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PRE-FEASIBILITY REPORT

of

1.2 MTPA (GGBS/PSC/PPC/OPC) Grinding Unit


at
SIPCOT, Tuticorin, Tamilnadu, India

By

JSW CEMENT LTD..

Prepared By

B.S. ENVI-TECH (P) LTD


Secunderabad – 500 017
Table of Contents

CONTENTS

1. Executive summary
2. Introduction of the project/ Background information
3 Project Description
4 Site Analysis
5. Planning Brief
6 Proposed Infrastructure
7. Rehabilitation and Resettlement (R & R) Plan
8. Project Schedule & Cost Estimates
9. Analysis of Proposal (Final Recommendations)
1.0 EXECUTIVE SUMMARY

M/s JSW Cement Limited (JSW) proposes to setup a 1.2 MTPA


capacity Grinding Unit at SIPCOT, Tuticorin in Tamilnadu. JSW
wishes to produce GGBS/PSC/PPC/OPC based on market demand.

Plant will have a VRM of 1.20 MTPA capacity.

The plant will be located in an area of 40 acres in SIPCOT


Industrial Estate

The principal raw materials are Clinker, Slag, Gypsum and ash. The
major raw material, Clinker will be met from Cement plants of JSW.

Water requirement of the plant is 500 m 3/day and will be met from
SIPCOT supply

No solid waste generation from the plant.

No process wastewater generation

There is no wild life sanctuary, national park, eco-sensitive area


within the 10 km radius of the project site.

Infrastructure include railway siding , roads, storm water drains with


adequate storage space for clinker and flyash and parking area will be
developed.

Greenbelt will be developed in about 13.2 acres

Power requirement will be supplied by SIPCOT

Total capital Investment Cost is Rs 239 crores

Various sensitivity analysis indicate reasonable project and cash


break- even percentages. In view of the acceptable level of returns, the
project is financially feasible.

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND


INFORMATION

(I) IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

O. P. Jindal Group is the Principal / Promoter shareholder in JSW


CEMENT LIMITED, an Indian based registered company, in Mumbai.

JSW has an integrated cement manufacturing plant in Nandyal, A.P,


and India. The group has two cement grinding units in Vijayanagar,
adjacent to JSW steel plant near Bellary, Karnataka and in Dolvi,
Maharashtra.

The Units have a combined capacity of 6 Million Tons Per Annum


(MTPA). JSW Cement is leading the way in promoting PSC variant of
cement in India. Portland Slag Cement (PSC) also known as green
cement as it generates least amount of CO2 during production and also
generates least heat during concreting.

PSC (Portland Slag Cement) produced by JSW Cement, can be used as


replacement to Ordinary Portland Cement (OPC) during concreting and
is being widely used in the coastal cities. PSC can replace OPC in use
which also makes economic sense for the RMC manufactures.

(II) NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE


COUNTRY AND OR REGION

It is expected that, the Cement demand will grow at much higher rate
than the national average. The bulk distribution of cement in the
region is likely to see a high growth due to a number of new Ready
Mix concrete plants and projects. Considering this, JSW proposes to
setup Cement grinding unit capacity of 1.2 MTPA.

OPPORTUNITIES FOR THE INDUSTRY

Though India ranks second in the world in cement production, its per
capita annual consumption is very low. Per capita consumption in
India has grown from a low level of 70 kg to around 110 kg over the
last 8 years, which is still way behind the world per capita
consumption of 307 kg (as of 2003). Cement Industry has growth
potential not only within the country but also for exports to the
neighboring countries. With Indian growth rate rising, the
opportunities for the industry seem to be large.

Cement consumption in the coming years is likely to get a fillip from


Government initiatives for housing and infrastructure:

• State highway development projects being undertaken by some


States
• 10,000 km of additional highways (25% concrete)
• Rural roads construction
• Housing finance growing by over 25-30% annually
• IT parks and SEZ zones development in proximity to metros
(III) DEMAND- SUPPLY GAP

MARKET DEMAND AND PROJECTIONS

Cement growth is expected to be above the GDP growth of the


country, which is expected to be around 8% for the coming years. The
Indian cement Industry is poised for a period of significant growth and
the demand for cement is expected to match the current availability
by the end of the current fiscal. Cement demand has registered a
CAGR of about 8.5% over the last decade. In fact, at the current levels
of growth, the cement industry may have to add over 90 Million Tons
of cement capacity to meet the demand for cement over the next 5
years.
Cement companies were operating at levels below capacity in the past
but with the demand and supply reaching equilibrium, almost all
plants are working at above 90% capacity. The rate of growth in
cement demand is growing at a faster pace as compared to the
capacity expansion. This will improve the realizations of the industry
in the coming year.

