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ROTEX Complete Master DRC DRS DRV Catalog
ROTEX Complete Master DRC DRS DRV Catalog
ROTEX Complete Master DRC DRS DRV Catalog
P.E.D.
SIL
INFINITY ACTUATORS
RANGE OF ROTEX ACTUATORS
INFINITY ACTUATORS
Only Rotex brings to its customers, a comprehensive range of products manufactured under an undivided roof
ECV DRS
• Superior V-seal technology • Scotchyoke, Pneumatic and
• Rack and Pinion design Hydraulic actuator
• Extruded Aluminium, • Heavy Duty, High
Hard Anodized Body Performance, Internal tie
• 1 In-Lb to 5000 In-Lb rods, Female shaft drive
• 830 In-Lb to 600000 In-Lb
SSF
• Rack and Pinion design GOV
• CF8M body, covers
SS316 Pinion • Gas Over Oil actuator and System
• 1 In-Lb to 5000 In-Lb • Adapted on HYV, DRS, DRV. Functions like,
Torque limiting, Line breakage system,
Manual overrides, Gas reservoir safety
systems, SCADA ready, and many more.
HYV Pressure up to 400 bars
• Hydraulic, Rack and • 250 In-Lb to 600000 In-Lb
Pinion, Zero leakage for
stay - put application
• 250 In-Lb to 4000 In-Lb
DRV
• Pneumatic and Hydraulic rack and
pinion actuator
• Heavy Duty, High Performance,
Female shaft drive
• 830 In-Lb to 260000 In-Lb
DRC
• Heavy Duty, High
Performance, Rack and
Pinion Construction,
Male Shaft
• 200 In-Lb to 20720 In-Lb
DRV 900E7
0 10 20 30 40 50 60 70 80 90
LOW FRICTION PISTON SEAL
Flexible X or V seal has better sealing at SCOTCH-YOKE
very low friction. Hard chrome plated
cylinder ensures a smooth surface for the
piston seal to glide along. Chrome will
resist flaking or peeling, ensuring a long
lasting life
SPRING INSPECTION
The spring pack can be easily removed
from the actuator for the inspection. In most
critical shut down applications it is a
requirement that springs are periodically
checked for cracks, low set and buckling to
verify the health of the spring. ROTEX High
Performance Actuator provides this feature
to allow its customers to run their plants LOW FRICTION LIP SEAL
smoothly
• The roller is directly mounted on pin • Square drive is mounted on pin • Roller is mounted on a needle roller
• High friction • Larger friction bearing
• Low efficiency of transmission • Lower efficiency of transmission • Very low friction
• Line contact for load transmission • Larger face contact for load • Very high efficiency of transmission
transmission • Line contact for the load
transmission
FORCE OF PISTON F
Produced by Air and Piston
PRESSURIZED
AIR PISTON PIVOT POINT OF
YOKE OUTPUT
TORQUE RATIO
BASED ON
RUN TORQUE 0° 15° 30° 45° 60° 75° 90°
Due to the needle roller on the load carrying pin and to the ball bearing on yoke, the ROTEX 2%
loss on 90° and 0° is only 2% MAKE B 6%
Hence 98% of the torque is available for work. In turn 2% of the force is now wasted
MAKE R 7%
which is generating friction
PISTON SEAL AND GUIDE YOKE PIN THRUST BEARING FLEXI JOINT
• The piston is guided by PTFE thrust • The carrier is well guided on the • The thrust transmitted through the
bearing, to ensure no metal to metal support rod Flexi joint ensures no side thrust on
contact • Case hardened steel of the yoke the cylinder walls and the bearings
• The seal is X shape with flexibility, to thrust pin is strong for consistent • The Flexi joint provides an easy
minimize the friction transmission of the force means to assemble/ dismantle the
• The seal flexibility ensures no leakage • Grease nipple for lubrication cylinder module to the frame
and very long life • Larger intervals between scheduled • In spring return actuators, dual Flexi
• Due to inherent shape, it retains the maintenance joints allow the carrier to operate
grease for a longer period perfectly and smoothly
• Guaranteed operation of 1 million cycles
....bring a new generation, Compact, Heavy duty Scotch Yoke Actuator series “DRS”
• Solid bearing for piston rod for better • The tie rods are enclosed in the • The vent valve is fitted to check the
alignment and smooth operation cylinder for the best performance, for gland leak on the direct mount
• Internally mounted hydraulic override high corrosion protection, and a valves
• Guided, lifetime lubricated, epoxy longer life of the actuator • The vent valve has built in non
coated springs • Hydraulic override can be installed at a return function, for IP67
• The hydraulic override is built into later date • Secondary vent valve function is to
the spring carrier detect leakages in the rod seal area
of pneumatic cylinder
SUPER EFFICIENT !
