The present resistor technology makes extensive use of vacuum deposited NiCr alloys.

NiCr films are

used in a wide range of applications, from high-performance integrated resistor networks to
individual resistors. The appropriateness of nichrome and ceramic as materials for heating elements
depends on the particular application and specifications. The usual composition of nichrome alloys,
which contain 20% chromium and 80% nickel, has good heat resistance. In general, Nichrome alloys
have a higher melting point than Kanthal alloys, typically ranging from 1400°C to 1500°C (2552°F to
2732°F) depending on the exact composition. Nichrome heating elements can endure and function
at high temperatures without melting or deforming because because of their high melting point.

This qualifies NiCr for uses that call for heating at extremely high temperatures. NiCr can be used in
applications where fast heating and accurate control of temperature are crucial, yet because Kanthal
has a higher specific heat capacity than Nichrome, it may take longer to heat up quickly than
Nichrome. Nichrome, on the other hand, has a relatively low thermal mass, which enables it to heat
up and cool down quickly. Nichrome effectively emits heat energy in the form of thermal radiation
thanks to its comparatively high emissivity. By improving heat flow to the surroundings, this property
helps nichrome heating components function more effectively and efficiently overall.

Nichrome alloys are able to produce a substantial quantity of heat when an electric current flows
through them because of their comparatively high electrical resistance. Because they are resistant to
oxidation and corrosion, they are valued for their sturdiness and lifespan. The effectiveness of
nichrome heating elements is maintained by their resistance to oxidation. Since NiCr has a poorer
thermal conductivity than other metals, the majority of the heat produced by the nichrome wire can
be focused inside the heating element rather than being lost to the environment.

It's crucial to keep in mind, though, that there are instances where ceramic heating elements have
clear advantages. Ceramic components are suited for high-voltage applications due to their
outstanding electrical insulating qualities. Additionally, they are chemically inert, which is beneficial
in settings where corrosive compounds are present. But analysing all the properties, the usage of
nichrome alloys as heating components dates back a long time and they are commonly accessible.
They are readily available for numerous purposes and are available in a variety of grades and shapes
and its advantages outrate the other heating elements available in the market.

Reference:

Rölke, Joachim. “Nichrome Thin Film Technology and Its Application.” ElectroComponent Science and
Technology, vol. 9, no. 1, 1981, pp. 51–57, www.hindawi.com/journals/apec/1981/928373/,
https://doi.org/10.1155/APEC.9.51.

“Resistance Wire | High Resistivity Wire | Specialty Wire | MWS Wire.” MWS Wire - Magnet Wire,
Speciality Wire, mwswire.com/resistance-wire-2/.

“Wayback Machine.” Web.archive.org, 4 Mar. 2016,

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“What Is a Ferrite Clamp?” Sciencing, sciencing.com/ferrite-clamp-7234703.html.