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Rev.

9
Instruction manual: MANU.600 QUICKSTART 01/07/19

PWM DRIVES FOR


DC MOTORS

600A, 600R, 600W, 600F


MULTIBUS

SERIAL
COM M UNICATION

SET +
MASTER SLAVE REG
-
FDB

ELECTRONIC GEAR REGULATOR

POSITIONER WINDER

BRAKE
STOP

FLYCUT
LIFT

Motori, azionamenti, accessori e servizi per l'automazione

Via U. Foscolo 20 - 36030 CALDOGNO (VICENZA) - ITALY


Phone: +39 0444 - 905566 Fax: +39 0444 - 905593
Email: info@rowan.it http:// www.rowan.it
PAGE
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36030 - CALDOGNO - VICENZA - ITALY 2 / 40

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY
INDEX 3 / 40

Chapter 1: GENERAL INSTRUCTINS PRIOR TO INSTALLATION ........................................................ page 4


-Description of symbols in the manual ....................................................................................................... page 4
-General safety instructions ......................................................................................................................... page 4
-Dangerous situations .................................................................................................................................. page 4
-Responsibility and W arranty ....................................................................................................................... page 4
Chapter 2: FUNCTIONING OF THE KEYPAD ........................................................................................... page 5
-General description of the keypad .............................................................................................................. page 5
-Key functions ................................................................................................................................................. page 5
-Status of the display at start up ................................................................................................................... page 5
-Procedure to modify parameters. ............................................................................................................... page 5
Chapter 3: QUICK INSTALLATION ............................................................................................................ page 6-9
-Purposes of quick installation .................................................................................................................... page 6
-Power and control wiring diagrams ........................................................................................................... page 6
-Getting started. ............................................................................................................................................. page 7-9
-Procedure to restore default settings ........................................................................................................ page 9
Chapter 4: TECHNICAL SPECIFICATIONS .............................................................................................. page 10-13
- General characteristics of the converter ................................................................................................... page 10-11
-Summary charts of the electrical power characteristics of the 600 series ............................................ page 12-13
-Converter downgrading in relation with PWM frequency ......................................................................... page 13
Chp.5 MECHANICAL INSTALLATION ....................................................................................................... page 14-15
-Dimensions and weights ............................................................................................................................ page 14
-General warnings for a correct mechanical installation .......................................................................... page 15
Chp.6 ELECTRICAL INSTALLATION ......................................................................................................... page 16-19
-General warnings before connecting the three-phase power supply .................................................... page 16
-W iring system and electromagnetic compatibility .................................................................................... page 16
-Chart with electrical characteristics and sizes of the external anti-E.M.I. three-phase filters .............. page 17
-Chart of anti EMI three phase filters and ferrite toroid cores applied to the converter .......................... page 17
-Harmonic distortion reduction .................................................................................................................... page 18
-Chart of harmonic distortion reduction filters applied to the converter .................................................. page 18
-Reduction of dV/dT transients to the motor ............................................................................................... page 19
-Chart of dV/dT reduction filters applied to the converter ......................................................................... page 19
-Electrostatic discharge (ESD) ..................................................................................................................... page 19
Chapter 7: BRAKING RESISTORS ............................................................................................................ page 20-21
-Chart with the characteristics of Rowan braking resistors ...................................................................... page 20
-Overall dimensions of Rowan braking resistors ...................................................................................... page 21
-Mechanical installation and electrical connection .................................................................................... page 21
-Parametrization of the converter for dynamic braking .............................................................................. page 21
Chp.8 DESCRIPTION OF CONNECTING TERMINAL BOARDS ............................................................. page 22-27
-Power terminal board description .............................................................................................................. page 22
-Signal terminal board and connector description .................................................................................... page 22-25
-Optional expansion card connector description ....................................................................................... page 26-27
Chp.9: COMPLETE LIST OF PARAMETERS WITH FACTORY SETTINGS AND VISUALISATIONS page 28-34
Chp.10: SUMMARY CHARTS OF I/O RESOURCE ASSIGNATION PARAMETERS ........................... page 35
Chp.11: FAULTS AND ALARMS ................................................................................................................ page 36
-Fault and alarm chart ................................................................................................................................... page 36
Chp.12: DRIVE CODES ............................................................................................................................... page 37
-Ordering code of the converter .................................................................................................................... page 37
-Eeprom key ordering codes ........................................................................................................................ page 37
Chapter 13: GENERAL INFORMATION ON DRIVES .............................................................................. page 38
-Manual codes and function ......................................................................................................................... page 38
-Eeprom key management software: Rowan Key Manager ..................................................................... page 38
-Software for the editor of the converter parameters via PC: Rowan Data Editor ................................... page 38
Chapter 14: SUGGESTIONS for CONNECTING OLD DC MOTORS ..................................................... page 39
-Precautions for safeguarding bearings in old motors .............................................................................. page 39

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


GENERAL WARNINGS PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY
Chp.1 BEFORE INSTALLATION 4 / 40

Description of symbols in the manual


Caution! What follows is very important and must be read with the utmost attention.

The topic concerns a generic safety hazard.

Dangerous voltage that can cause serious injury or death.


Possible High Voltage that can cause serious injuries or death.
Be careful not to generate ESDs while handling the equipment or its internal boards as they could damage
some components of the converter irreparably.

Caution! IGeneral safety instructions


Before proceeding with installation, connection and any other operation on the converter or on the motor, read this manual
carefully to ensure correct operation and take the relevant safety precautions.
It is strictly forbidden to use Rowan converters for purposes other than those indicated in this manual.
This manual is intended for qualified technical personnel who are familiar with the rules to be followed for the
installation and operation, safety standards and protection of this type of equipment.
The inverter and the motor can be dangerous for people and things. Users are responsible for installation in
accordance with existing regulations.

The converter is part of the restricted marketing class in accordance with EN 61800-3. If used in a domestic environment,
this product could cause radio interferences, and therefore users must take the suitable precautions.
The converter, the external filter and the motor must be permanently earthed and they must be protected from the supply
voltage in accordance with existing regulations
Maximum protection of the converter can only be achieved with B-type differentials, preferably 300mA ones.
Internal or external anti-E.M.I. filters have a leakage current to earth; please bear in mind that the EN50178 regulation
specifies that, when the leakage current to earth is higher than 3.5mA, the earthing cable must be built-in and
redundant.
If there is the need to remove the cover of the inverter, like for example to set micro switches or for maintenance work, it is
compulsory to wait at least 5 minutes after turning the inverter off to let internal condensers discharge. In any case it is only
possible to touch internal components and terminal boards under dangerous voltage (L1,L2,L3,A1,A2,F1,F2,R,R+) with the
power supply turned off and the voltage between terminals R+ and F2 must be lower than 50Vdc.

Dangerous situations
With particular converter settings, the motor could start automatically after a lack of power supply. Manual controls to
rotate the motor that are executed through the keypad must be used with the utmost attention in order to protect people
and applied mechanics. Programming errors may cause accidental start ups. In case of converter breakdown or lack of
power supply during start up, it may not be possible to check the speed and the direction of the motor. The run contact
cannot be considered suitable for a safety stop as in certain programmes or in case of converter breakdown, its
deactivation may not correspond to an immediate halt of the motor. Disconnecting the converter from the power line is
the only way to safely deactivate any control on the motor. Installing converters in areas at risk where there are
flammable substances, combustible vapours and dust can cause fires or explosions; converters must therefore be
installed away from these areas.
Prevent water or other fluids from entering the equipment.
Do not perform dielectric strength tests on the components of the converter.
Responsibility and Warranty
ROWAN ELETTRONICA s.r.l. declines all liability for possible inaccuracies contained in this manual, due to misprints
and/or transcription. It also reserves the right to perform all changes it deems necessary to improve product at any time
without prior notification.
A maximum ±10% tolerance is admitted for the data and characteristics stated in this manual, unless otherwise
indicated. The network schemes are for guidance only and must be perfected by the user.
ROWAN ELETTRONICA s.r.l. provides for the converters of 600 series a waranty valid for 3 years from the date of
delivery of the material and for up to 10,000 hours in RUN, with reference to the document “GENERAL TERMS OF
DELIVERY (effective as of 24/02/2015)” to be requested to the Marketing Department of Rowan.

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


DESCRIPTION OF PAGE
Via Ugo Foscolo, 20 Chp.2 5 / 40
36030 - CALDOGNO - VICENZA - ITALY KEYBOARD OPERATION
General description
The keypad enables to modify functioning parameters (memorized in an eeprom) and to display useful values during
processing such as speed, motor speed and frequency, the last breakdown occurred and many other variables
available in the menu. Thanks to the serial connection, the keypad can be remotely controlled on the control panel from
maximum 25 metres. Rowan Elettronica S.r.l. can supply a remote control cable for the keyboard, upon request.

Part of the display dedicated to


Part of the display dedicated to the
the description of the
order number of the menu/
menu/parameters/variables selected.
Parameter/variable selected. N.B. If MOTOR NOM CURREN
the number is too long, only the first 1.1.2 10.0A Part of the display dedicated to
one on the right is displayed the number or string of the
parameter or variable selected.
RUN: LED to signal running
and functioning drive FAULT: Warning light with double

Mechanical keys
E RUN
function:
flashing = ALARM.
fixed = CONVERTER BLOCK.
for programming. See Chapter 11 “FAULT AND

P FAULT
ALARMS” to know the reason of the
signal or that of converter’s block.
The keypad is composed of:
- A LED backlit alphanumeric display with 2x16 characters.
- Four mechanical keys that feel like you have actually pressed the key.
- Two LEDs to signal that the machine is running (RUN) or if it has stalled because of a failure (FAULT).

