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5-MANU.600 QUICKSTART Rev9 01-07-19 Firm.1501 GB
5-MANU.600 QUICKSTART Rev9 01-07-19 Firm.1501 GB
9
Instruction manual: MANU.600 QUICKSTART 01/07/19
SERIAL
COM M UNICATION
SET +
MASTER SLAVE REG
-
FDB
POSITIONER WINDER
BRAKE
STOP
FLYCUT
LIFT
The converter is part of the restricted marketing class in accordance with EN 61800-3. If used in a domestic environment,
this product could cause radio interferences, and therefore users must take the suitable precautions.
The converter, the external filter and the motor must be permanently earthed and they must be protected from the supply
voltage in accordance with existing regulations
Maximum protection of the converter can only be achieved with B-type differentials, preferably 300mA ones.
Internal or external anti-E.M.I. filters have a leakage current to earth; please bear in mind that the EN50178 regulation
specifies that, when the leakage current to earth is higher than 3.5mA, the earthing cable must be built-in and
redundant.
If there is the need to remove the cover of the inverter, like for example to set micro switches or for maintenance work, it is
compulsory to wait at least 5 minutes after turning the inverter off to let internal condensers discharge. In any case it is only
possible to touch internal components and terminal boards under dangerous voltage (L1,L2,L3,A1,A2,F1,F2,R,R+) with the
power supply turned off and the voltage between terminals R+ and F2 must be lower than 50Vdc.
Dangerous situations
With particular converter settings, the motor could start automatically after a lack of power supply. Manual controls to
rotate the motor that are executed through the keypad must be used with the utmost attention in order to protect people
and applied mechanics. Programming errors may cause accidental start ups. In case of converter breakdown or lack of
power supply during start up, it may not be possible to check the speed and the direction of the motor. The run contact
cannot be considered suitable for a safety stop as in certain programmes or in case of converter breakdown, its
deactivation may not correspond to an immediate halt of the motor. Disconnecting the converter from the power line is
the only way to safely deactivate any control on the motor. Installing converters in areas at risk where there are
flammable substances, combustible vapours and dust can cause fires or explosions; converters must therefore be
installed away from these areas.
Prevent water or other fluids from entering the equipment.
Do not perform dielectric strength tests on the components of the converter.
Responsibility and Warranty
ROWAN ELETTRONICA s.r.l. declines all liability for possible inaccuracies contained in this manual, due to misprints
and/or transcription. It also reserves the right to perform all changes it deems necessary to improve product at any time
without prior notification.
A maximum ±10% tolerance is admitted for the data and characteristics stated in this manual, unless otherwise
indicated. The network schemes are for guidance only and must be perfected by the user.
ROWAN ELETTRONICA s.r.l. provides for the converters of 600 series a waranty valid for 3 years from the date of
delivery of the material and for up to 10,000 hours in RUN, with reference to the document “GENERAL TERMS OF
DELIVERY (effective as of 24/02/2015)” to be requested to the Marketing Department of Rowan.
Mechanical keys
E RUN
function:
flashing = ALARM.
fixed = CONVERTER BLOCK.
for programming. See Chapter 11 “FAULT AND
P FAULT
ALARMS” to know the reason of the
signal or that of converter’s block.
The keypad is composed of:
- A LED backlit alphanumeric display with 2x16 characters.
- Four mechanical keys that feel like you have actually pressed the key.
- Two LEDs to signal that the machine is running (RUN) or if it has stalled because of a failure (FAULT).
Key functions
E The ESCAPE button enables to go back to the main or to the previous menu and save settings.
The PROGRAM button enables to enter submenus and modify parameters by selecting one figure at a time.
P
The UP button enables to scroll the variables FORWARDS and to increase the number selected by the PROGRAM
button.
The DOWN button enables to scroll the variables BACKWARDS and to lower the number selected by the PROGRAM
button.
Status of the display at start up
Once the converter is switched on, the display shows one of the 10 default variables from the 2.1 DISPLAY VARIABLE menu.
Press the UP and DOWN keys to scroll. The last variable selected is always the one displayed upon switching on. To change
the default display variables, refer to Chapter 9 PARAMETERS AND VIEWS in paragraph Description of VIEW STATE of
the complete manual MANU. 600.
Procedure to modify parameters
In order to modify the 1.1.2 MOTOR NOM CURRENT parameter in the BASIC DATA menu:
Press P, so that the 1.1.1 LINE VOLTAGE parameter is displayed.
Press UP to select 1.1.2 MOTOR NOM CURRENT.
Press P to modify the parameter:
the first number on the right (the least significant one) will start flashing to indicate that it can now be modified using the UP
and DOWN keys.
Press UP to increase the value and DOWN to lower it.
> In order to modify the other figures just press P, so the following figure on the left is selected, from the least to the most
significant.
> In case of a positive or negative parameter, the sign will appear next to the most significant number. Press UP to select
the + sign and DOWN to select the – sign -.
