E- 142

Tag Description: Tag No.:
P. O. No.: Inspection Classification Turnover System:
Subcontractor: QK Client Sub – System:

Linde Other Location:

Test
Test Voltage: Cal. Date:
Equipment
Notes!!!
1. Use 500 volt test set for 600 volt equipment and below, 2500 volt tests set for equipment rated over 600 volts.

2. Resistor must be disconnected from ground/earth and neutral during Insulation Resistance (megger) and DC Overpotential Tests.

3. Resistor must be disconnected from neutral during Cold Resistance Test.

4. Apply DC Overpotential Test between terminals and ground for the complete device. (The voltage applied between the terminals of
each assembly and its grounded enclosure shall be twice the rated AC voltage plus 1000 V when rated 600 V or less, or 2.25 times the
rated AC voltage plus 2000 V when rated over 600 V for 1 Minute.) This test is a Pass/ Fail test based purely on withstand alone.

5. Inspect assembly for damage and missing parts.

6. Check to assure that the center tap ratio is correct, when CT is supplied with resistor.

7. Verify resistor re-terminated.

Insulation
Cold Resistance Overpotential CT Ratio Reterm
Tag Number Resistance QK Linde
(ohms) (4) Pri-Sec (4)
(megohms)*

*Minimum acceptable Project Values:

Voltage Class Insulation Resistance (megohms)

INSPECTION COMPLETED/ACCEPTED
NAME SIGNATURE DATE
QKZ
Name(Print):

LINDE
Name(Print):

JK/QGSTL
Name(Print):

Project Document Number: T-4.344.466 RevO 14 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA

 LINDE - 545
Electrical and
Punchlist REF RFI No. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Instrumentation works at
PEARL QATAR

Date Clear &

Required By
Sub System
Date Issued

Completion
Scheduled
Issued By

Inspector
Category

Verify By
QK_QC
Action
Sl No.

Name
Area

Date
Disc

No.
Description Remarks

QKZ QC CLIENT RECEIVED BY CONST. MANAGER / ENTER BY DATA CAPTURE

NAME :
SIGNATURE
DATE :

Project Document Number: T-4.344.466 RevO 15 of 15 Vendor/Supplier DocNumber: 545-9118-27 RevA