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Data Book
Data Book
Data Book
Design
Data Book
Page 1
Machine Design Data Book
POWER SCREWS-
Page 2
Machine Design Data Book
È tana + tanf1 ˘
P = W tan (a + f1 ) = W Í ˙ ...( N )
Î1 - tana .tanf1 ˚
5 For Acme Thread m
tan f1 =
cos b
b = Semi - angle of Acmethread= 14.5o
np
tana =
pd
6 Helix angle n- no of starts of the thread
p-pitch of the Screw
d- Mean diameter of the screw
7 Friction Angle m = tanf
Page 3
Machine Design Data Book
d0 + d c p p
d= = d0 - = dc -
2 2 2
Mean Diameter of the Screw Where- do – Nominal or Outside Diameter
8
(d)
p- Pitch of the Screw
dc- Core or Root Diameter
Coefficient of Friction for m = tan a
9
Screw
R1 + R2
R=
10 Mean radius of the Collar 2
R1 – Outer Radius of Collar
R2 – Inner Radius of Collar
11
Page 4
Machine Design Data Book
8WD
t = K.
pd3
4C - 1 0.615
K= +
4C - 4 C
2) When load is variable (W1 And W2),
then for Maximum load-
D p
T = Wmax . = .t .d 3
2 16
Note:- Standard size of wire is taken from table below----
Page 5
Machine Design Data Book
Page 6
Machine Design Data Book
LEAF SPRINGS-
Page 7
Machine Design Data Book
2.W .L3
7 C=
n.E.b.t 3
Knuckle Joint
A knuckle joint is used to connect two rods which are under the action of tensile loads. However,
if the joint is guided, the rods may support a compressive load. A knuckle joint may be readily
disconnected for adjustments or repairs. Its use may be found in the link of a cycle chain, tie rod
joint for roof truss, valve rod joint with eccentric rod, pump rod joint, tension link in bridge
structure and lever and rod connections of various types.
Page 8
Machine Design Data Book
DESIGN PROCEDURE
p 2
P= d .s t
4
1 Diameter of the Rod (d)
P- Load Transmitted,
st - Tensile Stress
p 2
8 Failure of knuckle pin in shear (t) P = 2. d1 .t
4
11 Failure of the single eye or rod end in crushing (sc) P = (d1 ).t.s c
If the induced stresses are less than the given design stresses, therefore the joint is safe
Page 9
Machine Design Data Book
W È 2.h. A.E ˘
7 Impact stress si = Í1 + 1 + ˙
A Î W .l ˚
Page 10
Machine Design Data Book
Bending Stress in
12
straight Beam
Bending Stress in
13
straight Beam
Page 11
Machine Design Data Book
Page 12
Machine Design Data Book
Page 13
Machine Design Data Book
Bending stress in
14
Curved Beams
Page 14
Machine Design Data Book
Maximum Bending
18 stress at the
outside fibre
Page 15
Machine Design Data Book
Page 16
Machine Design Data Book
RIVETED JOINTS:-
S.No Table Equation
Pt = ( p - d ) .t.s t
Tearing Resistanceof
1 p - pitch of rievt, d - diameter of rivet hole,
Rivet (Pt)
t - Thickness of plate, s t - PermissibleTensile stress
p
Ps = n.x. d 2 .t
Shearing resistance of a 4
2
Rivet (Ps) n - no. of rievt , x - no. of shear,
d - diameter of rivet hole, t - Permissible shear stress
Pc = n.d .t.s c
Crushing resistance of a
3 n - no. of rievt , t - thickness of rivet plate,
Rivet (Pc)
d - diameter of rivet hole, s c - PermissibleCrushing stress
WELDED JOINTS:-
Page 17
Machine Design Data Book
Page 18
Machine Design Data Book
P = 0.707.s.l.s t
Strength of a single s - size of weld = Thicknes of plate
2
Transverse fillet weld l - Length of weld
s t - PermissibleTensile Stress
P = 1.414.s.l.s t
Strength of a Double s - size of weld = Thicknes of plate
3
Transverse fillet weld l - Length of weld
s t - PermissibleTensile Stress
P = 1.414.s.l.t
Strength of a Parallel s - size of weld = Thicknes of plate
4
fillet weld l - Lengthof weld
t - Permissible Shear Stress
P = 0.707.s.l1.s t + 1.414.s.l2 .t
Strength of single
s - size of weld = Thicknes of plate
5 Transverse and Parallel
l1 and l2 - Length of Transverse and Parallel fillet weld
Fillet weld t - Permissible Shear Stress
6 For Starting and Stopping of weld run 12.5 is added to the lengths
Page 19
Machine Design Data Book
s t (max) t
st = ...... t = (max)
7 For Fatigue Loading Kt Kt
Kt - Stress concentration Factor
POWER SCREWS:-
STRESSES IN POWER SCREWS-
W p
sc = ....... Ac = .d c 2
1 Stresses in Power Screws Ac 4
dc = (d o - p)
do - Nomimal dia. or outside dia.
p - pitch of the screw
16.T
t=
2 Shear Stresses in Screws p .dc 3
T - Torque ( N .mm)
Page 20