> Press ESCAPE in order to memorise the new figure (the selected number will stop flashing).
> To return to the start level (VIEW STATE) press the ESCAPE key.
The procedure to modify parameters using string selection is exactly the same. In this case the UP and DOWN keys will select
the strings available rather than the figures.
Caution! The keypad does not contain the parameter memory (see chap. 10 TRANSFER OF PARAMETERS
of the complete manual MANU. 600).
Objectives
The objective of this section is to show users how to regulate the speed of a direct current motor correctly using a
potentiometer.
The installation procedure involves the drives of 600A, 600R, 600W and 600F series in basic operation mode.
Power and control wiring diagrams
Power terminal board wiring diagram
Example with a DC motor energized separately
PE
Fuse
F2 R+ R A1 A2 F1 L3 L2 L1 PE
PE TG
1
FAN
50/60Hz THREE-PHASE POW ER
Control terminal board wiring diagram SUPPLY
Rmax
DT
RUN
SHIELDED CABLE
WITH 6 WIRES
PE
45
44
43
42
41
40
51
50
49
48
47
46
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0VDC-SER
+24VDC
0VDC
NO- O3
COM- O3
NC- O3
COM- O2
NC- O2
NO- O1
COM- O1
NC- O1
0VDC
AO3 - MOTOR TORQUE %
AO2 - MOTOR SPEED %
AO1 - MOTOR SPEED %
0VDC
AI4
AI3
AI2-
AI2+
AI1-
AI1+
-10VDC
+10VDC
0VDC
B
A
+12VDC-EN
0VDC-EN
B
B
A
A
+12VDC-EN
0VDC-EN
B
B
A
A
NO- O2
COM-I
0VDC
+5VDC
+15VDC
INGRESSI
IN BLOCCO
RELE' CONVERT.
SOGLIA DI VELOCITA'
RELE' SULLA
IN MARCIA
RELE' CONVERT.
ANALOGICI
SERIAL No.
RS485 ENCODER 2 ENCODER 1
ANALOG
Caution! DIGITAL OUTPUTS
ANALOGUE
Analog/digital inputs and outputs are freely programmable. The RELAY OUTPUTS
functions shown in this diagram are relative to the factory setting.
Installation
Before installation, read Chapter 1 GENERAL WARNINGS BEFORE INSTALLATION carefully
Refer to Chapter 5 MECHANICAL INSTALLATION for the housing of the converter inside the panel.
Refer to Chapter 6 ELECTRICAL INSTALLATION to connect the inverter and E.M.C. aspects
Refer to Chapter 7 BRAKE RESISTANCES if necessary.
Connect the converter following the Power and control wiring diagrams in the previous page.
Refer to Chapter 2 FUNCTIONING OF THE KEYPAD.
Start programming with the RUN contact turned off. The RUN contact cannot be used for safety brake because, in particular
situations, its deactivation does not correspond to the immediate stop of the motor.
For safety reasons it is suggested to be closed to the emergency button that, if necessary, could immediately start the safety
functions on the machinery.
The storage of the converter for more than 2 years could damage the functioning of the DC link capacitors that, will have to
be reactivated; to do this, before using it, it is advisable to power the device for at least 2 hours while running off.
Then:
- Power the converter.
- Keep ESCAPE pressed to make the following parameter appear on the display:
CONTROL TYPE
Set the parameter 100.1=DCMOTOR (bidirectional control of DC motors)
100.1 DCMOTOR
- Press UP to select the following parameter:
This parameter enables to select the application concerning the function
APPLICATION
100.5 SPEED of the motor in the destination system.
Leave the default setting: SPEED (RPM-controlled motor).
- Press ESCAPE to go back to the DISPLAY STATUS
-Select SPEED REFERENCE using the UP and DOWN keys.
-Regulate the potentiometer and check that it is regulated between 0 and 1000 rpm in SPEED REFERENCE.
- Set the potentiometer to the minimum with SPEED REFERENCE at 0 rpm.
- Press PROGRAM to modify the following BASIC DATA menu parameters:
LINE VOLTAGE Set the converter supply voltage for L1, L2 and L3 terminals.
1.1.1 400.V Adjustment range: from 150.V to 600.V
MOTOR NOM CURREN Set the rated armature voltage of the DC motor.
1.1.2 5.0A Adjustment range: from 0.0A to the value set in a factory parameter.
MOTOR NOM VOLTAG Set the rated armature voltage of the DC motor.
1.1.4 400.V Check the value on the plate rating of the motor
Adjustment range: from 1.V to 2,000.V
NAMEPLATE SPEED Set the nameplate speed of the engine to the rated armature voltage.
1.1.6 1000.rpm Adjustment range: from 0 to 30,000 rpm
V FIELD MAX Set the maximum supply voltage of the field winding
1.5.1 0V. Adjustment range: from 0V to 1,000V.
I FIELD MAX Set the maximum supply voltage of the field winding
1.5.2 0.0A. Adjustment range: from 0.0A to 300A.