Needle bearing, Flexi joint, and the hardened yoke thrust pin bearing, are all
incorporated into the actuator for longer, smoother operation. The ROTEX
DRS actuator gives you greater efficiency and higher torque output, with less
maintenance
Superior design with lower costs!
TECHNICAL INFORMATION
WEIGHT
DOUBLE ACTING
BORE 0300 0350 0400 0500 0600 0700 0800 0900 1000 1100 1200 1300
ACTUATOR WEIGHT (lb)
DRSB 198 214 258 - - - - - - - - -
DRSC 278 302 324 386 - - - - - - - -
DRSD 441 452 478 578 699 860 - - - - - -
DRSE - - 891 904 1014 1173 1567 1839 - - - -
DRSG - - - 1565 1614 1801 2086 2361 - - - -
SPRING RETURN
DRSH - - - - 2540 2621 2800 3252 - - - -
BORE 0300 0350 0400 0500 0600 0700 0800 0900 1000 1100 1200 1300
DRSJ - - - - - 3549 3704 4200 4442 - - -
ACTUATOR WEIGHT (lb)
DRSM - - - - - - - - - 8179 8578 9930
DRSB-E 397 414 437 - - - - - - - - -
DRSC-E 578 593 628 694 - - - - - - - -
DRSD-E 985 1012 1056 1168 1281 1440 - - - - - -
DRSE-E - - 1777 1806 1918 2077 2253 2659 - - - -
DRSG-E - - - 3737 3818 4023 4266 4641 - - - -
DRSH-E - - - - 5719 5796 5975 6426 - - - -
DRSJ-E - - - - - 8225 8380 8876 9118 - - -
DRSM-E - - - - - - 16733 17284 17527 17957 18353 19709
AIR COMSUPTION
DOUBLE ACTING
BORE 300 350 400 500 600 700 800 900 1000 1100 1200 1300
TYPE Volume in Cu. Inch for open and one close operation
DRSB 1159 1648 2136 - - - - - - - - -
DRSC 1465 1953 2563 4028 - - - - - - - -
DRSD 1648 2380 3051 4821 7262 10801 - - - - - -
DRSE - - 3722 5797 8726 12998 15744 19772 - - - -
DRSG - - - 7079 10740 15988 19344 23311 - - - -
DRSH - - - - 13303 19772 23921 30085 35210 - - -
DRSJ - - - - - 25996 31427 39543 46195 - - -
DRSM - - - - - - - - 59498 72008 85738 100567
SPRING RETURN
BORE 300 350 400 500 600 700 800 900 1000 1100 1200 1300
TYPE Volume in Cu. Inch for one stroke
DRSB 610 854 1098 - - - - - - - - -
DRSC 732 1037 1343 2136 - - - - - - - -
DRSD 854 1220 1648 2563 3844 5736 - - - - - -
DRSE - - 1953 3051 4638 6896 8360 10435 - - - -
DRSG - - - 3783 5675 8482 10252 12327 - - - -
DRSH - - - - 7018 10496 12693 15927 18612 - - -
DRSJ - - - - - 13730 16659 20931 24470 - - -
DRSM - - - - - - - - 31488 38079 45340 53212
ORDERING CODE
MODEL DRS a b c d e f
FRAME CYLINDER BORE SINGLE CYLINDER ø DOUBLE ACTING ø CCW øSEAL MATERIAL
SIZE PNEUMATIC HYDRAULIC DUAL CYLINDER -2 SPRING CODE E1 CW CW NBR ø
B 300 HY063 E2 Viton AV
C 350 HY080 E3 FLOURO SILICON FS
D 400 HY0100 E4 HNBR HN
E 500 HY0125
G 600 HY0160
H 700 HY0200 g h
J 800 HY0250
M 900 HY0300 NIL ø SPECIAL VERSION
1000 HYDRAULIC MIBH CYLINDER BORE ENP CNP
1100 OVERRIDE SIDE HAND WHEEL SWH
1200 SUBSEA UP TO 3 METERS SSD
1300 SPECIAL CONSTRUCTION SU
ø : Default
CCW: Counter Clockwise fail close
CW : Clockwise fail open
ORDERING EXAMPLE
- DRSE0700E4
Frame size E, Cylinder bore 700 mm Spring Return with Spring set 4, fail close with NBR seals
- DRSC0400 - HN
Frame size C, Cylinder bore 400 mm Double Acting with HNBR seals
CCW
This is the standard version for fail close, or air to open/ spring to close. Looking from the top of the yoke
(i.e. Where limitswitch mounts), the drive will rotate counter clockwise (ccw) when air is applied to the actuator.
