CAM-Katalog 2008 E

CNC Machining Systems
and Accessories
Issue 2008/2009
20
Ye
ars
vh
f
Sign Making
large advertising signs, panel blanks, lighted acry-
lic signboards – you can produce all of that quick-
ly, rationally and nearly without size limitation
Engraving
everything that has to be done in the engraving
studio, from nameplates up to sophisticated relief
works – of course with highest precision
Electronics
manufacturing front plates and housings as well
as production of prototypes and small lots of
printed circuit boards
Industry and Manufacturing Sector

machining plastics, metal or wood – no matter
whether needed for prototyping or serial produc-
tion
Model Making
no matter whether you have to produce ship,
train, plane or architectural models – a vhf CAM
system always ensures premium quality
Rapid Prototyping & Mould Making

milling threedimensional forms and models from
a solid block – using quite different kinds of ma-
terials
Switch Cabinet Production

fully automatized engraving and milling of (serial)
labels for cables and console panels, respectively
warning and information signs
Special Applications
the flexibility of vhf CAM systems opens up several
further fields of application – including customer-
specific special designs
Welcome to vhf!
It is a pleasure for me that you are inter-
ested in our engraving and milling systems.
You probably have already noticed the most
significant change of this new catalogue is-
sue: for the first time we have printed it fully
coloured. But this is by no means everything
that’s new – again we have improved many
system modules and integrated new ones.
A new module is for instance an optical work-
piece and register mark recognition with a
camera system. So the milled contours will
fit perfectly to a printed workpiece. Very in-
teresting for processing metal is the resource-
saving minimum quantity lubrication. And
everyone who attaches importance to a com-
pact and protected control computer will be
happy about the Touch PC with its touch-sen-
sitive screen.
Often improvements have been made in the
details, but achieve great effects. As examples
we could name a cover for the automatic tool
change which protects it from heavy chip
loads or a pneumatic tangential cutting unit
which can cut also stronger materials.
On page 5 is a summary of important im-
provements. Please do not hesitate to contact
our friendly vhf team for any questions, if you
need a detailed offer or if you would like to
visit us for a presentation. A phone call or an
e-mail would be sufficient. And as a matter of
fact – we will also support you in word and
deed after you have bought a system.
Frank Benzinger
Manager
All prices exclude VAT, customs duties and transportation/packaging fees • Deliveries are always subject to our Terms of Sale; we would be glad to send them
to you on request and you will find them on the internet at www.vhf-camfacture.de • All trade and product names mentioned in this catalogue belong to
their owners • Technical modifications and errors excepted • February 2008.
Picture credits inside front cover (from top to bottom): Harisch Werbetechnik, Bad Emstal; Detailor, Baisingen (3x); Postma & Partner, Delft; vhf camfacture,
Ammerbuch; Murrplastik, Oppenweiler; Detailor, Baisingen.
General Information
Table of Contents
Structure of General Information
Don’t Hesitate to Test us... 6
This Catalogue Financial Facilities
Delivery and Installation Service
6
7
2 Years Warranty/Free Support 7
System Modules 9
CAM Basic Systems 11
CAM 100 – CAM 450 Classic 12
CAM 0505 – CAM 2025 Premium 16
CAM 1010 – CAM 2040 Active Pro 20
Machining Units 25
Rotary Current Spindles 26
High Frequency Spindles 28
n System Modules Standard Spindle 30
System Modules
Dot Embossing Unit 31

Using this chapter you can assemble your Cutting Units 32
CAM system step by step. It shows units Oscillating Cutting Units 33
(basic systems, spindles, fixing devices, ...) Fixing Devices 35
T-Slot Fixing Attachment Set 36
which are ready-to-use and are equipped Polystyrene Surfaces 37
with all required accessories. So you can con- Special Vacuum Tables 38
figure a system which meets your demands Grid Vacuum Tables 39
exactly. Accessories 41
Workpiece Levelling Unit 42
Automatic Z Adjustment Unit 43
Line Laser Unit 44
Optical Workpiece Recognition 45
Automatic Tool Change 46
Dust Extraction Unit 47
Cooling/Spraying Unit 48
n Production Software Minimum Quantity Lubrication 49
Housings 50
Whether you want to cut out fonts or logos, Safety Devices 51
Software
mill three-dimensional moulds or emblems, Control Panel 52

Touch PC 53
produce front plates or printed circuit boards
System Racks 54
or if you just want to engrave signs – we offer Tool Sets 55
the proper production software for any task.
Production Software 57
A selection of special engraving fonts com- Cenon 58
pletes this chapter. Cenon PCB 62
Labelling Software ACS 65
3D Software 66
Engraving Fonts 67
Expendable Items 69
Collet Chucks/Spindle Accessories 70
Collet Chucks, Cap Nuts etc. 70
Expendable Items Tool Fittings 71
Expendable Items
n
Carbide Lances/Knives 72
Consult this chapter if you already own a vhf Fixing Devices 72
CAM system and if you need expendable Fixation Bars 72
Hand-lever Clamping Devices 72
items or other accessories, e. g. a special Clamps 72
collet chuck for your spindle, special adhe- Pneumatic Clamping Devices 73
sive film for fixing your workpieces, or if you Vises 73
simply need slide nuts for the T-slots of your Polystyrene Stripes 73
working table. Vacuum Adaptor Mats and Fleece 74
Special Adhesive Film 74
Miscellaneous 75
Accessories for Dust Extractors 75
Slide Nuts 75
Reducing Bushes 75
Stop Rings 76
Lubricants 76
Switching Unit 77
How To Find Us 78
Offer Form 79
The Companies of the vhf Group 80
vhf Online Shopping 80
Order Form 81
News from vhf: Products and Services
General Information
Since we have published the last edition of our catalogue, vhf has presented several news and innovations which we would
like to introduce briefly on this page. It is also worthwile when you visit our News section on the internet from time to time.
There you’ll find the latest news from our development department and other pieces of information about vhf. Just visit our
web site www.vhf-camfacture.de and click on “News”.
n Active Pro Line

From 2005 on we have been offering all systems of the Active line also in a
much more stable “Pro” version. This performance package has proven to
be so successful that we have finally decided to offer just the Pro model in
future.
Here is a brief summary of its most important advantages: The drive units
have become more powerful and precise by the use of high-revving motors
with gearing. Two sliding carriages in x and y direction as well as an addition-
ally doubled linear guide in x direction and a strengthened bridge construc-
tion increase the rigidity of the whole system. See page 20 for more details.
n Minimum Quantity Lubrication

In addition to the already very economically working cooling and spraying
unit, vhf now offers an electronically controlled minimum quantity lubrica-
tion which reduces the required amount of lubricants to a few millilitres per
hour. This lowers costs and workplace exposure and improves the quality of
your workpieces at the same time.
The primary goal of this kind of tool cooling is not to dissipate heat with cool-
ing liquid, but to prevent the generation of heat by applicating the atomized
spray directly onto the machining spot between cutting edge and workpiece.
See also page 49.
n Line Laser Unit

You can now adjust your workpieces quickly and accurately with the help of
laser beams. This adjustment is being made easy by two thin red lines which
will be projected in a right angle onto the machine table.
So a mechanical stopper won’t be necessary any longer. Moreover, such a
stopper can probably interfere with the machining process. A decisive ad-
vantage of this kind of workpiece alignment lies in the possibility of placing
the workpieces at any position of the machine table. The two line lasers are
mounted in an angle of 90 degrees at the bridge of the machine and so they
change their position when the CAM system is moving. See also page 44.
n Optical Workpiece Recognition

This module – consisting of a CCD camera mounted at the z axis and appro-
priate software – is used for an optical recognition of workpieces or register
marks which are printed on them. The software independently aligns, scales,
stretches or compresses the output graphics according to the captured posi-
tion of the marks on the workpiece.
This method is especially interesting when you want to cut or mill work-
pieces which have already been printed. Alternatively, it is also possible to
recognize the edges of the material when there can be/shall be no marks
printed on the workpiece. See page 45 for further details.
Visit Us...
General Information
... for example at a trade fair. We exhibit

our CAM systems at about one dozen trade
fairs per year in Germany and abroad. At
this occasion it would be a pleasure for us
to answer any of your questions. Please ask
us for the dates or see the trade fair calen-
dar on our web site at www.vhf-camfac-
ture.de.
If you visit our company, we are of course
able to go even more into the details of
your problem. And if you bring along one
of your own files (e. g. EPS, DXF, AI, HPGL,
Gerber and 3D formats) we can process
your project under practical conditions.
Afterwards you can be sure that the CAM
system will really be suitable for your ap-
plication. Directions how to find us are on
page 78.
Financial
Facilities
vhf will be the right partner for you, too, if
you want to save your liquidity. We would
be glad to work out a leasing or financial
concept for a CAM system which is tailor-
made for your budget.
Especially leasing a CAM system has advan-
tages in the commercial sector: Your line
of credit remains untouched – so a leasing
contract does not have a negative effect
on the future engagement of your bank.
Moreover leasing rates are immediately
fully tax-deductible and remain constant
during the whole contract period. In most
cases, they can be financed directly from
your earned proceeds. And when the con-
tract period has ended, you can take over
the system for a defined residual value.
Delivery and
General Information
Installation Service
When you order a new CAM system, it will
be delivered free of charge to Germany,
Austria and Switzerland. Friendly and com-
petent staff members will install the system
ready to use in your premises. For all other
countries we offer graded rates; within the
European Union, we only charge a well-
priced lump sum.
However, the service of vhf does not end
with the installation. In order to enable
you to start using your engraving and mill-
ing machine productively right away, you
will also get a comprehensive introduction
into the usage of the system. You will learn
about the operation of hard- and software
and about basic safety regulations. Addi-
tionally, you will get some tips and tricks
concerning the use of tools and materials.
2 Years Warranty
A vhf CNC machining system is made of
high-quality system modules which har-
monize well with each other. Prior to the
delivery, it will be tested in an extensive
trial run. The reliability of our CAM systems
has proven to be great, even under high
load and in everyday-use. That’s why all
components of the system have a warranty
period of two full years according to our
terms of guarantee.
Free Support
It is a self-evident part of the vhf philosophy to give you best support – also after
the purchase. Thus our multilingual hotline would be glad to answer all of your
questions via phone, fax or e-mail without further expenses for you. Together with
our experts a solution will be found as quick as possible if you should get stuck.
In most cases the possibility to exchange files via e-mail makes sure that you can
continue your work within a short time span.
System Modules Basic Systems
These system modules are units which you can use

for assembling a complete system according to the
modular design principle. Such a CAM system can
Machining
exactly meet your specifications. All modules har- Units
monize with each other so that you can choose from
any of the following four categories. You just start
your assembly with the basic system which has to be
equipped with different spindles, fixing devices and
further accessories.
Fixing Devices
We deliver the complete systems free domicile with-
in Germany, Austria and Switzerland. Moreover, our
staff members will install and assemble your new
CAM system and give you an introduction so that
you can start using it productively already at the day
of delivery. You will also get a parts warranty for two Accessories
full years on all systems.
10 CNC Machining Systems
CNC Machining Systems 11
n CAM Basic Systems

The first step to your new CAM system is to choose
a basic system which consists of the mechanics and
the CNC controller. You can choose from three model
ranges:
n The systems of the Classic line are robust and
1.
highly precise. They cover the smaller and me-
dium positioning ranges and are also available
as pure table systems.
1. Basic Systems
n The systems of the Premium line have been
developed especially for challenging industrial
applications. They distinguish themselves by a
more stable construction and more powerful
drive units.
n The Active Pro line is particularly suitable for
sign making, but also for similar purposes. It of-
fers the largest positioning ranges – and this at
an extremely favourable price.
It is common to all type series that they can be used
for real 3D works. All systems may be extended with
further vhf system modules. On top of that, every type
series is available with numerous different positioning
ranges and passage heights – so there will always be
a system which has the optimum size for your applica-
tions.
CAM 100 – CAM 450

CLASSIC Technical Data
vhf’s Classic line has been present on the market successfully
since 1992. Numerous detail improvements of the basic me- n construction using high-strength aluminium
chanics which has proven its worth for more than thou- profiles ensures extreme stiffness and low
sand times and a completely new developed controller of weight
the third generation guarantee the state of the art. The very n T slot table for easily fastening workpieces
stable basic mechanics is a key feature. Its low-vibration and fixing devices
construction with precise steel linear guides and highly n precise steel linear guides driven by hybrid
accurate hybrid motor drives makes the systems universally motors
applicable for powerful milling works and finest en- n ball screw spindles free from backlash with
gravings. However, they are also excellent for special tasks flanged bearings (x/y/z: 16 x 5 mm, other
leads are available)
like cutting, dispensing, marking or screwing.
n dimensioning of x/z axis: 175 mm
We deliberately use high-tensile aluminium profiles n Teflon-coated rubber seal protects the spin-
for the construction of our CAM systems. The honeycomb dles from chips
1. Basic Systems
construction of these profiles guarantees extreme stiff- n repetition accuracy +/- 1/100 mm
ness of the whole system and little weight. One decisive n 3 end/reference switches, accuracy < 1/100
advantage goes along with this fact: There is less mass to be mm
moved around with the axes. This leads to high process- n cable drag chains for all cables
ing speeds, little vibrations which become transferred to n easy-to-maintain construction
the substructure of the system and therefore to high-class
results. On top of that, due to the protective anodic oxida-
tion of the aluminium, your CAM system will always look as
if it were new – even after years.
What are Hybrid motors?
Due to a positioning range of up to 1,040 x 1,250 mm, these
systems are suitable for small to medium-sized workpieces. Hybrid motors are brushless motors which are
However, you can push through larger workpieces in equipped with high-grade ball bearings. They
have permanent magnets as well as electro
machine direction under the bridge, so that they can be
magnets. We always use them for driving vhf
processed by stages. When you think of the required ma- CAM systems because they offer a number of
chine size, keep in mind that it may lead especially in the advantages:
industrial sector to a greater economic efficiency when you n rotational speed stability even under load
choose a bigger basic system for little extra expenses. If you variations; this enables finer resolutions
produce several smaller workpieces on a larger panel, n highest torque in the lower speed range, no
you can considerably reduce time and costs for tool and complex and maintenance intensive gear
workpiece changing. units necessary
n lowest after-running and smallest transient
response – micro step operation increases
the positioning accuracy considerably again
n highest holding torque without brake dur-
ing standstill which leads to a generally in-
creased stiffness of the CAM system
n reduced risk of machine damage and injury
at blockage
n longest lifetime and maintenance-free
n our HighTorque hybrid motors are the high-

est-quality version of stepper motors
Scope of Delivery
n engraving and milling system – see table for
sizes and positioning ranges etc.
n controller CNC 580
n manufacturing computer with flat screen
n separate emergency stop button
n complete cable set
n delivery, installation and introduction with-
in Germany, Austria and Switzerland by a
The smallest vhf system – CAM 100 Classic friendly and competent vhf staff member
(positioning range: 290 x 335 x 70 mm)
CAM 100 – CAM 450

Order Numbers
CLASSIC
These CAM systems are very robust and reliable; thus they
Description Article No. are very well suitable for every-day usage in a development
Basic System laboratory, in a workshop or in the industrial production.
CAM 100 Classic CM01-BT-CAM-100 Due to their modular construction, the systems are easy to
CAM 200 Classic CM01-BT-CAM-200 maintain and meet all required safety standards.
CAM 220 Classic CM01-BT-CAM-220
CAM 250 Classic CM02-BS-CAM-250 All systems from CAM 250 on are equipped as standard with
CAM 300 Classic CM02-BS-CAM-300 a stable underframe which ensures a safe stand. The ta-
CAM 330 Classic CM02-BS-CAM-330 ble systems from CAM 100 to CAM 220 are so compact that
CAM 450 Classic CM02-BS-CAM-450
they can be placed on every laboratory table. However, on
request, they can also be equipped with an underframe.
Peripheral Equipment
1. Basic Systems
Description Article No.
Underframe CAM 100 CM04-UG-100
Lift 260, passage 300 mm CM02-BS-DL300
Lift 460, passage 500 mm CM02-BS-DL500
Please see page 50 for Covering Caps and

