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Fibers and Polymers 2019, Vol.20, No.

1, 80-85 ISSN 1229-9197 (print version)


DOI 10.1007/s12221-019-8742-1 ISSN 1875-0052 (electronic version)

Using Saccharomyces cerevisiae Strains as Biocatalyst for Indigo Reduction


Younsook Shin1*, Kyunghee Son1, and Dong Il Yoo2*
1
Department of Clothing and Textiles/Human Ecology Research Institute, Chonnam National University,
Gwangju 61186, Korea
2
School of Polymer Science and Engineering, Chonnam National University, Gwangju 61186, Korea
(Received August 12, 2018; Revised October 12, 2018; Accepted October 18, 2018)

Abstract: The aim of this study is to investigate the efficacy of S. (Saccharomyces) cerevisiae strains to reduce natural indigo
and to develop an eco-friendly reduction process of indigo as an alternative of chemical reductant. S. cerevisiae strains from
baker’s yeast powder and Korean rice wine respectively were cultured, and used for carrying out the reduction of indigo. The
reducing-activity toward natural indigo was evaluated quantitatively by dyeing test to measure color strength (K/S value)
onto ramie fabric. The changes in K/S value and pH were monitored on the time-based mesurements. The time required to
start reduction and maximum reduction, and duration were also evaluated. The time to reach the highest reduction level, i.e.,
the highest K/S value, of strain I (2-3 days) was shorter than that of strain II (3-4 days). The strain I from baker’s yeast
showed higher reducing-activity, resulting stronger color yield on the fabric, and longer duration period than the strain II from
Korean rice wine. Initial pH decreased drastically from 11.2 to 7-9 for one week with the progress of reduction reaction. K/S
value increased to maximum (12-13) at first 2-4 days and decreased rapidly to 6-8, and then maintained for more than one
week. Among reaction variables, controlling pH was the most critical to get maximum color strength when we used S.
cerevisiae as biocatalyst.
Keywords: Indigo, Reduction, Enzyme, Saccharomyces cerevisiae, Biocatalyst

Introduction have used rice wine (makgoli) for activating fermentation of


indigo. It is thought that yeast in rice wine may help indigo
People have been applied indigo material in various reduction.
industries including textile dyeing, cosmetics, printing and Yeast, as same as S. (Saccharomyces) cerevisiae, is the
medicinal products. It is insoluble in water and thus, the most widely exploited and commercially significant micro-
reduction of indigo into leuco-indigo is an important process. organism. Researchers regard yeast as useful biocatalyst,
Chemical reducing agents such as sodium dithionite, sodium since it possesses relatively rigid cell walls that enable the
sulfide etc., are preferred to use in industry due to their structures retained in the presence of various organic
strong reduction power. For long period of time, many compounds and solvents [16]. People have been applied
attempts have been made to replace chemical reduction yeast for many centuries in brewing, baking, distilling and
method with more environmentally friendly alternatives, wine making [17] and for the production of ethanol from
such as the biotechnological reduction [1-5], the electrochemical biomass as a renewable alternative energy resourse [18]. S.
reduction [6-8], and the reduction using organic reducing cerevisiae strains are also known to produce aldo-keto
agents [9,10] and extracts from food wastes or by-products reductases, which catalyze the reduction of carbonyl groups
[11,12]. [19-21]. They are exploited in a variety of reactions, such as
The replacement of the conventional chemical reduction bio-dehydrogenation, hydrolysis, oxidation and reduction
process with microbial (biotechnological) process including [16]. However, published studies regarding the use of yeast
bacteria and enzymes could be a very attractive alternative are hardly available as reductive biocatalyst for indigo
from ecological point of view. Enzymes as highly specific bioconversion.
biocatalysts instead of whole cells like bacteria would be The reaction variables used in the microbial reduction are
considerably easier to handle in this application [13]. The such as pH, temperature, elapsed time, aerobic/anaerobic
main advantages of the enzymatic technology are no cost of environment and nutrients. The mechanism of bacterial
treating the effluent, no toxicity, mild temperatures of indigo reduction still remains unknown, but the indigo
processing as claimed to be eco-friendly. The disadvantage reducing species like C. Isatidis indicate possible mechanism
of the enzymatic process is in the dependence of enzyme for biotechnological process [7]. Many enzymes are known
activity on the temperature and pH [7,14]. In this context, we that could be used for the reduction of vat dyes. To enhance
reviewed the traditional indigo dyeing process in Korea, catalytic activities, some enzymes require a coenzyme such
which basically relies on the bacterial reduction through a as nicotinamide adenine dinucleotide phosphate (NAD(P)H)
complex fermentative process [7,15]. Indigo dyers in Korea from which a hydride is transferred to the substrate with
carbonyl group (coupled-enzyme system). The simple process
*Corresponding author: yshin@jnu.ac.kr makes use of a single enzyme which simultaneously
*Corresponding author: diyoo@jnu.ac.kr transforms the substrate with carbonyl groups (coupled-