When air is vented, the spring will rotate drive clockwise to close the valve
CW
This is the version for fail open. Looking from the top of the yoke, the drive will rotate clockwise when air is
applied to the actuator. When the air is vented, springs will rotate the drive counter clockwise to open the valve
MOPD
The torque chart indicates the MOPD. (Maximum operating pressure differential) It is very critical not to exceed the MOPD
SEALS
NBR -20 °C to 80 °C, Viton -20 °C to 125 °C, EPDM -30 °C to 110 °C, Flouro Silicon -40 °C to 110 °C,
HNBR -45 °C to 80 °C
HYDRAULIC CYLINDER
DRS actuator can also be supplied with hydraulic cylinder. The torque chart for double acting and spring return is
same as pneumatic. To choose right size of Hydraulic Cylinder
• Choose DRS with pneumatic model with maximum air pressure possible as shown in chart
• Last three digit shows bore of the cylinder in mm.
• Select Hydraulic pressure in bar
• With above data calculate nearest Hydraulic actuator bore
eg. DRSD0600, maximum pressure allowable is 4 bar. (No torque details beyond 4 bar is shown) if Hydraulic pressure
is 100 bar the calculated Hydraulic bore will be 120 mm choose HY0125. Selected model will be DRSDHY0125
CYLINDER ENP
ROTEX can supply pneumatic cylinder pipe with 20µ electroless nickel plated
DIMENSIONAL DETAILS
DOUBLE ACTING
PORT CONNECTION X
A
C
Z
D L4 (DOUBLE ACTING)
SPRING RETURN
PORT CONNECTION X
A
C
Z L2 (SINGLE ACTING)
D
20
30
M5 x 8mm DEEP
4NOS
VIEW FROM ‘X’
DETAIL ‘A’
FEMALE DRIVE
5
D1 D1
L
YX
5
KE
KE
KE
DIMENSIONAL DETAILS
SPRING RETURN
MODEL D1 KEY L5 M N ØO FLANGE
DRSB 80 22X14X156 160 M20 22 165 F16
DRSC 100 28X16X183 190 M16 24 254 F25
DRSD 120 32X18X212 220 M20 22 298 F30
DRSE 160 40X22X295 300 M30 32 356 F35
DRSG 178 45X25X366 370 M36 44.5 406 F40
DRSH 220 50X28X389 390 M36 44.5 483 F48
DRSJ 280 63X32X448 450 M36 44.5 603 F60
DRSM 360 90X40X550 560 M50 44.5 800 F60
MODEL L2 L4 C D ØE CONN.
