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Calculation API 650
Calculation API 650
Contents:
1 Design Data
2 Roof Design
3 Shell Desin
Nomenclature
W = Total weight in lbs of that portion of the tank and its conte
above the level under consideration, as in figure 5-4 panel
below it, as in figure 5-4 panel a) that is treated as a free b
computations for that level. Strictly speaking the total weig
include the weight of all metal, gas and liquid in the portio
tank treated as described; however the gas weight is neglig
the metal weight may be negligible compared with the liqu
W shall be given the same sign as P when it acts in the sam
direction as the pressure on the horizontal face of the free
it shall be given the opposite sign when it acts in the oppos
direction.
E = Joint efficiency
Design Data :
Assumptions
Taking Thickness t = 14 mm
= 0.551 inch
Joint Efficiency E = 0.7
T1 = {R3/(2Cos)}*{P+W/At} Equation 8 of
= 171 lbf/in
408 lbf/in
Now As Per 5.10.3.2
If T1 and T2 both are +ve, then
Provided Thickness is Ok
Case II : Thickness At The Top Head Center Against Internal Pressure
T1' = Rs/2(P+W/At')
= 0 lbf/in
T2' = Rs x (P+W/At') - T1
= 0 lbf/in
T2 = Rs x (P+W/At x cos ) - T1
T = Rs x (P+W/At x cos ) - T2 = T
Rs/2(P+
P = (2 X T/Rs) - W/At(2*cos -1)
= #DIV/0!
#DIV/0!
As Per 7.18.3.2, our roof will be safe against the hydro test pressure
of 1.25 x internal pressure i.e. 1.26875 psi
Case II : Thickness At The Top Head Edge Against External Pressure
= -4985 lbf
T1 = {R3/(2Cos)}*{P+W/At} Equation 8 of
= -66.0 lbf/in
As per 5.5.4.3
Allowable Compressive Stress; Sca
T1' = Rs/2(P+W/At' )
= 0.00 lbf/in
t19 - C.A
= #DIV/0! < .0067
R''
As per 5.5.4.3
Allowable Compressive Stress; Sca = 106 x (t - C.A)
R'
Sca = #DIV/0!
T'' = -Rs/2(P+W/At' )
3) Shell Design
Shell calculations are based on different assumed thicknesses, here we will perform
the specimen calculations for 1st shell course and the others are given in the tabulated
form which are mentioned below.
T2 = Rc x P equation 11 of 5.10.2.5
= 1,915 lbs/inch
Now As Per 5.10.3.2
If T1 and T2 both are +ve, then
T = Max.(T1 and T2)
= 1,915 lbs/inch
The same procedure is adopted while confirming the thickness during hydrotest
T = 5,140 lbs/inch
Now putting this value of T in the equation of T2, where we find the
maximum calculated thickness
T2 = Rc x P
T2 = Rc x P equation 11 of 5.10.2.5
-5.71 lbs/inch
Now As Per 5.10.3.5
t18 - C.A
= 0.0007 < .0067
R'
t19 - C.A
= 0.0003 < .0067
R''
Back calculating the external pressure limited by the actual provided thickness
Now; As per 5.10.3.5.a
as the maximum thickness is obtained by equation 18, therefore back
calculating the external pressure limited by tprov.
Table 2.
Pcon.+W/At Phydro+W/At
Shell Coures T1 T1hydro
internal Hydrotest
#
Psi Psi lbs/inch lbs/inch
1 25.81 15.57 1,016.22 612.92
2 19.03 11.64 749.25 458.46
3 12.30 7.78 484.44 306.16
4 5.63 3.96 221.79 156.01
T{Max.(T1,T2) T{Max.(T1hyd.,
Shell Coures T2 T2hydro T2hyd.)}
}
#
lbs/inch lbs/inch lbs/inch lbs/inch
1 1,914.53 1,107.93 1,914.53 1,107.93
2 1,415.11 833.52 1,415.11 833.52
3 915.69 559.11 915.69 559.11
4 416.27 284.71 416.27 284.71
5 79.92 99.90 79.92 99.90
6 79.92 99.90 79.92 99.90
t18- t19-
Shell Coures t18 t19
C.A/R'<.0067 C.A/R'<.0067
#
inch inch inch inch
1 0.3087 0.2732 0.0007 0.0003
2 0.3016 0.2732 0.0006 0.0003
3 0.2944 0.2732 0.0005 0.0003
4 0.2871 0.2732 0.0004 0.0003
5 0.2822 0.2732 0.0004 0.0003
6 0.2822 0.2732 0.0004 0.0003
Pmax.
Shell Coures Pmax.ext.>Pext.
External
#
Psi inch
1 -31.27 OK
2 -19.53 OK
3 -10.53 OK
4 -4.29 OK
5 -14.05 OK
6 -14.05 OK
As Per API 620
Compression Area Design
As Per 5.12.4.2
Now,
Therefore,
T2s = P X R3
79.92125984 lbs/inch
Q = -11807
AC = Q/15000 equation 27
= 0.79 inch 2
507.84 mm2
Providing the compression Area As per Figure 5-6 of API 620 Detail f
1.417 inch
Wh = 0.6 x {R2 x (t-C.A)}0.5
= 0.00 inch
Therefore,
= 6.7 inch2
As the required area for compression ring region is extra ordinary high
Therfore we will provide the Curved Knuckle region in order to avoid the
requirement of compression ring region.
Tori Spherical Head Knuckle Calculation (Per ASME Section VIII Division 1 Sec.4)
M = 0.25 X {3 + (L/r)0.5}
= 0.75
Now back calculting the internal pressure limited by actual provided thickness.