Housings in different variants.
Special Devices for your CAM system (e. g. a

rotary axis for working on cylindric objects) are
available on request.
CAM 200 Classic, here with covering cap

(positioning range: 540 x 500 x 70 mm)
CAM 100 – CAM 450 Classic
Model x/y Positioning Mounting z Axis Lift z Passage Under- Controller

Range (mm) Area (mm) (mm) Height (mm) frame
CAM 100 Classic 290 x 335 500 x 600 70 105 * CNC 580
CAM 200 Classic 540 x 500 750 x 850 70 170 * CNC 580
CAM 220 Classic 540 x 500 750 x 850 160, 260*, 460* 170, 300*, 500* * CNC 580
CAM 250 Classic 540 x 750 750 x 1.100 160, 260*, 460* 170, 300*, 500* incl. CNC 580
CAM 300 Classic 790 x 850 1,000 x 1,350 160, 260*, 460* 170, 300*, 500* incl. CNC 580
CAM 330 Classic 790 x 1,000 1,000 x 1,500 160, 260*, 460* 170, 300*, 500* incl. CNC 580
CAM 450 Classic 1,040 x 1,250 1,250 x 1,750 160, 260*, 460* 170, 300*, 500* incl. CNC 580
* optional equipment
CAM 100 – CAM 450

CLASSIC Further Advantages
A customer-specific equipment of the machines with op-
tional accessories is also possible. For instance, in combi- n high-class, EMC-compatible connectors at
nation with a fourth axis many additional opportunities (e. the machine and the controller ensure a reli-
g. rotary axis with tailstock unit) become available. So able operation
it will be possible to process workpieces from all sides for
manufacturing also more complex objects. If you should not
find what you need when you study our catalogue with the
standard systems, please tell us your exact specifications.
Even if you plan to integrate a vhf CAM system into an exist-
ing system of production sequences (production line), we
can offer you in most cases a practical solution.
1. Basic Systems
n everything is in best order: all connecting

lines have been laid accurately in cable drag
chains
n full flexibility regarding the equipment: You

can mount for instance a spindle as well as a
cutting unit next to each other at the z axis
in order to perform not only engraving and
milling works but also cutting works on the
same system
CAM 450 Classic in a special design with complete housing

and automatic lift gate
Controller
A good controller is as decisive for good results as a good
Technical Data basic mechanics. However, this point is often being disre-
garded. CNC 580/980 is a three-dimensional controller
Common Features CNC 580/980 for CAM systems with up to five axes. It is the link between
n simultaneous interpolation of up to five axes the production software and the basic mechanics. CNC 580
n real 3-D processing is always part of the scope of delivery of all Classic systems.
n continuous velocity along the path, in 3D
Due to their more powerful drive units, the Premium and Ac-
and real-time with dynamic pre-calculation tive Pro systems will always be delivered with CNC 980.
of path
The modern real-time operating system uses the potential
n greater smoothness of running, more pow-
of your CNC machining system to full capacity. Due to expo-
erful and more accurate due to microsteps
(1/64 step), automatic change-over to full
nential acceleration ramps and an automatic change-over
step mode for greater rates of feed to the full-step mode, the maximum speed will be reached
n high processing speed, exponential accelera-
quickly. The continuous velocity along the path and the
tion ramps resolution of 64 microsteps per step ensure clear edges of cut
and a high working speed, even when there are very narrow
1. Basic Systems
n easy adaptation of different software pack-
ages via command set similar to DIN 66025 radii to be processed.
(G codes) with many powerful features like
Four digital in- and outputs each serve for measuring and
automatic tool change and workpiece or tool
measurement
control purposes, e. g. for the tool measuring key of the au-
tomatic tool change or for an electronically switched cool-
n 4 digital outputs (24 V, together max. 3 A)
for controlling process flows (e. g. clamping ing/spraying unit. The additional Ethernet interface offers a
devices for workpiece feed) or extra devices high data throughput and the possibility to integrate
n 4 digital inputs (24 V) for security appliances
the controller into your network. So the computer and
(light grids, etc.) or measuring devices the CAM system may also be located in different rooms.
n spindle interface (digital and analog) On request, older vhf CAM systems and also some machine
n connection for control panel types of other manufacturers can be upgraded to this new
n connection to PC via RS 232 or Ethernet; the controller. You will see: there are poles apart whether you
Ethernet connection may also be used for drive your machine with a simple controller or with a high
easy equipment condition monitoring or re- end controller like CNC 580/980.
mote control/maintenance
n halt function with continue or program ter-
mination
n status display via LEDs
n robust and isolated metal housing
n upgradable hard- and software
Power Data CNC 580

n output power 40 V each, max. 3 A
Power Data CNC 980

n output power 80 V each, max. 8 A
Connection Sockets
n spindle controller for different spindle types
(page 26 – 28)
n electronic workpiece levelling unit for an
evenly dipping depth (page 42)
n automatic z adjustment unit (page 43)
n automatic tool change (page 46)
n automatically switched tool cooling (page
48/49)
n safety installations (page 51)
n control panel (page 52)
C 580
d speed: CN
recision an
hest p
For hig
CAM 0505 – CAM 2025

PREMIUM Technical Data
The characteristics of the Classic model range apply in prin-
ciple also to the Premium line starting with CAM 0505: high n substructure construction using high-
precision due to ball screw spindles free from backlash and strength aluminium profiles ensures extreme
a high machining speed in three dimensions due to the stiffness, low weight and highest load capac-
intelligent controller CNC 980. However, the Premium line ity
offers considerably more on top of that. n massive T slot table (thickness: 20 mm) for
easily fastening workpieces and fixing de-
A feature which has to be pointed out especially is the great- vices using slide nuts
er stability of the system. The very stiff construction of n precise steel linear guides driven by hybrid
the substructure using panel profiles offers great con- motors
structive advantages. The profiles that have been bolted n stable underframe as integral part of the ma-
against each other horizontally ensure an extremely stable chine
machine table which is provided with a 20 mm thick T-slot n ball screw spindles free from backlash with
plate of massive aluminium. The internal honeycomb struc- flanged bearings
1. Basic Systems
ture of the high-tensile aluminium profiles of which the n 2 axes in y direction enable a better distribu-
whole system is constructed is so resumed in principle in a tion of force and more flexible designs of cus-
large scale. This results in a maximum stability at minimum tom-made systems
weight and thus in highest driving dynamics. n dimensioning of x/z axis: 225 mm
n Teflon-coated rubber seal protects the spin-
Thanks to more powerful drives with double linear dles from chips
guides and two y axes, it is also possible to work at higher
n repetition accuracy +/- 1/100 mm
rates of feed on materials which are difficult to machine. A
n 4 end/reference switches, accuracy < 1/100
great running smoothness while machining the work-
mm
pieces and therefore a first-class quality of the cut edges is a
n cable drag chains for all cables
self-evident feature of the Premium line.
n easy-to-maintain construction
Scope of Delivery
n delivery, installation and introduction with-
in Germany, Austria and Switzerland by a
friendly and competent vhf staff member
Large format system

CAM 1525 Premium with
front clamping range
(positioning range 1,550
x 2,510 x 190 mm)
CAM 0505 – CAM 2025

Order Numbers
PREMIUM
The stable design also enables a construction of broader
Description Article No. machines at a smaller depth. Just compare for instance
Basic System a CAM 2010 with a CAM 1020. Although both system have
CAM 0505 Premium CM05-BP-CAM-0505 a positioning range of slightly more than two square me-
CAM 1005 Premium CM05-BP-CAM-1005 ters, the machine front of CAM 1020 is only one meter wide
CAM 1010 Premium CM05-BP-CAM-1010
whereas the front of a CAM 2010 is two meters wide. So the
CAM 1020 Premium CM05-BP-CAM-1020 mounting area will be better accessible. This means for you a
CAM 1510 Premium CM05-BP-CAM-1510 more convenient operation, a quicker change of work-
CAM 1520 Premium CM05-BP-CAM-1520 pieces and tools and the possibility to work on broader
CAM 1525 Premium CM05-BP-CAM-1525 plate formats (thanks to the push-through option).
CAM 2015 Premium CM05-BP-CAM-2015 The Premium line is also more flexible regarding the size
CAM 2025 Premium CM05-BP-CAM-2025 of the machine. Starting with a positioning range of 550 x
510 mm, there are numerous machine sizes in 500 mm steps
1. Basic Systems
available. The standard z axis lift can be either 190, 290 or
490 mm. In principle it is also possible to manufacture spe-
Peripheral Equipment cial designs or to integrate the CAM systems into complex
industrial production environments. The inputs and outputs
Description Article No. of the controller allow the use of automatized accessories
Front clamp. range 250 mm CM05-BP-FSB250 and measuring units.
Front clamp. range 500 mm CM05-BP-FSB500
Even the very large CAM
Lift 290, passage 300 mm CM05-BP-DL300
Lift 490, passage 500 mm CM05-BP-DL500 systems can be equipped
with a housing for safety,
On request, we can equip the Premium line cleanliness and noise
CAM systems with a number of individual ex- protection reasons. The
tras which are not listed in the chapter “Acces- housings are available
sories”. We would be glad to provide you with in different variants, ei-
more details about: ther partly or completely
n pneumatic clamping devices enclosed, and with dif-
n systems for workpiece feeding ferent door solutions. CAM 1010 Premium
n rotary axis for working on cylindric objects Please see page 50 for with housing
further details.
An example for a special design of the Premium
line with a front clamping range for working on
housings etc. can be found to the left and on
page 19.
CAM 0505 – CAM 2025
Model x/y Positioning Mounting z Axis Lift z Passage Front Controller

Range (mm) Area (mm) (mm) Height (mm) Clamp.
CAM 0505 Premium 550 x 510 600 x 900 190, 290*, 490* 200, 300*, 500* * CNC 980
CAM 1005 Premium 1,050 x 510 1,100 x 900 190, 290*, 490* 200, 300*, 500* * CNC 980
CAM 1010 Premium 1,050 x 1,010 1,100 x 1,400 190, 290*, 490* 200, 300*, 500* * CNC 980
CAM 0505 – CAM 2025

PREMIUM Controller CNC 980
Due to the construction with two y axes left and right of the
mounting area, special designs of CAM systems can be n The scope of delivery of your basic system
produced in many different variants. Whether you need an includes the controller CNC 980 which can
uncommon working area or a cut-out in the machine table drive up to five axes simultaneously. Its pow-
for a special application – just tell us your specific task. erful output stages always ensure a smooth
machining process. You will find a detailed
An already standardized application for such a special ma- description of all features on page 15.
chine is the housing production. For working also on the
fronts of very long housings, it is possible to provide the
machine with a recess at its front (see images on page 16
and 19) in which you can fix your workpieces vertically. The
workpieces which are being processed in this front clamp-
ing range may reach nearly down to the ground while they
are worked on at their top. This front clamping range has a
1. Basic Systems
standard depth of 250 or 500 mm and the width of the x po-

sitioning range (see table). On the rest of the mounting area
of the machine, you can fix your workpieces as accustomed.
Further Advantages
n ball screw spin-
dles of high al-
loy steel ensure
stability, highest
precision and a
reliable power
transmission
from the High-
Torque drives
n two y axes with

double linear
guides each en-
able a low-vibra-
tion operation
and thus guar-
antee clear-cut
results when
milling or en-
graving
n an extremely
stable construc-
tion of the hold-
ing angles of the
bridge ensures
a powerful ma-
chining, even
on large sys-
tems with a very
broad bridge
Detail view of the bridge with the z axis of a CAM 1525 Pre-
mium with high frequency spindle SF 600P
Multiple spindle systems for

processing several workpieces on
a larger panel
The smallest system of this model range:

CAM 0505 Premium with a positioning
range of 550 x 510 x 190 mm (x/y/z)
Detail view of the
1. Basic Systems
front clamping range
of a CAM 1010 Pre-
mium – very practical
for working on hous-
ings etc.
All vhf CAM systems can option-

ally be equipped with a rotary axis
for processing cylindric workpieces
circumferential
Just ask us if you need a special solu-

tion for fixing your workpieces – we
offer many possibilities to minimize
your setup times.
More than five square meters of work- An extra high passage (here
ing area and highest stability: CAM 2025 500 mm) with a long z axis
Premium with a positioning range of 2,050 enables the processing of very
x 2,510 x 190 mm (x/y/z) high parts
CAM 1010 – CAM 2040

ACTIVE PRO Technical Data
The Active Pro series is the measure of all things for appli-
cations which demand a large working area. Positioning n construction using high-strength aluminium
ranges of up to 2 x 4 meters are already part of the stand- profiles
ard program. So it becomes possible to process all common n stable underframe as integral part of the ma-
plate formats. The CAM 2030 Active Pro displayed below chine
with its positioning range of 2 x 3 meters has proven to be a n reversed rack-and-pinion drive with precise
real fast seller, especially for sign making applications. double linear guides and hybrid motors for
x and y axis
The low-weight aluminium construction enables very high n high-revving hybrid motors with gearing for
acceleration rates; thanks to powerful hybrid motor drive x- and y axis
units, it is possible to mill materials of nearly all hard- n two axes in y direction enable a better distri-
ness grades. A substructure made of panel profiles that are bution of force and a broader scope for spe-
bolted against each other horizontally ensures high stability. cial designs
z axis with ball screw spindles free from back-
1. Basic Systems
n
Its rack-and-pinion drive achieves a remarkable repetition ac-
lash with flanged bearings
curacy of 5/100 mm. Thus such a vhf CAM system does not
n special vacuum table – with suction units in-
only produce excellent milling results for its size, it can
tegrated into the substructure of the machine
even be used well for engraving works. The z axis is driven – makes it possible to exchange workpieces
by ball screw spindles and complies with highest demands within seconds and offers high fixation force
concerning precision. (e. g. suction power for CAM 2030 Active Pro
576 m3/h in four separately switchable cham-
bers)
n dimensioning of x axis: 250 mm, dimension-
ing of z axis: 175 mm
n repetition accuracy in x and y direction: +/-
5/100 mm; in z direction: +/- 1/100 mm
n 4 end/reference switches, accuracy < 1/100
mm
n cable drag chains for all cables
n easy-to-maintain construction
Scope of Delivery
n special vacuum table with suction

units and vacuum fleece
Large format system CAM 2030 n delivery, installation and introduction with-
Active Pro (positioning range: in Germany, Austria and Switzerland by a
2,020 x 3,020 x 70 mm) with friendly and competent vhf staff member
integrated special vacuum table
CAM 1010 – CAM 2040