Key functions
E The ESCAPE button enables to go back to the main or to the previous menu and save settings.
The PROGRAM button enables to enter submenus and modify parameters by selecting one figure at a time.
P
The UP button enables to scroll the variables FORWARDS and to increase the number selected by the PROGRAM
button.
The DOWN button enables to scroll the variables BACKWARDS and to lower the number selected by the PROGRAM
button.
Status of the display at start up
Once the converter is switched on, the display shows one of the 10 default variables from the 2.1 DISPLAY VARIABLE menu.
Press the UP and DOWN keys to scroll. The last variable selected is always the one displayed upon switching on. To change
the default display variables, refer to Chapter 9 PARAMETERS AND VIEWS in paragraph Description of VIEW STATE of
the complete manual MANU. 600.
Procedure to modify parameters
In order to modify the 1.1.2 MOTOR NOM CURRENT parameter in the BASIC DATA menu:
Press P, so that the 1.1.1 LINE VOLTAGE parameter is displayed.
Press UP to select 1.1.2 MOTOR NOM CURRENT.
Press P to modify the parameter:
the first number on the right (the least significant one) will start flashing to indicate that it can now be modified using the UP
and DOWN keys.
Press UP to increase the value and DOWN to lower it.
> In order to modify the other figures just press P, so the following figure on the left is selected, from the least to the most
significant.
> In case of a positive or negative parameter, the sign will appear next to the most significant number. Press UP to select
the + sign and DOWN to select the – sign -.
> Press ESCAPE in order to memorise the new figure (the selected number will stop flashing).
> To return to the start level (VIEW STATE) press the ESCAPE key.
The procedure to modify parameters using string selection is exactly the same. In this case the UP and DOWN keys will select
the strings available rather than the figures.
Caution! The keypad does not contain the parameter memory (see chap. 10 TRANSFER OF PARAMETERS
of the complete manual MANU. 600).

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


Chapter 3 QUICK INSTALLATION PAGE
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Objectives
The objective of this section is to show users how to regulate the speed of a direct current motor correctly using a
potentiometer.
The installation procedure involves the drives of 600A, 600R, 600W and 600F series in basic operation mode.
Power and control wiring diagrams
Power terminal board wiring diagram
Example with a DC motor energized separately

A1-A2=ARMATURE NO No speed feedback


FDB
FEEDBACK
F1-F2=RANGE par.1.10.15 SPEED FDB TYPE = OPEN

DT Tacho generator feedback


F2 F1 par.1.10.15 SPEED FDB TYPE =
A1 A2 TACHO
E Decoder feedback IN THE CASE OF OPERATION WITH
par.1.10.15 SPEED FDB TYPE = ENC BUILT-IN EMI FILTER,
THE EXTERNAL FILTER
IS NOT USED
METAL RACEWAY
OR SCREENED CABLE

PE

FERRITE LOOP (NUFT) FILTER


PE
anti EMI

Fuse
F2 R+ R A1 A2 F1 L3 L2 L1 PE

POWER TERMINAL BOARD


51

PE TG
1

CONTROL TERMINAL BOARD


BREAKING FUSES D/48
STRENGTH PROTECTION
BRAKING 600 series PRESSURE
GL TYPE

FAN
50/60Hz THREE-PHASE POW ER
Control terminal board wiring diagram SUPPLY

(A) (F) TACH. DYNAMO LINK


1 2 IF USED FOR SPEED FEEDBACK
(B) (G) (E)
(N.B. the input AI1 is designed for up to +/-10Vdc, POTENTIOMETER
3 4 5
(C) (D) For higher voltage, damping resistors or an adapter card TO ADJUST
6 7 are necessary) THE SPEED
10K
Rmin

Rmax
DT
RUN
SHIELDED CABLE
WITH 6 WIRES

PE
45
44
43
42
41
40
51
50
49
48
47
46

39
38
37
36
35
34

33
32
31
30
29
28
27
26
25

24
23
22
21
20
19
18
17
16

15
14
13
12
11
10

9
8
7
6
5
4
3
2
1
0VDC-SER

+24VDC
0VDC

NO- O3
COM- O3
NC- O3

COM- O2
NC- O2
NO- O1
COM- O1
NC- O1

0VDC
AO3 - MOTOR TORQUE %
AO2 - MOTOR SPEED %
AO1 - MOTOR SPEED %

0VDC

AI4
AI3
AI2-
AI2+
AI1-
AI1+
-10VDC
+10VDC
0VDC
B
A

+12VDC-EN
0VDC-EN
B
B
A
A

+12VDC-EN
0VDC-EN
B
B
A
A

I6 - RAMPA FISSA DEC1


I5 - RAMPA FISSA ACC1
I4 - VELOCITA' FISSE
I3 - VELOCITA' FISSE
I2 - STOP IN RAMPA
I1 - RUN

NO- O2
COM-I
0VDC
+5VDC
+15VDC

AO0 - MOTOR CURRENT %

INGRESSI
IN BLOCCO
RELE' CONVERT.

SOGLIA DI VELOCITA'
RELE' SULLA
IN MARCIA
RELE' CONVERT.

ANALOGICI
SERIAL No.
RS485 ENCODER 2 ENCODER 1

ANALOG
Caution! DIGITAL OUTPUTS
ANALOGUE
Analog/digital inputs and outputs are freely programmable. The RELAY OUTPUTS
functions shown in this diagram are relative to the factory setting.

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


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Installation
Before installation, read Chapter 1 GENERAL WARNINGS BEFORE INSTALLATION carefully
Refer to Chapter 5 MECHANICAL INSTALLATION for the housing of the converter inside the panel.
Refer to Chapter 6 ELECTRICAL INSTALLATION to connect the inverter and E.M.C. aspects
Refer to Chapter 7 BRAKE RESISTANCES if necessary.
Connect the converter following the Power and control wiring diagrams in the previous page.
Refer to Chapter 2 FUNCTIONING OF THE KEYPAD.
Start programming with the RUN contact turned off. The RUN contact cannot be used for safety brake because, in particular
situations, its deactivation does not correspond to the immediate stop of the motor.
For safety reasons it is suggested to be closed to the emergency button that, if necessary, could immediately start the safety
functions on the machinery.
The storage of the converter for more than 2 years could damage the functioning of the DC link capacitors that, will have to
be reactivated; to do this, before using it, it is advisable to power the device for at least 2 hours while running off.

Then:
- Power the converter.
- Keep ESCAPE pressed to make the following parameter appear on the display:

CONTROL TYPE
Set the parameter 100.1=DCMOTOR (bidirectional control of DC motors)
100.1 DCMOTOR
- Press UP to select the following parameter:
This parameter enables to select the application concerning the function
APPLICATION
100.5 SPEED of the motor in the destination system.
Leave the default setting: SPEED (RPM-controlled motor).
- Press ESCAPE to go back to the DISPLAY STATUS
-Select SPEED REFERENCE using the UP and DOWN keys.
-Regulate the potentiometer and check that it is regulated between 0 and 1000 rpm in SPEED REFERENCE.
- Set the potentiometer to the minimum with SPEED REFERENCE at 0 rpm.
- Press PROGRAM to modify the following BASIC DATA menu parameters:

LINE VOLTAGE Set the converter supply voltage for L1, L2 and L3 terminals.
1.1.1 400.V Adjustment range: from 150.V to 600.V

MOTOR NOM CURREN Set the rated armature voltage of the DC motor.
1.1.2 5.0A Adjustment range: from 0.0A to the value set in a factory parameter.

MOTOR NOM VOLTAG Set the rated armature voltage of the DC motor.
1.1.4 400.V Check the value on the plate rating of the motor
Adjustment range: from 1.V to 2,000.V

NAMEPLATE SPEED Set the nameplate speed of the engine to the rated armature voltage.
1.1.6 1000.rpm Adjustment range: from 0 to 30,000 rpm

RAMP ACCEL. TIME Set the acceleration ramp of the engine.


1.2.1 10.00s Setting range: from 0.01 s to 600.00 s

RAMP DECEL. TIME Set the deceleration ramp of the engine.


1.2.2 10.00s Setting range: from 0.01 s to 600.00 s

MAX MOTOR SPEED Set the maximum speed of the engine.


1.3.1 1000.rpm Setting range: 0 rpm to 30000 rpm

MIN MOTOR SPEED Set the min speed of the engine.


1.3.2 0.rpm Setting range: 0 rpm in param.1.3.1 MAX MOTOR SPEED

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


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V FIELD MAX Set the maximum supply voltage of the field winding
1.5.1 0V. Adjustment range: from 0V to 1,000V.

I FIELD MAX Set the maximum supply voltage of the field winding
1.5.2 0.0A. Adjustment range: from 0.0A to 300A.

SPEED FDB TYPE Set the type of speed feedback used


1.5.7 OPEN Adjustment range: OPEN, TACHO, ENC
OPEN = open loop (no feedback)
TACHO = speed feedback from tacho generator connected to the analogue input Al1 (max
+/-10Vdc)
ENC = feedback from the encoder connected to ENC1 inputs
Caution! We advise performing the first test with the OPEN setting (default setting) and then with the
feedback used.
To protect the motor from running at maximum speed, in both cases of feedback-controlled speed (TACHO, ENC), you
can trigger a no feedback alarm via par. 1.9.6.11 SPEED FAULT ENC. and par.1.9.6.12 DELAY FAULT ENC.

In the case of speed feedback by means of tacho generator


FDB SPEED ADJ
(par.1.5.7 SPEED FDB TYPE = TACHO):
1.5.9 1500.rpm Set the rpm of the motor through the Al1 analogue input (for the speed feedback from
an analogue signal) to +/-10Vdc.
Adjustment range: from 10rpm to 8000 rpm

E1 ENCODER LINES In the case of speed feedback from the encoder


(par.1.5.7 SPEED FDB TYPE = ENC):
1.6.1 1000.
Set the no. of pulses/revolutions of the encoder on the motor
Adjustment range: from 1 to 5,000 impulses/rides. WARNING! W hen the motor is at
maximum speed, the frequency of the encoder pulses cannot be more than 125KHz

KP GAIN Set the PROPORTIONAL gain of the speed regulator of the motor.
1.6.2 20. Adjustment range: 0 to 100

KI GAIN Set the INTEGRAL gain of the speed regulator of the motor.
1.6.3 20. Adjustment range: 0 to 100

MAX TORQUE Set the max. torque limit of the motor


1.10.1 200% 100%=limit corresponding to the rated armature current of par. 1.1.2 MOTOR NOM
CURREN
Adjustment range: from 0% to 200%

MOTOR NOM TORQUE Insert the plate value of the motor rated torque in Nm
1.10.16 17.0Nm It is the value that will be displayed in var. 2.1.14 MOTOR TORQ when the armature current
reaches the rating value set in par. 1.1.2 MOTOR NOM CURR.
Adjustment range: from 0.1 to 3,000.0 Nm

PWM FREQUENCY Set the PWM frequency of the armature voltage and the field
1.12.1 5.00KHz Adjustment range: from 0.50KHz to a factory setting.

TEST MANU SPEED Set the engine speed for rotation test using the manual controls via the keypad.
1.4.1 300.rpm Setting range: 0 rpm to par. 1.3.1 MAX MOTOR SPEED.
Not used in the installation process.