DRSB0300 1553 728 330 400 45 1/2” NPT
DRSB0350 1560 735 380 425 45 1/2” NPT
DRSB0400 1567 742 430 450 45 3/4” NPT
DRSC0300 1684 821 330 430 45 1/2” NPT
DRSC0350 1691 828 380 455 45 1/2” NPT
DRSC0400 1698 835 430 480 45 3/4” NPT
DRSC0500 1705 842 530 530 45 3/4” NPT
DRSD0300 1956 991 330 466 45 1/2” NPT
DRSD0350 1962 997 380 491 45 1/2” NPT
DRSD0400 1969 1004 430 516 45 3/4” NPT
DRSD0500 1976 1011 530 566 45 3/4” NPT
DRSD0600 1983 1018 640 640 45 3/4” NPT
DRSD0700 1990 1025 780 780 45 1” NPT
DRSE0400 2295 1215 430 560 45 3/4” NPT
DRSE0500 2302 1222 530 610 45 3/4” NPT
DRSE0600 2309 1229 640 665 45 3/4” NPT
DRSE0700 2316 1236 780 780 45 1” NPT
DRSE0800 2323 1243 850 850 45 1” NPT
DRSE0900 50 1250 950 950 45 11/2” NPT
DRSG0500 2963 1516 530 670 55 3/4” NPT
DRSG0600 2970 1523 640 725 55 3/4” NPT
DRSG0700 2977 1530 780 795 55 1” NPT
DRSG0800 2984 1537 850 850 55 1” NPT
DRSG0900 2991 1544 950 950 55 11/2” NPT
DRSH0600 3591 1746 640 801 55 3/4” NPT
DRSH0700 3598 1753 780 871 55 1” NPT
DRSH0800 3605 1760 850 906 55 1” NPT
DRSH0900 3612 1767 950 956 55 11/2” NPT
DRSH01000 3619 1774 1030 1030 55 11/2” NPT
DRSJ0700 4340 2171 780 995 55 1” NPT
DRSJ0800 4347 2177 850 1030 55 1” NPT
DRSJ0900 4354 2184 950 1080 55 11/2” NPT
DRSJ01000 4361 2191 1030 1120 55 11/2” NPT
DRSM01000 5710 2810 1030 1330 55 11/2” NPT
DRSM01100 5805 2830 1130 1430 55 2” NPT
DRSM01200 5915 2850 1230 1530 Specifications
55 2”
areNPT
subject to change without notice 23
DRS SERIES
INFINITY ACTUATORS
MATERIAL OF CONSTRUCTION
DOUBLE ACTING
13 4 23 7 6 30 53 18
2
22 9
39
45
10
28
36 41
21 49 24 33
52 3 40 20
1 31 15 16 34 35
27
26
46 25
19
5
17 50
VALVE AUTOMATION SYSTEM
ROTEX MANUFACTURERS AND ENGINEERS PVT. LTD.
MANPADA ROAD,DOMBIVLI(E)-421204.INDIA
ACTUATOR MODEL :-
MAXIMUM PRESSURE :-
WORK ORDER NO :-
Mfg.DATE :-
51
38 32
47 43
48 42
29 12
37 8 14 11 44
MATERIAL OF CONSTRUCTION
SPRING RETURN 40 2 9
6 53 30 39 63 62 58 61
23 7 60
13 4
22
45
10
28
57 56 59 54
36 21 3
20
27 41 55
52 24 18
46 1 31 15 16 35 26 19
17 25
5
VALVE AUTOMATION SYSTEM
ROTEX MANUFACTURERS AND ENGINEERS PVT. LTD.
MANPADA ROAD,DOMBIVLI(E)-421204.INDIA
ACTUATOR MODEL :-
MAXIMUM PRESSURE :-
WORK ORDER NO :-
Mfg.DATE :-
51
38
43
47
29 42 12
48 37 8 44
14 11
In continuation, Rotex also introduces the next generation : Compact, Heavy Duty....
FEATURES
DOUBLE ACTING
• A unique rack and pinion • Unique rack supporting system, pre- • Life tested to more than 1 million
construction for constant torque load on pinion can be adjusted cycles
output • Maximum working pressure psi • Easily convertible from spring
• Cylinder bore hard chrome plated, • Additional lubrication is not necessary return to Double Acting and vice
pinion electroless Nickel Plated, • Temperature range versa
external surface epoxy painted for - NBR -20 °F to 80 °F
high corrosion resistance - Viton -20 °F to 125 °F
• The pinion is supported on ball - FLOURO SILICON -40 °F to 110 °F
bearings - HNBR -45 °F to 80 °F
TORQUE IN lb-in
PR
A
ES IR
SU 40Psi 60Psi 80Psi 100Psi 120Psi
RE
MODEL
SPRING SET
Spring set 5, 6 or 7 are ROTEX preloaded spring cartridges with fixed torque. The spring set number should be specified
while ordering
! CAUTION :
It is dangerous to either dismantle or drop the cartridge. Do not apply any external load.