Order Numbers
ACTIVE PRO
A real highlight of this machine series is the special vacuum
Description Article No. table which is integrated into the machine table and
Basic System included with the vacuum suction units in the system price.
CAM 1010 Active Pro CM06-BA-CAM-1010P As it has been trimmed by surface milling, you will achieve
CAM 1020 Active Pro CM06-BA-CAM-1020P an optimum plane parallelism. Your workpieces can be
CAM 1520 Active Pro CM06-BA-CAM-1520P
exchanged within just a few seconds and will be fixed with
CAM 2030 Active Pro CM06-BA-CAM-2030P
CAM 2040 Active Pro CM06-BA-CAM-2040P high adhesive force. During the milling process, the vacu-
um table itself is protected by a fleece so that the tool cannot
damage its surface. Please see page 38 for further details.
Single modules can be taken out of the serial vacuum ta-
Peripheral Equipment ble in order to fix extraordinary high workpieces at the
open areas. So they can be processed at their face sides. With
Description Article No. single T slot plates which will be held on the table, some
1. Basic Systems
Lift 160, passage 200 mm CM06-BA-DL200 workpieces can also be fixed with (clamp) attachments.
On request, we can equip these CAM systems
with a number of individual extras which are
not listed in the chapters “Spindles“ or “Acces-
sories”. We would be glad to provide you with
further details about:
n rotary axis for working on cylindric objects
n Single T slot
plates as sup-
plement to the
special vacu-
um table make
sense when you
have to fix e. g.
(clamp) attach-
ments for the
production of
special parts
All Active Pro basic systems are equipped with an integrated

vacuum table; the suction units, too, are integrated space-sav-
ingly into the underframe of the machine
CAM 1010 – CAM 2040
Model x/y Positioning Mounting z Axis Lift z Passage Machine Controller

Range (mm) Area (mm) (mm) Height (mm) Table
CAM 1010 Active Pro 1,020 x 1,020 1,000 x 1,000 70, 160* 100, 200* Special VT CNC 980
Basic systems with other dimensions on request
CAM 1010 – CAM 2040

ACTIVE PRO Controller CNC 980
The serial five axis controller CNC 980 makes the Active Pro
systems real all-rounders: milling spindles and tangen- n The scope of delivery of your basic system
tial cutting devices can be used both. They can be ex- includes the controller CNC 980 which can
changed easily – depending on the current application. So, drive up to five axes simultaneously. Its pow-
for instance, it becomes possible to cut also digital printings, erful output stages always ensure a smooth
machining process. You will find a detailed
textile and synthetical fabrics or veneer into shape.
description of all features on page 15.
This model range is ideal for working on metal when your
machine is equipped with a plasma-cut fixture. So you can
cut steel plates with a thickness of a few centimeters at high
rates of feed without mechanical strain on the CAM system.
A water container protects the substructure of the system.
Please contact us when you need a special design with
1. Basic Systems
specific dimensions. The construction of these CAM sys-

tems using panel profiles and rack-and-pinion drives for the
x and y axis which can be extended to nearly any size grants
as much freedom as possible. An example would be a system
with a size of 3 x 14 meters which we have manufactured for
the production of side plates of refrigerated trucks.
Further Options
n the Active Pro
systems are also
available with a
greater passage
height – e. g.
when you work
on higher work-
pieces (here:
200 mm passage
height and 160
mm lift)
n realize com-
pletely differ-
ent processing
techniques on
one system: an
optional quick
change equip-
ment allows
to quickly ex-
change spindle
and cutting unit
n as an alternative
you can also use
a plasma cut-fix-
ture for cutting
different sorts of
metal; here the
workpiece just
has to be laid
on a metal grid
which covers a
water container
Detail view of the bridge with z axis of a CAM 2030 Active Pro
where a rotary current spindle SPC 1000 is mounted.
Due to their high precision, Active

Pro systems are also well suitable
for fine engraving works
Using an optional CCD camera

system, register marks on the work-
pieces will be analysed in order to
adjust automatically the alignment
and scaling or the extension/com-
1. Basic Systems
pression of your graphics
For a low-maintenance operation:

the sliding carriages of the linear
guides will be kept clean by a chip
protection roof and a chip wiper
Stable underframe of the machine: verti-

cal crossbars make the system very rigid
– this leads to a low-vibration operation
CAM 1020 Active Pro – a smaller variant of

this model range with a positioning range
of 1,020 x 2,020 x 70 mm (x/y/z); there is
a fivefold tool change station for a cone
change mounted at the front
n Machining Units
In the second step, you choose an appropriate ma-
chining unit. Its quality determines that of your later
results decisively. That’s why we offer a great variety
for each kind of application and each price segment:
n rotary current spindles – much power for great
2.
removal performance; they can also hold the
biggest tool diameters
2. Machining Units
n high frequency spindles – you will achieve best
results with these precision spindles when you
work at high rates of feed and high rotational
speeds
n standard spindle – a plain spindle at a reason-
able price
n dot embossing unit – ideal for inscriptions in
very hard sorts of metal
n cutting units – by cutting instead of milling,
many materials can be processed quicker and in
better quality.
For selecting your suitable spindle, you can ask your-
self two guiding questions. Of course, we would be
glad to advise you in considering all relevant details.
When should one choose a spindle with a high maxi-
mum rotational speed? Usually you can follow for
working on most kinds of plastics and non-ferrous met-
als with smaller tool diameters (up to approximately
8 mm) the principle “high rotational speed instead of
high torque”. Here less force will act on the workpiece,
this means an advantage of safety during the machin-
ing process and smoother edges of cut. Furthermore
you can process your workpieces at higher rates of
feed.
And when should one choose a spindle with a high
power output? A spindle with much force and torque
is especially suitable when a high chip removal rate
should be achieved using bigger tool diameters (from
approximately 10 mm onwards) and when the work-
pieces will be fixed solidly on the machine table.
Rotary Current Spindles

These rotary current asynchronous motors are due to their
high torque very well suitable for powerful milling works Technical Data
with bigger tool diameters in plastics and metal. Maximum
rotational speeds of up to 40,000 RPM allow high rates of Rotary Current Spindles, Generally
feed even when you are using medium tool diameters. As n nominal power, rotational speed and chuck-
standard we offer rotary current spindles with up to 4 kW ing capacity see table
nominal power. n tool change: manual with special wrenches
or with pneumatic cone change (see table)
A tempered and grind sleeve shaft with several bearings
n software-controlled frequency converter with
guarantees high precision. So even fine engravings can be
monitoring functions (temperature, overload
done. The intelligent controller enables constant rotational etc.) and status indication via LEDs
speeds, even when the load is changing. On top of that, the n compressor cooling unit for protecting the
spindles are fully software-controlled and integrated into the spindles from overheating under high load
safety concept of the CAM system. (see table)
All P models have a pneumatic cone receptacle which is a
2. Machining Units
prerequisite for an automatic tool change. Thus your ma-

chining process can go on in a highly automatised way. On
page 46 you will find appropriate tool change devices. Requirements
Please note that you need a dry and oil-free
compressed air supply for all rotary current
spindles with pneumatic tool change or block-
ing air. You will need a constant pressure of 6
bar. The air consumption of the pneumatic tool
change can be disregarded, the consumption of
blocking air amounts to approximately 100 to
150 litres per minute. Depending on the whole
equipment of your CAM system, it is possible to
choose between different types of compressors.
Several questions may lead you to the right mod-
el: how high is the consumption of blocking air,
is there a cooling/spraying unit or a pneumatic
tool change, how long are the hoses, what is the
maximum noise level of the compressor?
The spindle types SPC 2000P, SPC 3800P and
SPC 4000P will be delivered with a frequency
converter which has to be installed in a 19 inch
system rack. The spindle types SPC 2000P and
SPC 4000P will be delivered with an extra com-
pressor cooling unit. For the installation of these
components, an appropriate 19 inch system
rack is required (see page 54).
For all spindle types from SPC 2000P on, there
are additional machine safety measures (see
page 50/51) required. Please ask us for detailed
advise regarding the precautions which have to
be taken for your system. The spindle type SPC
3800P can be used only on CAM systems of the
Premium model range.
Advantages
n ideal for heavy milling works, also with big
tool diameters
n high precision
n long lifetime of spindle bearings
n adjustable rotational speed
n high torque
n large clamping range
n software-controlled frequency converter with
monitoring functions
Rotary current spindle SPC 3800P with pneumatic cone change
Scope of Delivery
n rotary current asynchronous motor
n frequency converter SPC 980 in table hous-
ing or 19 inch slide-in housing for SPC 1000;
frequency converter for integration into the
underframe of the system or for installation
into a 19 inch system rack for SPC 1500; fre-
quency converter for installation into a 19
inch system rack for all models from SPC
2000P onwards
n collet chucks: always 3, 4, 6 and 8 mm, ad-
ditionally for SPC 1500, SPC 2000P and SPC
4000P: 10 mm, additionally for SPC 3800P:
2. Machining Units
10, 12, 16 and 20 mm; spindles with manual
tool change will be delivered additionally
with hook wrench, spindles with pneumatic
cone change will be delivered additionally
with one cone and hook wrench
n shielded motor cable
n cables to CNC controller
n compressor cooling device for SPC 2000P
and SPC 4000P
Order Numbers Rotary current spindle SPC 1000

Rot. curr. spindle SPC 1000 CM12-SPC1000
Rot. curr. spindle SPC 1500 CM12-SPC1500
Rot. curr. spindle SPC 2000P CM12-SPC2000P
For Re-orders
Collet chucks, cones
and accessories page 70
SK-30 cone in optional carrier Controller SPC 980, e. g. for

for SPC 3800P spindle SPC 1000
Overview Rotary Current Spindles
Model Power Power Power Rot. Speed Tool Block. Cooling Chucking
S1* S6** Pmax*** Range RPM Change Air Unit Capacity
SPC 1000 1,000 Watt ◯ ◯ 3,000 – 30,000 manual no no 1 – 8 mm
SPC 1500 1,500 Watt 1,900 Watt 4,100 Watt 5,000 – 30,000 manual yes no 1 – 10 mm
SPC 2000P 2,000 Watt 2,400 Watt 4,000 Watt 3,000 – 40,000 pneum., HSK 25 yes yes 1 – 10 mm
SPC 3800P 3,800 Watt 4,600 Watt 6,600 Watt 1,000 – 24,000 pneum., SK 30 yes no 3 – 20 mm
SPC 4000P 4,000 Watt 4,800 Watt 6,000 Watt 3,000 – 40,000 pneum., HSK 25 yes yes 1 – 10 mm
* S1 mechanical output power under continuous load of the spindle (100% machining time)
** S6 mechanical output power during a simulated machining cycle (60% machining time, 40% positioning time)
*** Pmax maximum mechanical output power of the spindle
◯ value not determined
Please ask us also for spindles with other power characteristics (output power, rotational speed range, torque, ...)
High Frequency Spindles

You should always decide for an HF spindle when your work-
pieces have to be produced with highest precision. Their Technical Data
true running accuracy lies in the range of a few micrometers.
Due to their power of up to 1.3 kW, these spindles are also High Frequency Spindles, Generally
suitable for medium tool diameters. The high rotational n nominal power, rotational speed and chuck-
speed (up to 100,000 RPM!) enables amazing rates of ing capacity see table
feed with small tool diameters. n tool change: manual (SF 170 with quick
chucking device) or pneumatic
The spindles can be equipped with different kinds of tool
n connection for blocking air (except SF 160
changing devices. The smallest model, SF 170, for instance and SF 170) which prevents entering of liq-
is available with a quick chucking device with which you can uid and other foreign substances in the bear-
even manage a manual tool change comfortably within sec- ing area
onds. n software-controlled frequency converter with
monitoring functions
The model SF 300 is either available with a manual chucking
n displays for rotational speed, load, spindle
2. Machining Units
device or a pneumatic chucking device. For all spindles

overload etc. from SF 300 up
with pneumatic chucking device, we recommend an auto-
n compressor cooling unit with 600 W cooling
matic tool change (see page 46) with which this process is
power for spindles from SF 1000P up
being executed fully automatized within seconds. All spin-
dles from SF 650P up are always equipped with a pneumatic
chucking device.
Requirements
Please note that you need a dry and oil-free
compressed air supply for all high frequency
spindles from SF 170P up. If the spindle has an
pneumatic tool change, a constant pressure of
6 bar is required. The air consumption of the
pneumatic tool change can be disregarded, the
consumption of blocking air amounts, depend-
ing on the spindle size, to approximately 50 to
100 litres per minute. Depending on the whole
The spindle types from SF 1000P up will be de-
livered with a compressor cooling unit. For its in-
stallation, an appropriate 19 inch system rack
is required (see page 54).
Advantages
n high rotational speed, infinitely variable rota-
tional speed spectrum
n great rotational speed stability, even under
load
n very silent operation
n high efficiency at low weight and size
n precision bearing
n high reliability
n completely software-controlled
n quick chucking device respectively pneumat-
ic chucking device available
High frequency spindle SF 1300P

Scope of Delivery
n HF spindle incl. motor cable and spindle car-
rier with cooling ribs
n frequency converter (power depending on
spindle type) incl. cables
n cooling unit for heat abstraction of the spin-
dle (from SF 1000P up)
n collet chucks: always 3 mm, additionally for
SF 300 to SF 1300P: 4 and 6 mm
The spindle type SF 160
has an adjustable height
compensator in its
mounting device for lev-
2. Machining Units
elling height tolerances
of up to 5 mm mechani-
cally. The device is lock-
able for milling works.
Order Numbers
SF 160 CM13-SF0160-BK
SF 170 CM13-SF0170-BK
SF 170P CM13-SF0170-P High frequency spindle SF 170 with quick chucking device
SF 300 CM13-SF0300-BK
SF 300P CM13-SF0300-P
SF 650P CM13-SF0650-P
SF 1000P CM13-SF1000-P
SF 1300P CM13-SF1300-P
For Re-orders
collet chucks and accessories page 70/71
High frequency converter (in- Compressor cooling unit

cluded in scope of delivery) (from SF 1000P up)
Overview HF Spindles
Model Power Power Power Rot. Speed Tool Block. Cooling Chucking
S1* S6** Pmax*** Range RPM Change Air Unit Capacity
SF 160 160 Watt ◯ ◯ 2,000 – 50,000 manual no no 3 – 3,175 mm
SF 170 170 Watt ◯ ◯ 5,000 – 60,000 quick chucking no no 1 – 3,175 mm
SF 170P 170 Watt ◯ ◯ 5,000 – 60,000 pneumatic yes no 1 – 3,175 mm
SF 300 300 Watt 340 Watt 360 Watt 5,000 – 60,000 manual yes no 1 – 6 mm
SF 300P 300 Watt 340 Watt 360 Watt 5,000 – 60,000 pneumatic yes no 1 – 6 mm
SF 650P 650 Watt 830 Watt 1,200 Watt 5,000 – 60,000 pneumatic yes no 1 – 6 mm
SF 1000P 1,000 Watt 1,100 Watt 1,600 Watt 5,000 – 80,000 pneumatic yes yes 1 – 6 mm
SF 1300P 1,300 Watt 1,500 Watt 2,500 Watt 5,000 – 60,000 pneumatic yes yes 1 – 6 mm
* S1 mechanical output power under continuous load of the spindle (100% machining time)
** S6 mechanical output power during a simulated machining cycle (60% machining time, 40% positioning time)
*** Pmax maximum mechanical output power of the spindle
◯ value not determined
The spindle types SF 170, SF 170P, SF 300 and SF 300P are optionally available with a rotational speed range up to 100,000 RPM
Standard Spindle
This spindle offers a nominal power of 560 watt and a speed
range of 10,000 to 30,000 RPM. The selected rotational speed Technical Data
will be held constant even under load by an electronic cir-
cuit. This spindle is a reasonably priced alternative for all n nominal power: 560 W
kinds of works which do not demand highest precision. The n power consumption: 1,050 W
main field of application lies in drilling and milling wood, n rotational speed range: 10,000 – 30,000 RPM
synthetic material and aluminium. n electronic circuit for constant rotational
speed
n chucking capacity: 3 – 8 mm
Optional
n spindle switchable (on/off) via software-con-
trolled-switching unit; integration into the
emergency stop concept
2. Machining Units
Advantages
n good-value spindle
Scope of Delivery
Standard
n drilling and milling spindle
n 4 collet chucks: 3 mm, 4 mm, 6 mm and 8

mm
n hook wrench
n mounting block
Optional
n switching unit for automatic control
Order Numbers
Standard spindle CM11-STD900
Switching unit CM11-STDSE
For Re-orders
Collet chucks & accessories page 70
Standard spindle
Dot Embossing Unit