KP GAIN Set the PROPORTIONAL gain of the speed regulator of the motor.
1.6.2 20. Adjustment range: 0 to 100
KI GAIN Set the INTEGRAL gain of the speed regulator of the motor.
1.6.3 20. Adjustment range: 0 to 100
MOTOR NOM TORQUE Insert the plate value of the motor rated torque in Nm
1.10.16 17.0Nm It is the value that will be displayed in var. 2.1.14 MOTOR TORQ when the armature current
reaches the rating value set in par. 1.1.2 MOTOR NOM CURR.
Adjustment range: from 0.1 to 3,000.0 Nm
PWM FREQUENCY Set the PWM frequency of the armature voltage and the field
1.12.1 5.00KHz Adjustment range: from 0.50KHz to a factory setting.
TEST MANU SPEED Set the engine speed for rotation test using the manual controls via the keypad.
1.4.1 300.rpm Setting range: 0 rpm to par. 1.3.1 MAX MOTOR SPEED.
Not used in the installation process.
JOG TEST MANU This parameter enables the motor rotation test using the UP and DOWN keys
1.4.2 NO Not used in the installation process.
At the end of the parameters in the menu BASIC DATA, essential for fast installation, you will see the following
message:
BASIC DATA OK
E=ESC P=CONTINUE
By pressing P you will open the complete structure of the parameters of the converter, proceeding with the quick installation
procedure; press the E key to exit programming and return to the VIEWS menu.
RESTORE SETUP
Make sure that DEFAULT is selected
100.6.1 DEFAULT
Press UP to select parameter:
ENABLE RESTORE Select YES and press the PROGRAM button to confirm;YES will remain displayed until the
100.6.2 NO original settings are restored and then go back to NO.
Output A1 A2 / F1 F2
Engine types that can be connected ....... direct current brush motor energized separately or with permanent magnets
Motor checkup techniques: ................................................................................................................... 2-way 4-quadrant
Armature output voltage (A1-A2)/armature (F1-F2) ............................... from 0 to 1.4 times the AC power line voltage
Waveform reconstruction technique .................................................................................. PWM (Pulse With Modulation)
PWM frequency .............................................................................................................. adjustable from 0.5kHz to 20kHz
Ability to overload the output A1-A2 in% referred to the maximum rated current settable with PWM at 5 kHz:
-up to 110% and not beyond, under continuous service, without interference of drive fault.
-over 110%, the thermal control starts with drive fault intervention due to extended overload, if the following
indicative limits are exceeded (they vary depending on the size):
............................................................................................... 110% In for 300sec, 175%In for 30s, 250% In for 3 sec.
Digital inputs
No. of digital inputs ............................................................6 standard (I1…I6) + 8 with an optional 404S card (I7…I14)
Input insulation ................................................................................. optically-isolated if an external power supply is used
Connection logic ..............................................................................................................................................NPN or PNP
Triggering condition ...................................................................................................................... min 15Vdc, max 30Vdc
Programmability ......................................................................... I1 input with pre-set function, the rest is programmable
Input resistance ............................................................................................................................ approximately 3.6Kohm
Activation/deactivation times ..................................................................................10ms, 20ms in case of pulsed control
Relay outputs
No. of relays ............................................................................................................................................... 3 (O1, O2, O3)
Programmability ............................................................................................................................... entirely programmable
Contacts for relays ............................................................................................................ a switching contact NO and NC
Contact capacity ........................................................................................................................ 0.5A/120Vac - 1A/24Vac
Activation/deactivation times ...................................................................................................................................... 5ms
Digital outputs
No of outputs...................................................... 5 (O4,O5,O6,O7,O8), only available with an optional 404S card
Output insulation.................................................................. optically-isolated if an external power supply is used
Connection logic.......................................................................................................................... NPN or PNP
Programmability................................................................................................................. fully programmable
Work voltage max............................................................................................................................. 100Vdc
Maximum current................................................................................................................................ 80mA
Activation/deactivation times................................................................................................................. 12ms
Analogue inputs
AI1 ............................................................................ differential ±12bit...14bit (1ms upon request)...sampling time 1ms
AI2 ...............................................................................differential ±20mA, 4÷20mA, 0÷12bit...5ms...sampling time 5ms
AI3, AI4 ..................................................................................................................... ±10ms....12bit...sampling time 5ms
Ai5 (only on optional card 404S) ............................................................................. ±10Vdc...10bit...sampling time 16ms
AI6, AI7, AI8, AI9 (only on optional card 404S) ................................................. 0÷10Vdc....10bit...sampling time 16ms
Programmability ............................................................................................................................... entirely programmable
Analogue outputs
AO 0 .............................................. 12bit...updating time from 2.6ms (only for FAST-type associated variables) to 6.6ms
AO 1 ....................................................................................................................................... 12bit...updating time 6.6ms
AO2, AO3 ................................................................................................................................. 8bit...updating time 20ms