JOG TEST MANU This parameter enables the motor rotation test using the UP and DOWN keys
1.4.2 NO Not used in the installation process.

At the end of the parameters in the menu BASIC DATA, essential for fast installation, you will see the following
message:
BASIC DATA OK
E=ESC P=CONTINUE

By pressing P you will open the complete structure of the parameters of the converter, proceeding with the quick installation
procedure; press the E key to exit programming and return to the VIEWS menu.

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


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36030 - CALDOGNO - VICENZA - ITALY

Rotation test with speed regulation by means of a potentiometer:


- Select SPEED REFERENCE using the UP and DOWN keys
- Adjust the potentiometer and verify that the new setting is displayed in SPEED REFERENCE
- Select MOTOR CURRENT, close the GEAR and check that the motor absorption is correct throughout the adjustment
range of the potentiometer.
- In order to reverse the direction of the motor, switch the connections of the armature (it is possible to set a control that
changes the direction using the 3.1.1.3 REVERSE SPEED parameter).
If speed is controlled with an open loop, it is possible to compensate speed from unloaded to full-load by setting a
percentage in par. 1.5.8 SPEED COMP.
If the speed feedback is used, which is already connected to the terminal board, it is advisable to check its functioning
before activating it with par. 1.5.7, SPEED FDB TYPE, therefore:
- if you use the tacho generator feedback, measure the voltage on terminals 5 (Al1-) and 4 (Al1+). When the motor
reaches full speed, the signal must be positive and not more than 10Vdc. If the polarity is wrong, switch the
connections.
- if you use the encoder feedback, read the 2.1.46 ENCODER SPEED variable. When the motor reaches full speed, the
rated speed must be positive. If the polarity is wrong, invert A (34) and A - (35).
Attention ! If the polarity of the feedback signal is reversed with respect to the direction of rotation or the signal
is interrupted and the intervention of fault 10 is DISABLED, when you enable the speed feedback (using par. 1.5.7
SPEED FDB TYPE), the converter is unable to control the motor speed that reaches the maximum value
corresponding to the rated arming voltage.

Rotation test with engine speed feedback:


set the potentiometer to 0, open the run contact and select in par.1.5.7 SPEED FDB TYPE the type of feedback used
TACHO or ENC.
Press ESCAPE and select the SPEED REFERENCE variable using the UP and DOWN keys.
Run it again, adjust the potentiometer and check in the MOTOR SPEED variable that the motor rotates at the speed
displayed in SPEED REFERENCE.
End of the quick installation.
Attention! It is possible to check the I/O status with the following variables of the 2.1 menu GENERAL VARIABLE:
2.1.20 DIG. INPUT l1..8 and 2.1.20 DIG. INPUT l9..14 for digital inputs 2.1.22 DIG. OUTPUT O1..8 for digital outputs
Other functions:
- Alarm with card stall due to fault 10 caused by the lack of speed feedback signal (generator or encoder) or feedback
signal of sign opposite to the reference value:
Par.1.9.6.11 SPEED FAULT ENC.: if the actual speed remains lower than the value set in this parameter, with a
greater value than para. 1.9.6.12 DELAY FAULT ENC. you will enable the fault 10. By setting 0 rpm, the fault 10 is
disabled.
Par.1.9.6.12 DELAY FAULT ENC. fault 10 trip delay setting, by setting 0 seconds, fault 10 will be disabled.
- Alarm with card stall due to fault 104 caused by the lack of current in the field winding :
Activate it by entering a time in par. 1.5.4 DELAY FAULT 104 (it is usually turned off with a 0.00s value)
The minimum current level is established by par. 1.5.3 MIN FIELD CURR (default 10.0%).

Procedure to restore default settings


It is possible to delete all of the changes made and go back to the original factory settings this way:
- Halt (RUN light off)
- Hold the ESCAPE key pressed until the 100.1 CONTROL TYPE parameter appears on the display
- Press UP to select the menu 100.6 SETUP
- Press PROGRAM to select the parameter:

RESTORE SETUP
Make sure that DEFAULT is selected
100.6.1 DEFAULT
Press UP to select parameter:

ENABLE RESTORE Select YES and press the PROGRAM button to confirm;YES will remain displayed until the
100.6.2 NO original settings are restored and then go back to NO.

Caution! After this operation, all personal settings are deleted.

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


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Chapter 4 TECHNICAL SPECIFICATIONS 10 / 40

Converter power supply to terminals L1, L2 and L3


Three-phase supply voltage .................................................... from 180VAC to 270VAC (standard voltage 220/240VAC)
.................... from 320VAC to 490VAC (standard voltage 380/460VAC) only for models between 600/R and 600/3,5
.................from 320VAC to 460VAC (standard voltage 380/400/415VAC) only for models between 600/5 and 600/G
.............................................................. from 380VAC to 560VAC (standard voltage 440/460VAC) upon request
.................................from 560VAC to 760VAC (standard voltage 690VAC) upon request for models 600/5 upwards

Output A1 A2 / F1 F2
Engine types that can be connected ....... direct current brush motor energized separately or with permanent magnets
Motor checkup techniques: ................................................................................................................... 2-way 4-quadrant
Armature output voltage (A1-A2)/armature (F1-F2) ............................... from 0 to 1.4 times the AC power line voltage
Waveform reconstruction technique .................................................................................. PWM (Pulse With Modulation)
PWM frequency .............................................................................................................. adjustable from 0.5kHz to 20kHz
Ability to overload the output A1-A2 in% referred to the maximum rated current settable with PWM at 5 kHz:
-up to 110% and not beyond, under continuous service, without interference of drive fault.
-over 110%, the thermal control starts with drive fault intervention due to extended overload, if the following
indicative limits are exceeded (they vary depending on the size):
............................................................................................... 110% In for 300sec, 175%In for 30s, 250% In for 3 sec.

Brake regeneration control


With braking resistor ......................................................................................integrated in series 600A-600R-600W-600F
Regenerated energy dissipation system ................ using an external heating element connected to terminals F + and F

Digital inputs
No. of digital inputs ............................................................6 standard (I1…I6) + 8 with an optional 404S card (I7…I14)
Input insulation ................................................................................. optically-isolated if an external power supply is used
Connection logic ..............................................................................................................................................NPN or PNP
Triggering condition ...................................................................................................................... min 15Vdc, max 30Vdc
Programmability ......................................................................... I1 input with pre-set function, the rest is programmable
Input resistance ............................................................................................................................ approximately 3.6Kohm
Activation/deactivation times ..................................................................................10ms, 20ms in case of pulsed control

Pulse digital inputs


Encoder no. .................................................................................................... 2 standard + 1 with an optional 404S card
No. of zero encoder inputs ........................................................................................... 2 with an optional 404S card only
Input insulation ........................................................................................................................................ optically-isolated
Connection logic .............................................................................................encoder line driver with a push-pull output
Encoder input voltage ............................................. 12Vdc, protected against short circuit (on request 5Vdc or 24Vdc)
Maximum frequency ................................................................................................................................................ 125kHz
ON status consumption single encoder channel (A-A or B-B) ................................................................................... 10mA
Minimum voltage for logic state 1 with encoder 12 Vdc ............................................................................... above 6Vdc
Minimum voltage for logic state 1 with encoder 5 Vdc .............................................................................. above 2.7Vdc
Minimum voltage for logic state 1 with encoder 24 Vdc ............................................................................. above 12Vdc

Relay outputs
No. of relays ............................................................................................................................................... 3 (O1, O2, O3)
Programmability ............................................................................................................................... entirely programmable
Contacts for relays ............................................................................................................ a switching contact NO and NC
Contact capacity ........................................................................................................................ 0.5A/120Vac - 1A/24Vac
Activation/deactivation times ...................................................................................................................................... 5ms

Digital outputs
No of outputs...................................................... 5 (O4,O5,O6,O7,O8), only available with an optional 404S card
Output insulation.................................................................. optically-isolated if an external power supply is used
Connection logic.......................................................................................................................... NPN or PNP
Programmability................................................................................................................. fully programmable
Work voltage max............................................................................................................................. 100Vdc
Maximum current................................................................................................................................ 80mA
Activation/deactivation times................................................................................................................. 12ms

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Analogue inputs
AI1 ............................................................................ differential ±12bit...14bit (1ms upon request)...sampling time 1ms
AI2 ...............................................................................differential ±20mA, 4÷20mA, 0÷12bit...5ms...sampling time 5ms
AI3, AI4 ..................................................................................................................... ±10ms....12bit...sampling time 5ms
Ai5 (only on optional card 404S) ............................................................................. ±10Vdc...10bit...sampling time 16ms
AI6, AI7, AI8, AI9 (only on optional card 404S) ................................................. 0÷10Vdc....10bit...sampling time 16ms
Programmability ............................................................................................................................... entirely programmable

Analogue outputs
AO 0 .............................................. 12bit...updating time from 2.6ms (only for FAST-type associated variables) to 6.6ms
AO 1 ....................................................................................................................................... 12bit...updating time 6.6ms
AO2, AO3 ................................................................................................................................. 8bit...updating time 20ms
Output voltage ...................................................................................................................................................... ±10Vdc
Output current ................................................................................................................................................. max 10mA
Programmability ............................................................................................................................... entirely programmable

Serial communication
RS485 standard protocols ............................................................................................................ MODBUS RTU...ROWAN
Baudrate ..................................................................... 1200..2400..4800..9600..19200..38400..57600..76800..115200
Insulation ................................................................................................................................................optically insulated
Optional card protocols ........................................ PROFIBUS DPV1, CANOPEN, MODBUS TCP/IP, ETHERCAT, PROFINET

Supply voltage available


+10Vdc, -10Vdc (to power the potentiometers) ............................................................................................ max 10mA
+ 24Vdc (for powering inputs or other devices) ......................................... protected against short circuit...max 250mA
To supply encoders or sensors:
* standard +12Vdc ....................................................... optically insulated...protected against short circuit...max 200mA
* on request +5Vdc ..................................................... optically insulated...protected against short circuit...max 500mA
+5Vdc .......................................................................................................... protected against short circuit...max 200mA
+15Vdc ........................................................................................................ protected against short circuit...max 200mA

