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Top Drive Systems

Portable Top Drives (PTDTM)


Derrick Drilling Machines (DDM)
Ranging from 410 to 1000 tons
Aker Kvaerner MH hosts the largest range of Top Drives available;
Hydraulic, DC or AC driven.

The Aker Kvaerner MH portfolio of Top Drives includes the DDM


(Derrick Drilling Machine) and the PTDTM (Portable Top Drive),
for both land and offshore use. The DDM includes conventional
swivel, motor, gearbox, pipe handler and elevator. The DDM is
mounted to a dolly and suspended from the travelling block or
hook. The design is intended for permanent installation.

The PTDTM comprises similar features as the DDM, accommo-


dating the size and performance requirements of compact off-
shore and land rig applications. The design is intended for tem-
porary installation, or for use in compact derricks/masts that
are not designed to take the load and size of a full scale Top
Drive. The PTDTM is available with or without an integrated swivel.

PTDTM/DDM Features

Improves well conditions


Aker Kvaerner MH Top Drives can easily be connected to the
drill string while tripping. Circulation and rotation can start im-
PTDTM 500 HY
mediately to clean the well and thereby prevent stuck pipe.

Efficient directional drilling


Accuracy of the deviation is easier maintained, as the direction
only has to be adjusted every 90 ft (27.4 m).
The AC Top Drives include tool face orientation system for con-
trolling the direction of the downhole motor.

Time-saving
The Top Drives reduce the number of connections by 2/3 while
drilling with 90 ft stands (27.4 m).

Core recovering
The Top Drives increase the possibility of recovering a full core
barrel up to 90 ft (27.4 m) without intermediate connections.

Safety
The Top Drives eliminate the hazard of rotating equipment on
the drill floor level. By reducing the number of connections to
one third, safety is improved.

Pipe handler
The Top Drives include a 360o rotating pipe handler with link tilt
functions and Torque Wrench with the following dual ratings:
• Dual rating 60,000 ft/lb
• Dual rating 79,000 ft/lb
• Dual rating 127,000 ft/lb

PTDTM 500 AC

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©2006
Top Drive Systems

Model PTDTM 410 and 500 ton SWL


The Aker Kvaerner MH series of Portable Top Drives, (PTDTM)
include the PTDTM 410 and the PTDTM 500, utilizing the existing
swivel onboard the rig. The PTDTM system consists of one or two
skid mounted units, depending on the torque and speed rating.

The standard PTDTM power unit is comprised of a diesel engine


driven hydraulic pump unit. Alternative drive units are also avail-
able, such as AC, DC, and Rotary Table drives.

The Top Drive/Power Unit interface is equipped with quick dis-


connects for fast rig up/rig down. All top drive functions are remote
operated from the Driller’s Cabin. The PTDTM has successfully
been installed on land rigs, compact offshore rigs and drill ships.

The PTDTM can be adapted to helicopter rigs. A high speed


version (600 rpm) is also available for slimhole drilling.

PTD® 410 HY / 500 HY


PTDTM 500 AC
• Equipped with the most compact 800, 1000 or 1200 HP AC
motor available
• Integrated swivel
• Multi-functional pipe handler (remote controlled)
• 60,000 lbf ft make-up and break-out capacity on torque wrench
• Onboard hydraulic power unit
• Bidirectional link tilt system
• Fully adjustable tool face orientation system
• Variable frequency drive mounted in an air conditioned housing
together with PLC and auxiliary electrical controls
• Modularized assembly of main components (simplifies main-
tenance & overhaul)

PTDTM-S 500 HY
• Equipped with one variable 1000 ccm hydraulic motor
• Integrated swivel
• Multi-functional pipe handler (remote controlled)
• 60,000 lbf ft make-up and break-out capacity on torque wrench
• Bidirectional link tilt system
• Suitable for one or two motors diesel driven hydraulic power
unit.
• Modularized assembly of main components (simplifies main-
Derrick Drilling Machine 650 AC tenance & overhaul)
2M onboard the Grane platform
Both of these PTDs are designed based on years of experience
gained from its successful predecessors; the PTDTM 410 and the
DDM. Aker Kvaerner MH has combined the best experience and
design features from these two machines. The PTDTM500 can be
installed in 12 hours or less in the majority of excisting masts and
derricks.

The PTDTM 500 is designed with a continuous main shaft from the
power swivel through the pipe handler. The weight of the drill string
1150 mm (45 in) 1875 mm (74 in) is transferred from the link hanger to the main shaft by means of a
shoulder attached at the lower end of the shaft. The load rating is
“Pick up” position “Drilling/parked” position
500 tons for all load-carrying parts (except for the standard eleva-
Both figures are shown with 350 tons 84 in. elevator links tor links).