Pmax. Int = {2 x S x E x (tprov.-C.A)}/{L x M + 0.2 x (tprov.-C.A)}
= 112000.00 psi
5) Bottom Plate Design
= 0.318 inch
tcalc. = Max.(tcalc.,tvac.)
= 0.502 inch
tprov. = 0.394 inch
Now back calculating the maximum external pressure limited by bottom plate
H1 = 6 x (100 x t) x (100xt/D)3/2
Where,
H1 = Vertical Distance b/w the intermediate wind
of the shell or in the case of the formad hea
b/w the intermediate wind girder and the h
one third the depth of the formed head.
H1 = 1928.97 ft
Now,
2.5
Wtr = W X (tuniform/ttop)
Where,
tuniform = Thickness Of Top Shell Course as ordered co
Now,
Transformrd height of shell Htr = 22.83
V = 38.89
= 1.046
= 11.51
= 26
19530
Resisting Moment
Mr 2 x (Ws' + Wr' - Uplift Due to I
3 2
Mr 8555 lbs-ft
Uplift is graeter than shell a
T = 2.204
C2 = 0.4083
Now,
From Figures L-2 and L-3
C1 x WS x XS = 107498
C1 x Wr x Ht = 26,150
C1 x W1 x X1 = 356,530
C2 x W2 x X2 = 321,305.66
Ms = 76,077 lbs-ft
= 2837.1 lbs/ft
Now,
8.2) Shell Compression For Unanchored Tanks Per API 620 Appendix. L.5.1
Ms
D2(Wt+WL) = 0.39
Where,
Wt = {Weight of Roof + Weight Of Shell}/ x D
= 704 lbs/ft
8.3) Maximum Allowable Shell Compression For Unanchored Per API 620 A
Now,
GHD2
< 1.00E+06
t2
So,
GHD2
= 10994
t2
0.5
Fa = 1000000 x t + 600 (GH)
2.5 x D
= 22109.2 psi
8.4) Shell Compression For Anchored Tanks Per API 620 Appendix. L.5.2
Now,
GHD2
< 1.00E+06
t2
So,
GHD2
= 11486
t2
Note = The Allowable Tension Stresses are Taken From Table 5-7
of API 620
Material = A36
So,
Top Plate Thickness C = 0.10 inch
2.58 mm
Actual Used Plate Thickness C = 30 mm
Thickness Provided Is OK
Sinduced = Pe[{1.32*Z/(1.43*a*h2/Rt)+(4ah
2
t
Reduction Factor Z = 1/[{0.177am(m/t)2/(Rt)0.5}
Top Plate Width a = 13.77 inch
So,
Z = 0.991
= 0.83 inch
= 21.152 mm
Actual Gussett Plate Thickness J = 30
Now
JxK P/25 =
J = 1.181 in
Average Width of Gussett = K = 5.118 in
JxK = 6.045
P/25 = 0.0251
OK
The Self weight of roof and live load will be transferred to shell
Live load transferred to foundation
Circimference of tank C = 41 ft
l under
e maximum
ure rating
o investigate
h
of the tank
derical
forces)
onal plane
ative
ept
nder
is of the
2.6
nts(either
b, or
ody on the
ht would
n of the
ible and
id weight.
e
body;
ite
f the tank
nk
iven in
ribed
D.01
Kg/m3
lbs/ft3
Kg/m3
lbs/ft3
Mpa
psi
O
C
psi
psf
psi
mm
ft
mm
ft
Mpa
psi
mm
inch
mm
inch
mm
inch
mm
ft
mm
ft
mm
ft
inch
mm
ft
lbs
lbs
mph
Bps
0
i
( 0.8D TO 1.2D)
in2
ft2
lbf
lbf
in2
ft2
ection)
5.10.2.5
5.10.2.5
5.10.2.5
5.10.2.5
on 18 of API 620
#DIV/0!
ghts Weights
lbs Kgs
8,537 2,318
7,470 1,835
6,403 1,352
3,594 585
- -
- -
26,004 corroded weig
Weight of
Contents
lbs
453,808
330,271
206,735
83,198
-
-
211,777
Total Weight
WHydrotest
lbs
278,512
202,098
126,750
52,470
3,163
3,163
T1
lbs/inch
1,933.49
1,416.82
902.31
389.96
-
-
T{Max.(T1,T2)
}
lbs/inch
1,933.49
1,416.82
915.69
416.27
-
-
by using eq.18
[1342(tprov-C
3267
2048
1112
459
1452
1452
w
d on API 620.
lar Area)
A
/C} + Pbottom]
red condition
psf
psf
psf
psf
psf
ing with load factor)
ndition in inch.
sed width is
h.
inch
ft
inch
ft
inch
ft
inch
ft
inch
ft
inch
ft
ft
km/hr
ft
m
m/sec
V2 X I/1000
zt x Kd x
KN/m2
f x Ht
KN-m
lbs-ft
nternal Pressure)
(Corroded)
(Corroded)
nd roof weight
X2}
Of Gravity
ppendix. L.5.3
ppendix. L.5.3
inch of H2O
inch of H2O
inch
ft-lbs
ft-lbs
lbs
lbs
lbs
chor Bolts tb = U / N
SI) Load /
3 00 3.88
3 49 92.01
8 00 -217.72
8 00 90.06
3 49 110.18
49 417.95
3
+1]
0.025
11 KN/m
1 KN/m
1726 KN/m2
13,589 KN/m2
12 KN
1 KN/m
26 KN-m
45 KN
2 KN/m
103 KN-m
corroded
lbs
5,110
4,045
2,981
1,290
-
-
13,426
T1hydro T2 T2hydro
lbs/inch lbs/inch lbs/inch
1,116.91 1,914.53 1,107.93
825.25 1,415.11 833.52
T{Max.(T1hyd.,
T2hyd.)} tcalc. thydro tcalc<tprov. thydro<tprov.