Protection
Converter .......... Fault for electronic thermal protection (I x I x t) on an extended overload of A1,A2, F1, F2 terminals
............................................................................................... Fault for A1,A2, F1, F2 maximum peak current protection
....................................... Fault for programmable timed threshold protection of A1,A2, F1, F2 terminals output current
............................. Fault for short circuit between the A1,A2, F1, F2 phases and the phases and earth (from /5 to /G)
.............................................................................................................................................. Fault for BUSDC overvoltage
................................................................................................................................. Fault IGBT module overtemperature
............................................................................................................. Alarm without fault of BUSDC condenser end life
.........................................................Fault for short circuit of R and R+ terminals for the connection of brake resistance
...................................................................Protection (always on) and management (if on) of brief interruptions
Motor/Load ................................................... Fault for electronic thermal protection (I x I x t) on an extended overload
........................................................................................................................................................... Fault for overspeed
Braking resistor ............................................. Fault for electronic thermal threshold protection on an extended overload

Special applications
............................................................................... POSITIONER, ELECTRIC SHAFT, FLYING CUT (only for 600A, 600F)
.................................................................................................................................. DIE-CUT FUNCTION (only for 600F)
............................................................................................................................................. REGULATOR (only for 600R)
............................................................................................................................... WINDER/UNWINDER (only for 600W)
.................................. Management of the motor with brake in the LIFT system (LIFT function, available in all versions)

Environmental characteristics
Room temperature ............................................................................................................................ from +5°C to +40°C
Heatsink temperature ......................................................................................................................... from -5°C to +70°C
Storage Temperature ....................................................................................................................... from -25°C to +70°C
Altitude .................................. max 1000m above sea level (above that, the load must be reduced by 1% every 100m)
Protection rating ......................................................................................................... IP20 standard, IP54 upon request
Relative humidity ................................................................................................ from 5% to 95% without condensation

Compliance with regulations and electromagnetic compatibility


The 600 series drives are designed to function in industrial environments. They are CE products in compliance with the
EMC Directive 2014/30/UE, with reference to product regulation CEI EN 61800-3 (Cat. C2) only if connected
respecting the wiring diagram included in this manual in the “ELECTRICAL INSTALLATION” chapter.
For models without an internal filter, the compliance with the EMC directive is valid only if they are connected to the specific
filtering devices supplied separately.
They also comply with the Low Voltage Directive 2014/35/UE with reference to regulations CEI EN 61439-1/2 and
CEI EN 60204-1.
ATTENTION: this product belongs to the restricted sales distribution class in compliance with EN 61800-3(Cat. C2)
standard. In domestic environment, this product can cause radio disturbances; in case the user shall take adequatesafety
measures.

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Summary table of the electrical characteristics of 600 series from /R to /6.5

MAXIMUM POWER DISSIPATED BY


THE PWM 5KHz BOX

* For other voltages, refer to Rowan Technical office.


** ABSOLUTE = Maximum continuous duty current threshold on output A1-A2, without the intervention
of the fault.

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Summary table of the electrical characteristics of the 600 series from /7 to /G

* For other voltages, refer to Rowan Technical office.


** ABSOLUTE = Maximum continuous duty current threshold on output A1-A2, without the intervention of the
fault.

Converter downgrading in relation with PWM frequency


60
Attenzione ! 55
Standard nominal powers are allowed for PWM o
t 50
n 45
e
frequency 5 KHz or smaller. With higher switching m 40
a 35
frequencies you need to downgrade the converter s 30
s
a
l 25
according to the chart represented to the side. c
e 20
D 15
It’s possible to change the PWM frequency settings 10
%
5
by parameter group 1.12. PWM GENERATOR. 0
5 6 7 8 9 10 11 1 2 1 3 14 15 1 6 17 18 19 2 0
PW M (K H z )

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Dimensions and weights from 600/R to 600/L

Fixing holes for 4MA screws

INTERNAL
POWER WEIGHT
RATINGS
H B L C D (Kg)
EMI
FILTER
L
C

/R 200 114 285 275 60 2,8 YES

/0 200 134 365 353 60 3,5 YES

/L 200 134 365 353 60 4 YES

Dimensions in
H D mm
B

Dimensions and weights from 600/2 to 600/G

POWER WEIGHT INTERNAL


RATINGS
H B L A C* D (Kg) EMI FILTER

/2 180 265 385 75 200x1 253 8 YES


Fixing holes for 5MA screws
/3 200 315 430 95 200x1 305 10 YES

/3,5 280 310 420 75 235x1 295 14,5 YES

/5 280 280 515 65 233x1 265 18,5 YES

/6 /6,5 295 380 570 60 360x1 365 30 YES

H /7 295 380 570 60 360x1 365 30 NO


C
/8,5 295 480 830 100 300x2 465 55 NO
C L
A /A 295 480 950 100 300x2 465 80 NO

/B 295 480 1070 100 300x2 465 85 NO

/C 295 480 1270 100 450x2 465 100 NO


B D Dimensions in /D /E /F 400 680 1250 110 225x4 655 170 NO
mm /G 400 885 1270 110 225x4 860 200 NO

* The number of values C depends on the number of fixing holes

- Version with EXTERNAL PANEL COOLING for models between /5 and /G are available upon request.

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General warnings for a correct mechanical installation


-Make sure that the environment in which the converter is installed meets the characteristics given in chap. 4
TECHNICAL SPECIFICATIONS (temperature-humidity-protection rating-altitude).
- Install it in a space dedicated to the power system, avoiding proximity to analogue or digital low voltage cards e i t h e r
analog or digital (example: on the opposite side of the metal sheet).
- Promote cooling airflow avoiding stacking the drives and leave a space of at least 100 mm above and below the drive and
at least 50 mm laterally.
- Avoid vibrations and shocks
- Leave free space for noise filters, if needed.

The drive must be installed vertically with fans on the lower part and inserted in panels with good ventilation. The converter
must also be always fixated on a rigid straight surface so that the air coming from the fans passes through the heat sink.
If the converter is installed in a common container, aspiration grids must be put in place on the lower part as well as fans
with grids for the expulsion of hot air above the higher edge of the inverter as indicated in the drawing below. The air flow
coming out of the top part of the converter must reach expulsion ventilators without obstructions. In a particularly aggressive
environment or if a sufficient ventilation is not available, use heat exchangers or air conditioners.
To size the ventilation system inside the panel, bear the MAXIMUM POW ER DISSIPATED BY THE 5kHz PWM BOX of Chaper
4 in mind, adjust, as necessary, if the pwm frequencies are high, according to the downgrading diagram shown.

If a faulty signal relay is used (O2 by default), bear in mind that cutting the power supply to the converter in the eent of a active
fault, will also halt the cooling fans. In case of Fault 14 (Overheating of the power module cooler), it is necessary to maintain
the power supply of the converter on without making it run (l1) in order to speed up the cooling of the sink. This way, the O2
relay will not de-excite and the cooling fans will continue to work.
All drives from /5 to /G are equipped with a thermostat on the cooler that activates cooling fans only when the sink temperature
surpasses 50°C. Fans are deactivated when the temperature goes below 40°C.

IMPORTANT: at least once a year, we suggest to control the clamps tightening, especially the power ones, both on
the inverter and on the motor, in order to avoid possible loosening and consequent contact/cable overheatings.

Example of converter housed within a cabinet


UPSIDE

UPSIDE
Hot Air
Hot Air
GRID GRID
Hot Air

GRID

Cool Air
FAN
Cool Air Cool Air

FAN FAN

DOWNSIDE

DOWNSIDE

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General warnings before connecting the three-phase power supply


Connection with TN (Three-phase+Earthed Neutral) and TT (Three-phase+Earth) networks
ROWAN converters are designed to be powered by these types of standard three-phase networks, electrically
symmetrical to Earth. Earthing the converter is compulsory.
Connection with IT (Unearthed Three-phase) networks
In case of IT networks, it is necessary to use a star/delta insulating transformer with an earthed secondary tern,
otherwise if one of the devices connected to the network is not well insulated, the converters may malfunction.
Wiring system for electromagnetic compatibility E.M.C.
The 600 series drives are designed to work in industrial environments following the CEI EN 60204-1 safety regulations. In
particular, with regard to electromagnetic compatibility (EMC), they comply with the EMC Directive 2004/108/CE with reference
to the product standard CEI EN 61800-3 (cat. C2); to meet these standards, the drives that are not equipped with built-in
filter must be connected via anti E.M.I. filtration device (Electro Magnetic Interference) filter as indicated in the wiring diagram
below, which is made up of a three-phase supply filter In order to choose the right filter, follow the : -Chart of anti EMI three
phase filters and ferrite toroid cores applied to the converter.
It is also necessary to pass the A1, A2 and F1, F2 cables through two different ferrite loops placed as closer as possible
to the drive multiple times.
While wiring, the installer must also:
avoid placing the control terminal board cables and the Power cables of the drive or of other devices in the same raceway
(30 cm minimum distance).
connect the motor to the card with a screened cable or with cables placed in a seamless metal tube.
connect analogue inputs/outputs with a screened cable in a different raceway than that used for power cables.
connect the encoder (LINE DRIVER) from the motor to the dirve with a 6 core screened cable. The 6 cores must be
connected to the terminal board of the converter as indicated in the wiring diagrams in this manual. The screen of the
cable used must only be connected to pin No. 7 (D) of the encoder connector, so do not earth the shielding wire.
Caution!
The cable screening must be connected to the pin N°7 (D) of the encoder connector and to the inverter earth common
point (with mass bars or galvanized plate, using the cable ties). Avoid the screen lengthening through the use of cables,
or reduce the length as much as possible.The connecting cable of the encoder must go through a different raceway than
the one used for the power cables of the drive or from other devices.
It is necessary to: connect every end of the shield to the common earth point and avoid earth loops.
It is necessary to: get the motor-drive power connection by screened cable or by cables into metal tray without interruptions,
connecting both ends to the plant ground (see following diagram).
If necessary, place the filter for the reduction of harmonic distorsion between the network and the EMI filter (see “Harmonic
distortion reduction” in this Chapter).
MOTOR Metal cable tray
IN CASE OF CONVERTER WITH
or shielded cable
Shield if more than BUILT-IN EMI FILTER, THE EXTERNAL FILTER
15 cm long IS NOT USED

power-on
PE
PE
anti EMI Caution!
FILTER
The connections between the filter and the
Field:
PE terminals L1-L2-L3, must be as short as
PE
possible;
Fuse
F2 R+ R A1 A2 F1 L3 L2 L1 If they are longer than 15 cm, a screened
cable must be used with an earthed
POW ER TERMINAL BOARD Fuses
PE shielding wire. Alternatively, cables must be
PE
600 series placed in an earthed metal raceway.
BRAKE
RESISTANCE LINE
FAN

Drives with built-in EMI filter have capacitors connected between phases and the metal casing.
For your safety it is absolutely forbidden to power the converter until you have grounded the PE Terminal. For the
same reason, it is absolutely forbidden to power the external EMI filters prior to having earthed their PE terminal
board.
Caution!
- Anti EMI filters and converters with an internal filter can only be used if earthed (TN or TT).
- Before connecting the converter and/or the EMI filter, verify the earthing. Bad earthing can compromise the functioning of
the filter and damage it.
- In case of two uninterrupted phases, the leakage current can be 6 times the normal value.
- Please bear in mind that the EN50178 regulation specifies that, with ground dispersion currents higher than 3.5,A, the
earthing cable must be built-in and redundant.
- The maximum protection of the converter – and therefore a correct functioning – can only be achieved with b-type differential
circuit breakers with an intervention threshold not less than 300mA.
Caution! In domestic environments, this product could provoque radio disturbances; in this case, auxiliary
mitigation measures can be requested.