(IV) IMPORTS Vs INDIGENOUS PRODUCTION

India is self sufficient to meet the demands of the market with the GDP
projected at 10 % in the coming decades and in view of the
infrastructure. Facilities going across the region the growth rate of
demand will increase to meet the expansion of new proposal are
muted.

(V) EXPORT POSSIBILITY

The proposed production of 1.2 MTPA is required for the local


demand and the possibility of export is not there

(VI) DOMESTIC/EXPORT MARKETS

The entire production is envisaged for the domestic market.

(VII) EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE


TO THE PROJECT

JSW will provide employment opportunity for about 185 persons in


this project.
3.0 PROJECT DESCRIPTION

(I) TYPES OF PROJECT INCLUDING INTERLINKED AND


INTERDEPENDENT PROJECT, IF ANY

Not applicable

(II) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC


LOCATION, AND PROJECT BOUNDARY & PROJECT SITE LAYOUT
WITH COORDINATES.

The Plant site is located at SIPCOT near Tuticorin on NH 45A. The


nearest town is the district head quarter Tuticorin. The Plant area is
well connected by road. The Plant area is well connected with sea port,
Tuticorin . The nearest airport and railway stations is Tuticorin

The Plant area is a part of the Survey of India Toposheet No. 58/L/1&
L/5. The site falls between A) 8°48'57.54"N- 78° 4'21.94"E, B)
8°49'1.59"N- 78° 4'10.09"E, C) 8°49'13.22"N- 78° 4'11.05"E, D)
8°49'8.38"N - 78° 4'24.61"E, North latitude and East Longitude with
an average altitude of 4 m above MSL.

Nearest railway line connecting Maniyachchi Jn. – Tuticorin Harbour


RS of Southern Railway line is located at a distance of 0.1 km to
Southern direction from the Plant Site. Key map showing the location
of various features around the Plant Site is shown in Fig – 1.

Tuticorin is major town is located at a distance of 8.5 km in ESE


direction.

The National Highway (NH- 45B) connecting Madurai – Tuticorin is


located at a distance of about 0.8 km in Eastern direction.

The nearest railway station is located Milavittan which is 1.9 km in


ESE direction.

The National Highway (NH- 7A) connecting Tuticorin – Terunelveli is


located at a distance of about 4.7 km in SE direction.

There are no wild life sanctuaries, national parks, elephant/tiger


reserves within 10km radius of the study area.

The nearest Marine Sanctuaries (Islands of Gulf of Mannar) are


located at a distance of 13.7 km in ENE from the plant site. They are:

 Van Tivu ( Church Island ) - 13.7 km – ENE


 Kosavari Tivu – 16.3 km – ENE
Nearest Settlements from the Plant Site

 Terku Virapandiyapuram – 1.0 km – NW


 Milavittan – 2.8 km – E
 Vadakku Silukkanpatti – 2.2 km – WSW

No Reserved Forest within 10 km radius from the Plant Site

Salient features of Plant Site are given in Table – 1 and Fig - 2 shows
the study area of 10 km radius around the Plant Site.

(III) DETAILS OF ALTERNATE SITES CONSIDERED AND THE


BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE
ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE
HIGHLIGHTED.

No alternate site is required to examine as the project is cement


grinding unit based on latest and most eco-friendly technology

The unit is utilizing bulk quantity slag generated from the steel plants
and also Fly-Ash generated by Thermal Power Plants in an eco-
friendly manner thus is instrumental in abating the pollution in the
region.

(IV) SIZE OR MAGNITUDE OF OPERATION

It is a 1.2 Million Tonnes Per Annum capacity clinker grinding unit.


Plant Layout is given as Fig - 3

(V) PROJECT DESCRIPTION WITH PROCESS DETAILS (A


SCHEMATIC DIAGRAM/FLOW CHART SHOWING THE PROJECT
LAYOUT, COMPONENTS OF THE PROJECT ETC. SHOULD BE
GIVEN. PROJECT DESCRIPTION AND PROCESS DETAILS:

Slag is ground in High Pressure Roller Mills for production of Ground


Granulated Blast Furnace Slag (GGBS) whereas OPC is produced by
grinding together Clinker and Gypsum in a definite proportion. Both
OPC and GGBS are blended together in a definite proportion to
produce Portland Slag Cement (PSC).