Output voltage ...................................................................................................................................................... ±10Vdc
Output current ................................................................................................................................................. max 10mA
Programmability ............................................................................................................................... entirely programmable
Serial communication
RS485 standard protocols ............................................................................................................ MODBUS RTU...ROWAN
Baudrate ..................................................................... 1200..2400..4800..9600..19200..38400..57600..76800..115200
Insulation ................................................................................................................................................optically insulated
Optional card protocols ........................................ PROFIBUS DPV1, CANOPEN, MODBUS TCP/IP, ETHERCAT, PROFINET
Protection
Converter .......... Fault for electronic thermal protection (I x I x t) on an extended overload of A1,A2, F1, F2 terminals
............................................................................................... Fault for A1,A2, F1, F2 maximum peak current protection
....................................... Fault for programmable timed threshold protection of A1,A2, F1, F2 terminals output current
............................. Fault for short circuit between the A1,A2, F1, F2 phases and the phases and earth (from /5 to /G)
.............................................................................................................................................. Fault for BUSDC overvoltage
................................................................................................................................. Fault IGBT module overtemperature
............................................................................................................. Alarm without fault of BUSDC condenser end life
.........................................................Fault for short circuit of R and R+ terminals for the connection of brake resistance
...................................................................Protection (always on) and management (if on) of brief interruptions
Motor/Load ................................................... Fault for electronic thermal protection (I x I x t) on an extended overload
........................................................................................................................................................... Fault for overspeed
Braking resistor ............................................. Fault for electronic thermal threshold protection on an extended overload
Special applications
............................................................................... POSITIONER, ELECTRIC SHAFT, FLYING CUT (only for 600A, 600F)
.................................................................................................................................. DIE-CUT FUNCTION (only for 600F)
............................................................................................................................................. REGULATOR (only for 600R)
............................................................................................................................... WINDER/UNWINDER (only for 600W)
.................................. Management of the motor with brake in the LIFT system (LIFT function, available in all versions)
Environmental characteristics
Room temperature ............................................................................................................................ from +5°C to +40°C
Heatsink temperature ......................................................................................................................... from -5°C to +70°C
Storage Temperature ....................................................................................................................... from -25°C to +70°C
Altitude .................................. max 1000m above sea level (above that, the load must be reduced by 1% every 100m)
Protection rating ......................................................................................................... IP20 standard, IP54 upon request
Relative humidity ................................................................................................ from 5% to 95% without condensation
INTERNAL
POWER WEIGHT
RATINGS
H B L C D (Kg)
EMI
FILTER
L
C
Dimensions in
H D mm
B
- Version with EXTERNAL PANEL COOLING for models between /5 and /G are available upon request.
The drive must be installed vertically with fans on the lower part and inserted in panels with good ventilation. The converter
must also be always fixated on a rigid straight surface so that the air coming from the fans passes through the heat sink.
If the converter is installed in a common container, aspiration grids must be put in place on the lower part as well as fans
with grids for the expulsion of hot air above the higher edge of the inverter as indicated in the drawing below. The air flow
coming out of the top part of the converter must reach expulsion ventilators without obstructions. In a particularly aggressive
environment or if a sufficient ventilation is not available, use heat exchangers or air conditioners.
To size the ventilation system inside the panel, bear the MAXIMUM POW ER DISSIPATED BY THE 5kHz PWM BOX of Chaper
4 in mind, adjust, as necessary, if the pwm frequencies are high, according to the downgrading diagram shown.
If a faulty signal relay is used (O2 by default), bear in mind that cutting the power supply to the converter in the eent of a active
fault, will also halt the cooling fans. In case of Fault 14 (Overheating of the power module cooler), it is necessary to maintain
the power supply of the converter on without making it run (l1) in order to speed up the cooling of the sink. This way, the O2
relay will not de-excite and the cooling fans will continue to work.
All drives from /5 to /G are equipped with a thermostat on the cooler that activates cooling fans only when the sink temperature
surpasses 50°C. Fans are deactivated when the temperature goes below 40°C.
IMPORTANT: at least once a year, we suggest to control the clamps tightening, especially the power ones, both on
the inverter and on the motor, in order to avoid possible loosening and consequent contact/cable overheatings.
UPSIDE
Hot Air
Hot Air
GRID GRID
Hot Air
GRID
Cool Air
FAN
Cool Air Cool Air
FAN FAN
DOWNSIDE
DOWNSIDE
power-on
PE
PE
anti EMI Caution!
FILTER
The connections between the filter and the
Field:
PE terminals L1-L2-L3, must be as short as
PE
possible;
Fuse
F2 R+ R A1 A2 F1 L3 L2 L1 If they are longer than 15 cm, a screened
cable must be used with an earthed
POW ER TERMINAL BOARD Fuses
PE shielding wire. Alternatively, cables must be
PE
600 series placed in an earthed metal raceway.
BRAKE
RESISTANCE LINE
FAN
Drives with built-in EMI filter have capacitors connected between phases and the metal casing.