This unit has been especially designed for lettering metal.
Technical Data It is possible to work on very hard types of metal like steel or
stainless steel. The tip of the tool is made of extremely hard
n very high processing speed up to approxi- metal and nearly free from mechanical wear and tear.
mately 80 mm/s
This method works without chip removal as it would be
n no rotating tool
the case in the engraving or milling process. The dot emboss-
n workpiece surface will be compressed punc-
ing unit compresses the surface of the workpiece by numer-
tiform by vertical oscillation of the inscription
needle ous little “hammer strokes“ with a thin needlepoint. The nee-
dle oscillates with a frequency of about 300 Hertz so that the
n usable for nearly all kinds of workpieces (also
tempered up to approx. 62 HRC) single dots adjoin each other very closely even at higher rates
n inscription needle nearly free from mechani-
of feed. The inscriptions look as if they have been engraved.
cal wear and tear The dot embossing unit is powered by compressed air,
n small height differences on the workpiece a modification of the air pressure modifies also the dipping
will be levelled depth of the needle. Although the tip of the needle is
2. Machining Units
n may be attached to all vhf CAM systems, in nearly resistant to wear, it can be regrind if necessary. A
many cases also in addition to an engraving/ dot embossing unit is a good supplement for an engraving
milling spindle
or milling spindle when harder materials have to be inscribed
more frequently.
Advantages
Please note that you need for the dot embossing
unit a dry and oil-free compressed air sup-
ply which has to provide the unit with 8 bar in
continuous operation. Depending on the whole
Scope of Delivery
n dot embossing unit
n compressed air hoses
n pressure control valve for regulating the com-
pressed air between 4 and 8 bar
Order Numbers
Dot embossing unit CM14-PPK-GS
Dot embossing unit powered by compressed air

Cutting Units
By using special cutting units, you can considerably extend
the range of applications of your CNC machining system. De- Technical Data
pending on the material which has to be processed and the
accuracy which is necessary, there are different possibilities. Drag Knife Unit
n very good bearing of the knife
The drag knife unit is a good-value solution for cutting
n adjustable cutting force
film. During the cutting process, the knife turns immedi-
n can also be mounted next to engraving/mill-
ately into the right direction due to its very good bearing.
ing spindles
Possible inequalities of the material will be levelled by the
n suitable for cutting film
spring-mounted knife. This unit shows its strengths espe-
cially in combined milling, engraving and cutting works, as Tangential Cutting Unit
they come up often in sign making tasks (for instance when n moveable lance with automatic justification
engraved plates should get coloured logos). into cutting direction
n for absolutely burr-free cutting-tasks, also in
The tangential cutting unit is more precise than the drag
thicker films
2. Machining Units
knife unit because the knife is being adjusted automatically

n optionally available with quick-change
into the cutting direction. You should choose this unit if you
equipment for a quick exchange of spindle
have to cut thinner materials (film etc.) with high accuracy. and cutting unit
Scope of Delivery
Drag Knife Unit
n spring-mounted knife-unit
n knife
Tangential Cutting Unit

n Tangential cutting unit incl. additional axis
card for CNC 580 respectively CNC 980
n lance
Order Numbers
Drag knife unit CM15-SK-SM
Tangential cutting unit CM15-SK-TSK
For Re-orders
Lances/knives page 72
Spring-mounted drag knife unit, here right of the spindle

Oscillating Cutting Units

It is much better to cut some materials like foam rubber, card-
Technical Data board or compounds with an oscillating knife into the re-
quested shape than to mill them with a rotating tool. Here
Oscillating Tang. Cutting Head (Generally) a thin carbide lance moves up and down with high speed.
n moveable lance, automatic justification into So it becomes possible to work on much thicker materials
cutting direction than just on film. Especially when cutting soft materials or
n high oscillation frequency materials which tend to fray easily, you get burr-free and
n for absolutely burr-free cutting-tasks, also in clean-cut edges of cut. You will get absolutely precise re-
thicker materials, optimally suitable e. g. for sults because the lance is being adjusted automatically into
model making, sign making, packaging tech- the cutting direction. We offer two models which differ from
nology, industry, ... each other mainly in their oscillation frequency and lift.
n for working on wallpapers, carpets, balsa
wood, cardboard, rubber materials (seal- The oscillating tangential cutting unit is electrically
ings, mats), foamed plastics, many typical powered and has a oscillation frequency of approximately
sign making materials (PVC foam, polysty- 3,600 strokes per minute at a lift of approximately 3 to 4 mil-
2. Machining Units
rene, Kappa, compound materials, capillary limetres. So it is already well suitable for working on most
plates), textile fabrics, leather, sandblast kinds of materials.
foils, pool foils, truck tarpaulins, ...
n optionally available with quick-change The pneumatic oscillating tangential cutting unit is
equipment for a quick exchange of spindle powered by compressed air and has a oscillation frequency
and cutting unit (for another image, please of approximately 9,000 strokes per minute at a lift of approxi-
see page 22) mately 10 millimetres. So it can be used for thicker materials
Oscillating Tang. Cutting Head (Electric) and also at higher rates of feed.
n Oscillation frequency
~ 3.600 strokes/min.
n lift approximately 3 to 4 mm
n lance oscillation electrically powered
Oscillating Tang. Cutting Head (Pneum.)

n Oscillation frequency
~ 9.000 strokes/min.
n lift approximately 10 mm
n lance oscillation pneumatically powered;

here a compressed air supply is necessary
which has to provide at least 6 bar in continu-
ous operation, the air consumption amounts
to approximately 250 l/min.
Scope of Delivery
Oscillating Tang. Cutting Head (Electric)
n oscillating tangential cutting head incl. addi-
tional axis card for CNC 580 respectively CNC
980; electric cables
n lance
Oscillating Tang. Cutting Head (Pneum.)

n oscillating tangential cutting head incl. ad-
ditional axis card for CNC 580 respectively
CNC 980
n electric cables and pneumatic hoses incl.
pneumatic oiler
n lance
Order Numbers
Oscillating tangential cutting
head (electric) CM15-SK-OTSK
Oscillating tangential cutting
head (pneumatic) CM15-SK-OTSKP Oscillating tangential cutting head (electric), mounted with
optional quick-change equipment
For Re-orders
lances/knives page 72
n Fixing Devices
The third step is to find an appropriate device to fix
your workpieces on the machine table. You can choose
between plain clamping or adhesive devices and
vacuum tables.
On the following pages, we would like to present you
3.
fixing devices of these kinds:
n fixing by hand-levers
3. Fixing Devices
n pressing on by clamps
n gluing with special adhesive film
n sucking on vacuum tables
However, we can also produce customer-specific fixing
devices for your special kind of application, e. g. for
the serial production of workpieces.
T-Slot Fixing Attachment Set

This twelve-part set contains three different kinds of fixing
elements and is used for fixing the workpieces directly over Scope of Delivery
the T-slots of the working table of the CAM system.
n 4 clamps
The clamps are made of stable cast aluminium and press the
n 2 hand-lever clamping devices
workpieces with high force on the working table. The clamp-
ing height can be adapted to the height of the workpiece by n 6 fixation bars (length: 125, 175 and 225
mm)
an adjusting screw.
The hand-lever clamping devices achieve with a hand
force of 100 N a clamping force of up to 2,000 N. By exerting
the hand-lever, the clamping jaw will be extended and press- Order Numbers
es the workpieces horizontally against the fixation bars.
The fixation bars in three different lengths can be arranged Description Article No.
T-slot fixing attachment set CM21-TNUT
freely on the working table. They help you to fix your work-
pieces equally and quickly. For Re-orders
3. Fixing Devices
Clamps, hand levers,

There are also pneumatic clamping devices available (see fixation bars page 72
page 73) – on request even with a specific construction for a
serial production of the same workpiece type.
Fixation bars:
Hand lever
clamping devices:
Clamp:
T-slot fixing attachment set (here on polystyrene surface)

Polystyrene Surfaces
The workpieces will be usually fixed with a special adhesive
Scope of Delivery film on the polystyrene surface. However, an advantage of
the polystyrene surface is that the T-slots of the working ta-
n polystyrene stripes, 6 mm thickness, trimmed ble remain accessible, so that you can also use the T-slot
by surface milling in size of the positioning fixing attachment set or a vise within the area of this surface.
range We recommend to use the polystyrene surface as standard
n 1 roll of special adhesive film DX 2 for machines without a vacuum table.
The polystyrene surface will be trimmed directly on the ma-
chine by surface milling so that an optimum planar-parallel-
ism is being ensured. It can be trimmed for several times,
Order Numbers thus you have to replace it only rarely. The single stripes have
a width of 40 millimetres.
For Classic line:
Polystyrene surface CAM 100 CM22-PS-0100
3. Fixing Devices
For Premium line:
For Re-orders
single polystyrene stripes page 73
special adhesive film page 74
Trimmed polystyrene surface on the working table

Special Vacuum Tables

A key feature of this special vacuum table is that it can also
be used for milling works, e. g. fretworks or outline con- Technical Data
tours. With most vacuum tables, it is not possible to cut
completely through the workpiece; time-consuming rework- n size: 15 models from 250 x 300 mm to 2,000
ing measures like manual separation and deburring follow. x 2,500 mm
However, this special vacuum table makes these measures n height: 63 mm
obsolete, because it is protected by a special vacuum fleece n 10,000 holes/m2
or a perforated rubber mat. They can be replaced from n different adaptor mats for different kinds of
time to time. applications available
n vacuum suction unit (1,100 W, suction vol-
Thanks to the large vacuum chamber, the workpiece will still
ume 144 m3/h, 227 mbar negative pressure);
be fixed reliably even if some areas of the table are not cov- number of necessary units depending on the
ered. The special vacuum table reduces the time for the size of the vacuum table
workpiece exchange to a few seconds; you can’t fix your n table size and total suction volume:
workpieces in a more elegant way.
Table Size Volume Suitable for
3. Fixing Devices
in mm in m3/h System
250 x 300 144 CAM 100
500 x 500 144 CAM 200/220/0505
500 x 750 144 CAM 250
750 x 1.000 288 CAM 330
1,000 x 500 288 CAM 1005
1,000 x 1,000 288 CAM 1010
1,000 x 1,250 288 CAM 450
1,000 x 1,500 288 CAM 1015
1,000 x 2,000 288 CAM 1020
1,500 x 1,000 432 CAM 1510
1,500 x 2,000 432 CAM 1520
1,500 x 2,500 432 CAM 1525
2,000 x 1,000 576 CAM 2010
2,000 x 1,500 576 CAM 2015
2,000 x 2,500 576 CAM 2025
Scope of Delivery
n special vacuum table with suction unit
n suction hose with connecting pieces
n vacuum fleece
Order Numbers
Vacuum table 250 x 300 mm CM23-SV-0100
For Re-orders
Vacuum adaptor mats page 74
Special vacuum table for CAM 200 with adaptor mat Vacuum fleece page 74
The Active line is already equipped by standard

with a version of the special vacuum table.
Grid Vacuum Tables

The grid vacuum table offers most advantages when you en-
Technical Data grave or mill pockets predominantly (it is not possible to
cut through the workpieces on this vacuum table). You just
n size approx. 290 x 335 mm for CAM 100 and place the workpiece on the vacuum table at the stopper and
approx. 480 x 480 mm for CAM 200/220 and switch on the pump; the workpiece will be adhered and can-
CAM 0505; however, this vacuum table can not be moved any more.
also be mounted on the bigger CAM sys-
tems These grid vacuum tables achieve very high holding forc-
n grid size 3 mm es, also against lateral movements. The vacuum area will be
n trimmed by surface milling defined by a sealing cord which can be placed freely within
n other table sizes and grid sizes on request the grid. These double-sided grind vacuum plates distinguish
themselves by a very high planar-parallelism and are thus
suitable for finest engravings without height adjustment.
They will also be levelled on the appropriate CAM system.
Scope of Delivery
3. Fixing Devices
n aluminium grid vacuum plate
n electric vacuum pump with accessories, 3 m3/
h or 6 m3/h (850 mbar negative pressure)
n alternatively there is also a vacuum pump
available which is powered by compressed
air
n sealing cord for defining the vacuum area
Order Numbers
Grid vacuum table
• for CAM 100 CM24-VT-100
• for CAM 200/220/0505 CM24-VT-200
Aluminium grid vacuum table for CAM 200

n Accessories
In the fourth and last step you can complete your sys-
tem with useful accessories. Each of these components
either improves your results or makes your work more
comfortable.
In detail, you will find the following accessories on the
4.
next pages:
n workpiece levelling unit
n automatic z adjustment unit
4. Accessories
n line laser unit
n CCD camera system
n automatic tool change
n dust extraction unit
n cooling/spraying unit
n minimum quantity lubrication
n housings/covering caps
n additional safety devices
n Control Panel
n Touch PC
n system racks
n tool sets
For safety reasons, every CAM system

has to be equipped either with a dust
extraction set or with a housing/cover-
ing cap. However, we also offer individ-
ual safety concepts for your company.
Workpiece Levelling Unit

This electronic measuring device levels inequalities on
the workpiece surface. The controller calculates the height Technical Data
profile and lifts respectively lowers the z-axis accordingly so
that the dipping depth will be consistent everywhere n precision measuring key, accuracy: +/- 1/100
on the workpiece. mm
n levels inequalities on the workpiece surface
This unit is especially useful for engraving acrylic which has
n software definable number of measuring
a tolerance in the material thickness of about 10%. Engrav-
points in x and y direction
ings without a height levelling often become uneven due to
n calculation of height profile by controller
the differing dipping depth of conic tools. The workpiece
n no damaging of sensitive workpieces due to
levelling unit finds a remedy here by levelling out the dip-
pointwise measurement
ping depth of the tool three-dimensionally according to the
n combinable with all spindles
surface condition. So the use of this unit leads to perfect
engravings.
The disadvantages of a mechanical height adjustment
(scratches on the surface of damageable workpieces) do not Order Numbers
4. Accessories
occur with this electronic solution. Furthermore you can use

it on all kinds of materials because the surface will be meas- Description Article No.
ured by a precision measuring key. This also works on reflect- Workpiece levelling unit CM32-HT-STD
ing or transparent materials where an optical workpiece lev-
elling may get into trouble.
Workpiece levelling unit (here mounted left of the spindle)

Automatic Z Adjustment Unit

This handy tool is used to adjust the workpiece origin in z
Technical Data direction (i. e. the surface of the workpiece) within seconds
with highest precision. The workpiece itself does not have to
n quick adjustment of the workpiece origin in be accessed directly any more.
z direction
For adjusting the z origin, the adjustment unit has to be
n no scratching of workpiece necessary
placed between tool and workpiece when lowering the z
n usable at any position of the workpiece
axis. As soon as a contact between the tip of the tool and the
n accuracy of height adjustment independent metal surface of the adjustment unit has been established,
of tool length and workpiece thickness with-
the z axis stops immediately and you have determined your
in the range of a few 1/100 mm
workpiece surface. So it can be ensured that the distance
between the workpiece surface and the tip of the tool
always is exactly the same after the measuring process – in-
dependent of the thickness of the material and the length of
Requirements the tool.
It is necessary for the measuring process that an
4. Accessories
electrical contact can be established between
the tip of the tool and the adjustment unit. How-
ever, the rotary current spindles with pneumatic
cone change (SPC 2000P, SPC 3800P and SPC
4000P) have an isolated cone receptacle and so
they are not suitable for the automatic z adjust-
ment.
In general, the automatic z adjustment unit is
only suitable for machining spindles, so for in-
stance not for cutting units or the dot emboss-
ing unit.
Please ensure also that all tools which you use
are electrically conductive.
Order Numbers
Automatic z adjustment CM35-AZJ-STD
Adjustment of the z origin of a workpiece within seconds