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©2006
Top Drive Systems

PTDTM 500 HY PTDTM 410 HY


Lifting capacity: Lifting capacity:
500 tons 410 tons
Continuous torque: Continuous torque:
57000 Nm (42000 lbf ft) 38000 Nm (28000 lbf ft )
Torque at max. speed: Torque at max. speed:
33200 Nm (24500 lbf ft) 19000 Nm (14000 lbf ft )
Max. speed: Max. speed:
235 RPM 200 RPM
Speed at max. torque: Speed at max. torque:
140 RPM 90 RPM
Power input max: Power input max:
1066 kW (1430 HP) 533kW (715 HP)
Weight incl. guide dolly: Weight incl. guide dolly:
5700 kg (12600 lb) 5600 kg (12300 lb)
Length: Length:
3100 mm (10.2 ft) 3100 mm (10.2 ft)

Performance relates to two variable Performance relates to one fixed and


hydraulic motors and 2ea diesel en- one variable hydraulic motor.
gines.

PTDTM 500 AC- 2M PTDTM-S 500 HY


Lifting capacity: Lifting capacity:
500 tons 500 tons
Continuous torque: Continuous torque:
81200 Nm (60200 lbf ft) 50200 Nm (37000 lbf ft)
Torque at max. speed: Torque at max. speed:
51000 Nm (37600 lbf ft) 35600 Nm (26300 lbf ft)
Max. continuous speed: Max. continuous speed:
216 RPM 210 RPM
Speed at max. torque: Speed at max. torque:
143 RPM 154 RPM
Power input max: Power input max:
1340 kW (1800 Hp) continuous. 1066 kW (1430 Hp) continuous.
1940 kW (2600 Hp) intermittent Weight incl. guide dolly:
Weight incl. guide dolly: 11300 kg (24900 lb)
15000 kg (33000 lb) Length:
Length: 5140 mm (16.8 ft)
5140 mm (16.8 ft)

PTDTM 500 AC PTDTM 500 AC


800 or 1000 HP 1200 HP
Lifting capacity: Lifting capacity:
500 tons 500 tons
Continuous torque:* Continuous torque:
40600 Nm (30100 lbf ft) 59600 Nm (43900 lbf ft)
Torque at max. speed:* Torque at max. speed:
25500 Nm (18800 lbf ft) 40100 Nm (29500 lbf ft)
Max. continuous speed:* Max. continuous speed:
216 RPM 208 RPM
Speed at max. torque:* Speed at max. torque:
143 RPM 140 RPM
Power input max:* Power input max:
670 kW (900 Hp) continuous. 970 kW (1300 Hp) continuous.
970 kW (1300 Hp) intermittent Weight incl. guide dolly:
Weight incl. guide dolly:* 14000 kg (30800 lb)
11400 kg (25100 lb) Length:
Length: 5425 mm (17.8 ft)
5140 mm (16.8 ft)
* Performance shown for 800 HP

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©2006
Top Drive Systems

DDM 650 L DC, 2 Speed DDM 650 L AC


Lifting capacity: Lifting capacity:
650 tons 650 tons
Power output, Power output,
783 kW (1050 Hp) 860 kW (1150 Hp)
Continuous torque: Continuous torque:
68350 Nm (50400 lbf ft) 86000 Nm (63400 lbf ft)
Intermittent torque: Intermittent torque:
76900 Nm (56700 Ibf ft) 123300 Nm (91000 Ibf ft)
Max. speed (max. Hp): Max. speed (max. Hp):
186 RPM 268 RPM
Max. speed at max. torque: Max. speed at max. torque:
104 RPM 93 RPM
Continuous power input : Continuous power input :
1200 A 1100 A
Intermittent power input: Intermittent power input:
1435 A 1544 A
Weight excl. Guide Dolly: Weight excl. Guide Dolly:
16000 kg (35300 lb) 16000 kg (35300 lb)
Length: Length:
6190 mm (20.3 ft) 6190 mm (20.3 ft)