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Chart with electrical characteristics and measurements of the external anti-E.M.I. three-
phase filters

H L

Anti EMI filter overall


dimensions

Chart of anti EMI three phase filters and ferrite toroid cores applied to the converter

(1)Is the maximum leakage current to ground of EMI filters (internal or external) in normal and correct functioning conditions (460V/50 Hz).
WARNING: - In case of two uninterrupted phases, the leakage current can be 6 times the normal value.
*In the case of connections with more cables with greater cross-section, Rowan Elettronica can supply the terminals which facilitate the
connection (consult Rowan Elettronica Technical Department).
** Mandatory use of input reactance.
For the characteristics of the network filters for 690VAC lines, please contact the Technical Office of Rowan Elettronica.

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Harmonic distortion reduction (reactances)


Converters cause harmonic distortion, so it is up to users to decide if the environment or the equipment need a harmonic
distortion reducer in accordance with the CEI EN 61000-3-2 (In<=16A, connected directly to the low voltage public network)
and CEI EN 61000-3-12 (16A<In<=75A, connected directly to the low voltage public network) regulations. In this case, Rowan
Elettronica supplies the reduction filters listed in the chart below upon request. The table below show the reactances that
can be supplied by Rowan El.
MOTOR IN THE CASE OF CONVERTER WITH
BUILT-IN EMI FILTER,
Metal raceway THE EXTERNAL FILTER IS NOT USED 3-PHASE FILTER FOR HARMONIC
or shielded cable DISTORTION REDUCTION
REDUCTI ON
Ferri te of (REACTANCES)
F I LTER
dV/dt arm ature
PE arma ture circuit
REDUCTI ON FILTER
F I LTER PE
anti
PE dV/ dt
FI EL D EMI
PE PE

Fuse
Ferrite of field F2 R+ R A1 A2 F1 L3 L2 L1
circuit PE
POW ER TERMINAL BOARD
fusibili
PE

600 series
BRAKE
RESISTANCE
LINEA
FAN

On top of reducing harmonic distortion, the filter reduces the effective current absorbed by the converter and enables a better
protection of the drive in case of voltage dips or peaks in the network. In particular, it reduces current peaks that pass through
the internal capacitors of the converter, extending the service life of the latter.
Chart of harmonic distortion reduction filters applied to the converter

For size /G use 2 reactances in parallel RZT.460A.0,059.

P Overall dimensions
harmonic distortion
L filters (reactances)

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Reduction of dV/dT transients to the motor


The voltage that supplies the armature and the field of the motor is generated with the PWM technique; such waveform is,
therefore, formed by a series of pulses of various lengths. The speed with which said pulses increases, dV/dt, can cause
high dispersion currents through the supply cables, the windings of the motor and between the latter and the frame. In order
to reduce the number of problems caused by dispersion currents and overvoltage on the windings, a range of filters has
been devised to reduce dV/dt.
With the aim to reduce all problems arising from the presence of leakage currents and high voltage surges on the windings,
it was prepared a range of filters to reduce dV/dt, the codes and their respective power levels, size, are listed in the following
table.

Chart of dV/dT reduction filters applied to the converters

For size /G are used two inductors in parallel FIB.DV/DT.625A.14.

dV/dt reduction filters should always be used in case you do not know the
insulation class of the motor windings and if the engine is not specifically
designed for PW M converter supply.
H
In addition, filters should be used every time the length of the cable between the
converter and the motor is more than 15m.
The dV/dt reduction filter must be placed near the ferrite toroid upstream of the P
engine, as shown in the chart on the previous page. L

Overall dimensions
of dV/dt reduction filters

Electrostatic discharge (ESD)


The converters of 600 series are made with components that can be damaged by electrostatic discharge (ESD).
It is therefore important to follow the provisions below:
- touch the internal cards only if strictly necessary.
- before handling the cards, the human body must be electrostatically discharged.
- the cards must not come into contact with super insulating material (e.g. textile fibers) especially while running.

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BRAKE RESISTANCES 20 / 40

Chart with the characteristics of Rowan brake resistances

To help you determine the type of CRF resistance (and any series/parallel combinations) according to the work cycle, you
can find below the overload curves. CAUTION! The curves refer to a single overload with maximum room temperature of 40°C
and with resistor installed in a location where proper air circulation is ensured. The average time for the resistor to reach
the room temperature is between 20 and 30 minutes depending on the cooling conditions.
18 6

OVERLOAD FACTOR (POWER)


OVERLOAD FACTOR (POWER)

15 5

4
CRF .150R.2K2W
CRF .150R.2K2W
10
3

2
5

0 0
0 1 2 3 4 5 6 7 8 9 10 10 20 30 40 50 60 70 80 90 100 110 120 130
TIME (s) TIME (s)
32 6
30 CRF.20R.4KW
CRF.20R.4KW
OVERLOAD FACTOR (POWER)

OVERLOAD FACTOR (POWER)

5
CRF.80R.4KW
25
4
20
3
CRF.80R.4KW
15
2

10
1

4 0
0 1 2 3 4 5 6 7 8 9 10 10 20 30 40 50 60 70 80 90 100 110 120 130
TIME (s) TIME (s)
Installation within a panel
Usually, this type of installation is performed when resistances are used intermittently, with high current peaks which are though
short and distanced so that the temperature does not increase too much. In this case, the rated current and power values must be
applied with a 5% duty cycle.
In addition, the following assembly conditions must be respected:
RES.180R.600 resistances, made of ceramic protected by an ultra-flat case, must be fixed well on the sheet supporting the
components of the panel.
CRF.xxR.xKxW resistances placed in IP22 non-ventilated cases must be assembled vertically as shown in the drawings on the
following page.
External installation
This type of installation is performed when it is necessary to dissipate the maximum power possible of the ventilated or non-ventilated
brake resistance. The continuous duty current and power characteristics (duty cycle 100%) indicated in the chart concern the
following assembly conditions:
The resistors RES.180R.600used at rated power must be fixed on a chiller that is able to dispose of heat 0.5W /°C .

Caution with these features the outside temperature of flat heating element can reach about 300°C. Provide adequate
protections against accidental contacts.
The heating elements in case IP22 in non ventilated version CRF.xxR.xKxW, and ventilated version CRF.xxR.xKxW.V must be assembled vertically as
shown in the drawings on the following page . Caution! With these characteristics, the external temperature of the flat resistance
can reach 400°C. Provide adequate protections against accidental contacts.
Caution! the braking resistor ohm can never be less than the value:
“MINIMUM BRAKING RESITOR ON OUTPUT R R +” given in tables of Chapter 4 TECHNICAL SPECIFICATIONS.
In the converters sizes from /3 to /F, the R and R+ output is protected against short circuit, signalled by the blockage
of the device due to FAULT13. Inverters between /R and /2 have no protection, so we advise using fuses.
For safety reasons, insert a protection fuse in series with the resistance with the value indicated in the charts.

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Overall dimensions of RES.180R.600 resistances

Measures are in mm

Overall dimensions of resistances in CRF.xxxR.xKxW case

RESISTIVE VALUE

POWER

Measures are in
Versions available: mm
C R F. x x R . x K x W: Standard non-ventilated version

C R F. x x R . x K x W.V: Standard ventilated version

C R F. x x R . x K x W.VR:
Standard ventilated version with fan failure signal relay

Mechanical installation and electric and CRF.xxR.xKxW resistance connection


VERSION
COOLING AIR OUTLET GRILLES CRF.xxR.xKxW .VR
FAN SIDE VIEW

CONNECT TO SOCKET RELAY TO SIGNAL A


THE COMMON FAILURE OF THE FANS
GROUNDING (use the relay contacts to signal FAN POW ER
TERMINAL a failure SUPPLY
CONNECT TO of the fans) 230VAC
RELE'

TERMINALS R e R+
OF THE CONVERTER

FUSE

COOLING AIR OF THE RESISTANCES FLOWS


UPWARDS AIR FLUX

If it is necessary to open the case for maintenance, it is compulsory to switch the converter off and wait at least 5
minutes before touching the electric resistance.

Parametrization of the drive for dynamic braking


The drives of 600 series have an electronic control of braking resistor overload and so resistance plate data must be entered in the
following parameters:
In par. 1.13.2 BRAKE RESISTANCE, enter the ohmic value of the resistance. If more resistances with the same characteristics are
paralleled or connected in series, enter the equivalent resistive value.
In paragraph 1.13.3 NOMINAL CURRENT, insert the rated current of the resistance in the set work conditions. If more resistances with
the characteristics are paralleled, enter the sum of the single currents, whereas if they are connected in series, enter the current of
the single resistance. If this value is surpassed for a set amount of time, the converter is stalled due to FAULT 18.
Enter in par.1.13.4 5 SEC CURRENT the maximum current for 5 seconds. If more resistances with the characteristics are
paralleled, enter the sum of the single currents, whereas if they are connected in series, enter the current of the single resistance. If
this value is surpassed for a se t amount of time, the converter is stalled due to FAULT 19.
The rating data of Rowan braking resistors are shown in the “Table with the usage characteristics of Rowan braking resistors” on the
previous page. When paralleling more resistances, the protection fuses indicated in the chart must be entered in series for each
resistance.