Line Laser Unit

A precise alignment of your workpieces becomes easy
when you use the line laser unit which projects two thin Technical Data
red lines in a right angle onto the machine table. So a me-
chanical stopper won’t be necessary any longer which could n ideal for a precise alignment of workpieces
possibly interfere with the machining process, moreover. when no sidewise stoppers can be used
And you can place your workpieces at any position of the (zero point setting)
machine table because the two line lasers are mounted in n defined x/y offset to the spindle
an angle of 90 degrees at the bridge of the machine. n line width approx. 1 mm in a distance of
1 m
Thanks to a defined x/y offset to the spindle, each re- n class 2 laser (the eye is protected here by the
quested workpiece origin can be marked precisely. As soon eyelid closure reflex, even when using optical
as you have aligned your workpiece, you move back with the instruments); wave-length 635 nm; power
spindle to your starting position and begin the machining max. 1 mW (measured at the module)
process.
Scope of Delivery
4. Accessories
n 2 line lasers for x and y stopper

n fixture attachment for z axis
n controlled by CNC 580/980
Order Numbers
Line laser unit CM41-LL-2L
The line laser unit (top left) projects lines onto the machine
table – using them, you can align your workpieces easily
Optical Workpiece
Technical Data
Recognition System
This module consists of a CCD camera which is mounted at
n optical recognition of register marks on the the z axis of your machining system and appropriate soft-
workpiece or of the edges of the workpiece ware. It enables an optical recognition of workpieces
itself with a CCD camera system; comparison or register marks which are printed on them. The soft-
of the captured actual values with the saved ware independently adjusts the output graphics according
reference values
to the captured position of the register marks, that means
n automatic positioning and alignment or scal- they will be aligned by rotating, scaled proportionally or
ing (including stretching/compressing in
stretched/compressed in one direction.
one direction) of the output graphics by the
software This method is especially interesting when you want to
n alternatively operation in positioning and compensate inaccuracies of the printing process on
scaling mode or only in positioning mode workpieces which have already been printed. The optical
(if the final product shall have an exactly de- workpiece recognition allows to mill, engrave or cut them
fined size)
precisely fitting. The appropriate register marks are print-
bright CCD camera with direct connection to
4. Accessories
n
ed in the reject area of the workpiece. Alternatively, it is also
the manufacturing computer
possible to recognize the edges of the material when
n camera preview where the capturing process
there can be/shall be no marks printed on the workpiece.
of the marks can be followed
On top of that, the optical workpiece recognition makes your
work easier, too, when you have to process oversized mate-
rials in several steps on your CAM system.
Scope of Delivery
n CCD camera in a stable aluminium housing
with fixing arm for z axis
n CAM software for analysing the register
marks and scaling the output
Order Numbers
Optical workpiece
recognition system SW-OSC-KS
The CCD camera system recognises register marks on the work-

piece or the edges of the workpiece itself
Automatic Tool Change

You can increase the speed of your whole production proc-
ess by changing the tools automatically. Your CAM system Technical Data
will work with greater effectiveness when your jobs can
be processed without interruption. For High Frequency Spindles
n usable with all HF spindles with pneumatic
All pneumatic high frequency spindles and rotary current
collet chuck (P models)
spindles (P models) can be equipped with an automatic tool
n for 9 respectively 19 tools up to 6 mm shank
change station. After a tool has been changed, the length of
diameter
each tool will be measured automatically with the measur-
n adaptation to other shank diameters with re-
ing key. This procedure ensures that the dipping depth
ducing bushes possible
that has been set once, will be applied exactly to all tools,
n precise measuring key with an accuracy
even if they differ in length. of 0.01 mm for exact determination of tool
If you have a high frequency spindle, only the tool itself length (automatic interpretation by control-
will be exchanged. It has to be equipped with a stop ring ler)
and will be placed in an appropriate tool fitting. This solu- n resilient tool fittings
tion is space-saving and enables a greater number of tool fit- Optional

4. Accessories
tings. If you have a rotary current spindle, a cone (SK 30/ n automatically controlled pneumatic alumin-
HSK 25) will be exchanged. It holds the collet chuck which ium cap for protecting the tool fittings from
holds the tool. So there are no stop rings or reducing bushes chips
necessary, but this solution demands more space. However,
For Rotary Current Spindles
depending on the actual circumstances there are numerous
n 5 fittings for cones HSK 25 or SK 30, tool di-
individual solutions possible. ameter only depending on the used collet
chuck
n precise measuring key (see above)
Scope of Delivery
For High Frequency Spindles
n station incl. measuring key with 9 respective-
ly 19 tool fittings for tools up to 6 mm shank
diameter
n 5 stop rings each: 3 mm, 4 mm and 6 mm
n enringing set with pin punch
n connecting cable to controller, if required

pneumatic hose
n fittings for cones with carrier
n precise measuring key with connection to

controller
n 5 cones and 5 collet chucks at your choice
n Please note that the maximum positioning

range of your CAM system can be reduced
depending on size and position of the tool
change station
Order Numbers
For High Frequency Spindles
Station for 9 tools CM36-WW-SF09/40
Station for 19 tools CM36-WW-SF19/40
Station for 5 cones SK30 CM36-WW-SPC5-SK
Station for 5 cones HSK25 CM36-WW-SPC5-HSK
other types on request
Tool change station for high frequency spindles (in the front: For Re-orders
measuring key) Tool fittings page 71
Reducing bushes page 75
Stop rings page 76
Dust Extraction Unit

Our dust extraction unit offers you an elaborated concept
Technical Data for the removal of coarse filings and fine dust particles. The
suction pipe remains closely above the workpiece during the
Dust Extraction Unit whole working process. There the tool is being surrounded
n extraction of fine particles and coarse filings completely by the suction shoe; however, for the tool change
n protection against contact during working it will be released automatically. This increases your safety
process in practice due to a protection against contact with the
n simultaneous use of cooling/spraying unit tool without losings in the ease of use. A large cross-sec-
possible tion of the pipe without many windings guarantees best
n adjustment only once nesessary, even for dif- results during the engraving and milling process. Cooling
ferent tool lengths; easy adjustment of the liquid can be supplied through a sidewise inlet directly to the
dust extraction unit cutting edge of the tool.
n usable with manual or automatic tool
change
The optional industrial dust extractor removes large quan-
tities of chips without problems. It is also available with a
Optional special filter for fine particles. This is a must when you work
n industrial dust extractor for dust category L
4. Accessories
on materials that may be damaging to your health or the
(dust with MAC values > 1 mg/m3) for extrac- environment like printed circuit boards or wood.
tion of dust which is not explosive and not
dangerous to health; container size 33 to 55 For safety reasons (protection against contact with the ro-
litres tating tool), a CAM system which is not equipped with a
n industrial dust extractor for dust category housing must be equipped with a dust extraction set. This
M (dust with MAC values > 0.1 mg/m3) for dust extraction set can also be used in combination with an
extraction of dust of wood, printed circuit automatic tool change.
boards, etc.; container size 22 to 55 litres
n special industrial dust extractor for dust cate-
gory M (dust with MAC values > 0.1 mg/m3)
for extraction of flammable, explosive dusts
with approval 1 (B1); container size 63 litres
n automatic switching of the dust extractor af-
ter start and end of work
Scope of Delivery
Standard
n suction unit with suction tube
Optional
n industrial vacuum cleaner (see above)
n switching unit for automatic control
Order Numbers
Dust extraction unit,
universal type CM33-SA-WW
Dust extraction unit for
rotary current spindles
with HSK 25 changer CM33-SA-HSK
Switching unit CM33-SA-SE
You will find an overview of the different types of
dust extractors in our price list.
For Re-orders
Accessories for dust
extractors page 75
Dust extraction unit (with height levelling to workpiece over a

linear guide)
Cooling and Spraying Unit

Cooling the tools is required for milling or engraving many
kinds of materials. So you will get better edges of cut and Technical Data
a longer life of your tools. Here we offer two different
concepts: the cooling and spraying unit and the minimum Cooling and Spraying Unit
quantity lubrication (see opposite page). If you mainly proc- n fine spray, thus little consumption of coolant
ess softer sorts of metal like aluminium, you could choose n regulable discharge of coolant
between both alternatives; if you mainly process steel, you n 1 spray nozzle
should decide for the minimum quantity lubrication. In this
case, the lubricating effect determines a successful machin- Optional
ing process. n automatic valve for switching the cooling
spray after start and end of work
The cooling and spraying unit creates fine spray of cooling
liquid under high pressure which ensures especially at high
rotational speeds that the cooling liquid will reach the cut-
ting edge directly. Optionally, it is also possible to switch Requirements
the cooling and spraying unit automatically by the produc-
4. Accessories
tion software, so that there will not be used more cooling Please note that you need a compressed air
liquid than necessary. supply for the operation of the cooling/spraying
unit. The average consumption of air amounts to
approximately 50 litres per minute. Depending
on the whole equipment of your CAM system, it
is possible to choose between different types of
compressors. Several questions may lead you to
the right model: how high is the consumption of
blocking air, is there a pneumatic tool change,
how long are the hoses, what is the maximum
noise level of the compressor?
Scope of Delivery
Standard
n cooling and spraying unit with 1 nozzle incl.
tubes for liquid and air
Optional
n pneumatic valve for automatized operation
Order Numbers
Cooling and spraying unit CM34-MC-BK
Cooling and spraying unit
with pneumatic valve CM34-MC-EG
For Re-orders
Cooling liquids page 76
Cooling/spraying unit (right of the high frequency spindle)

Minimum Quantity Lubrication

The technically most perfect solution for cooling the tools is
Technical Data an electronically controlled minimum quantity lubrica-
tion unit which reduces the required amount of lubricants
n finely dosable, electronically controlled sys- to a few millilitres per hour. We strongly recommend this
tem for finest liquid particles without any unit for working regularly on steel.
viewable spray
n minimum consumption of cooling liquid
This tool cooling system combines the advantages of dry
(depending on the adjustment only a few processing with those of flood lubrication: The neces-
millilitres per hour) sity of cleaning machines and workpieces is reduced as
n 2 spray nozzles which can be adjusted inde- well as disposal problems. On top of that, the workplace
pendently from each other exposure to harmful vapors or skin contact to cooling liq-
n tank size 1 litre, suitable for special minimum uids will be reduced considerably. The tools, however, re-
quantity lubricant WST 20 main within their optimum temperature range during the
machining process.
The primary goal of this method is not to dissipate heat with
cooling liquid, but to prevent the generation of heat by
Requirements
4. Accessories
lubrication. The lubricant will be atomized so finely by a
precise dosing technology that there is no spray viewa-
Please note that you need a compressed air
supply for the operation of the minimum quan- ble. Altogether, these droplets have an extraordinary big
tity lubrication. The average consumption of air surface. The resulting very thin lubricating film remains
amounts to approximately 80 litres per minute. there even under high pressure and reduces the friction en-
Depending on the whole equipment of your ergy during the machining process. This reduced stress of
CAM system, it is possible to choose between the tool leads to clean edges of cut and an increased endur-
different types of compressors. Several questions ance at high rates of feed.
may lead you to the right model: how high is the
consumption of blocking air, is there a pneumat-
ic tool change, how long are the hoses, what is
the maximum noise level of the compressor?
Scope of Delivery
n liquid tank with controls and instruments
n 2 spray nozzles with capillary hoses
n 1 litre special lubricant WST 20
Order Numbers
Minimum quantity
lubrication MKS CM34-MC-MM-MKS
For Re-orders
Lubricants page 76
Minimum quantity lubrication with two flexible spray nozzles:

top left: liquid tank with controls and instruments
Housings
A housing especially improves the safety of the machine and
the cleanliness of its surroundings. A three-sided housing Technical Data
prevents greater amounts of chips from spreading around
in your workroom and gives you a basic protection against n basically the housings consist of a stable
touching moveable machine parts accidentally. A full-height aluminium profile construction with polycar-
machine housing meets considerably higher safety require- bonate panes and a cable grommet at their
ments. The front of this housing is protected by a dense back
grid of light barriers which ensures that the machine will n there is a great scope of individual variations.
stop after an intervention. A housing which is circumferen- So, among other possibilities, we can equip
the housing of your CAM system with:
tially closed with a pneumatic lift gate or covering cap
n additional access doors
prevents nearly completely that chips or cooling liquid pol-
n slots for pushing your workpieces through
lute the surroundings of the machine. It is also a protection
to the back
against parts which may fly around and lowers the
n complete housing with ceiling
noise level. Furthermore it is the best protection against un-
wanted interventions as the lift gate remains always closed n sound-insulating measures
during the working process. n additional safety devices

4. Accessories
n doors that can be opened sideways in-

Starting from the basic types shown here, it is possible to stead of lift gate
construct a multitude of different customer-specific n for choosing the proper housing, please start
housings. So just tell us the exact circumstances at the in- with one of the following 4 basic types which
stallation site of the CAM system and we can offer you the can still be varied accordingly:
appropriate housing construction. For safety reasons, CAM
systems that are not equipped with a dust extraction set have
to be equipped with a housing. Housing
closed on 3 sides
(height of the side
panels 61 cm) open
at the top and the
front
Housing With
Light Grid
closed on 3 sides
(height of the side
panels 111 cm)
open at the top,
front secured with
light grid
Housing With
Lift Gate
closed on 3 sides
(height of the side
panels 111 cm)
open at the top,
front secured with
pneumatic lift gate
(closes automatical-
ly during the work-
ing process)
Housing With
Covering Cap
closed on 3 sides,
covering cap with
gas operated com-
pression springs
(optionally with
CAM 1010 with housing with pneumatic lift gate safety contact)
Safety Devices
You should not neglect the safety of your CAM system, espe-
Technical Data cially when the operating personnel changes frequently or
when unskilled employees work at the machine. While the
Different Safety Concepts machine is working, there is a risk of injury when the opera-
n safety shut-off mat (as soon as one steps on tor interferes with the range of the rotating tool. Different
the mat which can be placed in front of or concepts may increase the safety of the operator:
around the machine, the system switches
into the “halt” mode) For instance, a safety shut-off mat may be placed in front
n light grid (protection by a dense grid of light
of the CAM system. As soon as someone steps on this mat,
barriers – as soon as one interferes with the the machine as well as the spindle stops. Another possibility
positioning range of the machine, the system is to protect the machine by a light grid or to define a se-
switches into the “halt” mode) cured area around the machine by a light barrier system.
n secured area by multi-beam light barrier Here a basic rule is that the safety devices are not activated
which is set up around the machine (espe- during the setup operation of the system. So you may step
cially recommendable for machines without into the secured area for setting up workpiece and tools.
housing) Only after you have started the output process (and thus the
n flexible safety wall system which will be in-
4. Accessories
spindle), the safety devices will be activated.
stalled around the machine as protection
against touching moveable machine parts The emergency stop switch always stops the machine im-
during the machining process and as protec- mediately, also during the setup operation. So, extra emer-
tion against parts which may fly around gency stop switches at different locations increase the
n safety contact for housing door (the machine safety, too. We would be glad to develop a safety concept
will be halted when the housing is opened) according to your specific situation.
n safety lock for covering cap or door
n signal light which indicates “machine opera-

tion/standstill”
n additional emergency stop switches
n workpiece lighting for bundled light directly

at the tool/workpiece surface, with flexible
arm
n more safety devices on request
Order Numbers
Additional emergency stop ET-NA-STD
Multi-beam light barrier
system with device and
mirror columns ET-SE-MLS
A safety light grid stops the machine in case of interventions

during operation
Control Panel
The control panel makes the setup of your CAM system
easy and comfortable. The long cable gives you lot of free Technical Data
moving space. Thus settings like accessing the starting po-
sition do not have to be made in the production software n mountable directly at the CAM system
on the computer any more, but can be set quickly and ac- n approaching workpiece origin and chang-
curately with a precise control wheel. The current position ing rotational speed of spindle and feed rate
can be imported afterwards into the vhf production software with control wheel
(Cenon or CNC Term) at the push of a button. n integrated emergency stop switch and pause
button
The control panel can be mounted at the front of the CAM
n splash-proof metal housing
system, so you will have a good view on the workpiece
n import of current position in Cenon and CNC
surface while positioning the axes. The control panel Term
also has an emergency stop button and can interrupt and
continue the output process. During the output process, the
rotational speed and the feed rate can be modified.
Order Numbers
4. Accessories