CUSTOMIZED TORQUE
SPRING SET
Different torque figures can be achieved by changing the spring design. Contact ROTEX, for special torque requirements.
TECHNICAL INFORMATION
AIR CONSUMPTION WEIGHT
AIR CONSUMPTION IN LITRE A.N.R./ bar FOR ONE CYCLE DOUBLE ACTING SPRING RETURN
DOUBLE ACTING SPRING RETURN MODEL kg. MODEL kg.
MODEL LITRE/ bar MODEL LITRE/ bar DRV250 150 DRV250E 220
DRV250 27 DRV250E 13 DRV300 210 DRV300E 270
DRV300 38 DRV300E 19 DRV400 340 DRV400E 500
DRV400 53 DRV400E 26 DRV500 520 DRV500E 800
DRV500 75 DRV500E 37 DRV600 800 DRV600E 1300
DRV600 96 DRV600E 48 DRV700 900 DRV700E 1400
DRV700 117 DRV700E 58 DRV800 1150 DRV800E 1650
DRV800 142 DRV800E 71 DRV900 1500 DRV900E 2050
DRV900 195 DRV900E 98 DRV1000 1650 DRV1000E 2200
DRV1000 268 DRV1000E 134 DRV1100 1950 DRV1100E 2680
DRV1100 380 DRV1100E 190
ORDERING CODE
MODEL
a b c e f
ORDERING EXAMPLE
MODEL - DRV500SR6 - F
Is a model DRV500 Spring return with spring set 6 with female drive.
DIMENSIONAL DETAILS
DOUBLE ACTING
‘X’
A
CONN
C
‘Z’
L3 L1
D
L4 (DOUBLE ACTING)
SPRING RETURN
‘X’
A
CONN
C
‘Z’
D L2 (SINGLE ACTING)
SLOT4
30
VIEW FROM-’X’
ØE
4
20
DETAIL-A
32 Specifications are subject to change without notice
DRV SERIES
INFINITY ACTUATORS
DIMENSIONAL DETAILS
FEMALE DRIVE
D
D
1
1
KEY
MODEL L1 L2 L3 L4 C D ØE CONN.
DRV250 892 1508 276 1168 525 585 45 1/2”
DRV300 892 1555 276 1168 525 585 45 1/2”
DRV400 892 1666 276 1168 630 690 45 1/2”
DRV500 920 1816 285 1205 740 800 45 1/2”
DRV600 1310 2416 360 1670 740 815 55 3/4”
DRV700 1310 2561 360 1670 880 955 55 3/4”
DRV800 1320 2631 365 1685 970 1070 55 3/4”
DRV900 1320 2706 365 1685 1070 1170 55 3/4”
DRV1000 1640 3364 512 2152 970 1070 55 1”
DRV1100 2010 4350 710 3450 1160 1200 55 11/2”
* BSP on request
MATERIAL OF CONSTRUCTION
DOUBLE ACTING
20 1 19 18
6 7 17 44
36
22 29 12 4 3 2 32 37 21
10 25 9 5 13
31 43 14 45 26 23
38
24
30 16
28 15 34
27 33 8 35 41
11 40
39
SPRING RETURN
29 30 26 27 28 6 7 17 53 20 1 19 18
12
4 2 44
25 22 23 45 3 46 21
52 14 54 10 34 33 9 5 13
31
47
32
WORK ORDER NO :-
Mfg.DATE :-
36 43
24 16
8 15 50 42
41 11 48
....brings to their customers a new generation, Compact, Rack and Pinion Actuator Series “DRC”
SPRING SET
Spring set 5, 6, and 7 are ROTEX preloaded spring cartridges.
Customer cannot vary torque. For changing code from 5 to 6,
or to 7 customer must change the cartridge.
! CAUTION :
It is dangerous to either dismantle or drop the cartridge.
Do not apply any external load.