Similarly Clinker, Gypsum, fly ash in a definite proportion are ground


for the production of Portland Pozzolana Cement (PPC).

Clinker, Slag & Gypsum received through the railway wagons/ trucks
are unloaded by wagon-tippler/ truck tippler and transported through
belt conveyor system for storage in Clinker silo, Slag stckpile &
Gypsum covered shed respectively. Clinker and Gypsum are
subsequently extracted and transported in definite quantity as per the
quality requirements to mill feed hoppers which are then fed to Roller
TABLE – 1.1
SALIENT FEATURES OF THE PLANT SITE
Feature Details
Altitude 22 m above MSL
A) 8°48'57.54"N- 78° 4'21.94"E, B) 8°49'1.59"N- 78°
Latitude & Longitude 4'10.09"E, C) 8°49'13.22"N- 78° 4'11.05"E, D)
8°49'8.38"N - 78° 4'24.61"E
Village, Tehsil, District, State Tuticorin Village, Tuticorin Taluk, Tuticorin District,
Tamil Nadu.
IMD Station Madhrai – 123 km - N
Max. Temp., oC 44.5
Min. Temp., oC 10.5
Relative Humidity,% 39-78
Annual rainfall, 873.3 mm
Topography Plain
Soil Type Sandy loam
Nearest Water Bodies Bay of Bengal – 9.8 km – ESE
Nearest Highway National Highway (NH-45B) connecting Madurai –
Tuticorin is at a distance of about 0.8 km in Eastern
direction.
National Highway (NH- 7A) connecting Tuticorin –
Terunelveli is at a distance of about 4.7 km in SE
direction.
Nearest Railway station Milavittan – 1.9 km - ESE
Nearest Industries Sterlite Industries – 0.08 km – ENE
Thermal Power Station Tuticorin – 12.5km – SE
Tata Project – 1.7km - ESE
Ind Bharath 3x63 MW Power station- 6.3 km – NE
Ind Bharath Thermal Power plant – 7.7 km - NNW
Southern Petro Chemical Industries Corporation- 11.0
km – SE
Mutiara Thermal Power Plant – 13.1 km - NE
Nearest Villages Terku Virapandiyapuram – 1.0 km – NW
Milavittan – 2.8 km – E
Vadakku Silukkanpatti – 2.2 km – WSW
Koonthakulam Bird Sanctuary – 49.0 km – SW
Melselvanur Keelselvanur – 69.0 km – NE
Bird Sanctuary/National
Mundanthurai Tiger Reserve – 85.0km – WSW
Parks
Peppara Wildlife Sanctuary – 100 km – WSW
Lion Safari Park – 106.0 km- WSW
Tuticorin – 13.7 km – SE
Nearest Port
V O C Port Trust – 16.4 km - SE
Nearest Town Tuticorin – 8.5km - ESE
Inter State Boundary Tamil Nadu – Kerala – 91.0 km - W
Nearest Air port Tuticorin Airport – 11.3 km – SSW
Van Tivu ( Church Island ) - 13.7 km – ENE
Sensitive Area (Islands of Gulf of Mannar)
Kosavari Tivu – 16.3 km – ENE
Nearest Forest None within 10 km radius
Historical places None within 10 km radius
*all distances mentioned in the above table are aerial distances
FIG-3
Press Mill through weigh feeder in definite proportion to produce OPC
which is stored in silo. Similarly, slag is also fed to slag hoppers and
subsequently to Slag Mill for fine grinding to produce GGBS.

