OTOSAT SERVICE

KOTA SEMARANG

Telephone: 085640042224   
Fax:
Email: otosat.id@gmail.com

  Name: Ahmad Jazzuly Manufacturer: Suzuki

  Address: Model: Carry
  Kalimantan Year:
  Indonesia Registration:
  Tel - Private: Mileage:
  Tel - Business: Job number:
  Tel - Mobile Date 14-05-2023

Notes Specified value Measured value

Vehicle identification
No. of cylinders Type 4/OHC  
Capacity (Fiscal) cc 1298  
Compression ratio :1 9,5±0,2  
Suitable for unleaded petrol Yes  
Minimum octane rating RON 95  
Ignition system Make Suzuki  
Ignition system Type SMPI  
Ignition system Description Map-DIS  
Trigger location Cam / Crankshaft  
Fuel system Make Suzuki  
Fuel system Type SMPI  
Fuel system Description MFI-s  
Air metering Type MAP  
Combined ignition and fuel ECM Yes  
Diagnostic socket Yes  
Ignition system
Ignition coil supply voltage + with ballast V 11,0  
Secondary resistance Ohm 11100-15000  
Firing order 1-3-4-2  
Tuning and emissions
00000057 Tuning conditions  
Ignition timing - basic BTDC °Engine/rpm 5±3/750 Not adjustable  
Ignition advance checks °Engine/rpm ECM Controlled  
Idle speed rpm 750±50 Not adjustable  
Oil temperature for CO test °C 80  

Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013

Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
 CO level at idle speed - tailpipe Vol. % CO 0,5 Max Not adjustable  
HC level at idle speed ppm 100  
CO2 level at idle speed Vol. % CO2 14,5-16  
O2 level at idle speed Vol. % O2 0,1-0,5  
Increased idle speed for CO test rpm 2600-2900  
CO content at increased idle speed Vol. % 0,3  
Lambda at increased idle λ 0,97-1,03  
Spark plugs
Original
Spark plugs Denso  
equipment
Spark plug Type K20PR-U  
Electrode gap mm 0,7-0,8  
Spark plugs Make Bosch  
Spark plug Type FR7DC  
Electrode gap mm 0,7  
Spark plugs Make NGK  
Spark plug Type BKR6E  
Electrode gap mm 0,7-0,8  
Fuel system
System pressure bar 2,7-3,1  
Regulated pressure with vacuum bar 2,1-2,6  
Engine coolant temperature (ECT) sensor Ohm/°C 300-330/80  
Crankshaft position (CKP) sensor/engine speed (RPM)
Ohm 360-460  
sensor
Injector Ohm 10-15  
Lambda sensor (Oxygen) heater Ohm 11-15  
Service checks and adjustments
Valve clearance -INLET mm 0,17-0,21 hot  
Valve clearance -EXHAUST mm 0,27-0,31 hot  
Compression pressure bar 12,0-14,0  
Oil pressure bar/rpm 3,3-4,3/4000  
Radiator cap bar 0,90  
Thermostat opens °C 79-85  
Drive belt tension - alternator/PAS/AC mm 6-8  
Drive belt tension - AC mm 8-9  
Lubricants and capacities
Engine oil options
Ambient temperature range Cold climate  
Engine oil grade SAE 5W-30  
Engine oil classification API/ACEA SJ/A2  
Ambient temperature range Moderate climate  
Engine oil grade SAE 10W-30  
Engine oil classification API/ACEA SJ/A2  
Moderate climate
Ambient temperature range  
alternative
Engine oil grade SAE 10W-40  
Engine oil classification API/ACEA SH/A2  
Ambient temperature range Hot climate  

Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013

Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
 Engine oil grade SAE 20W-50  
Engine oil classification API/ACEA SJ/A2  
Engine with filter(s) litres 5,0  
Other lubricants and capacities
Manual transmission oil grade SAE 75W-90 Semi-synthetic  
Manual transmission oil classification GL-4  
00000055 Manual transmission litres 1,3  
Differential oil grade - front SAE 80W-90 Semi-synthetic  
Differential oil classification - front GL-5  
Differential oil grade - rear SAE 80W-90 Semi-synthetic  
Differential oil classification - rear GL-5  
Differential rear litres 1,3  
Cooling system - total capacity litres 5,3  
Brake fluid Type DOT 3  
Tightening torques
Cylinder head instructions  
Cylinder head
Renew bolts No  
Stage 1 Tighten 35 Nm  
Stage 2 Tighten 55 Nm  
Stage 3 Tighten 68 Nm  
Other engine tightening torques
Main bearings Renew bolts/nuts No  
Main bearings Stage 1 27 Nm  
Main bearings Stage 2 54 Nm  
Big end bearings Renew bolts/nuts No  
Big end bearings Stage 1 18 Nm  
Big end bearings Stage 2 35 Nm  
Oil pump to cylinder block 11 Nm  
Sump bolts 11 Nm  
Sump drain bolt 35 Nm  
Flywheel/driveplate 78 Nm  
Clutch pressure plate 23 Nm  
Crankshaft pulley/damper centre bolt 130 Nm/16 Nm  
Camshaft sprocket/gear 60 Nm  
Camshaft carrier/cap 11 Nm  
Camshaft/rocker cover 11 Nm  
Inlet manifold to cylinder head 23 Nm  
Exhaust manifold to cylinder head 23 Nm  
Exhaust downpipe to manifold 50 Nm  
Spark plugs 28 Nm  
Crankshaft position (CKP) sensor/engine speed (RPM)
11 Nm  
sensor
Camshaft position (CMP) sensor 11 Nm  
Engine coolant temperature (ECT) sensor 15 Nm  
Lambda sensor (Oxygen) 45 Nm  
Engine oil pressure switch 14 Nm  

Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013

Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
 Chassis tightening torques
00000056 Front hub  
00000026 Steering track rod end 43 Nm  
Brake caliper to carrier Front 27 Nm  
Brake caliper/carrier to hub Front 95 Nm  
Back plate to hub Rear 23 Nm  
ABS sensor Front 9 Nm  
ABS sensor Rear 26 Nm  
Road wheels 85 Nm  
Starting and charging
Battery V/RC(Ah) 12/40 (28)  
Maximum cranking amps A 76-92  
Alternator output at engine speed A/V/rpm 20/14/2000  
Brake disc and drum dimensions
Minimum disc thickness for replacement - ventilated Front 15 mm  
Disc runout Front 0,15 mm  
Maximum drum diameter for replacement Rear 222 mm  
00000024 Minimum pad thickness Front 6,5 mm  
Minimum shoe thickness Rear 1 mm  
Parking brake travel No. of notches 4-7  
Air conditioning
No. of AC service connectors 2  
Air conditioning restrictor type Expansion valve  
Compressor clutch/magnetic coupling Yes  
Compressor variable displacement solenoid No  
Air conditioning refrigerant Type R134a  
Air conditioning refrigerant quantity grams 530±30  
Air conditioning oil group PAG  
00000027 Air conditioning oil quantity cm³  

Autodata Note 24

Minimum pad/shoe thickness

Measurement includes lining and pad/shoe backing plate.

Autodata Note 26

Use new nuts/bolts.

Autodata Note 27

Refrigerant oil quantity

Refer to label under bonnet or on compressor.

Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013

Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
 Autodata Note 55

Gearbox oil capacity

2WD only.

Autodata Note 56

Front hub

2WD: Use new nut and tighten to 175 Nm

4WD: No information available.

Autodata Note 57

Ignition timing

Bridge terminals of monitor coupler Fig. 26471.

26471

Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013

Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-
 Cylinder layout Timing mark

Tightening sequence

Manufacturer: Suzuki Model: Carry 1,3 (c) Autodata Limited 2013

Engine code: G13BB Output: 58 (77) 5700 . 5/14/2023
Tuned for: -09.00 Year: 1999-00 V9.200-