Control Panel CM31-HSB-CP
Tip
If you use a pure output software (e. g. CNC
Term) for controlling your system, we recom-
mend the space-saving Touch PC with touch-
sensitive screen. Like the control panel, it can be
mounted directly at the CAM system. Please see
the opposite page for further details concerning
the Touch PC.
Comfortable setup of the CAM system with control panel

Touch PC
A manufacturing computer with monitor is part of the scope
Technical Data of delivery of each basic system. However, in some cases it
may be more practical to choose the Touch PC instead or as
Touch PC completion. It is a full computer in a robust and compact
n full PC on little space (size approximately 32 industrial housing. Its high-contrast TFT touch-screen en-
cm width x 30 cm depth) sures an easy operability, so no separate keyboard or mouse
n robust design in industrial housing for liable is necessary. It will be fixed by a hinge arm to the CAM sys-
operation, fan with filter tem, so you’ll have an unobstructed view at your work-
n high-contrast display (12.7 cm/5 inch screen pieces during all set-up works. And an emergency stop
diagonal, resolution 800 x 600 pixels) en- switch increases the machine safety additionally.
sures great clearness
n touch-sensitive screen for program operation
The delivery extent includes the control software CNC Term.
without keyboard and mouse It is used for a comfortable output of your CNC files to the
n all necessary interfaces available: serial, Eth-
machining system. Accessing the starting position will
ernet and USB (the latter directly on the top be done with this program as well as switching accessory
plate) components (dust extraction, cooling liquid supply, etc.)
or performing an automatic z adjustment or a workpiece
4. Accessories
n all cables are bundled in flexible cable rout-
ings levelling.
n combination with Control Panel possible
The Touch PC is especially then ideal, when there is a strict
Control Software CNC Term separation between the working environments for design
n setting all necessary output parameters and production, especially in the case of industrial serial
n setting-up start position and administration
production or for manufacturing threedimensional objects.
of position memories; rotational speed and No space for a separate PC is required.
feed control also during machining process
n switching of machine components
n z adjustment and automatic workpiece level-

ling
n direct communication with controller and
precise status information in terminal win-
dow
Order Numbers
Touch PC incl. CNC Term CM39-PC-CAM-TPC
Touch PC in a robust and compact industrial housing

System Racks
All controller components (CNC controller, frequency con-
verter and – if necessary – the compressor cooling unit) are Technical Data
also available as 19 inch plug-in units. So they can be
installed in a lockable 19 inch system rack. The computer n stable metal housing with powerful fan
with monitor which is included in the scope of delivery of n lockable
the basic system can be integrated, too. This means protec- n space for all controller components in 19 inch
tion against unauthorised operation of the system. On top plug-in housings
of that, a system rack is space saving and you will get an n central switch for controller and CAM com-
optimum clearness of the operating elements. Some puter system (separate fuse protection pos-
spindle types even demand a system rack in order to be able sible)
to integrate all necessary components. n extensible keyboard drawer, separate place-
ment area for mouse
The components which are installed in the system rack will
n emergency stop switch at central position
be cooled by a powerful fan. Computer system and con-
trollers may be turned on and off by central switches. An
additional emergency stop switch increases the machine
4. Accessories
safety additionally.
Order Numbers
19 inch system rack CM39-SYS-FT
All controllers clearly

arranged
Tool Sets
These tool sets contain collections of commonly used high-
Technical Data quality carbide tools from our extensive assortment for
different kinds of applications. Please visit also our separate
Tool Start Set, 4 – 6 mm* tool shop, respectively see our tool catalogue for details, siz-
10 parts, 4 resp. 6 mm shank diameter es, cutting edge geometries, etc.
Article number: CM40-WS-S6S
A tool set is an ideal basic equipment, so that you will be
1 graver (90°/0.20 mm)
prepared for the majority of cases without having to study
1 engraver’s milling cutter (0.50 mm) too much technical data of tools. When we deliver a complete
4 single tooth cutters Varius® (1 x 3.00 mm; 1 x CAM system, you will also get an introduction in the proper
4.00 mm; 1 x 5.00 mm; 1 x 6.00 mm)
use of the tools, i. e. which tool has to be used for which kind
3 single tooth cutters with polished flute (1 x of material and which is the proper rotational speed or feed
6.00 mm; 2 x 4.00 mm)
rate. In the vhf production software, these parameters have
1 router bit (long hole slot cutter: 16.00 mm) already been pre-set.
Tool Start Set, 3 mm*
20 parts, 3 mm shank diameter
4. Accessories
Article number: CM40-WS-S3S
5 gravers (1 x 15°/0.30 mm; 1 x 36°/0.20 mm;
1 x 36°/0.40 mm; 1 x 60°/0.20 mm; 1 x
90°/0.20 mm)
1 engraver’s milling cutter (0.20 mm)
3 single tooth cutters Varius® (1 x 1.00 mm; 1 x
2.00 mm; 1 x 3.00 mm)
1 single tooth cutter with top profile (3.00
mm)
2 single tooth cutters with polished flute (2 x
3.00 mm)
2 single tooth cutters with hawk beak profile (2
x 3.00 mm)
6 double tooth cutters with fishtail (2 x 1.00
mm; 2 x 2.00 mm; 2 x 3.00 mm)
Tool Start Set Electronics*
Article number: CM40-WS-ELS
2 gravers (36°/0.20 mm)
5 double tooth cutters with fishtail (3 x 2.00
mm; 2 x 3.00 mm)
6 isolation engraving tools
4 rub out cutters (2 x 0.50 mm; 2 x 1.00 mm)
3 PCB profile cutters (1 x 1.00 mm; 1 x 2.00
mm; 1 x 3.00 mm)
Drill Set (Electronics)

Article number: CM40-WS-BOS
4 x each diameter 0.50 – 1.00 mm, 2 x each
1.10 – 1.50 mm, 1 x each 1.60 – 2.90 mm, 2 x
3.00 mm
* The dimensions indicate

the cutting edge diameter
Car
(in case of the gravers also bide
Dia
mo and
the top angle). For more nd
Too
ls
detailed information
concerning the tool
geometries, please see
009
our separate tool cata-

08/2
logue. There you will

e 20
Issu
find also tools for re-

ordering and tools
which are not in-
cluded in these
20
Yea
sets.
rs
vh
f
vhf tools: high quality and endurance

Production Cenon
Software
Cenon PCB
What would be a CAM system without an appro-
priate production software which can import your
projects trouble-free from different layout programs
of the CAD or DTP world? In our software, we have
put special emphasis on the import filters and an
easy usability. As the production software Cenon 3D Software
has been developed in our house, you will have a
contact person for all questions. All in all, vhf offers
the following software solutions for the CAD/CAM
sector:
n Cenon – the universal production software
n Cenon PCB – special application for the en- Engraving Fonts
vironmentally friendly production of printed
circuit board prototypes
n ACS – software for industrial (mass) labels
n several applications for 3D production
n special engraving fonts
Cenon
Cenon is a universal production software
for your CNC machining system. You can ei-
ther import your projects from your fa-
voured design software (CorelDraw, Auto-
CAD, etc.) or you can edit them with Cenon.
Using Cenon, you can concentrate on the im-
portant steps of the CAM output; intelligent
algorithms perform the exact conversion of
the graphics to your CAM system.
It doesn’t matter whether you import DXF
or EPS files or if you create your own graph-
ics – the steps to the output are quite simple.
You just have to assign the proper tool to each
process step and start the machining right
away. The double-sided tool radius cor-
Give shape to your ideas – here an inlay work made of coloured acrylic rection ensures that your workpieces will
become exactly true to size, regardless of
whether you mill inline contours, pockets or
outline contours.
In producing technical workpieces, you will
benefit from special power functions for mak-
ing threads, countersinks or chamfers. The
possibility to produce several smaller items
on a large panel and the serial number
function will help you when you produce
some workpieces in larger quantities.
For sign making or engraving tasks where
the work is focused on perfect letterings,
graphics or logos, functions for well-fitting
Comparison of the sizes: even most Using Cenon you can work
inlays or for thinning the letters of stamps
filigree model parts can be produced from the solid
quickly turn out to be indispensable. Moreo-
Cenon
ver, thanks to the PostScript technology,

you can use all fonts of your computer sys-
tem or software. It is no longer necessary to
use special engraving fonts (except when you
want to achieve a very high working speed).
If you should want to re-edit an imported
Manufacturing indus- graphics: just use Cenon’s comfortable edit-
trial parts including ing functions to make all necessary changes.
thread cutting Cenon does not limit the size of your work-
pieces, either. Even if a workpiece does not
fit completely on the working table of your
machine – no problem: you can split the job
into different working cycles and thus produce
also very large advertising signs or compound
logos.
Cenon controls CNC machining systems
and cutting plotters as well as laser plot-
ters and jet cutting systems. However, in
combination with our vhf CAM systems, you
can benefit from the great advantage that
– depending on the configuration – you can
monitor and control all important functions
and peripheral devices by software.
Engraving, milling and drilling,
for instance on nameplates
Cenon at a Glance
Import
n high-quality import filters for all important
file formats (see table) with automatic file
format recognition
Photo: Kaweba, Grafengehaig

n automatic assignment of colours from the
imported graphics to layers in Cenon; DXF
layer recognition
n automatic merging and filling of paths
Graphics and Editing Functions

n easy and ergonomic to use
n exact preview with zoom function
n editing functions, also for re-editing the im-

ported graphics (lines, arcs, rectangles, bez-
iers, text)
n removal of hidden areas
n usage of type 1 and true type fonts
n function for aligning elements
n undo and redo for several steps

om 1908
n special power functions (e. g. threads, sink- iss steam locomotive fr
ings, “pushing through” too long workpiec- Model of a Sw
es, bond webs, inlay works)
n serial number function
n panel production
n font editor
Path Calculation
n tool radius correction (vectorial algorithm
Photo: Detailor, Baisingen

and halftone algorithm) for internal and ex-
ternal contours guarantees exact results
Cenon
n 3D halftone image handling without vectori-
zation (darker grey tones lead to deeper dip-
ping depths)
n standard and contour filling algorithms
n algorithm for path optimization

Advertising sign of plastics and acrylic
Output
n high output quality due to floating point
accuracy and completely vector-oriented
processing
n individual parameter settings for each tool
(diameter, feed, dipping depth etc.), com-
Import Formats
fortable administration of the tools in maga-
zines
n PostScript (EPS, PS)
n position memories with parking position for
quick approach to different workpiece ori- n Adobe Illustrator
gins and fixing devices n DXF
n wide range of possible tasks (milling, en- n HPGL
graving, drilling, plotting, cutting, counter- n Gerber (Extended and Standard)
sinking etc.) n halftone images (TIFF, GIF, JPG etc.)
n stepwise working possible, optional finishing n ASCII (e. g. text lists for serial production)
step
n drill data (Excellon, Sieb & Meyer)
n output to vhf CAM systems and to HPGL and
DIN 66025 compatible systems, also plotters
and cutting plotters
n selection of drivers for adaptation of other
devices
Order Numbers
n thinning function for 3D effects in the pro-
duction of stamps, signs, etc.
Cenon SW-CE-OS-BD
Updates from previous versions on request
Signboards and nameplates without

limitation of size
Photo: Theis Werbung, Neuwied
Thanks to the PostScript technology you can use

all fonts that are installed on your computer
You can achieve special effects by

milling out letters or logos, if neces-
sary they can be metres high
Precise engravings on brass – no

problem for Cenon

Cenon
You will create especially sophisticated

Photo: Harisch Werbetechnik, Bad Emstal
signboards by using backlit letters or logos

Cutting wood parts for the furni-

ture production
Photo: Postma & Partner, Delft
Even complicated architectural models can be pro-

duced with highest precision
All kinds of front plates can be produced completely with

Cenon, in larger quantities also on a panel
Individual production of indus-

trial workpiece fixtures
Milling pockets in foam plastics, e. g.

for the customer-specific equipment
of tool boxes
Cenon
The serial number function supports the
quick production of type plates
Usage Scheme of Cenon

n Data Import n Application n Output
DTP Software
n CorelDraw, Adobe Il-
lustrator, QuarkXPress,
Freehand etc. Cenon (Universal Pro- Cutting Plotter
duction Software) n cutting film
n data preparation for
CAM output
Mechan. CAD Software
n editing functions (also
n AutoCAD, Auto-Sketch, CNC Machining System
for re-editing the im-
DynaCAD, ... ported files) n milling, engraving, drill-
ing, cutting, deburring,
n thinning function
chamfering, sinking,
n relief function
thread cutting, ...
Spread Sheet Software
n Excel, dBase, ...
Cenon PCB
Cenon PCB is a software with which you can
produce prototypes and small series of
printed circuit boards quickly and eas-
ily. Due to the use of the standardized formats
PostScript and Extended Gerber, Cenon
PCB opens you a new dimension of quality
and openness: environmentally friendly
prototypes “directly from the computer” with-
out the usual steps like exposing or etching!
Producing prototypes with the outline meth-

od makes you independent from waiting
times and high costs for prototypes that come
from your PCB manufacturer. Cenon PCB is
the new link between your PCB design
system and the prototype. As usual, you
Cenon PCB – everything around printed circuit board prototyping design your PCB layouts until they are in the
prototype stadium, and then you create the
appropriate layout and drill data files. But now
you don’t send them to your PCB manufactur-
er any more, but import them in Cenon PCB
where intelligent algorithms prepare them
for the output process.
Cenon PCB calculates around pads, tracks or
ground areas isolation channels which en-
sure an electric separation of the poten-
tials during the engraving process. Common
Contours of any shape working steps like exposing, developing and
etching the PCB become dispensible just like
the environmentally hazardous disposal of the
chemicals. Of course, the drillings and out-
Cenon PCB
line contours will be interpreted and proc-

essed, too.
You just have to fix the base material on your
CNC machining system and after a short while
you will get a ready-to-assembly PCB with
engraved isolation channels and fitting
drill holes. With this method, you achieve the
readiness for marketing of your developments
quicker and less expensive.
Automatic generation of panels for small lots