The Roller Press Mill consists of Rollers to grind the Clinker, Gypsum
for OPC and Clinker, Gypsum and Fly ash for PPC. PSC is produced
by blending GGBS with OPC in fixed proportion in the Paddle Mixer
(Blenders) The fly-ash as extracted from ESP hoppers of Thermal
Power Plants is classified & the fine fly ash will be transported to
Grinding Unit by Tankers. The fly ash is stored in the compartment
silo and is fed to the VRM through pneumatic pumping. The mix of
fine clinker, gypsum and fly ash is from Roller Press Mill to the
separator and to the Bag house where a particular fineness of mix of
clinker, gypsum and fly ash called Portland Pozzolana Cement is
separated and is then fed to Cement Silo by means of air-slides, belt
conveyors and bucket elevator. Similarly for the production of
Oridinary Portland cement Clinker and Gypsum will be ground in the
required proportions. In case of PSC/ GGBFS, the dry slag will be
ground and stored in silos. In the Cement Silo the cement is
homogenised by fluidisation method (for blending) and then extracted
through specific equipment installed and fed to Electronic Roto-
Packing Machine for packing in bags. After packing in bags in the
packer machines the cement bags are transported by means of belt
conveyor and loaded in Railway Wagons/Trucks by automatic
Wagon/Truck Loading machines for onward dispatch to the customer.

THE PROJECT:

JSW Cement Plant comprises the following preparation, processing


and handling units:

1. Clinker unloading, handling, storing and retrieval system.


2. Gypsum unloading, handling, storing and retrieval system.
3. Clinker proportioning and feeding
4. Gypsum storage, proportioning and feeding.
5. Clinker and Gypsum Grinding.
6. Fly ash classification, pneumatic transportation and storing.
7. Fly-ash proportioning and feeding.
8. Slag drying and grinding
9. Ground Cement Handling and storage
10. Ground Cement Extraction
11. Cement Packing
12. Packed Cement Loading in trucks for dispatch.
13. Complete ancillary system of water, power & pneumatic system.

Different sections/components of the above processing units are


tabulated as below:
S.No. Processing Unit Processing Unit comprises Of
1 Clinker unloading, Wagon tipplers, Belt Conveyor,
handling, Storing and Clinker Silo, Belt Conveyor, drives,
retrieval system instrumentation.
2 Gypsum unloading, Belt Conveyors, stockpile, drives
handling, storing & and instrumentation.
retrieval system
3 Clinker Proportioning Belt Conveyors, clinker hopper,
and Feeding clinker weigh feeder, bag filters,
drives and instrumentation.
4 Gypsum storage, Gypsum Reclaimer, belt conveyors,
Proportioning and gypsum hopper, gypsum weigh
Feeding feeder, drives, instrumentation.
5 Clinker and Gypsum VRM, bucket elevator, air slides,
Grinding separator, bag filters, VRM
auxiliaries (lubrication & cooling
system), drives and
instrumentation.
6 Fly-Ash extraction, Pneumatic pumps, classifier,
classification, pneumatic conveying equipment,
pneumatic pipeline, Valves, bag filters, drive,
transportation and instrumentation.
Storing.
7 Fly-Ash Proportioning Hoppers, solid flow meter, flow
and feeding control gates, air slides, drives,
instrumentation etc.,
7 Slag drying and Yard and silos
a grinding
8 Ground Cement Bucket elevators, Cement Silo, air
Handling & storing slides, drives, instrumentation.
9 Ground Cement Blowers, air slides, flow control
Extraction gates, bucket elevators,
instrumentation.
10 Cement Packing Air slides, bucket elevators, Packing
machines, belt conveyors, bag
filters.
11 Packed Cement loading Belt Conveyors, Truck loading
in trucks for dispatch. machines, chutes & ducts.
12 Complete ancillary Overhead & underground water
system of water, power tanks, water Pipe lines, Drainage,
& pneumatic system, Water Pumps, Main sub-station,
fire hydrant system. Transformer & Central Control
system. Compressor house,
compressor, Air pipe lines & control
system
(VI) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED
QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL
PRODUCTS/S, MODE OF TRANSPORT OF RAW MATERIAL AND
FINISHED PRODUCT

Clinker is transported by the railway wagons/trucks from the major


clinkerisation units of JSW situated in Andhra Pradesh.

Fly-Ash required per annum is 0.2 Million Tonnes and will be sourced
from the Nearest Thermal Power Plants

PRODUCT AND PRODUCT MIX

Production of Portland Slag Cement (PSC) and Ground Granulated


Blast Furnace Slag (GGBS) i s envisaged. Based on the market
analysis of demand and supply, and in conjunction with
transportation logistics, the proposed production will be as under:

Sr. Annual
Product
Production

1. Portland Slag Cement (PSC)/ Ground 1.20 MTPA


Granulated Blast Furnace Slag (GGBS) Portland
Pozzolana Cement (PPC) depending upon the
material availability & Costumer Requirement .

