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Shi 2023 J. Phys. Conf. Ser. 2459 012020
Shi 2023 J. Phys. Conf. Ser. 2459 012020
Shi 2023 J. Phys. Conf. Ser. 2459 012020
He Shi1a*, Xiaoxiao Ni1b, Jiaqi Zhang1c, Rongchao Cheng1d, Lili Yan1e, Jianhua
Wang1f, Rentong Liu1g, Yuan geng1h
1
CNPC Engineering Technology R&D Company Limited, Beijing 102206, China
a
*shihedr@cnpc.com.cn, bnixxdr@cnpc.com.cn, czhangjqdr@cnpc.com.cn,
d
crcdri@cnpc.com.cn, eyanlilidr@cnpc.com.cn, fwjhdri@cnpc.com.cn,
g
liurtdr@cnpc.com.cn, hgengyuandr@cnpc.com.cn
1. Introduction
Nowadays, with the gradual depletion of conventional oil and gas resources worldwide, unconventional
oil and gas such as deep, ultra-deep, and shale oil and gas have become important alternative energy
resources[1]. Due to extremely complex geological conditions, oil-based drilling fluids (also called oil-
based mud) are generally used to reduce downhole complexity for their superior to water-based drilling
fluids in lubricity, inhibition, and stability in high temperatures [2]. However, conventional oil-based
drilling fluids often suffer from several problems[3]. Firstly, as the most commonly used base oil, diesel
has a high content of aromatic hydrocarbons and high biological toxicity. Secondly, organoclay is always
used as the basic viscosifier, which is easy to fail due to the desorption of the surface modifier when the
temperature is higher than 150°C, increasing the risk of weighting mater settlement. In addition, the use
of organoclay also leads to a lower limit of solid phase capacity, and a large viscosity effect at high
density, leading to a high equivalent circulating density, which increases the risk of leakage.
In recent years, people have been working on solving the environmental problems caused by oil-
based drilling fluids, and biodiesel-based drilling fluid is one of the directions[4]. Biodiesel is obtained
by transesterification of animal and vegetable oils and alcohols, which is mainly comprised of fatty acid
esters, non-toxic and easy to biodegrade, thus can effectively alleviate the environmental pollution
derived from the base oil. What’s more, the application of biodiesel in drilling fluid is also beneficial to
promote the reuse of waste oil. Studies have shown that the conventional performance of biodiesel-
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Published under licence by IOP Publishing Ltd 1
IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
based drilling fluids is comparable to that of traditional oil-based drilling fluids. However, due to the
high viscosity and hydrolysis of fatty acid esters in high temperature, water, and alkaline conditions, the
rheological regulation, oil-water ratio, density, filtration loss, and temperature resistance of biodiesel-
based drilling fluids are greatly limited, thus difficult to meet the needs of practical uses[5-7].
Aiming at the above problems of traditional oil-based and biodiesel-based drilling fluids, research
on high-performance clay-free biodiesel-based drilling fluids is carried out in this work. The biodiesel
used as a continuous phase is prepared by transesterification between soybean oil and methanol, with
appropriate excess of methanol to improve high temperature and hydrolytic stability. In view of the high
viscosity effect of biodiesel, a polyamide rheological modifier is used instead of organoclay to form a
fragile network structure with low viscosity and high shear stress, thus allowing the system to hold more
solids and water while maintaining reasonable rheology. In addition, ultra-fine calcium carbonate and
oxidized asphalt are added to improve the plugging and filtration performance for the formation with
micro-fracture development that might be encountered. This study will be beneficial for the application
of clay-free biodiesel-based drilling fluid in unconventional oil and gas drilling.