Cenon PCB at a Glance Import Formats

Operation
n special layers for text, logos and rub out n PostScript (EPS, PS, AI)
n layer administration for separating different n DXF
working steps n HPGL
n intuitive operation n drill data (Excellon, Sieb & Meyer)
n preview (WYSIWYG) with zoom and scroll- n Extended Gerber (RS 274X) and Standard Gerber (RS
ing function 274D)
n editing functions: lines, rectangles, circles, n ASCII (e. g. text lists for serial production)
text, drill markers
n modification of imported layouts
n adjustable registration marks for a precise

turn-over of the PCB for double-sided pro-
duction
Path Calculation Import Advantages
n generation of isolation channels
n Blow Up of isolation channels
n Rub Out calculation of definable copper ar-

One of the key features of Cenon PCB is the usage of the for-
eas, e. g. for HF applications mats PostScript and Extended Gerber. Their main advantage
lies in the uncritical handling:
n automatic tool radius correction
n no errors due to wrongly assigned or missing apertures
n high quality due to floating point accuracy
(every Extended Gerber output file also contains all neces-
and fully vectorised processing sary aperture data)
n intelligent optimising algorithm for quick
n no limitations concerning special soldering pad forms (e.
output g. heat traps)
n support of user-defined area fillings with dif-
n ground areas will not be prepared with numerous lines for
ferent tools the output process. This reduces the time for the calcula-
n removal of remaining copper tion considerably.
n panel generation for small-lot production
Cenon PCB
Tool Administration
n individual parameter assignment for each
tool (diameter, feed rate, dipping depth,
etc.)
n assignment of tools to working layers New!
n comfortable tool administration in tool mag-
azines
n The complete functionality of Cenon PCB can be integrat-
Output
ed on request also into the universal production software
n drilling, milling, engraving, rubbing out Cenon. So you will need not more than one application
n position memories allow a quick access of dif- with which you can carry out all of your engraving and
ferent workpiece origins and fixing devices milling tasks.
n control of the complete output process by
Cenon PCB
n output to vhf CAM systems and to HPGL and
DIN 66025 compatible systems
Order Numbers
Cenon PCB SW-CP-W32-FULL
Updates from previous versions on request
Prototype of a
special connector
For making soldering easier, the isolation

channels can be broadened artificially with
the so-called Blow Up function (very useful
for SMD boards).
Very convenient for HF applications is the

Rub Out function. Here the whole PCB or
parts of it can be freed from copper rests.
So you will achieve true to original results
– comparable to the etching process.
For milling the outside or inside contours of special

PCBs, Cenon automatically performs the appropriate
tool radius correction.
You can label your PCBs with logos which

you can import from any DTP program.
Cenon PCB
Usage Scheme of Cenon PCB

n Data Import n Application n Output
EDA Software
n Eagle, Protel, Pads, Ulti-
board, PCAD, ...
Cenon PCB CNC Machining System
n prototyping of printed n engraving isolation
Mechan. CAD Software circuit boards (genera- channels on the PCB
n AutoCAD, Auto-Sketch, tion of isolation chan- n drilling and milling the
DynaCAD, ... nels) contours of the PCB
n production of front n milling and engraving
plates and signs signs, front plates, etc.
DTP Software
n CorelDraw, Adobe Illus-
trator, ...
Labelling Software ACS

ACS is a powerful labelling system with database for pro-
ACS at a Glance ducing all kinds of labels for the industrial sector. This pro-
gram shows its strengths when (serial) labels have to be
General Features produced in large quantities.
n relational data base
The data for your labels can either be imported from an
n OLE import
ECAD program (e. g. connection scheme) or from a spread
n import of external data (e. g. Excel, Access, sheet program like Excel. Of course, it is also possible to
dBase, ASCII, ECAD programs) enter your data directly in ACS; the program has a data base
n universal labelling system function. In ACS, you then assign an appropriate layout to
n for Windows the label data.
Power Tools for Plates ACS labels can be used for single conductors, hoses, control
n font editor units and terminal designations of different manufacturers.
n symbol creation
n parameter setting
n access authorization
n PPS interpretation
n CAD link
n WYSIWYG view
n duplication mode
Labellings in control cabinets
ACS
Order Numbers
ACS Bundle SW-ACS-W16-BU
Different terminal designation signs for all kind of cables

3D Software
For reaching the third dimension in processing your
workpieces, we offer different software packages which
are optimised for special applications in each case. We
will give you here some hints which should help you to
decide which program suits your needs best.
For relief and thinning works in the artistic/crea-
tive sector where signs, medals, coins, stamps, em-
bossing forms, emblems and similar objects have to be
produced with three-dimensional effects, AHSoft offers
fully developed solutions. The software packages HCAM
and iSIGN+ are available in different stages of extension.
Among others, there are functions for producing reliefs
or inlays, for working in layers or for engraving pictures
from greyscale images. Complex fonts or logos can be
mapped to 3D objects on top of that. Other programs in
this sector are Type3 and ArtCAM.
Tool and mould making as well as rapid prototyp-
ing in the technical sector creates a different demand
to the production software. Here the focus lies on the
production of models and prototypes, injection moulds
for plastics, die cast moulds, deformation tools or moulds
for technical articles, etc. For designing three-dimen-
sional objects, there are pure CAD programs available
like Solid Edge, SolidWorks or Rhino3D. In this case, your
projects will be imported via standardised file formats like
IGES, STL or VDA from the CAD to the CAM programs.
For calculating the tool paths, CAM programs like Desk-
Proto or SUM3D are used then. These programs have to
be able to realize different machining strategies for dif-
3D Software
ferent tool geometries. However, there are also programs

in the technical sector which can be used for both, con-
struction and output (CAD and CAM). One of them is
for instance Mastercam. Finally, the CAM software cre-
ates with a post processor machine-specific data sets
which contain all necessary data and parameters for the
machining process.
For setting up the CAM system, it is necessary to use
either the Control Panel (see page 52) or the control
software CNC Term. The latter establishes a link between
the data which has been created by the post processor
CNC Term and the machining system. After you have imported the
data, you can access the workpiece origin or measure the
workpiece surface or the z origin if your system should
Key Features CNC Term have the appropriate equipment. Moreover, a position
n link between post processor and CNC machining sys- memory makes it easier to handle different workpieces.
tem Switching accessory components (dust extraction, cool-
n setting all necessary output parameters ing/spraying unit, ...) can be done by a simple keystroke.
n setting the start position and administrating position
Functions for 3D effects which are usually necessary for
memories, changing the feed rate even during the ma-
sign making purposes (thinning, grey scale engraving,
chining process
thread cutting, ...) are already part of our comfortable
n switching machine components
and well-priced production software Cenon (see page
n performing automatic z adjustment and automatic
58).
tool measurement
n direct communication with controller, status informa-
tion via terminal window

CNC Term full version SW-CNCTERM-VV
Engraving Fonts
Order Numbers These engraving fonts are high-quality single or multi line
fonts that have been developed especially for the engrav-
ing process. They have no fillings, so they do not have to
be cleared out time-consumingly. Moreover, there is no tool
vhf engraving fonts, single font SW-FN-F-V1
radius correction necessary for these fonts which reduces the
vhf engraving fonts, each additional font SW-FN-F-V2
vhf engraving fonts, compl. pack. (13 fonts) SW-FN-F-VK
calculation times. You can get the engraving fonts separately
OEM engraving fonts, single font SW-FN-F-O1 or as a package.
OEM engraving fonts, each additional font SW-FN-F-O2 The vhf fonts are available in Type 1 (PostScript) or Open-
OEM engraving fonts, complete package SW-FN-F-OK
Type format and can thus be used under Windows (from
Please indicate the font name(s) in your order.
Windows 2000 on), Mac OS X or Linux. They are available as
single or double-line variant.
The OEM engraving fonts are available in PostScript or True-
Type format and offer a great variety of typefaces. The
multi-line fonts achieve – depending on scaling and use of
the proper tool – typographically high-grade results.
The design of type 1 and true type fonts demands closed
paths. Due to the fact that this would lead for single line fonts
to longer engraving times than necessary, especially the vhf
fonts have been optimized in a way that only very few parts
have to be engraved twice (redundancy optimization).
4 Line (Ant0103) 1 Line (San0103)

Engraving Fonts
1 Line (Dek0103) 4 Line (San0503)
4 Line (Dek0603) 4 Line (San0703) single-line vhf engraving fonts
1 Line (Dek0703) 4 Line (San0803) (each also available as double-
1 Line (Dek0803) 4 Line (San0903) line font)
1 Line (Scr0103) 4 Line (San1103)
6 Line (Fra0103) 4 Line (San1403)
4 Line (Fra0203) 1 Line (Sla0103)
6 Line (Fra0303) 4 Line (Sla0103)
OEM engraving fonts with different numbers of lines (please indicate in your order the
font name, the number of lines and the code in brackets)
Expendable Spindle
Accessories
Items
Clamping
This chapter contains expendable items and acces- Devices
sories for everybody who already owns a vhf CAM
system. Among others you will find here:
n collet chucks and tool fittings for different
kinds of spindles
Vacuum
n separate T-slot fixing material and vises Mats
n polystyrene stripes
n vacuum adaptor mats
n special adhesive film
Miscellaneous
n accessories for industrial vacuum cleaners
n slide nuts
n stop rings and reducing bushes
If you should need any other accessory device which
you cannot find in this chapter – just contact us. We
can help you in most cases.
n Spindle Accessories
Standard Spindle
Collet chuck 3 mm for standard spindle ET-MS-900-30
Collet chuck 1/8 inch for standard spindle ET-MS-900-31
Cap nut for standard spindle ET-MS-900-UM
Carbon brushes (2 pieces) for standard spindle ET-MS-900-KB
SPC 650, SPC 1000

Collet chuck for manual
tool change Description Article No.
SPC 650
Collet chuck 3 mm for SPC 650 ET-IS-650-30
Collet chuck 1/8 inch for SPC 650 ET-IS-650-31
jaw wrench Collet chuck 5 mm for SPC 650 ET-IS-650-50
Hook wrench for SPC 650 ET-IS-650-HS
Set cap nut, jaw and hook wrench for SPC 650 ET-IS-650-UWS
ch
wren
hook SPC 1000
Collet chuck 3 mm for SPC 1000 ET-PE-1000-30
Collet chuck 1/8 inch for SPC 1000 ET-PE-1000-31
Cap nut Collet chuck 5 mm for SPC 1000 ET-PE-1000-50
Hook wrench for SPC 1000 ET-PE-1000-HS
Set cap nut, jaw and hook wrench for SPC 1000 ET-PE-1000-UWS
SPC 1500 – SPC 4000P

SPC 1500, SPC 2000P, SPC 4000P with Cone HSK 25
Expendable Items
Collet chuck 3 mm ET-HS-2000P-30

Cap nut and HSK25 cone for Collet chuck 10 mm ET-HS-2000P-100
SPC 2000P/4000P HSK25 cone for
collet chuck 1 – 10 mm (SPC 2000P/SPC 4000P) ET-HS-2000P-WZA
Hook wrench for HSK25 cone ET-HS-2000P-SSL
SPC 3800P with Cone SK 30
Collet chuck Collet chuck 16 mm ET-HS-3800P-160
for SPC 2000P Collet chuck 20 mm ET-HS-3800P-200
Collet chuck SK30 cone for collet chuck 1 – 20 mm ET-HS-3800P-WZA
for SPC 3800P Hook wrench for SK30 cone ET-HS-3800P-SSL
SF 170 – SF 1600P
SF 170
Collet chuck 2 mm for SF 170 ET-JA-170-20
Collet chuck 1/8 inch for SF 170 ET-JA-170-31
Collet chuck for
SF 170P SF 300
Collet chuck 3 mm for SF 170P ET-JA-170P-30
Collet chuck 1/8 inch for SF 170P ET-JA-170P-31
SF 300
Collet chuck 1/8 inch for SF 300 ET-JA-300-31
Hook wrench for SF 300 ET-JA-300-HS
Set cap nut and hook wrench for SF 300 ET-JA-300-UWS
SF 300P – SF 1300P
Collet chuck 1 mm for SF 300P – SF 1300P ET-JA-300P-10
Collet chuck 1/8 inch for SF 300P – SF 1300P ET-JA-300P-31
Collet chuck 4 mm for SF 300P – SF 1300P ET-JA-300P-40 Collet chuck for SF 300P – 1300P
SF 1600P
Tool Fittings for Automatic Tool Change

n These tool fittings are necessary to hold the tools in an automatic tool
change unit.
Tool Fitting for Tool Change of SF 170 P – SF 1600P tool fitting for high
Expendable Items
Tool fitting (10.6 mm ring diameter) ET-JA-WS-6 frequency spindle
Carbide Lances
n We offer different kinds of lances or knives for our cutting units. For
the oscillating tangential cutting head, you can choose between three
lengths for different material thicknesses and between a regular type
and an extra thin type each (e.g. for processing Kappa).
Lances for Oscillating Tangential Cutting Head
Lance, 5 mm length, regular type HL-OT-05
Lance, 5 mm length, extra thin type HL-OT-05ED
Knives for Tangential Cutting Head
Standard knives for tangential cutting head HL-TS-STD
Knife for Drag Knife Unit
Standard drag knife HL-SM-STD
n Fixing Devices
Fixation Bars
n The fixation bars are made of stable cast aluminium and can be fixed
on the T-slots of the working table. They ensure a proper lateral fixa-
tion.
Fixation bar, 125 mm ET-IS-AS-125
Packaging unit: 2 pieces each
Hand-lever Clamping Devices

Expendable Items
n The workpiece is pressed via hand lever to a fixation bar. With a hand
force of 100 N, a clamping force of 2,000 N will be achieved.
Hand-lever clamping device SH 1 ET-IS-SH-1
Clamping Clamping • for fixing workpieces > 1 mm
device SH2 device SH1 Hand-lever clamping device SH 2 ET-IS-SH-2
• for fixing workpieces > 10 mm
Clamp
n The clamp presses the workpiece with high force on the working ta-
ble. The clamping height can be adapted to the height of the work-
piece by an adjusting screw.
Clamp with adjusting screw ET-IS-SE-1
Packaging unit: 2 pieces
Pneumatic Clamping Devices

n Pneumatic clamping devices offer great advantages, especially for
the serial production. These clamping devices consist of a moveable
and a fixed clamping jaw and a lifting cylinder. In combination with
the fixation bars, it is possible to fix workpieces of any size quickly and
hold them reliably. The two models offered here differ mostly in their
size and clamping force. On request, the pneumatic clamping devices
may also be switched automatically by the controller electronics.
Pneumatic clamping device SP 1 ET-IS-SP-1
• lift 10 mm, clamping force 0 – 90 N,
size clamping jaw 65 x 20 mm
Pneumatic clamping device SP 2 ET-IS-SP-2 Clamping
• lift 5 mm, clamping force 0 – 630 N, Clamping device SP2
size clamping jaw 65 x 50 mm device SP1
Vises
n The vises can be fixed over the T-slots directly on the working table.
They are available in two sizes and made of cast iron. Vises can be rec-
ommended especially for fixing smaller workpieces or objects with a
special form which cannot be fixed with other devices. They are also
very well suitable if you want to process the narrow sides of objects.
Vise, small type ET-IS-SS-S1
• length x width x height: 150 mm x 142 mm x 64 mm;
span width: 65 mm; jaw width: 85 mm, jaw height: 30 mm
Vise, big type ET-IS-SS-S2
• length x width x height: 222 mm x 176 mm x 63 mm;
span width: 110 mm; jaw width: 120 mm, jaw height: 30 mm
Polystyrene Stripes, Self-adhesive

n The polystyrene stripes (width: 40 mm each) will be fixed directly
on the working table and can be trimmed by surface milling. The T
slots of the working table remain accessible, however, so that your
workpieces may also be fixed with the T slot fixing material. It is also
possible to mount a vacuum table over the polystyrene surface.
Polystyrene stripes 350 mm ET-PS-350
Expendable Items
Polystyrene stripes 1.000 mm ET-PS-1000
Polystyrene stripes in different lengths are available on request
Vacuum Adaptor Mats

n Depending on the size of the workpieces that you usually process
(respectively the size of the area of the vacuum table that remains
uncovered), you can use perforated rubber adaptor mats with differ-
ent hole diameters for the special vacuum table.
Size: 300 x 250 mm
Adaptor mat without holes ET-SV-VM-300-00
Adaptor mat 0.7 mm hole diameter ET-SV-VM-300-07
Size: 250 x 500 mm
Size: 500 x 500 mm
Adaptor mats for special table sizes are available on request
Vacuum Fleece
n The vacuum fleece consists of a special, 2 mm thick, foamed material
which is permeable to air. Your workpieces will still be fixed safely
even if some areas of the table remain uncovered.
Vacuum fleece (2 mm), 500 x 500 mm, 5 pieces ET-SV-VV-02-05
Vacuum fleece (2 mm), 1 m width, from roll ET-SV-VV-02-R1
Special Adhesive Film

n This especially thin and plane film is used for fixing workpieces di-
Expendable Items
rectly on the polystyrene surface or the acrylic plate. The film can be
DX 2
easily and completely removed after use. The DX2 type has double
adhesive force.
Special adhesive film DX1 ET-XF-DX1
• 25 m x 50 cm
Special adhesive film DX2 ET-XF-DX2
• double adhesive force; 25 m x 50 cm
DX 1
n Miscellaneous
Accessories for Dust Extractors