For your safety it is absolutely forbidden to power the converter until you have grounded the PE Terminal. For the
same reason, it is absolutely forbidden to power the external EMI filters prior to having earthed their PE terminal
board.
Caution!
- Anti EMI filters and converters with an internal filter can only be used if earthed (TN or TT).
- Before connecting the converter and/or the EMI filter, verify the earthing. Bad earthing can compromise the functioning of
the filter and damage it.
- In case of two uninterrupted phases, the leakage current can be 6 times the normal value.
- Please bear in mind that the EN50178 regulation specifies that, with ground dispersion currents higher than 3.5,A, the
earthing cable must be built-in and redundant.
- The maximum protection of the converter – and therefore a correct functioning – can only be achieved with b-type differential
circuit breakers with an intervention threshold not less than 300mA.
Caution! In domestic environments, this product could provoque radio disturbances; in this case, auxiliary
mitigation measures can be requested.
Chart with electrical characteristics and measurements of the external anti-E.M.I. three-
phase filters
H L
Chart of anti EMI three phase filters and ferrite toroid cores applied to the converter
(1)Is the maximum leakage current to ground of EMI filters (internal or external) in normal and correct functioning conditions (460V/50 Hz).
WARNING: - In case of two uninterrupted phases, the leakage current can be 6 times the normal value.
*In the case of connections with more cables with greater cross-section, Rowan Elettronica can supply the terminals which facilitate the
connection (consult Rowan Elettronica Technical Department).
** Mandatory use of input reactance.
For the characteristics of the network filters for 690VAC lines, please contact the Technical Office of Rowan Elettronica.
Fuse
Ferrite of field F2 R+ R A1 A2 F1 L3 L2 L1
circuit PE
POW ER TERMINAL BOARD
fusibili
PE
600 series
BRAKE
RESISTANCE
LINEA
FAN
On top of reducing harmonic distortion, the filter reduces the effective current absorbed by the converter and enables a better
protection of the drive in case of voltage dips or peaks in the network. In particular, it reduces current peaks that pass through
the internal capacitors of the converter, extending the service life of the latter.
Chart of harmonic distortion reduction filters applied to the converter
P Overall dimensions
harmonic distortion
L filters (reactances)
dV/dt reduction filters should always be used in case you do not know the
insulation class of the motor windings and if the engine is not specifically
designed for PW M converter supply.
H
In addition, filters should be used every time the length of the cable between the
converter and the motor is more than 15m.
The dV/dt reduction filter must be placed near the ferrite toroid upstream of the P
engine, as shown in the chart on the previous page. L
Overall dimensions
of dV/dt reduction filters
To help you determine the type of CRF resistance (and any series/parallel combinations) according to the work cycle, you
can find below the overload curves. CAUTION! The curves refer to a single overload with maximum room temperature of 40°C
and with resistor installed in a location where proper air circulation is ensured. The average time for the resistor to reach
the room temperature is between 20 and 30 minutes depending on the cooling conditions.
18 6
15 5
4
CRF .150R.2K2W
CRF .150R.2K2W
10
3
2
5
0 0
0 1 2 3 4 5 6 7 8 9 10 10 20 30 40 50 60 70 80 90 100 110 120 130
TIME (s) TIME (s)
32 6
30 CRF.20R.4KW
CRF.20R.4KW
OVERLOAD FACTOR (POWER)
5
CRF.80R.4KW
25
4
20
3
CRF.80R.4KW
15
2
10
1
4 0
0 1 2 3 4 5 6 7 8 9 10 10 20 30 40 50 60 70 80 90 100 110 120 130
TIME (s) TIME (s)
Installation within a panel
Usually, this type of installation is performed when resistances are used intermittently, with high current peaks which are though
short and distanced so that the temperature does not increase too much. In this case, the rated current and power values must be
applied with a 5% duty cycle.
In addition, the following assembly conditions must be respected:
RES.180R.600 resistances, made of ceramic protected by an ultra-flat case, must be fixed well on the sheet supporting the
components of the panel.
CRF.xxR.xKxW resistances placed in IP22 non-ventilated cases must be assembled vertically as shown in the drawings on the
following page.
External installation
This type of installation is performed when it is necessary to dissipate the maximum power possible of the ventilated or non-ventilated
brake resistance. The continuous duty current and power characteristics (duty cycle 100%) indicated in the chart concern the
following assembly conditions:
The resistors RES.180R.600used at rated power must be fixed on a chiller that is able to dispose of heat 0.5W /°C .
Caution with these features the outside temperature of flat heating element can reach about 300°C. Provide adequate
protections against accidental contacts.
The heating elements in case IP22 in non ventilated version CRF.xxR.xKxW, and ventilated version CRF.xxR.xKxW.V must be assembled vertically as
shown in the drawings on the following page . Caution! With these characteristics, the external temperature of the flat resistance
can reach 400°C. Provide adequate protections against accidental contacts.