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Via Ugo Foscolo, 20 Chapter 8 DESCRIPTION OF TERMINAL BLOCKS PAGE
22 / 40
36030 - CALDOGNO - VICENZA - ITALY FOR CONNECTION
Power terminal board description
L1 1 51
L2
L3 TERMINAL BOX
F1 EXCHANGE DB
A2
A1
R TERMINAL BOX
R+ OF POWER
F2 L1 L2 L3 F1 A2 A1 R R+ F2

TERMINAL BOX
PE
OF POWER
51

VERTICAL VERSION HORIZONTAL VERSION


PE
POWER RATINGS POWER RATINGS
BETWEEN /R AND /L FROM /2 TO /G

L3 Three-phase power supply of the converter


In the case of single phase power supply connect only L1 L2 (in this case the drive is
L2 downgraded in power). For the value of the fuses see SUMMARY TABLES OF 600 SERIES
L1 POWER AND ELECTRICAL CHARACTERISTICS
Chp.4 TECHNICAL CHARACTERISTICS.
PE Earth connection

A1

A2 ARM Direct current motor connections


F1 Fusibile
FIELD
F2 Useful links in the case of common DC BUS
Negative busdc
R+ Positive busdc connection common to other converters
Fusibile (using appropriate safety fuse)
R

Braking resistor. For the values of protection fuses see charts in Chapter 7
BRAKE RESISTANCES.

Signal terminal board and connector description


STANDARD SERIAL
COMMUNICATION STATUS
LEDs
SERIAL No.
RELAY OUTPUTS ENCODER 1 ENCODER 2
ANALOG OUTPUTS ANALOG RS485
+12VDC-EN

+12VDC-EN

OUTPUTS ANALOGUE DIGITAL


0VDC-SER
0VDC-EN

0VDC-EN
COM- O1

COM- O2

COM- O3

CONNECTOR
+15VDC
+10VDC

+24VDC
-10VDC

NO- O2

+5VDC
NO- O1

NO- O3
NC- O1

NC- O2

NC- O3

COM-I

0VDC
0VDC

0VDC

0VDC

0VDC

DL7:1

USB
AI1+

AI2+

AO0
AO1
AO2
AO3
AI1-

AI2-
AI3
AI4

I1
I2
I3
I4
I5
I6

A
A
B
B

A
A
B
B

A
B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

46
47
48
49
50
51
40
41
42
43
44
45
1
2
3
4
5
6
7
8
9

DL7:2

OPTIONAL EXPANSION CARD with I/O and FIELDBUS


Versions
available

*AN code
K3-25poles K2
K2, K3-25poles, K3-15 poles: see paragraph of
*encodings: this c hapter DESCRIPTION OF OPTIONAL
BP,BC, BM, BE FIELDBUS EXPANSION CARD CONNECTORS.
K3 -15poles K2
FIELDBUS: slot for ANYBUS module with PROFIBUS,
*encodings: CANOPEN,MODBUS TCP/IP,ETHERCAT, PROFINET
NP,NC, NM, NE FIELDBUS
fieldbuses upon request.
*see chap.12 DRIVE CODES

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Chapter 8 DESCRIPTION OF TERMINAL BLOCKS
PAGE
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0VDC 1 Common negative

+10VDC 2 Voltage reference for external +10Vdc /10mA potentiometers.

-10VDC 3 Voltage reference for external -10Vdc /10mA potentiometers.

AI1+ 4 Differential analog input +/-10Vdc, programmable, 14 bit resolution.


Factory settings: input +/-10VDC (par.4.3.1.3 TYPE INPUT= -10V/+10V)
AI1- 5 Factory function: INPUT FOR THE FEEDBACK FROM TACHO DYNAMIC GENERATOR.

AI2+ 6 Differential analog input 0-20mA, 4-20mA, +/-10Vdc, programmable, 12 bit resolution.
Factory settings: 4-20mA input (par.4.3.2.3 TYPE INPUT=4/20mA)
AI2- 7 Factory function: Programmable digital input. Factory function:
You can select the type of analog input 4-20mA, 0-20mA, AI2, 0Vdc/+ 10V or +/-10Vdc.
In order to do this, set the SW1 (1, 2, 3) micro switches inside the converter.
The standard setting is 0-20mA, 4-20mA with micro 1 ON, micro 2 OFF and micro 3 OFF.
In order to change the setting for the input, do the following:
- if the inverter is horizontal (from /2 to/G), open the top cover. Opening lid
- in case of side-by-side mounting (between /R and /L), open the to access the SW1
lid as shown in the drawing.
- Turn micro 1 OFF, micro 2 ON and micro 3 ON
- Set par.4.3.2.3 TYPE INPUT= 0/+10V if you have a 0Vdc/+10Vdc
signal. Set par.4.3.2.3 TYPE INPUT= 0/+0Vdc if you have a -
10Vdc/+10V signal. In order to set the correct adjustment range,
the offset must be delayed in par.4.3.2.2 OFFSET as well as the ON

SW1
full-scale in par.4.3.2.1 SCALE.
1234

Please take care to: 1


2
3
4
5
6
7
8
9
Take off the cover of the converter only when the power supply is off and the continuous voltage between the (R+)
terminal and the terminal F2 is below 50Vdc.
Before touching the board, you must be electrostatically discharged as many components can be destroyed
by an electrostatic discharge (ESD).
Select only the microswitches and avoid touching the other components.

0VDC 1 Differential analog input ±10Vdc, programmable, 12 bit resolution. Factory setting: 0/+10Vdc
input (par.4.3.3.3 TYPE INPUT=0/+10V).
AI3 8 Factory function: TORQUE REFERENCE (section 1.10.2 TORQUE SOURCE = AI3).

0VDC 1 Non-differential analog input ±10Vdc, programmable, 12 bit resolution.


Factory setting: 0/+10Vdc input (par.4.3.3.3 TYPE INPUT=0/+10V).
AI4 9 Factory function: SPEED REFERENCE (par.3.1.1.1 SPEED SOURCE=AI4)

0VDC 10 Common negative

0VDC 10 Programmable ± 10Vdc analogue input, 12bit resolution.


Factory setting: 0/±10Vdc output (par.4.3.3.3 TYPE OUTPUT=DIRECT).
AO0 11 Factory function: MOTOR CURRENT (par.4.4.2.1 VAR DISPLAY=1)

0VDC 10 Programmable ± 10Vdc analogue input, 12bit resolution.


Factory setting: 0/±10Vdc output (par.4.4.3.4 TYPE OUTPUT=DIRECT).
AO1 12 Factory function: MOTOR SPEED (par.4.4.3.1 VAR DISPLAY=3)

0VDC 15 Programmable ± 10Vdc analogue output, 8bit resolution.


Factory setting: 0/±10Vdc output (par.4.4.4.4 TYPE OUTPUT=DIRECT)
AO2 13 Factory function: MOTOR SPEED (par.4.4.4.1 VAR DISPLAY=3)

0VDC 15 Programmable ± 10Vdc analogue output, 8bit resolution.


Factory setting: 0/±10Vdc output (par.4.4.5.4 TYPE OUTPUT=DIRECT)
AO3 14 Factory function: MOTOR TORQUE (par.4.4.5.1 VAR DISPLAY=5)

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36030 - CALDOGNO - VICENZA - ITALY FOR CONNECTION
Contact of the programmable digital output set on O1 relay. Contact rating 0.5A-120Vac/ 2A-30Vdc
NC- O1 16 Factory function: MOTOR SPEED THRESHOLD (ZERO RELAY)
COM - O1 17 (par.3.1.3.3 OUT THRESOLD1=O1)
Relay ON with motor speed above threshold of par.3.1.3.1 SPEED THRESOLD1
NO - O1 18 Relay OFF with motor speed below threshold of par.3.1.3.1 SPEED THRESOLD1

NC- O2 19 Contact of the programmable digital output set on O2 relay. Contact rating 0.5A-120Vac/ 2A-30Vdc
Factory function: CONVERTER IN FAULT (par.1.9.5 OUT FAULT=O2)
COM - O2 20 Relay ON working regularly, OFF if the converter is faulty.
When the power supply of the converter is turned on, the relay is OFF for approximately 3
NO - O2 21 seconds and the, if there are no FAULTS, it turns ON.

NC- O3 22
Contact of the programmable digital output set on O3 relay. Contact rating 0.5A-120Vac/ 2A-30Vdc
COM - O3 23 Factory function: CONVERTER RUNNING (par.1.9.4 OUT RUN=O3)
Relay ON if the converter is running, OFF if the converter is set to OFF or faulty
NO - O3 24

Non programmable digital input with RUN pre-set function.


I1 25 Although this input is already active, the converter goes into RUN mode only after about 6
seconds after being powered.

Programmable digital input.


I2 26 Factory function: STOP IN RAMP ( par.3.1.1.2 IN STOP SPEED=I2)
Input OFF – the motor accelerates in ramp to reach set speed
Input ON – the motor decelerates in ramp and maintains stop position.

I3 27 Programmable digital input.


Factory function: FIXED SPEED ACTIVATION ( par.3.1.6.8 IN1 SPEED=I3)
To activate the speeds please refer to the complete user’s manual MANU.600 Chp. 9 PARAMETERS
AND VIEWS, section DESCRIPTION OF MENU PARAMETERS 3.1.6 FIXED SPEED.9 FIXED SPEED.

I4 28 Programmable digital input.


Factory function: FIXED SPEED ACTIVATION(par.3.1.6.9 IN2 SPEED=I4)
To activate the speeds please refer to the complete user’s manual MANU.600 Chp. 9 PARAMETERS
AND VIEWS, section DESCRIPTION OF MENU PARAMETERS 3.1.6 FIXED SPEED.

I5 29 Programmable digital input.


Factory function: ACC1 FIXED RAMP ACTIVATION ( par.3.1.7.4 IN1 ACC=I5).
To activate the fixed ramps please refer to the complete user’s manual MANU.600 Chp. 9 PARAMETERS
AND VIEWS, section DESCRIPTION OF MENU PARAMETERS 3.1.7 FIXED ACC. RAMPS.

Programmable digital input.


I6 30 Factory function: DEC1 FIXED RAMP ACTIVATION ( par.3.1.8.4 IN1 DEC=I6).
To activate the fixed ramps please refer to the complete user’s manual MANU.600 Chp. 9 PARAMETERS
AND VIEWS, section DESCRIPTION OF MENU PARAMETERS 3.1.8 FIXED DEC. RAMPS.

COM-I 31 Digital input bias terminal.


Connect to positive to activate inputs with PNP logic
Connect to negative to activate inputs with NPN logic

OVDC 32 Common negative

Positive bias of digital inputs, +24VDC/250mA


+24VDC 33 Protected by a 650mA self-resetting fuse.