DDM 650 DC, 2 Speed DDM 650 AC


Lifting capacity: Lifting capacity:
650 tons 650 tons
Power output: Power output,
783 kW (1050 Hp) 860 kW (1150 Hp)
Continuous torque: Continuous torque:
68350 Nm (50400 lbf ft) 86000 Nm (63400 lbf ft)
Intermittent torque: Intermittent torque:
76900 Nm (56700 Ibf ft) 123300 Nm (91000 lbf ft)
Max. speed (max. Hp): Max. speed (max. Hp):
186 RPM 268 RPM
Max. speed at max. torque: Max. speed at max. torque:
104 RPM 93 RPM
Continuous power input : Continuous power input :
1200 A 1100 A
Intermittent power input: Intermittent power input:
1435 A 1544 A
Weight excl. Guide Dolly: Weight excl. Guide Dolly:
20400 kg (45000 lb) 20400 kg (45000lb)
Length: Length:
6800 mm (22.3 ft) 6800 mm (22.3 ft)

DDM 650/750/1000 DC-2M DDM 650/750/1000 AC-2M


Lifting capacity: Lifting capacity:
650 tons / 750 / 1000 tons 650 tons / 750 / 1000 tons
Power output: Power output:
1640 kW (2200 Hp) 1720 kW (2300 Hp)
Continuous torque: Continuous torque:
88000 Nm (65000 lbf ft) 110000 Nm (81000 lbf ft)
*101820 Nm (75100 lbf ft) *127100 Nm (93900 lbf ft)
Intermittent torque: Intermittent torque:
99000 Nm (73800 lbf ft) 153000 Nm (114000 lbf ft)
*114500 Nm (84450 lbt ft) *180000 Nm (132700 lbf ft)
Max. speed (max. Hp): Max. speed (max. Hp):
240 RPM / *207 RPM 272 RPM / *234 RPM
Max. speed at max. torque: Max. speed at max. torque:
163 RPM / *140 RPM 145 RPM / *125 RPM
Continuous power input : Continuous power input :
2x1250 A 2x1100 A
Intermittent power input: Intermittent power input:
2x1435 A 2x1544 A
Weight excl. guide dolly: Weight excl. guide dolly:
26500 kg (58400 lb) 26500 kg (58400 lb)
Length: Length:
6000 mm (19.7 ft) 6000 mm (19.7 ft)
* For DDM 750 & 1000 * For DDM 750 & 1000
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©2006
Top Drive Systems
DDM 650 L HY
Lifting capacity:
650 tons
Continuous torque: (2000 ccm)
55000 Nm (40500 lbf.ft )
Option: Continuous torque: (2500 ccm*):
68800 Nm (50700 lbf.ft )
Option: Continuous torque: (3000 ccm*):
82600 Nm (60900 lbf.ft )
Torque at max. speed:
26500 Nm (19500 lbf.ft )
Max. speed:
265 RPM
Max. speed at max. torque:
120 RPM
Power input max:
Δp 330 bar/1600 l/min (4786 psi/422 gallon/min.)
Weight excl. guide dolly:
10000 kg (22000 lb)
Length:
3900 mm (12.8 ft)
* Larger hydraulic power unit required in order to obtain max. speed.

DDM 650 HY
Lifting capacity:
650 tons
Continuous torque (2000 ccm):
55000 Nm (40500 lbf.ft )
Option: Continuous torque (2500 ccm*):
68800 Nm (50700 lbf.ft )
Option: Continuous torque (3000 ccm*):
82600 Nm (60900 lbf.ft )
Torque at max. speed:
26500 Nm (19500 lbf.ft )
Max. speed:
265 RPM
Max. speed at max. torque:
120 RPM
Power input max:
Δp 330 bar/1600 l/min (4786 psi/422 gallon/min.)
Weight excl. guide dolly:
16000 kg (35300 lb)
Length:
4750 mm (15.6 ft)
* Larger hydraulic power unit required in order to obtain max. speed.

DDM 750/1000 HY DDM-750/1000 AC


Lifting capacity: Lifting capacity:
750 tons (option 1000 tons) 750 tons or 1000 tons
Continuous torque (2000 ccm): Power output:
78100 Nm (57600 lbf.ft ) 860 kW (1150 HP)
Torque at max. speed: Continuous torque:
52000 Nm (38500 lbf.ft ) 82 000 Nm (60 500 lbf ft)
Max. speed: Intermittent torque:
258 RPM 115 000 Nm (84 800 lbf ft)
Max. speed at max. torque: Max speed (max HP)
167 RPM 220 rpm
Power input max: Max speed at max torque
Δp 330 bar/2700 l/min (4786 psi/ 98 rpm
713 gallon/min.) Continuous power input
Weight excl. guide dolly: 1100 A
21000 kg (46300 lb) Intermittent power input:
Length: 1544 A
3900 mm (12.8 ft) Weight excl dolly:
22500 Kg (49600 lb)
Length
7000 mm (22.9 ft)
Option: Single AC motor
with up to 2000 HP
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©2006

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