2.1 Materials
The genetically modified soybean oil was bought from the Yihaijiali golden dragon fish grain, oil, and
food co. LTD. The methanol (purity ≥ 99%), sodium hydroxide (powder, purity ≥ 96%), anhydrous
calcium chloride (purity ≥ 95%), and lime (purity ≥ 95%) were bought from the Saan Chemical
Technology (Shanghai) Co., Ltd. The primary emulsifier, DR-EM is a kind of fatty acid amide and the
secondary is the emulsifier DR-CO, which is a kind of alkanol amide, the rheological modifier DR-RM
is a kind of poly fatty acid amide, the organoclay FH130D is a kind of organically modified bentonite,
the 5000mesh super fine calcium carbonate (CC5000), the oxidized asphalt with a softening point of
180°C(OA180) and the weighting material barite are all commercial products provided by the CNPC
Engineering Technology R&D Company Limited. No. 0 diesel and No. 3 white oil were purchased from
Guangzhou Maoming Co., Ltd., Saraline185V was purchased from Shell Co., Ltd., and Escaid110 was
purchased from ExxonMobil Co., Ltd.
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
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Escaid110
6 No. 0 diTsTl
Viscosity (mPa.s)
0
5 10 15 20 25 30 35 40 45 50 55 60 65
TTmTTTatTTT (℃)
Fig 2. Viscosity-temperature curves of different base oils
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
ES (V)
731
522
415 427
324 219
197 204
BiodiTsTl DiTsTl Escaid110 SaTalinT185V No.3 whitT oil BiodiTsTl DiTsTl Escaid110 SaTalinT185V No.3 whitT oil
(c) 982
ES (V)
208
112 125
91
Fig 3. Emulsion breaking voltage of emulsions with a different base oil, (a) oil/water ratio 90:10, (b)
oil/water ratio 80:20, (c) oil/water ratio 70:30
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
reduction effect in biodiesel-based drilling fluids. This may be caused that the 5000mesh calcium
carbonate, as a commonly used rigid particle plugging agent, has a particle size of 2.6 μm, so it can
further fill the micron pores of the mud cake on the basis of oxidized asphalt, making the mud cake more
compact and thus obtaining a lower filtration loss.
Blank
1wt%OA180
2wt%OA180
3wt%OA180
4wt%OA180
1wt%CC5000
2wt%CC5000
3wt%CC5000
4wt%CC5000
4wt%OA180+1wt%CC5000
4wt%OA180+2wt%CC5000
4wt%OA180+3wt%CC5000
4wt%OA180+4wt%CC5000
0 5 10 15 20 25 30 35
FiltTation (mL)
Fig 4. HTHP filtration loss results of biodiesel-based drilling fluids (tested at 180℃ )
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
4. Conclusion
Biodiesel with a certain hydrolysis inhibition ability was prepared by transesterification of appropriate
excess methanol and soybean oil. Based on this, a clay-free biodiesel-based drilling fluid system was
constructed through the cooperation of other treatment agents. By maintaining a high oil-water ratio of
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IFEMMT-2022 IOP Publishing
Journal of Physics: Conference Series 2459 (2023) 012020 doi:10.1088/1742-6596/2459/1/012020
90:10 and a minimal lime addition, sufficient emulsion stability, good hydrolytic stability, and
rheological controllability of the base emulsion were ensured. By using a polyamide-type rheological
modifier instead of organo-clay to provide a fragile gel structure with low viscosity and high shear stress,
the system was more conducive to improving the ROP while ensuring the solid phase suspension and
wellbore cleaning ability. The control of fluid loss was achieved by the synergistic action of the oxidized
pitch with a softening point of 180°C and ultrafine calcium carbonate with an average diameter of 2.6μm.
Finally, the formed clay-free biodiesel-based drilling fluid could be weighed up to 2.2g/cm3, with
reasonable rheological properties after being aged at 200°C and the resistance to brine and cuttings
contamination could reach 15wt%. The results show that the clay-free biodiesel-based drilling fluid has
good application prospects in the development of deep shale oil and gas.
Acknowledgments
This work was financially supported by the scientific research and technology development project of
CNPC (Grants 2020E-2803(JT) and 2021DJ4401).
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