Connection example of digital inputs


Internal wiring diagram
with external logics (PLC-type)
of l1 to l14 digital inputs

3000 ohm
I1.....I14

COM - I
680 ohm

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Chapter 8 DESCRIPTION OF TERMINAL BLOCKS
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A 34 Channel A
A 35 Canale A denied CONNECTION
B 36 Channel B ENCODER 1
B 37 Channel B denied Encoder, mounted on the
OVDC-EN 38 Encoder negative engine selected by default.
Encoder positive, 12Vdc (5Vdc upon request). LINE DRIVER logic
+12VDC-EN 39
Protected against short circuits by a 250mA self-resetting fuse

A 40 Channel A
A 41 Canale A denied
B 42 Channel B CONNECTION
B 43 Canale B denied ENCODER 2
OVDC-EN 44 Encoder negative LINE DRIVER logic
Encoder positive, 12Vdc (5Vdc upon request).
+12VDC-EN 45
Protected against short circuits by a 250mA self-resetting fuse
Caution!
- The total load on the positive of the encoders (terminals 39, 45 and pin 11 of the K2 connector) must not e x c e e d
200mA.
-The standard encoder supply output voltage is + 12Vdc, + 5Vdc on request ;
-The standard encoder signal input voltage is + 12Vdc , + 5Vdc or + 24Vdc on request.

It is possible to manually select the feedback from ENCODER 1 or ENCODER 2, or alternatively through a programmed digital
input. It can be done by setting par.1.6.7 IN ENABLE ENC 2. Chp. 9 PARAMETERS AND VIEWS, section DESCRIPTION
OF MENU PARAMETERS 3.1.6 FIXED SPEED.9 FIXED SPEED. ENCODER VECTOR of complete manual MANU. 600).

+15VDC 46 Power supply for +15Vdc/200mA signal transducer.


0VDC 48 Protected against short circuits by a self-resetting 250mA fuse

+5VDC 47 Power supply for +5Vdc/200mA signal transducer.


0VDC 48 Protected against short circuits by a self-resetting 250mA fuse

0VDC-SER 49 Common negative serial RS485 RS485 serial common negative


WITH STANDARD PROTOCOLS: MODBUS RTU, ROW AN
A 50 Channel A serial line
WITH MODBUS RTU AND ROWAN STANDARD PROTOCOLS
B 51 Channel B serial line 5. SERIAL COMUNIC. and the relative “400 SERIES
INVERTER SERIAL TRANSMISSION INSTRUCTION MANUAL”
to activate

CONNECTOR USB CONNECTOR FOR BIDIRECTIONAL PARAMETER TRANSFER FROM THE


USB EEPROM KEY (C411S) TO THE MEMORY OF THE CONVERTER AND VICE VERSA
(see Chapter 10 TRANSFER OF PARAMETERS of the complete manual MANU. 600).

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Via Ugo Foscolo, 20 Chapter 8 DESCRIPTION OF TERMINAL BLOCKS PAGE
26 / 40
36030 - CALDOGNO - VICENZA - ITALY FOR CONNECTION

Description of the connectors of the optional expansion card

+12VDC-EN

N.C.
Z2
Z1

PE
B
A
CONNECTOR K2
(ZERO / ENCODER 3) 8

Z2
Z1
0VDC-EN

0VDC-EN
A
B

N.C.
N.C.
A Channel A
A Canale A denied ENCODER 3 CONNECTION
B Channel B LINE DRIVER logic
B Canale B denied

Z2 Channel Z ZERO ENCODER 2


Z2 Channel Z denied OR PHASE SENSOR 2

Z1 Channel Z ZERO ENCODER 1


Z1 Channel Z denied OR PHASE SENSOR 1

0VDC-EN Common negative encoders/sensors


0VDC-EN Common negative encoders/sensors
+12VDC-EN Encoder/ sensor power supply positive, 12Vdc (5Vdc upon request).
Protected against short circuits by a 250mA self-resetting fuse
PE Screened cable connection; the terminal is internally connected with the PE common earth point

N.C. Pin not connected

CONNECTOR K3 CONNECTOR K3
COM -OUT

25 POLES 15 POLES
+10VDC
+10VDC

AI5
AI7

AI7
AI5

AI9

I14

O7
I10
I12

O5

PE

I10
O5
PE
I8

I8

13 8
+24VDC
-10VDC
AI6
AI8

+24VDC
0VDC

I13
O4
O6
O8

COM -OUT
I11

-10VDC
0VDC
I7
I9

0VDC

O4
AI6
I7
I9

0VDC Common negative


0VDC Common negative
+24VDC Positive bias of digital inputs/outputs, +24VDC/500mA
Protected by a 650mA self-resetting fuse.
+10VDC Voltage reference for external +10Vdc /10mA potentiometers.
-10VDC Voltage reference for external -10Vdc /10mA potentiometers.

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


Chapter 8 DESCRIPTION OF TERMINAL BLOCKS
PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY FOR CONNECTION 27 / 40

AI5 Non-differential analog input ±10Vdc, programmable, 10 bit resolution.


Factory setting: 0/+10VDC input (par.4.3.5.3 TYPE INPUT= 0/+10V)
Factory function: NONE

AI6 Non-differential analog input 0/+10Vdc, programmable, 10 bit resolution.


Factory function: NONE
AI7 Non-differential analog input 0/+10Vdc, programmable, 10 bit resolution.
Factory function: NONE
AI8 Non-differential analog input 0/+10Vdc, programmable, 10 bit resolution.
Factory function: NONE
AI9 Non-differential analog input 0/+10Vdc, programmable, 10 bit resolution.
Factory function: NONE

I7 Programmable digital input. Factory function: NONE

I8 Programmable digital input. Factory function: NONE

I9 Programmable digital input. Factory function: NONE

I10 Programmable digital input. Factory function: NONE

I11 Programmable digital input. Factory function: NONE

I12 Programmable digital input. Factory function: NONE

I13 Programmable digital input. Factory function: NONE

I14 Programmable digital input. Factory function: NONE


Caution!
The internal electric diagram and the polarisation of digital inputs between I7 and I14 (through a 31 COM-I terminal) are
the same described for standard inputs between I1 and I6.

O4 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O5 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O6 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O7 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O8 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE

COM-OUT Polarising terminal of digital outputs


Connect to positive to activate inputs with PNP logic
Connect to negative to activate inputs with NPN logic

PE Screened cable connection; the terminal is internally connected with the PE common earth point

Example of connection of digital outputs Example of connection of digital outputs


with input NPN logic with input NPN logic

CONNECTOR PLC CONNECTOR PLC


K3 +24VDC K3 +24VDC
0VDC 0VDC
COM-OUT 24 COM-OUT 24
INPUT INPUT
O4 9 LOAD O4 9 LOAD

INPUT INPUT
O5 22 LOAD O5 22 LOAD

INPUT INPUT
O6 10 LOAD O6 10 LOAD

O7 INPUT O7 INPUT
23 LOAD 23 LOAD

O8 INPUT O8 INPUT
11 LOAD 11 LOAD

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


COMPLETE LIST OF PARAMETERS WITH PAGE
Via Ugo Foscolo, 20 Chapter 9 FACTORY SETTINGS AND VIEWS 28 / 40
36030 - CALDOGNO - VICENZA - ITALY

To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.
Access type: rw =read/write, ro = read only

*1) Depends on the size

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


COMPLETE LIST OF PARAMETERS WITH PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY
Chapter 9 FACTORY SETTINGS AND VIEWS 29 / 40

To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.

OP *

OP * Setting OPERATOR type importable in the menu BASIC DATA

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


COMPLETE LIST OF PARAMETERS WITH PAGE
Via Ugo Foscolo, 20 Chapter 9 FACTORY SETTINGS AND VIEWS 30 / 40
36030 - CALDOGNO - VICENZA - ITALY

To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.

*1) Depends on the size

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


COMPLETE LIST OF PARAMETERS WITH PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY
Chapter 9 FACTORY SETTINGS AND VIEWS 31 / 40

To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.
ID MODBUS
RANGE Access ID MODBUS ID CAN ID PROFIBUS
VARIABLES Um TCP/IP
min / max type RAM (dec) RAM (hex) RAM (dec)
RAM (dec)
2.1.27 ANALOG INPUT AI5 -100.00 - +100.00 % ro 2036 201B 37 4528
2.1.28 ANALOG INPUT AI6 -100.00 - +100.00 % ro 2037 201C 38 4544
2.1.29 ANALOG INPUT AI7 -100.00 - +100.00 % ro 2038 201D 39 4560
2.1.30 ANALOG INPUT AI8 -100.00 - +100.00 % ro 2039 201E 40 4576
2.1.31 ANALOG INPUT AI9 -100.00 - +100.00 % ro 2040 201F 41 4592
2.1.32 ACTIVE VAR AO0 -100.00 - +100.00 % ro 2041 2020 42 4608
2.1.33 ACTIVE VAR AO1 -100.00 - +100.00 % ro 2042 2021 43 4624
2.1.34 ACTIVE VAR. AO2 -100.00 - +100.00 % ro 2043 2022 44 4640
2.1.35 ACTIVE VAR AO3 -100.00 - +100.00 % ro 2044 2023 45 4656
2.1.36 COUNT AUTORESTAR 0 - 100 - ro 2045 2024 46 4672
2.1.37 FIELD CURRENT 0.0A - 3000.0 A ro 2046 2025 47 4688
** 2.1.38 FIRMWARE VERSION 0.00 - 999999.99 A ro 2047/2048 2026 48/49 4704 (long)
2.1.39 OPERATE HOURS 0.00h - 100000.00 h ro 2049/2050 2027 50/51 4720 (long)
2.1.40 HARDWARE VERSION 0.00 a 300.00 - ro 9100 - - -
2.1.41 LAST RESTORE DEFAULT, SETUP_1, SETUP_2 - ro 2074 - - -
2.1.42 POWER LOSS COUNT 0 - 30000 - ro 2053 2028 52 4736
2.1.43 LAST TWO ERR COM 0 - 9999 - ro 2054 2029 53 4752
2.1.44 COUNT ERROR COM 0 - 30000 - ro 2055 202A 54 4768
2.1.45 SET TORQUE % 0 - 300 % ro 2071 202B 55 4784
2.1.46 ENCODER SPEED - 30000 - +30000 rpm ro 2072 202C 56 4800
2.1.47 (visualizzazione doppia)
SET 0 - 300 % ro - - - -
TORQUE 0 - 300 % ro 2021 - - -
2.1.48 (visualizzazione doppia)
SET OP - 30000 - +30000 rpm ro 4119 - - -
SPEED - 30000 - +30000 rpm ro 2002/2003 - - -
2.1.49 I MAX MONITOR 0.0 - 3000.0 A ro 2075 - - -
NONE, CAP_LIFE, PROG_IN,
PROG_OUT, AXIS_LIM, COILDMIN,
2.1.50 INVERTER ALARM - ro 2073 202D 57 4816
COILDMAX, CELLMAX, DANCUP,
BREAK, STO_OPEN
NONE (0), CAN_OPEN (32),
2.1.51 ANYBUS TYPE PROFIBUS (5), MODB_TCP (147), - ro 2076 - - -
ETHERCAT (135), PROFINET (150)
SETUP, NW_INIT,
WAIT PROCESS, IDLE,
2.1.52 ANYBUS STATE - ro 2077 - - -
PROCESS_ACTIVE, ERROR,
EXCEPTION
2.1.53 ROTOR K CORR disabled variable.
2089.
2090.
2.1.54 I P ADDRESS 000.000.000.000 - 255.255.255.255 - ro - - -
2091.
2092

** This manual is updated to the 600 drive firmware version: 1501XX.XX


To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.