Caution! the braking resistor ohm can never be less than the value:
“MINIMUM BRAKING RESITOR ON OUTPUT R R +” given in tables of Chapter 4 TECHNICAL SPECIFICATIONS.
In the converters sizes from /3 to /F, the R and R+ output is protected against short circuit, signalled by the blockage
of the device due to FAULT13. Inverters between /R and /2 have no protection, so we advise using fuses.
For safety reasons, insert a protection fuse in series with the resistance with the value indicated in the charts.
Measures are in mm
RESISTIVE VALUE
POWER
Measures are in
Versions available: mm
C R F. x x R . x K x W: Standard non-ventilated version
C R F. x x R . x K x W.VR:
Standard ventilated version with fan failure signal relay
TERMINALS R e R+
OF THE CONVERTER
FUSE
If it is necessary to open the case for maintenance, it is compulsory to switch the converter off and wait at least 5
minutes before touching the electric resistance.
TERMINAL BOX
PE
OF POWER
51
A1
Braking resistor. For the values of protection fuses see charts in Chapter 7
BRAKE RESISTANCES.
+12VDC-EN
0VDC-EN
COM- O1
COM- O2
COM- O3
CONNECTOR
+15VDC
+10VDC
+24VDC
-10VDC
NO- O2
+5VDC
NO- O1
NO- O3
NC- O1
NC- O2
NC- O3
COM-I
0VDC
0VDC
0VDC
0VDC
0VDC
DL7:1
USB
AI1+
AI2+
AO0
AO1
AO2
AO3
AI1-
AI2-
AI3
AI4
I1
I2
I3
I4
I5
I6
A
A
B
B
A
A
B
B
A
B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
46
47
48
49
50
51
40
41
42
43
44
45
1
2
3
4
5
6
7
8
9
DL7:2
*AN code
K3-25poles K2
K2, K3-25poles, K3-15 poles: see paragraph of
*encodings: this c hapter DESCRIPTION OF OPTIONAL
BP,BC, BM, BE FIELDBUS EXPANSION CARD CONNECTORS.
K3 -15poles K2
FIELDBUS: slot for ANYBUS module with PROFIBUS,
*encodings: CANOPEN,MODBUS TCP/IP,ETHERCAT, PROFINET
NP,NC, NM, NE FIELDBUS
fieldbuses upon request.
*see chap.12 DRIVE CODES
AI2+ 6 Differential analog input 0-20mA, 4-20mA, +/-10Vdc, programmable, 12 bit resolution.
Factory settings: 4-20mA input (par.4.3.2.3 TYPE INPUT=4/20mA)
AI2- 7 Factory function: Programmable digital input. Factory function:
You can select the type of analog input 4-20mA, 0-20mA, AI2, 0Vdc/+ 10V or +/-10Vdc.
In order to do this, set the SW1 (1, 2, 3) micro switches inside the converter.
The standard setting is 0-20mA, 4-20mA with micro 1 ON, micro 2 OFF and micro 3 OFF.
In order to change the setting for the input, do the following:
- if the inverter is horizontal (from /2 to/G), open the top cover. Opening lid
- in case of side-by-side mounting (between /R and /L), open the to access the SW1
lid as shown in the drawing.
- Turn micro 1 OFF, micro 2 ON and micro 3 ON
- Set par.4.3.2.3 TYPE INPUT= 0/+10V if you have a 0Vdc/+10Vdc
signal. Set par.4.3.2.3 TYPE INPUT= 0/+0Vdc if you have a -
10Vdc/+10V signal. In order to set the correct adjustment range,
the offset must be delayed in par.4.3.2.2 OFFSET as well as the ON
SW1
full-scale in par.4.3.2.1 SCALE.
1234
0VDC 1 Differential analog input ±10Vdc, programmable, 12 bit resolution. Factory setting: 0/+10Vdc
input (par.4.3.3.3 TYPE INPUT=0/+10V).
AI3 8 Factory function: TORQUE REFERENCE (section 1.10.2 TORQUE SOURCE = AI3).
NC- O2 19 Contact of the programmable digital output set on O2 relay. Contact rating 0.5A-120Vac/ 2A-30Vdc
Factory function: CONVERTER IN FAULT (par.1.9.5 OUT FAULT=O2)
COM - O2 20 Relay ON working regularly, OFF if the converter is faulty.
When the power supply of the converter is turned on, the relay is OFF for approximately 3
NO - O2 21 seconds and the, if there are no FAULTS, it turns ON.
NC- O3 22
Contact of the programmable digital output set on O3 relay. Contact rating 0.5A-120Vac/ 2A-30Vdc
COM - O3 23 Factory function: CONVERTER RUNNING (par.1.9.4 OUT RUN=O3)
Relay ON if the converter is running, OFF if the converter is set to OFF or faulty
NO - O3 24
3000 ohm
I1.....I14
COM - I
680 ohm
A 34 Channel A
A 35 Canale A denied CONNECTION
B 36 Channel B ENCODER 1
B 37 Channel B denied Encoder, mounted on the
OVDC-EN 38 Encoder negative engine selected by default.