80
Biocatalyst for Indigo Reduction Fibers and Polymers 2019, Vol.20, No.1 81

substrate system) [7]. Supercritical fluids are used to discover respectively, in YPD agar media for preparing indigo reduction
a range of novel chemical processes. The use of alcohol bath. The indigo reducing-activities of S. cerevisiae strains I
dehydrogeneses (cells of fungus, Geotrichum candidum) in and II were studied quantitatively by evaluating color
supercritical carbon dioxide is also intensive investigation strength (K/S value) onto ramie fabric through dyeing test.
[22]. The changes in K/S value and pH were monitored on the
The enzymatic process has a lot of advantages, such as the time-based mesurements. Reduction duration including
mild process resulting in less damage onto the fibers, lower maximum reduction was also evaluated.
energy consumption and shorter time of treatment needed
[7]. Several enzymes of catalyzing the oxidation-reduction Experimental
reactions have been evaluated in the environmental and
biological field to remove pollutants and to catalyze a great Materials
variety of redox processes with no hazardous side effects Baker’s yeast and Korean rice wine (makgoli) were
[23-25]. Emzymatic reduction could be a useful substitute purchaed commercially from a local market. 100 % ramie
for existing environmentally harmful chemicals based fabric were purchased commercially. Natural indigo(indigo
reduction technologies and a faster alternative to time- content; 10.66 %) was made from Polygonum tinctorium.
consuming bacterial reduction. However, though the enzymatic All the chemicals and reagents were of analytical grade.
methods give some benefits to indigo reduction, there are
still lot of obstacles to be satisfactory alternative to chemical Cultivation of Yeast Strains
reduction process [7]. Listed below are some important S. cerevisiae strains in Korean rice wine and baker’s yeast
findings in view of microbial (bacterial and enzymatic) were cultured in YPD agar media at 30 oC for 16 h before
reduction: C. isatidis was isolated from woad dye vat, inoculation. YPD agar media consisted of (g/l): yeast extract
generated redox potentials from -474 mV to -602 mV (about 10, peptone 10, dextrose 20. Baker’s yeast solution was
100 mV more negative than those of other bacteria examined), made with sterilized distilled water. Second cell cultivation
within 1 day at 40 oC and pH 9 [26]. A. psychrotolerans sp. was carried out in YPD liquid medium on a rotary shaker at
Nov. (psychrotolerant, obligatory alkalibacterium) was 200 rpm and 30 oC for 16 h. The optical density (O.D.) of
isloated from a fermented polygonum indigo using a liquid culture was adjusted to 2.5-2.8 at λ=600 nm. The
Japanese method [27]. Alkalibacterium sp. and Pseudomonas cultured cells were centrifuged at 4 oC for 20 min and used
sp. (facultative alkaliphilic bacteria, reduce indigo at pH 10 for indigo reduction. For convience, S. cerevisiae strains
under anoxic condition) were also isolated from Korean from baker’s yeast and rice wine were called by S. cerevisiae
fermentation liquor [28]. Quite recently, we isolated Dietzia I and S. cerevisiae II, respectively.
sp. KDB1 (KC433534), Nestrenkonia sp. KDB2 (KC433535),
Nestrenkonia sp. KDB3 (KCKC433536), Nestrenkonia sp. Preparation of Indigo Reduction Bath
KDB4 (KC433537) from Korean fermentation liquor [4,5]. To investigate the indigo reducing-activity of S. cerevisiae
Mediated NADH-dependent reductases (enzymes) isolated strains, indigo reduction bath was made of natural indigo
from B. subtilis systematically substituted azo and indigoid 2.5 g and cultured cell 0.17-2.0 (wet weight) in 35 ml of
compounds with the reduction potential (-580 mV) to reduce 0.2 % Na2CO3 (pH 11.02). The indigo bath was maintained
indigo completely in a temperature range from 55-60 oC at at 32 oC.
pH 7 and pH 11 [21,24,25,29-31]. Formate dehydrogenase
(FDH) from C. boidinii involves the use of formate as an Evaluation of Reducing-activity by Dyeing Test
innocuous substrate and the production of carbon dioxide For investigating reduction level of indigo, dyeing was
[21]. As the enzyme, S. Cervisiae has been used to mediate carried out in reduction media. Ramie fabric samples were
enantioselective reduction [32-36], to apply in asymmetric impregnated in the supernatants of indigo reduction bath for
organic synthesis with high optical yield [37], to carry out 20 min, removed from the bath and oxidized in open air for
respiratory-fermentative catabolism [38,39], to reduce 15 min to get blue color of indigo, rinsed, neutralized in
chemicals in biosynthesis [40-43], and to produce pro-chiral 0.1 % acetic acid solution, washed and dried. The reducing-
ketone [44]. activity was evaluated in terms of color strength (K/S value)
S. cervisiae strains as biocatalyst give us several distinct of fabrics dyed in reduction media. Color strength and pH of
characteristics, such as process robustness, able to grow reduction bath were monotored by daily measurement over a
anaerobically, high tolerance to low pH, high sugar and period up to 26 days.
ethanol concentrations that lower the risk of contamination The color strength (K/S value) was calculated from the
in industrial fermentation [45]. This study aims to investigate reflectance of the samples using Kubelka-Munk equation.
the efficacy of developing an eco-friendly indigo reduction
K/S = (1 − R)2 / 2R
using S. cerevisiae as a biocatalyst. We cultured S. cerevisiae
strains I and II, separated from baker’s yeast and rice wine where R is the reflection of the dyed sample.
82 Fibers and Polymers 2019, Vol.20, No.1 Younsook Shin et al.