* 2) Depends on the application

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


COMPLETE LIST OF PARAMETERS WITH PAGE
Via Ugo Foscolo, 20 Chapter 9
36030 - CALDOGNO - VICENZA - ITALY FACTORY SETTINGS AND VIEWS 32 / 40
To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.

OP *

OP * Impostazione tipo OPERATOR importabile nel menù BASIC DATA

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


COMPLETE LIST OF PARAMETERS WITH PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY
Chapter 9 FACTORY SETTINGS AND VIEWS 33 / 40

To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


COMPLETE LIST OF PARAMETERS WITH PAGE
Via Ugo Foscolo, 20 Chapter 9
36030 - CALDOGNO - VICENZA - ITALY FACTORY SETTINGS AND VIEWS 34 / 40
To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


SUMMARY CHARTS OF I/O RESOURCE PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY
Cap.10 ASSIGNATION PARAMETERS 35 / 40

These charts are useful when new functions are assigned to the INPUT/OUTPUT resources of the inverter and it is necessary
to check that these are not programmed with another function. W hen changing assignments for each of the WORK, SETUP1
and SETUP2 memory areas, we advise writing them down in this chart as a memo in order to be able to check the settings
and avoid conflicts. A default alarm system is activated and the indicator light FAULT flashes when one of the resources is
already assigned (see Chapter 11 FAULTS AND ALARMS “ and the section of chapter 13 “Assignment of functions to digital
and analog inputs/outputs of the complete user’s manual MANU.600).

OUTPUTS

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


PAGE
Via Ugo Foscolo, 20 Chapter 11 FAULTS AND ALARMS 36 / 40
36030 - CALDOGNO - VICENZA - ITALY

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


PAGE
Via Ugo Foscolo, 20 Chapter 12 DRIVE CODES 37 / 40
36030 - CALDOGNO - VICENZA - ITALY

Ordering code of the converter

Codice : C600 X / 1 . A . E . 1 2 . N N . N N

ACTIVE APPLICATIONS
(identifiable by the figures on the RELEASE
CUSTOMISATION CODES
right of the dot in the converter in the HARDWARE
2.1.38 FIRMWARE VERSION variable) NN = NON CUSTOMISATION

var. 2.1.38 = 1XXX01.XX


Active applications:

SPEED
A Inputs / Outputs Fieldbus

AXIS N = card without I/O N = none


(positioner/electrical axis) A = card with I/O: P = PROFIBUS DPV1
- 1 encoder line driver C = CANOPEN
var. 2.1.38 = 1XXX02.XX - 2 input zero encoder
M = MODBUS TCP/IP
- 8 digital input
Active applications: E = ETHERCAT
- 5 digital outputs
- 5 analogue inputs F = PROFINET
R SPEED B = card with I/O:
- 1 encoder line driver
REGULATOR - 2 zero encoder inputs
- 4 digital inputs
(P/I control)
- 2 digital outputs
var. 2.1.38 = 1XXX05.XX - 2 analogue inputs
NN = no expansion card
Active applications:
OPTIONAL EXPANSION CARD with I/O
SPEED and FIELDBUS
W
WINDER ENCODER SIGNALS

(winder/unwider sy stems) 05 = encoder inputs for 5Vdc, 38-39 and 44-45 terminals output = + 5Vdc
var. 2.1.38 = 1XXX06.XX 12 = encoder inputs for 12Vdc, 38-39 and 44-45 terminals output = + 12Vdc
24 = encoder inputs for 24Vdc, 38-39 and 44-45 terminals output = + 24Vdc
Active applications:

F SPEED SUPPLY VOLTAGE (50/60Hz)

Power supply Power supply


AXIS
for C600 from /R to /3,5 for C600 from/5 to /G
(positioner/electrical axis)
+
D = 220/240 VAC D = 220/240 VAC
die function)
P = 380/460 VAC E = 380/400/415 VAC
M = 220/240 VAC SINGLE-PHASE O = 440/460 VAC
N = 500VAC W = 690 VAC

DRIVE POWER SIZE

R - 0 - L - 2 - 3 - 3,5 - 5 - 6
6,5 - 7 - 8,5 - A - B - C - D - E - F - G

Eeprom key ordering codes

Code : C411S . A
RELEASE
HARDWARE

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


Chapter 13 GENERAL INFORMATION PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY 600 SERIES CONVERTERS 38 / 40

Manual codes and function


MANU.600_QUICKSTART = 600 SERIES CONVERTER quick installation guide
Ensures quick commissioning of the controller based on the speed of a DC motor.
Valid for all 600 series converters.

MANU.600 = (This manual) Installation and operation manual of 600 SERIES CONVERTER
It is the complete manual for converter installation, regardless of the application. It features instructions for SPEED application. Valid
for all 600 series converters.

MANU.600S = 600 SERIES CONVERTER installation manual.


Ensures quick commissioning of the DC power supply unit.
Valid for all 600 series converters.

REFERENCE MANUALS FOR THE DRIVES WITH APPLICATIONS


In this case, the manuals are the same used for 400 series inverters for the control of Rowan’s vector motors (the functioning and the
parameter index are the same).

MANU.400TS = 400 SERIES INVERTER SERIAL TRANSMISSION instruction manual


It is an annex to the basic installation manual MANU.400S and contains instructions for commissioning the serial transmission for all
available protocols.

DRIVE 600A/600F (firmware versions 1XXX01.XX and 1XXX06.XX)


MANU.400A = Instruction manual ELECTRIC AXIS POSITIONER, ON-STROKE CUT and DIE (600F)

DRIVE 600R (firmware version 1XXX02.XX)


MANU.400R = Instruction manual REGULATOR, applications COMPRESSOR, STEADY CURRENT CUTTING.

DRIVE 600W (firmware version 1XXX05.XX)


MANU.400W = Instruction manual W INDING AND UNWINDING FUNCTIONS.
Caution! All manuals are available in the DOW NLOAD section of the website www.rowan.it

Eeprom key management software: ROWAN KEY MANAGER


Rowan Elettronica can provide, on request, the “Rowan Key Manager”, a software that can handle via PC the parameters contained
in the eeprom key code C411S:
With “Rowan Key Manager” you can:
> Read all settings in the key, separated by areas of memory,
and save them to a file;
> Export the parameters read in Excel files and print them;
> reload the saved parameters to a file in the eeprom key;
> read the complete picture of the key and save it to a file;
> reload a full image file in the key.
As illustrated to the side, to perform operations on the C411Skey via PC, you need
a USB cable and C426 interface card.
To do this, Rowan Elettronica provides, on request, the complete kit KIT.426R.A
containing:
- the installation cd for the “Rowan Key Manager” software in 2 versions:
> “Rowan Key Manager” for inverter 350S.
> “Rowan Key Manager” for inverter 400 and converters 600.
USB cable type A-B-M-M
- eeprom key C411S
- interface C426

Software for the editor of the converter parameters via PC: ROWAN DATA EDITOR
Rowan Elettronica can provide, on request, the “Rowan Data Editor”, a software for Windows that can handle via PC and the serial
connection RS 485 the parameters of the converter:
With “Rowan Data Editor” you can:
> read/edit all the parameters contained in the converter and save them to a file.
> export the parameters read to PDF or CSV files;
> extract only the parameters modified with respect to default values and save them
to PDF or CSV.
> with the function “TEST MODE”, you can control the functions of the converter
for running a test with the motor rotating, monitoring the variables in function
“oscilloscope”.
As shown to the side, for the connection between PC and the drive you need
a converter (preferably insulated) from USB to RS485.
USB 46
To do this, Rowan Elettronica provides, on request, the complete kit
47
KIT.ROWAN.DATAEDITOR that contains: RS485 48
- the installation cd for the “Rowan Data Editor” 49 0VDC-SER
- PC connection cable complete with USB/RS485 interface 50 A
51 B

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


SUGGESTIONS for CONNECTING OLD PAGE
Via Ugo Foscolo, 20
36030 - CALDOGNO - VICENZA - ITALY DC MOTORS 39 / 40

Precautions for safeguarding bearings in old motors


PWM TECHNOLGY AND DC MOTORS
The PWM technology working into our C600 converters, increases the DC motors efficiency compared to the very little used drives with
SCR technology. The PWM technology, if used into old and used DC motors, can cause parasitic current episodes that could damage
the rolling surface and the bearings spheres on the shaft. The parasitic currents (or Foucault currents) are currents induced in conductive
metal masses that are immersed in a magnetic variable field or, by moving, they pass through a constant or variable magnetic field. In any
case, they are generated by the variation of the magnetic field. Indicatively this phenomenon occurs with motor powers equal to or greater
than 75kW and may also depend on the length of the cables between the motor inverter and the type of grounding.

Fig.1 shows the seat of the bearing spheres "excavated" by parasitic currents.

Fig.1

We therefore suggest our installers, when the application requires it, to connect a small brush with charcoal and sliding contact on
the motor shaft, as in Fig.2, thus creating a fast lane to discharge the parasitic currents towards the ground.
We also suggest you to consult our technical dept. for evaluating each application.

Fig.2

Manual code: MANU.600 QUICKSTART Rev.9 of 01/07/19


Motors, drives, accessories and services for automation

Via U. Foscolo 20 - 36030 CALDOGNO (VICENZA) - ITALY


Phone: +39 0444 - 905566 Fax: +39 0444 - 905593
Email: info@rowan.it http:// www.rowan.it

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