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0 0 20 Jun 2015 1258334901JSWTUTIPFR
0 0 20 Jun 2015 1258334901JSWTUTIPFR
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CONTENTS
1. Executive summary
2. Introduction of the project/ Background information
3 Project Description
4 Site Analysis
5. Planning Brief
6 Proposed Infrastructure
7. Rehabilitation and Resettlement (R & R) Plan
8. Project Schedule & Cost Estimates
9. Analysis of Proposal (Final Recommendations)
1.0 EXECUTIVE SUMMARY
The principal raw materials are Clinker, Slag, Gypsum and ash. The
major raw material, Clinker will be met from Cement plants of JSW.
Water requirement of the plant is 500 m 3/day and will be met from
SIPCOT supply
It is expected that, the Cement demand will grow at much higher rate
than the national average. The bulk distribution of cement in the
region is likely to see a high growth due to a number of new Ready
Mix concrete plants and projects. Considering this, JSW proposes to
setup Cement grinding unit capacity of 1.2 MTPA.
Though India ranks second in the world in cement production, its per
capita annual consumption is very low. Per capita consumption in
India has grown from a low level of 70 kg to around 110 kg over the
last 8 years, which is still way behind the world per capita
consumption of 307 kg (as of 2003). Cement Industry has growth
potential not only within the country but also for exports to the
neighboring countries. With Indian growth rate rising, the
opportunities for the industry seem to be large.
India is self sufficient to meet the demands of the market with the GDP
projected at 10 % in the coming decades and in view of the
infrastructure. Facilities going across the region the growth rate of
demand will increase to meet the expansion of new proposal are
muted.
Not applicable
The Plant area is a part of the Survey of India Toposheet No. 58/L/1&
L/5. The site falls between A) 8°48'57.54"N- 78° 4'21.94"E, B)
8°49'1.59"N- 78° 4'10.09"E, C) 8°49'13.22"N- 78° 4'11.05"E, D)
8°49'8.38"N - 78° 4'24.61"E, North latitude and East Longitude with
an average altitude of 4 m above MSL.
Salient features of Plant Site are given in Table – 1 and Fig - 2 shows
the study area of 10 km radius around the Plant Site.
The unit is utilizing bulk quantity slag generated from the steel plants
and also Fly-Ash generated by Thermal Power Plants in an eco-
friendly manner thus is instrumental in abating the pollution in the
region.
Clinker, Slag & Gypsum received through the railway wagons/ trucks
are unloaded by wagon-tippler/ truck tippler and transported through
belt conveyor system for storage in Clinker silo, Slag stckpile &
Gypsum covered shed respectively. Clinker and Gypsum are
subsequently extracted and transported in definite quantity as per the
quality requirements to mill feed hoppers which are then fed to Roller
TABLE – 1.1
SALIENT FEATURES OF THE PLANT SITE
Feature Details
Altitude 22 m above MSL
A) 8°48'57.54"N- 78° 4'21.94"E, B) 8°49'1.59"N- 78°
Latitude & Longitude 4'10.09"E, C) 8°49'13.22"N- 78° 4'11.05"E, D)
8°49'8.38"N - 78° 4'24.61"E
Village, Tehsil, District, State Tuticorin Village, Tuticorin Taluk, Tuticorin District,
Tamil Nadu.
IMD Station Madhrai – 123 km - N
Max. Temp., oC 44.5
Min. Temp., oC 10.5
Relative Humidity,% 39-78
Annual rainfall, 873.3 mm
Topography Plain
Soil Type Sandy loam
Nearest Water Bodies Bay of Bengal – 9.8 km – ESE
Nearest Highway National Highway (NH-45B) connecting Madurai –
Tuticorin is at a distance of about 0.8 km in Eastern
direction.
National Highway (NH- 7A) connecting Tuticorin –
Terunelveli is at a distance of about 4.7 km in SE
direction.