Reflectance of the dyed sample was measured at the medium was decreased continously as reduction proceeded
maximum adsorption wavelength (λmax; 640 nm) using a by the strains. The decrease in pH is associated with the
Macbeth Coloreye 3100 spectrophotometer. formation of protons accompanied by the growth of strains
[21]. The pH values of bath at maximum activity were 9.14,
Results and Discussion 8.71, and 8.25 at different amount of strains, respectively. S.
cerevisiae I was active up to approximately pH 8. A larger
Indigo Reduction with Saccharomyces cerevisiae I decrease in pH could be resulted by more metabolites
The indigo reducing-activity of S. cerevisiae I, isolated produced with more strains.
from baker’s yeast solution, was evaluated with varied The results of dyeing test with S. cerevisiae I are
amount of strains, 0.5-2.0 g. The results are presented in summarized in Table 1. It indicates that with more amount of
Figure 1(a). It took 1-2 days to exhibit obvious reducing- the strains, reduction tend to start in a shorter time and
activity. And it was taken approximately 3-4 days to reach reaches to maximum level in a shorter time, and continues
the highest reduction level, as shown highest K/S value. for longer time.
Since K/S value is used as an estimation of the color strength
onto fabric after dyeing, K/S value indicates the amount of Indigo Reduction with Saccharomyces cerevisiae II
leuco-indigo absorbed on fabrics as a result of reduction of S. cerevisiae II was isolated from Korean rice wine,
indigo. With more amount of strains, time required to reach containing brewer’s yeast. Its indigo reducing-activity was
maximum reduction got shorter. Also, higher K/S value and evaluated with varied amount of strain, 0.5-2.0 g. The results
longer duration of reduction were obtained with more are presented in Figure 2(a). With natural indigo, it took for
amount of the strains added. Maximum K/S values were 1-2 days from the time of vat setting to exhibit obvious
10.21, 12.64, and 12.79 for 0.5 g, 1.0 g, and 2.0 g of the reducing-activity depending on the amount of strains. And
strains added, respectively. Reduction duration was maintained the time to reach the highest reduction level, i.e., the highest
for 6, 16, and 24 days depending on the amount of strains. K/S value, was taken approximately for 2-3 days depending
The more strains used, the longer reduction duration on the amount of strain. Times required to show clear
maintained, as expected. activity and to reach maximum K/S value got shorter as the
The changes in pH of reduction bath were monitored and amount of the strains increased. Also, with more amount of
the results are presented in Figure 1(b). The pH of reduction the strains, higher K/S value was obtained and reduction was