Encoder positive, 12Vdc (5Vdc upon request). LINE DRIVER logic
+12VDC-EN 39
Protected against short circuits by a 250mA self-resetting fuse
A 40 Channel A
A 41 Canale A denied
B 42 Channel B CONNECTION
B 43 Canale B denied ENCODER 2
OVDC-EN 44 Encoder negative LINE DRIVER logic
Encoder positive, 12Vdc (5Vdc upon request).
+12VDC-EN 45
Protected against short circuits by a 250mA self-resetting fuse
Caution!
- The total load on the positive of the encoders (terminals 39, 45 and pin 11 of the K2 connector) must not e x c e e d
200mA.
-The standard encoder supply output voltage is + 12Vdc, + 5Vdc on request ;
-The standard encoder signal input voltage is + 12Vdc , + 5Vdc or + 24Vdc on request.
It is possible to manually select the feedback from ENCODER 1 or ENCODER 2, or alternatively through a programmed digital
input. It can be done by setting par.1.6.7 IN ENABLE ENC 2. Chp. 9 PARAMETERS AND VIEWS, section DESCRIPTION
OF MENU PARAMETERS 3.1.6 FIXED SPEED.9 FIXED SPEED. ENCODER VECTOR of complete manual MANU. 600).
+12VDC-EN
N.C.
Z2
Z1
PE
B
A
CONNECTOR K2
(ZERO / ENCODER 3) 8
Z2
Z1
0VDC-EN
0VDC-EN
A
B
N.C.
N.C.
A Channel A
A Canale A denied ENCODER 3 CONNECTION
B Channel B LINE DRIVER logic
B Canale B denied
CONNECTOR K3 CONNECTOR K3
COM -OUT
25 POLES 15 POLES
+10VDC
+10VDC
AI5
AI7
AI7
AI5
AI9
I14
O7
I10
I12
O5
PE
I10
O5
PE
I8
I8
13 8
+24VDC
-10VDC
AI6
AI8
+24VDC
0VDC
I13
O4
O6
O8
COM -OUT
I11
-10VDC
0VDC
I7
I9
0VDC
O4
AI6
I7
I9
O4 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O5 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O6 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O7 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
O8 Programmable digital output, NPN/PNP, max 100 VDC/80mA. Factory function: NONE
PE Screened cable connection; the terminal is internally connected with the PE common earth point
INPUT INPUT
O5 22 LOAD O5 22 LOAD
INPUT INPUT
O6 10 LOAD O6 10 LOAD
O7 INPUT O7 INPUT
23 LOAD 23 LOAD
O8 INPUT O8 INPUT
11 LOAD 11 LOAD
To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.
Access type: rw =read/write, ro = read only
To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.
OP *
To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.
To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.
ID MODBUS
RANGE Access ID MODBUS ID CAN ID PROFIBUS
VARIABLES Um TCP/IP
min / max type RAM (dec) RAM (hex) RAM (dec)
RAM (dec)
2.1.27 ANALOG INPUT AI5 -100.00 - +100.00 % ro 2036 201B 37 4528
2.1.28 ANALOG INPUT AI6 -100.00 - +100.00 % ro 2037 201C 38 4544
2.1.29 ANALOG INPUT AI7 -100.00 - +100.00 % ro 2038 201D 39 4560
2.1.30 ANALOG INPUT AI8 -100.00 - +100.00 % ro 2039 201E 40 4576
2.1.31 ANALOG INPUT AI9 -100.00 - +100.00 % ro 2040 201F 41 4592
2.1.32 ACTIVE VAR AO0 -100.00 - +100.00 % ro 2041 2020 42 4608
2.1.33 ACTIVE VAR AO1 -100.00 - +100.00 % ro 2042 2021 43 4624
2.1.34 ACTIVE VAR. AO2 -100.00 - +100.00 % ro 2043 2022 44 4640
2.1.35 ACTIVE VAR AO3 -100.00 - +100.00 % ro 2044 2023 45 4656
2.1.36 COUNT AUTORESTAR 0 - 100 - ro 2045 2024 46 4672
2.1.37 FIELD CURRENT 0.0A - 3000.0 A ro 2046 2025 47 4688
** 2.1.38 FIRMWARE VERSION 0.00 - 999999.99 A ro 2047/2048 2026 48/49 4704 (long)
2.1.39 OPERATE HOURS 0.00h - 100000.00 h ro 2049/2050 2027 50/51 4720 (long)
2.1.40 HARDWARE VERSION 0.00 a 300.00 - ro 9100 - - -
2.1.41 LAST RESTORE DEFAULT, SETUP_1, SETUP_2 - ro 2074 - - -
2.1.42 POWER LOSS COUNT 0 - 30000 - ro 2053 2028 52 4736
2.1.43 LAST TWO ERR COM 0 - 9999 - ro 2054 2029 53 4752
2.1.44 COUNT ERROR COM 0 - 30000 - ro 2055 202A 54 4768
2.1.45 SET TORQUE % 0 - 300 % ro 2071 202B 55 4784
2.1.46 ENCODER SPEED - 30000 - +30000 rpm ro 2072 202C 56 4800
2.1.47 (visualizzazione doppia)
SET 0 - 300 % ro - - - -
TORQUE 0 - 300 % ro 2021 - - -
2.1.48 (visualizzazione doppia)
SET OP - 30000 - +30000 rpm ro 4119 - - -