TECHNICAL INFORMATION
AIR CONSUMPTION AND WEIGHT
AIRCONSUMPTION IN litre A.N.R./ bar for one cycle
DOUBLE ACTING SPRING RETURN
MODEL Volume cu. in WEIGHT (in lb.) MODEL Volume cu. in WEIGHT (in lb.)
DRC250 1755 330 DRC250SR 845 484
DRC300 2470 440 DRC300SR 1235 748
DRC400 3445 836 DRC400SR 1690 1012
DRC500 4875 1144 DRC500SR 2405 1540
WEIGHT IN kg.
WEIGHT IN kg.
DOUBLE ACTING SPRING RETURN
MODEL WEIGHT MODEL WEIGHT
DRC250 150 DRC250SR 220
DRC300 200 DRC300SR 340
DRC400 380 DRC400SR 460
DRC500 520 DRC500SR 700
ORDERING CODE
MODEL
a b c d e
DOUBLE SPRING DOUBLE DA ROTATION CODE OUTPUT SHAFT CODE SEAL MATERIAL CODE MANUAL OVERRIDE
ACTING RETURN ACTING
90 CCW ø MALE DOUBLE ‘D’ ø NBR ø SIDE HAND WHEEL HW
DRC250 DRC250E SPRING SR
90 CW CW MALE KEY WAY M Viton AV HYDRAULIC HMOR
DRC300 DRC300E RETURN
FLOURO SILICON FS
DRC400 DRC400E
HNBR HN
DRC500 DRC500E
f
ø : Default
SPECIAL
CCW : Counter Clockwise failsafe close MODEL
CW : Clockwise failsafe open SU
ORDERING EXAMPLE
- DRC300DA
Double acting
- DRC500SR6-CW-FS
Spring Return with Spring set 6, clockwise shaft rotation with Flouro Silicon Seals.
DIMENSIONAL DETAILS
30
130
SLOT-4
M5 X 8mm
DEEP-4NOS. A/F-K
VIEW FROM-‘X’
‘X’ ØF
20
4
CONN.
C
B
15
‘Z’
L1 (DOUBLE ACTING) D8
L2 (SPRING RETURN) D
S S
MODEL S L5 M N O
DRC250 27 48 M16 30 125
DRC300 36 64 M16 30 125
DRC400 36 64 M16 30 140
DRC500 46 82 M20 30 140
‘4NOS-‘M’X‘N’ ‘6NOS-‘M’X‘N’
DEEP ON ‘O’ PCD DEEP ON ‘O’ PCD
KEY
KEY
D
1
D
1
MODEL D1 KEY L5 M N O
DRC250 63.5 16X16X80 100 M16 30 125
DRC300 63.5 16X16X80 100 M16 30 125
DRC400 95.25 22X22X110 125 M16 30 140
DRC500 127 25X25X125 150 M20 30 140
MATERIAL OF CONSTRUCTION
DOUBLE ACTING
24 2 15 3 10 4 1 18 19 5 16 17 6 21 12 11
B A 20
22 23
B 8 A
25 9 7 14 13
SECTION - AA SECTION - BB
SPRING RETURN
32 33 2 19 4 12 6 1 22 23 20 7 8 30 34 28 5 27 13 24 29 3 16 15 26
31 B
A 25
14 A
B 10
21 35 11 9 18 17
SECTION - AA SECTION - BB
S.NO DESCRIPTION QTY MATERIAL SPECIFICATION
1 CENTRAL BLOCK 1 CAST IRON FG 200/ GG20
2 COVER 1 CAST IRON FG 200/ GG20
3 SPRING COVER 1 CAST IRON FG 200/ GG20
4 PISTON 2 CAST IRON FG 200/ GG20
5 MIDDLE COVER 1 SS410CAST IRON FG 200/ GG20
6 PISTON SUPPORT ROD 2 CAST IRON -
7 RACK 1 CAST IRON FG 200/ GG20
8 PINION 1 M.S. FG 200/ GG20
9 SHAFT 1 M.S. IS 2062
10 KEY 2 M.S. IS 2062
11 SPACER 2 SEAMLESS IS 2062
12 TUBE 2 M.S. SEAMLESS ASTM A106 Gr B
13 TUBE SPRING SIDE 1 S45 IS 2062
14 TIE ROD-1 8 S45 -
15 TIE ROD-2 8 HGA STEEL -
16 NUT 16 HGA STEEL Gr. 8.8
17 LOCK NUT 1 STANDARD Gr. 8.8
18 BALL BEARING 2 NBR -
19 O-RING 2 PTFE -
20 GUIDE STRIP 2 CARBON FILLED -
21 LIP SEAL 2 NBR -
22 PLUG 1 M.S. IS 2062
23 BEARING 1 BRONZE -
24 NUT 1 M.S. IS 2062
25 NUT 1 M.S. IS 2062
26 INSERT 1 M.S. IS 2062
27 SPRING 1 EN47 IS 4454 Gr. III
28 SPRING TENSIONER SUPPORT ROD 1 M.S. IS 2062