TYPES / GRADES OF CEMENT

There are various grades of Cement and GGBS currently in supply in


India namely: GGBS, PSC, PPC and OPC.

Sr. Type of Cement Ingredient


1. GGBS Slag
2. PSC Clinker + Gypsum + Slag
3 PPC Clinker + Gypsum + Fly ash
4. OPC Clinker + Gypsum
RAW MATERIAL REQUIREMENT

S. Raw Distance
TPA(max.) Source
No. material (km)/Transportation
Domestic/
1. Clinker 608475 International 600(Rail)
markets
2. Slag 640500 SAIL, Salem 200(Rail)
3 Fly ash 4,20,000 Nearby TPPs 150( Closed Bunkers)
4 Coal/Lignite 7500 Imported 150( trucks)
SPIC,
Fertilizer
5. Gypsum 32025 30 (Trucks)
industries/
Imported

(VII) RESOURCES OPTIMIZATION/ RECYCLING AND REUSE


ENVISAGED IN THE PROJECT, IF ANY, SHOULD BE BRIEF
OUTLINED

Since the plant is making blended cement and there is substantial


reduction in clinker consumption in the cement

(VIII) AVAILABILITY OF WATER ITS SOURCES, ENERGY /POWER


REQUIREMENT AND SOURCES SHOULD BE GIVEN

Power: The power demand is met from grid.

Water: Water consumption is 500 m3/day and is sourced from


Marudur dam.

(IX) QUANTITY OF WASTES TO GENERATED (LIQUID AND SOLID)


AND SCHEME FOR THEIR MANAGEMENT/DISPOSAL)

No solid waste generation from the plant. The plant uses flyash
generated from the Thermal Power Plants.

Wastewater generation is only from domestic use i.e about 16 m3/day


and the same is treated in septic tanks followed by soak pits.

(X) SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY WHICH


GIVE INFORMATION OF EIA PURPOSE

Not applicable.
4.0 SITE ANALYSIS

(I) CONNECTIVITY

The National Highway (NH- 45B) connecting Madurai – Tuticorin is


located at a distance of about 0.8 km in Eastern direction.

(II) LAND FORM, LAND USE AND LAND OWNERSHIP

The present location of the plant lies in SIPCOT Industrial Park/


Complex, Tuticorin. About 40 Acres of the area is being acquired by
JSW for operating the grinding unit.

(III) TOPOGRAPHY

It is a flat land with an elevation of 25 m above mean sea level.

(IV) EXISTING LAND USE PATTERN (AGRICULTURE, NON-


AGRICULTURE, FOREST, WATER BODIES (INCLUDING AREA
UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF
THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL
PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER
BODIES (DISTANCE FORM THE HFL OF THE RIVER), CRZ. IN
CASE OF NOTIFIED INDUSTRIAL AREA, A COPY OF THE
GAZETTE NOTIFICATION SHOULD BE GIVEN)

The proposed location of the plant is in SIPCOT Industrial Park/


Complex, Tuticorin. About 60 Acres of the area is being acquired by
JSW for operating the grinding unit.

There are no wild life sanctuaries, national parks, elephant/tiger


reserves within 10-km radius of the study area

(V) EXISTING INFRASTRUCTURE

Adequate infra facilities are available.

(VI) SOIL CLASSIFICATION

Predominantly sandy loamy

(VII) CLIMATIC DATA FROM THE SECONDARY SOURCES.

CLIMATE

Temperature
Maximum : 420 C
Minimum : 120C
Rainfall
Average Rainfall (annual) : 625.8 mm

Relative Humidity
Maximum : 84%
Minimum : 48%

Wind Speed
Basic wind speed for design purpose 90 km/hr. (West-East)

Wind direction
The prevailing wind direction is in North South direction with
speeds ranging from 25 to 50 km/hr.

Seismicity
The plant site is located in Seismic Zone – II.

(VIII) SOCIAL INFRASTRUCTURE AVAILABLE

All infrastructure facilities such as education, health facilities and


other social facilities are adequate at nearby commercial area i.e.,
Tuticorin

5.0 PLANNING BRIEF

(I) PLANNING CONCEPT (TYPES OF INDUSTRIES, FACILITIES,


TRANSPORTATION ETC) TOWN AND COUNTRY
PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION

The proposed location of the plant is in SIPCOT Industrial Complex/


Park, Tuticorin. About 40 Acres of the area have been earmarked by
JSW for operating the grinding unit.