Nearest Railway station Milavittan – 1.9 km - ESE
Nearest Industries Sterlite Industries – 0.08 km – ENE
Thermal Power Station Tuticorin – 12.5km – SE
Tata Project – 1.7km - ESE
Ind Bharath 3x63 MW Power station- 6.3 km – NE
Ind Bharath Thermal Power plant – 7.7 km - NNW
Southern Petro Chemical Industries Corporation- 11.0
km – SE
Mutiara Thermal Power Plant – 13.1 km - NE
Nearest Villages Terku Virapandiyapuram – 1.0 km – NW
Milavittan – 2.8 km – E
Vadakku Silukkanpatti – 2.2 km – WSW
Koonthakulam Bird Sanctuary – 49.0 km – SW
Melselvanur Keelselvanur – 69.0 km – NE
Bird Sanctuary/National
Mundanthurai Tiger Reserve – 85.0km – WSW
Parks
Peppara Wildlife Sanctuary – 100 km – WSW
Lion Safari Park – 106.0 km- WSW
Tuticorin – 13.7 km – SE
Nearest Port
V O C Port Trust – 16.4 km - SE
Nearest Town Tuticorin – 8.5km - ESE
Inter State Boundary Tamil Nadu – Kerala – 91.0 km - W
Nearest Air port Tuticorin Airport – 11.3 km – SSW
Van Tivu ( Church Island ) - 13.7 km – ENE
Sensitive Area (Islands of Gulf of Mannar)
Kosavari Tivu – 16.3 km – ENE
Nearest Forest None within 10 km radius
Historical places None within 10 km radius
*all distances mentioned in the above table are aerial distances
FIG-3
Press Mill through weigh feeder in definite proportion to produce OPC
which is stored in silo. Similarly, slag is also fed to slag hoppers and
subsequently to Slag Mill for fine grinding to produce GGBS.
The Roller Press Mill consists of Rollers to grind the Clinker, Gypsum
for OPC and Clinker, Gypsum and Fly ash for PPC. PSC is produced
by blending GGBS with OPC in fixed proportion in the Paddle Mixer
(Blenders) The fly-ash as extracted from ESP hoppers of Thermal
Power Plants is classified & the fine fly ash will be transported to
Grinding Unit by Tankers. The fly ash is stored in the compartment
silo and is fed to the VRM through pneumatic pumping. The mix of
fine clinker, gypsum and fly ash is from Roller Press Mill to the
separator and to the Bag house where a particular fineness of mix of
clinker, gypsum and fly ash called Portland Pozzolana Cement is
separated and is then fed to Cement Silo by means of air-slides, belt
conveyors and bucket elevator. Similarly for the production of
Oridinary Portland cement Clinker and Gypsum will be ground in the
required proportions. In case of PSC/ GGBFS, the dry slag will be
ground and stored in silos. In the Cement Silo the cement is
homogenised by fluidisation method (for blending) and then extracted
through specific equipment installed and fed to Electronic Roto-
Packing Machine for packing in bags. After packing in bags in the
packer machines the cement bags are transported by means of belt
conveyor and loaded in Railway Wagons/Trucks by automatic
Wagon/Truck Loading machines for onward dispatch to the customer.
THE PROJECT:
Fly-Ash required per annum is 0.2 Million Tonnes and will be sourced
from the Nearest Thermal Power Plants
Sr. Annual
Product
Production
S. Raw Distance
TPA(max.) Source
No. material (km)/Transportation
Domestic/
1. Clinker 608475 International 600(Rail)
markets
2. Slag 640500 SAIL, Salem 200(Rail)
3 Fly ash 4,20,000 Nearby TPPs 150( Closed Bunkers)
4 Coal/Lignite 7500 Imported 150( trucks)
SPIC,
Fertilizer
5. Gypsum 32025 30 (Trucks)
industries/
Imported
No solid waste generation from the plant. The plant uses flyash
generated from the Thermal Power Plants.
Not applicable.
4.0 SITE ANALYSIS
(I) CONNECTIVITY
(III) TOPOGRAPHY
CLIMATE
Temperature
Maximum : 420 C
Minimum : 120C
Rainfall
Average Rainfall (annual) : 625.8 mm
Relative Humidity
Maximum : 84%
Minimum : 48%
Wind Speed
Basic wind speed for design purpose 90 km/hr. (West-East)
Wind direction
The prevailing wind direction is in North South direction with
speeds ranging from 25 to 50 km/hr.
Seismicity
The plant site is located in Seismic Zone – II.
The site is well connected by Rail, road, sea and air network.
JSW will provide employment opportunity for about 185 people in this
project.
(III) GREENBELT
1 Sea
2 Rail/Road
The proposed cement grinding plant area has connection with Indian
Railway network. The nearest operational rail head is located at
Tuticorin about 4 km from the JSW plant site. The area is well
connected by road. Highway NH 45 is passing through the concession
area.
The power requirement for the project will be 15 MVA and will be will
be sourced from the Tamilnadu state grid (TSEB).
7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN
Based on the growing demand in the state, the proximity of the project
location to this market is an advantage with respect reduction in
freight of cement to these markets. The project is environmental
friendly as it is using thermal power waste. Considering the above,
JSW is planning to go ahead with the project, once it gets all the
statutory approval