29 SPRING TENSIONER 1 CAST IRON FG 200/ GG20
30 SOCKET HEAD CAP SCREW 2 HGA STEEL Gr. 8.8
31 END STOP BOLT 2 HGA STEEL Gr. 8.8
32 NUT 2 HGA STEEL Gr. 8.8
33 O RING 2 NBR -
34 SPRING TENSIONER PLATE 1 CAST IRON FG 200/ GG20
35 BEARING SEAL 2 NBR -
ROTEX perpetuates the tradition of persistent modification in the field of excellence and virtue, with
FEATURES
• Heavy duty, steel body • A single spring is retained in the
• Rack and pinion construction ‘SAFE GUARD’
• Zero leak system using unique • Easily convertible to CW from CCW
sealing system • Unique spring retaining system
• Extremely rugged actuator • An built in bracket for mounting
• Excellent for cyclic loads accessories
• Alternatively, pneumatic cylinder can
be attached
the introduction of the Heavy Duty, Rack and Pinion construction, series “HYV”
• Unique hydraulic seal for zero leak • Pinion on low friction ball bearing
• Maximum pressure 450 bar • All wear parts are life time lubricated
• Temperature range -40 °F to +85 °F • Top switch shaft as per ISO 5211
• Epoxy painted guaranteed 1000 hrs • Over travel 7° for opening and
salt spray test closing
• One piece pinion for rugged operation • Under travel 5° on both sides
WEIGHT IN lb
DOUBLE ACTING WEIGHT SPRING RETURN WEIGHT
ACTUATOR (in lb) ACTUATOR (in lb)
HYV050 20 HYV050 - SR 31
HYV063 33 HYV063 - SR 44
HYV080 46 HYV080 - SR 79
HYV100 64 HYV100 - SR 75
HYV1063 68 HYV1063 - SR 90
HYV1080 86 HYV1080 - SR 108
HYV1100 88 HYV1100 - SR 130
HYV1125 128 HYV1125 - SR 156
DIMENSIONAL DETAILS
X
A
D
CONN.
I
ØC
Z L1
L2 (SPRING RETURN)
D1
4 NOS. - ‘M’ X ‘N’
DEEP ON ‘O’ PCD
Ø30 80
4
4
20
30
M5 X 8mm
DEEP 4 NOS. SPRING TORQUE
DETAIL ‘A’ VIEW FROM ‘X’
Y
DIRECTION
KE
MODEL : CCW
F
VIEW FROM ‘Z’
MATERIAL OF CONSTRUCTION
DOUBLE ACTING
40 18 24 5 4 23 39 15 16
2 3 19 17 37 20 38
22 34 35 33 36 7 8 28 26 9
29
27
14
31 30
13
1 11 6
12 32 21 25 10
SPRING RETURN
20 19 18 24 5 4 23 44 39 40
38
2 3 42 41 37 43
22 34 35 33 36 7 8 28 26 9
29
27
14
1 31 30
13
17 15 16 21 11 6
12 32 25 10
With the in-house capability to manufacture the complete line of control components, Rotex guarantees....
FEATURES
• Gas driven system
- Sour Gas can be used for Gas Over Oil application
- Gas pressure up to 2000 psi
• Storage tank for extra operation
- Secondary storage tank permits up to 3 operations
- Manual valves and NRV are used for preventing
gas to escape one of the line pressure
• Electrically or mechanically operated
• Large range of operating systems are available
• GOV can be installed on DRS, DRV, HYV or any
other make of actuators
• All pressure parts are as per ‘PED’ and available
with certifications
• Recommended oil “Aero Shell Fluid 4” or equivalent
• GOV panel can be completely gas pressure based.