The site is well connected by Rail, road, sea and air network.

(II) POPULATION PROJECTION

JSW will provide employment opportunity for about 185 people in this
project.

(III) LAND USE PLANNING (BREAKUP ALONG WITH GREENBELT


ETC)

Land use breakup is given in following table:


S. Land Use Area
No. (Acres)
1. Area required for Plant 19.8
2. Internal roads 2
3. Parking 5
4. Garden/ Greenbelt 13.2
Total 40

(IV) ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL &


SOCIAL)

Adequate infrastructure is in place and the project does not require,


further.

(V) AMENITIES/ FACILITIES

All infrastructure facilities such as education, health facilities and


other social facilities are adequate at nearest populated area i.e.,
Tuticorin

6.0 PROPOSED INFRASTRUCTURE

(I) INDUSTRIAL AREA (PROCESSING AREA)

Infrastructure required for setting up a Cement Grinding unit of 1.2


MTPA with allied facilities. The plant buildings/structure will include
clinker silo, gypsum storage, Slag storage yard, cement mill feed
hoppers, fly ash silo, cement mill/ Slag mill building, weigh bridge,
cement silo, packing plant building & empty bag store, truck loading
bay, wagon loading platform, wagon tippler, Wagon Shifter
,compressor room, laboratory, technical office, general store,
workshop & security office.

(II) RESIDENTIAL AREA (NON PROCESSING AREA)

No Residential colony is proposed

(III) GREENBELT

Greenbelt in an area of 13.2 Acres will be developed inside the plant


boundary as per statutory norms.

(IV) SOCIAL INFRASTRUCTURE

JSW has well-defined Corporate Social Responsibility (CSR) policy to


Carryout social development and welfare measures in the surrounding
villages. Under CSR activity,J SW has initiated community
development projects, in the fields of health, education and
environmental preservation, in and around the plant.
(V) CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/
RAIL/METRO/ WATERWAYS ETC)
Transport

1 Sea

Nearest sea port is Tuticorin.

2 Rail/Road

The proposed cement grinding plant area has connection with Indian
Railway network. The nearest operational rail head is located at
Tuticorin about 4 km from the JSW plant site. The area is well
connected by road. Highway NH 45 is passing through the concession
area.

(VI) WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER)

Water is required for Process and equipment cooling, domestic and


drinking purposes, plantation and greenbelt development, dust
suppression etc. The total water requirement for the above mentioned
purposes will be approx 500 m3/day and the same will be supplied by
SIPCOT.

(VII) SEWERAGE SYSTEM

Wastewater generation is only from domestic use i.e. about 16 m3/day


and the same is treated in septic tanks followed by soak pits.

(VIII) INDUSTRIAL WASTE MANAGEMENT.

No industrial wastewater generation from the process is envisaged.

(IX) SOLID WASTE MANAGEMENT

Dust collected from air pollution control equipment is 100% recycled


in process and no solid waste is generated from cement grinding unit
plant.

(X) POWER REQUIREMENT & SUPPLY / SOURCE

The power requirement for the project will be 15 MVA and will be will
be sourced from the Tamilnadu state grid (TSEB).
7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN

(I) POLICY TO BE ADOPTED (CENTRAL/ STATE) IN RESPECT OF


THE PROJECT AFFECTED PERSONS INCLUDING HOME
OUSTEES, LAND OUSTEES AND LANDLESS LABORERS (A BRIEF
OUTLINE TO BE GIVEN)

Not applicable, since the proposed project is located in barren land


and R&R is not involved.

8.0 PROJECT SCHEDULE & COST ESTIMATES

(I) LIKELY DATE OF START OF CONSTRUCTION AND LIKELY


DATE OF COMPLETION (TIME SCHEDULE FOR THE PROJECT TO
BE GIVEN)

24 months from the date of obtaining EC.

(II) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN


TERMS OF ECONOMIC VIABILITY OF THE PROJECT

Project Cost: Rs. 239 Crores

Economic Viability of the Project: From Finance Institutions and


Internal accruals.

9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

(I) FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS


ON THE BENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL
POPULATION, IF ANY IN THE AREA

Based on the growing demand in the state, the proximity of the project
location to this market is an advantage with respect reduction in
freight of cement to these markets. The project is environmental
friendly as it is using thermal power waste. Considering the above,
JSW is planning to go ahead with the project, once it gets all the
statutory approval

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