Filter bags, 12 litres for vacuum suction units
(5 pieces) ET-NF-SB12
Suction Shoes for Dust Extraction
Suction shoe for high frequency spindles ET-SA-S-SF
Suction shoe for SPC 650 and SPC 1500 ET-SA-S-S6
Suction shoe for SPC 1000 and standard spindle ET-SA-S-S10
Suction shoe for SPC 2000P and SPC 4000P ET-SA-S-S20
Accessories for Festool Dust Extractor
Crevice nozzle, plastic, 300 mm length ET-FS-FD
Suction brush, plastic, 70 mm diameter ET-FS-SP
Dirt trap for collecting wet, coarse dirt
• 22 litres ET-FS-FSB22
• 33 litres ET-FS-FSB33
Long-life filter bags (polyester fleece), robust and
reusable
• 22 litres ET-FS-LFS22
Standard filter bags (paper), 5 pieces
• 22 litres ET-FS-SB22
On request, there are also further accessories available
Slide Nuts
n For usage in the T-slots of the machine table (width for Classic sys-
tems: 10 mm; width for Premium systems: 13 mm).
10 pieces slide nuts M6 (25 x 10 x 6 mm) ET-IS-GM-10-10
Expendable Items
Reducing Bushes
n Reducing bushes are used to clamp tools with a smaller shank diam-
eter into a bigger collet chuck. So it becomes for instance possible to
clamp a tool with a shank diameter of 4 mm into a collet chuck with a
diameter of 6 mm when you use the reducing bush RH-46. The reduc-
ing bushes can be also used with the automatic tool change.
Internal Ø External Ø Length Article No.
3 mm 6 mm 20 mm RH-36
4 mm 6 mm 20 mm RH-46
Stop Rings
n The stop rings made of nickel silver are suitable for automatic tool
changing units with collet chuck receptacles and high frequency
spindles, the plastic stop rings are suitable for changing the tools
manually. You can equip those tools with stop rings by yourself which
are not already delivered with a ring. This enables a quicker exchange
of tools without having to re-adjust the dipping depth afterwards.
External Internal Height Material Pack. Article
Ø Ø Unit No.
7.7 mm 3 mm 4.5 mm plastics 20 AR-300K
10.6 mm 3 mm 6.5 mm nickel silver 5 AR-300N
n Using our enringing set, you can enring your 3 mm, 4 mm and 6
mm tools with stop rings by yourself. The set consists of an enringing
plate and a steel pin punch. You will need nothing more, but a little
hammer.
Enringing set with pin punch AR-BP-SET
Cooling Liquids
n If you use a special cooling lubricant for milling or engraving, you
will achieve better results and the tool life will be extended. For some
kinds of materials it is even absolutely necessary to use a cooling lu-
bricant.
Spray lubricant Emulgan-D (1 litre) ET-MK-EMUL
for milling, drilling, grinding steel
(water soluble up to 1:10); recommended
for manual application
Spray lubricant ALU-N (1 litre) ET-MK-ALUN
for milling, cutting, sawing non-ferrous
metals and steel; for usage in cooling
and spraying unit
Special lubricant WST 20 (1 litre) ET-MK-WST20
for working on non-ferrous metals
and steel; only for usage in minimum
quantity lubrication unit
Expendable Items
Universal Lubricant
n Especially systems of the Active line demand a lubrication of their
toothed racks from time to time. Linear guides which are not pro-
tected (e. g. those of the dust extraction unit) should be lubricated,
too. EP plus is a strongly penetrating lubricant with long-term effect
for high pressure loads. It has an excellent creep effect, cleans and is
dust and dirt repellent.
Universal lubricant Fin Lube EP plus (500 ml) ET-FT-FLEP
Switching Unit
n Using the switching unit PSW 01 you can switch any consumer
load with a power input of up to 230 V/10 A via the controller CNC
550/580/800/950/980. So you can automatize your workflow. You
just have to connect PSW 01 to one of the switched outputs of the
controller.
Switching unit PSW 01 (230 V/10 A) CM-IO-SE230
Expendable Items
How To Find vhf in Ammerbuch-Altingen

To
Stuttgart Directions:
n Leave the “Autobahn”
A 81 at exit Herrenberg
Junction (toward Tübingen).
Herrenberg
n After approximately 500
To
Herren-
Mönchberg meters, you have to turn
left and immediately
berg right again onto Herren-
berger Straße.
Kayh n Follow the sign to Altin-
H
er
re
gen and turn right onto
nb
er
Gipswerkstraße.
B g er
S
tra
To Approximately 1,000 me-
28 ße
n
Gültstein ters after you have passed
the gypsum factory
(“Gipswerk”) to the left,
you have to make a right
turn into the industrial
park “Hagen”.
A 81 Here you have to turn
raße
n
right onto the first street
rkst
To
where you can already
swe
Tübingen
see the vhf building on
Gip
the left side of “Im Marx-

le”.
Gypsum Factory
n We wish you a pleasant
eg
trip!
Berger W
To
Gültstein Industrial Park
Am
“Hagen”
me
rta
lba
g
in
hn
Le
nr
tte
ge
ns
Ha
tra
3
Böblin
le
x
ße
ar
M
Im
r.
Ha
st
m
g
Leh
ge
g
er S
in
nr
nr
To ge
ing
tra
- Ha
Singen
ße
Ammerbuch- Train Station

ße
Altingen
Altingen
tra
ls
Ta
Appendix
Rö
e
m
ers
traß
tra
ße
ens
wed
Sch
Centre
Altingen
Please Note:
If your navigation system should not know the
street “Im Marxle”, please enter “Hagenring” or
“Lettenstraße” as destination. Welcome to vhf...
company
contact person
street
vhf camfacture AG
Im Marxle 3 ZIP code/city/country
72119 Ammerbuch phone
Fax +49 (0)70 32 970 97-50 fax
e-mail
vhf Submits You an Offer

We would be glad to submit you a detailed offer for a CAM system which really suits your demands. Please specify your ap-
plication and demands as clearly as possible. We will then return an offer to you – of course free of charge and without any
obligation. So, please spend a few moments of your time to answer the questions and send this form via mail or fax back to
us.
In which field of activity are you involved? Which material do you work on?
o sign making o aluminium (up to ___ mm)
o engraving o brass (up to ___ mm)
o rapid prototyping and mould making o steel (up to ___ mm)
o industry and manufacturing company o PVC (up to ___ mm)
o switch cabinet production o polystyrene (up to ___ mm)
o electronics o polyurethane (up to ___ mm)
o model making o acrylic (up to ___ mm)
o ____________________________ o compound mat. (up to ___ mm)
o wood (up to ___ mm)
What are your applications? o printed circuit boards (FR2, FR4, Pertinax)
o milling o ____________________________
o engraving o ____________________________
o drilling
o cutting Which maximum size do your workpieces have?
o deburring _________ x _________ x _________ mm
o thread cutting
o printed circuit board prototyping How do you process your workpieces?
o ____________________________ o 2D o 3D
Are you interested in a presentation? With which design software do you work (e. g.
o yes CorelDRAW, AutoCAD)?
_______________________________
Please describe briefly possible specifics of your application:

The Companies of the vhf Group

vhf camfacture is the oldest company of the vhf group and was founded already in 1988. In addition to this first company, the
group consists of three more companies meanwhile which we would like to introduce to you briefly: vhf tools manufactures
the majority of vhf’s range of tools. vhf interservice develops the manufacturing software Cenon and administrates the web
site of the vhf group. vhf elektronik has developed the complete control logics which is described in this catalogue. However,
they are also a competent partner for PLD/FPG design in VHDL and customer-specific electronic developments.
vhf camfacture AG
n CNC machining systems
n special-purpose machines
vhf tools GmbH
n carbide tools
n production of the vhf tools
n diamond tools
vhf interservice GmbH vhf elektronik GmbH

n software development n electronics development
n online shop n VHDL design
n merchandise management system n industrial electronics
vhf Online Shopping

Appendix
All articles from this catalog can also be ordered online via internet. On
your tour through the vhf online shop, you will always find the latest offers
and prices. Just click on our web site
www.vhf-camfacture.de
on Shop and you can order our full range of products online.
Every article is presented with an image and a short description including
technical data. Just put articles which you want to order into your virtual
shopping cart. If you have collected everything what you need, you can
submit your order. It arrives directly in our merchandise management sys-
tem and ensures shortest delivery times.
company
customer no.:
(if available))
contact person
street
vhf camfacture AG
Im Marxle 3 ZIP code/city/country
72119 Ammerbuch phone
Fax +49 (0)70 32 970 97-50 fax
e-mail
VAT Id. no. (only for companies within EU)
Your vhf Order Form

quantity article number article description total price in €
Minimum order value Germany: 50.– €; EU + Switzerland: 100.– €; worldwide: 250.– €. Total:
Forwarding expenses Germany: 4.80 €; EU + Switzerland: 9.80 €; worldwide: 24.80 €
(expenses for express delivery and larger shipments on request).
Preferred way of payment:
o bank collection less 2% discount (only within Germany) Bank Details
o prepayment n Dresdner Bank AG Stuttgart:
o invoice (to foreign countries only on appointment) Account no. 09 298 198 00 (bank code 600 800 00)
o Mastercard IBAN: DE26 6008 0000 0929 8198 00
BIC (SWIFT code): DRESDEFF600
o Visa
credit card number & expiry date or account no. & bank code for bank collection n Ehninger Bank:
Account no. 167 50 01 (bank code 600 693 55)
IBAN: DE50 6006 9355 0001 6750 01
BIC (SWIFT code): GENODES1EHN

n Kreissparkasse Böblingen:
date signature
Account no. 907 402 (bank code 603 501 30)
Deliveries are always subject to our Terms of Sale; we would be glad to send them to you on request and you will find IBAN: DE64 6035 0130 0000 9074 02
them on the internet at www.vhf-camfacture.de. All prices mentioned in this catalogue exclude VAT and customs du- BIC (SWIFT code): SOLADES1BBL
ties. Payments from Switzerland:
vhf camfacture AG n Registered office: Ammerbuch, Germany n Manager: Dipl.-Ing. (FH) Frank Benzinger n Chair- n Postfinance Schweiz:
man of supervisory board: Dipl.-Finanzwirt (FH) Wolfgang Gsell n Amtsgericht Stuttgart – HRB 724223 n VAT-IdNo.: Account no. 91-931071-8 EUR
DE 159661298
Product Catalogue Carbide and Diamond Tools
In addition to our CAM systems, we offer a full range of high-quality tools. Not only the long endurance and the sophisti-
cated cutting edge geometries, but also the short delivery time are arguments which support the choice of vhf tools. As we
always have about 20,000 tools on stock, it only happens rarely that you have to wait longer for your delivery. The cata-
logue provides a detailed description of each tool, including its respective fields of application and many tips and tricks. If
you order via our Online Shop (www.vhf-camfacture.de), the delivery will be even free of shipping expenses.
d e and s
b i ol
Car ond To
m
Dia
You
09
r
free
/20
008
cop
y is
2
sue
wai
Is
tin
g fo
r yo
u...
20
Yea
rs
vh
f
vhf Tools: Triple Tooth Cutters Thread Cutters

Gravers Four Tooth Cutters Drills
Engraver’s Milling Cutters Isolation Engraving Tools Special Tools
Single Tooth Cutters Rub Out Cutters Diamond Milling Cutters
Double Tooth Cutters Router Bits Diamond Polishing Cutters
vhf camfacture AG
Im Marxle 3
72119 Ammerbuch/Germany
Telefon +49 (0)70 32 970 97-0
Telefax +49 (0)70 32 970 97-50
Internet www.vhf-camfacture.de
E-Mail info@vhf.de

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CNC Machining Systems

Industry and Manufacturing Sector

Rapid Prototyping & Mould Making

Switch Cabinet Production

Dot Embossing Unit 31

mill three-dimensional moulds or emblems, Control Panel 52

News from vhf: Products and Services

n Active Pro Line

n Minimum Quantity Lubrication

n Line Laser Unit

n Optical Workpiece Recognition

... for example at a trade fair. We exhibit

These system modules are units which you can use

n CAM Basic Systems

CAM 100 – CAM 450

n our HighTorque hybrid motors are the high-

CAM 100 – CAM 450

Please see page 50 for Covering Caps and

Special Devices for your CAM system (e. g. a

CAM 200 Classic, here with covering cap

CAM 100 – CAM 450 Classic

Model x/y Positioning Mounting z Axis Lift z Passage Under- Controller

CAM 100 – CAM 450

n everything is in best order: all connecting

n full flexibility regarding the equipment: You

CAM 450 Classic in a special design with complete housing

n robust and isolated metal housing

n upgradable hard- and software

Power Data CNC 580

Power Data CNC 980

CAM 0505 – CAM 2025

Large format system

CAM 0505 – CAM 2025

CAM 0505 – CAM 2025

Model x/y Positioning Mounting z Axis Lift z Passage Front Controller

CAM 0505 – CAM 2025

standard depth of 250 or 500 mm and the width of the x po-

n two y axes with

Multiple spindle systems for

The smallest system of this model range:

All vhf CAM systems can option-

Just ask us if you need a special solu-

CAM 1010 – CAM 2040

n special vacuum table with suction

CAM 1010 – CAM 2040

All Active Pro basic systems are equipped with an integrated

CAM 1010 – CAM 2040

Model x/y Positioning Mounting z Axis Lift z Passage Machine Controller

CAM 1010 – CAM 2040

specific dimensions. The construction of these CAM sys-

Due to their high precision, Active

Using an optional CCD camera

For a low-maintenance operation:

Stable underframe of the machine: verti-

CAM 1020 Active Pro – a smaller variant of

Rotary Current Spindles

prerequisite for an automatic tool change. Thus your ma-

Order Numbers Rotary current spindle SPC 1000