In such cases the manual valves are used for controls
• Solenoid operated GOV panel can be used for remote
operations. SCADA connectivity available
• Gas Over Oil panel with hydraulic • Gas Over Oil with hydraulic tank, line break
control tank, safety reservoir
• ROTEX GOV can also be used for linear actuator for rising stem
valves
• ISO mounting for direct mounting available on the basis of model
selected for actuator
• Standard temperature -20 °F. Special up to -55 °F
• All parts are manufactured from approved material as per NACE
(MR-01-75) suitable for sour gas
• All valves are zero leak construction. We use high pressure PTFE
sealing system, poppet and spool construction for higher reliability
• Manual override is possible with :
- Hydraulic options, to pump by hand to open or close
- Gas storage tank for 2-3 operations
- Manual overrides on solenoid valves to function the open/close
Operation
• Complete panel in stainless steel with all internal in stainless steel
(for gas wetted parts) is available
• Gas filtration/ dehumidification filters are installed within the panel
• System can be configured for line breakage control valve and torque
control valve depending upon the system requirements
• Gas Over Oil control system with various options • Gas Over Oil with built in torque control device
GENERAL FEATURES
• Line break control integrated with manual reset • On line filter for long life of components
function. On exceeding the leak rate, the LBC • PED approved oil tanks
valve operates shutdown valve and closes the • Gas reservoir for operation of actuator on
main valve. Requires manual reset absence of main steam pressure
• Torque control ensures that the actuator does • Solenoid operated system can be operated
not exceed the maximum seal torque for stem remotely
SCHEMATIC - 1
GAS OPERATED SYSTEM
2
14
LOCAL
RESET 15 16
4
13
6 3
5 5 3
CLOSE OPEN
12
11
10 9
8
7
FEATURES SPECIFICATION
• Manual valve for open/ closed Pressure : 0 - 3500 psi
• Line break control valve with normal reset Control : 50 - 3500 psi
function Sensitivity forward : 14 psi
• Functional valve for logic Sensitivity Reversed : 40 psi
• Torque control valve will ensure torque of Manual reset : built in
actuator never exceeds the maximum stem
Ports : 1/4”, 3/8”, 1/2”, 3/4”, 1”
shear torque (MSST)
SCHEMATIC - 2
ELECTRO GAS OPERATED SYSTEM
2
14
LOCAL
RESET 15 16
4
13 6 3
5 5 3
CLOSE OPEN
12
11
10 9
8
7
CUSTOMER ELECTRICAL
CONNECTION
FEATURES SPECIFICATION
• Field control/ control room Pressure : 0 - 3500 psi
• SCADA controls can be adopted Control : 50 - 3500 psi
• Exd - ATEX solenoid valve Sensitivity forward : 14 psi
• Line break control function can be integrated Sensitivity Reversed : 40 psi
• Maximum torque output control available Manual reset : built in
Ports : 1/4”, 3/8”, 1/2”, 3/4”, 1”
SPECIFICATION
Main valve : 1/4" 3/8" 1/2" 3/4"
Control Pressure : 300 to 1000 psi
Sensitivity : 50 psi
Main pressure : 0 - 3000 psi
Response Pressure : 70 psi
SPECIFICATION
Valve size : 1/4”, 3/8”, 1/2”,3/4”
Pressure range of switching valve : 0 - 2000 psi
Max. Differential pressure (A-B) : 1100 psi
Switching differential pressure : 7 to 50 psi
Size : 1/4 inch
Temperature range : -30 °F to +80 °F
Sensitivity : 1.4 psi/ min
ELEMENTS
FILTERS
5/25 filters optionally installed in line for gas filtration
Maximum working pressure 3000 ps
LOGIC VALVES
1/4”, 3/8”, 1/2”, 3/4” logic valves can be used,
depending upon the flow and operation needed.
Valves can be individually tubed or can be sub base
mounted
DIMENSIONAL DETAILS
2294
2351
1450
83
2776
837
270
868
21 Sullivan Parkway
Fort Edward, NY 12828