SPEED - 30000 - +30000 rpm ro 2002/2003 - - -
2.1.49 I MAX MONITOR 0.0 - 3000.0 A ro 2075 - - -
NONE, CAP_LIFE, PROG_IN,
PROG_OUT, AXIS_LIM, COILDMIN,
2.1.50 INVERTER ALARM - ro 2073 202D 57 4816
COILDMAX, CELLMAX, DANCUP,
BREAK, STO_OPEN
NONE (0), CAN_OPEN (32),
2.1.51 ANYBUS TYPE PROFIBUS (5), MODB_TCP (147), - ro 2076 - - -
ETHERCAT (135), PROFINET (150)
SETUP, NW_INIT,
WAIT PROCESS, IDLE,
2.1.52 ANYBUS STATE - ro 2077 - - -
PROCESS_ACTIVE, ERROR,
EXCEPTION
2.1.53 ROTOR K CORR disabled variable.
2089.
2090.
2.1.54 I P ADDRESS 000.000.000.000 - 255.255.255.255 - ro - - -
2091.
2092
OP *
To store the parameter in eeprom sum to the address ID MODBUS RAM (dec) the number 10000.
These charts are useful when new functions are assigned to the INPUT/OUTPUT resources of the inverter and it is necessary
to check that these are not programmed with another function. W hen changing assignments for each of the WORK, SETUP1
and SETUP2 memory areas, we advise writing them down in this chart as a memo in order to be able to check the settings
and avoid conflicts. A default alarm system is activated and the indicator light FAULT flashes when one of the resources is
already assigned (see Chapter 11 FAULTS AND ALARMS “ and the section of chapter 13 “Assignment of functions to digital
and analog inputs/outputs of the complete user’s manual MANU.600).
OUTPUTS
Codice : C600 X / 1 . A . E . 1 2 . N N . N N
ACTIVE APPLICATIONS
(identifiable by the figures on the RELEASE
CUSTOMISATION CODES
right of the dot in the converter in the HARDWARE
2.1.38 FIRMWARE VERSION variable) NN = NON CUSTOMISATION
SPEED
A Inputs / Outputs Fieldbus
(winder/unwider sy stems) 05 = encoder inputs for 5Vdc, 38-39 and 44-45 terminals output = + 5Vdc
var. 2.1.38 = 1XXX06.XX 12 = encoder inputs for 12Vdc, 38-39 and 44-45 terminals output = + 12Vdc
24 = encoder inputs for 24Vdc, 38-39 and 44-45 terminals output = + 24Vdc
Active applications:
R - 0 - L - 2 - 3 - 3,5 - 5 - 6
6,5 - 7 - 8,5 - A - B - C - D - E - F - G
Code : C411S . A
RELEASE
HARDWARE
MANU.600 = (This manual) Installation and operation manual of 600 SERIES CONVERTER
It is the complete manual for converter installation, regardless of the application. It features instructions for SPEED application. Valid
for all 600 series converters.
Software for the editor of the converter parameters via PC: ROWAN DATA EDITOR
Rowan Elettronica can provide, on request, the “Rowan Data Editor”, a software for Windows that can handle via PC and the serial
connection RS 485 the parameters of the converter:
With “Rowan Data Editor” you can:
> read/edit all the parameters contained in the converter and save them to a file.
> export the parameters read to PDF or CSV files;
> extract only the parameters modified with respect to default values and save them
to PDF or CSV.
> with the function “TEST MODE”, you can control the functions of the converter
for running a test with the motor rotating, monitoring the variables in function
“oscilloscope”.
As shown to the side, for the connection between PC and the drive you need
a converter (preferably insulated) from USB to RS485.
USB 46
To do this, Rowan Elettronica provides, on request, the complete kit
47
KIT.ROWAN.DATAEDITOR that contains: RS485 48
- the installation cd for the “Rowan Data Editor” 49 0VDC-SER
- PC connection cable complete with USB/RS485 interface 50 A
51 B
Fig.1 shows the seat of the bearing spheres "excavated" by parasitic currents.
Fig.1
We therefore suggest our installers, when the application requires it, to connect a small brush with charcoal and sliding contact on
the motor shaft, as in Fig.2, thus creating a fast lane to discharge the parasitic currents towards the ground.
We also suggest you to consult our technical dept. for evaluating each application.
Fig.2