Figure 1. Changes in indigo-reducing activity (K/S) (a) and pH (b) of reduction bath with S. cerevisiae I.

Table 1. Indigo reduction with Saccharomyces cerevisiae I from baker’s yeast


0.5 g 1.0 g 2.0 g
Reduction Time Time Time
pH K/S Dyed sample pH K/S Dyed sample pH K/S Dyed sample
(day) (day) (day)
Start 2 9.58 4.16 1 9.75 0.95 1 9.19 1.00

Peak 4 9.14 10.21 4 8.71 12.64 3 8.25 12.79

End 6 8.81 1.57 16 7.80 1.35 24 7.68 1.23


Biocatalyst for Indigo Reduction Fibers and Polymers 2019, Vol.20, No.1 83

Figure 2. Changes in color yield (K/S) (a) and pH (b) of reduction bath with S. cerevisiae II.

Table 2. Indigo reduction with Saccharomyces cerevisiae II from Korean rice wine
0.5 g 1.0 g 2.0 g
Reduction Time Time Time
pH K/S Dyed sample pH K/S Dyed sample pH K/S Dyed sample
(day) (day) (day)
Start 2 9.31 4.64 1 9.61 0.73 1 9.03 0.56

Peak 2 9.31 4.64 2 8.98 7.49 3 8.37 12.07

End 4 9.17 1.63 10 8.03 1.22 26 7.92 0.67

continued for longer time. Maximum K/S values obtained


were 4.64, 7.49, and 12.07 with 0.5 g, 1.0 g, and 2.0 g of
strains added, respectively. Reduction duration was maintained
for 4, 10, and 26 days depending on the amount of the strains
added. We got the longer reduction duration with the more
strains used, as same as S. cerevisiae I.
Changes in the pH of reduction bath are presented in
Figure 2(b). The pH of bath with natural indigo was changed
continously as time passes. The pH values of reduction bath
showing maximum activity were 9.31, 8.98, and 8.37 at the
amount of strain II, 0.5 g, 1.0 g, and 2.0 g, respectively. The
results of dyeing test with S. cerevisiae II are summarized in
Table 2. With more amount of the strain, higher color
strength was obtained and reduction maintained for longer
time. With 0.5 g of the strains, no clear reduction was
observed after day one and then maximum activity was
Scheme 1. Reduction and oxidation mechanism of indigo.
shown in the next day, rendering the highest color strength
(K/S value) on the fabric sample. The reduction started
between the days 1-2 and the end of reduction was observed value increased to maximum (approximately 12-13) until the
after day four. days 2-4 and decreased rapidly to the K/S of 6-8, and then
maintained for more than one week. We reported previously
Controlling pH in Microbial Reduction similar results when some bacterial strains separated from
As shown in Figure 1 and Figure 2, initial pH of 11.2 fermented indigo vat were applied [5].
shifted to pH 7-9 and the decrease of pH value for one week As far as we know from cumulated researches, trans-
was drastic with the progress of reduction reaction. K/S formation of indigo in chemical reduction process seems to
84 Fibers and Polymers 2019, Vol.20, No.1 Younsook Shin et al.

occur as in Scheme 1. In the first stage of indigo reduction, and V. Kokol, Enzyme Microb. Technol., 45, 317 (2009).
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