N:\SolidWorks\Customer\CP9660-1CD.

slddrw Last Saved: gnavickas on 11 February 2020 15:08:21

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INSTALLATION IF THIS DOCUMENT IS PRINTED IN HARDCOPY, THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT

P
B1 DRAWING
IT IS FOR INFORMATION USE ONLY AND THEREFORE
IS NOT SUBJECT TO UPDATING CONTROLS. ALWAYS
REFER TO SOLIDWORKS VIEWER FOR LATEST ISSUE
FIRST ANGLE
PROJECTION
IT SHALL NOT BE LOANED OR COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED
FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF AP RACING LTD.
AP Racing
Wheler Road
Coventry P

GENERAL DESCRIPTION CV3 4LB

6 PISTON DIFFERENTIAL BORE CALIPER TO SUIT UP TO Tel: +44 024 7663 9595
380mm x 35.56mm MAX / 32mm MIN THICK IRON DISC. Fax: +44 024 7663 9559
e-mail: sales@apracing.co.uk
TYPICAL APPLICATION - GENERAL USE CALIPER
© AP Racing Ltd. 2014 Web site: HTTP://www.apracing.com
138.9 138.9

Initials
Alterations

Issue

Zone
(REF) (REF) TECHNICAL INFORMATION & INSTALATION DATA

No.
Date & No. Particulars
TOTAL PISTON AREA: 50cm²
71.80 - W1 91.21 - W4 [1.50] BODY MATERIAL: ALUMINIUM ALLOY 1 29/04/14 FIRST ISSUE # NJS
N
38.10 PISTON MATERIAL: STAINLESS STEEL B6956 N

[1.25] (TRAILING BORE) ASSEMBLY WEIGHT (LESS PADS): 2.78Kg

[1.06] 31.75 2 13/11/14 DISC AND PAD OPTIONS UPDATED # CH
49.50 - W2 62.50 B6956

2 PLACES
26.99 (MIDDLE BORE) INSTALLATION INFORMATION

1.00 x45
(LEADING BORE) DISC & CALIPER MOUNTING TOLERANCES TO BE SUCH THAT 20/11/14 RADIAL PROFILE UPDATED # CH
THE DISC IS CENTRAL TO THE CALIPER TO WITHIN ±0.5mm. 3 B6956 RADIAL PROFILE TABLE ADDED
DISC DIAMETRAL CLEARANCE SHOULD BE 2.5mm NOMINAL DISC OPTIONS UPDATED
FROM DISC O/D TO PATHWAY. 4 05/02/15 MAX DISC THICKNESS UPDATED # CH
B6956 CP5000-218/9CG8 DETAILS UPDATED
M
KEY TO DIMENSIONS M

‘PL’ DIMN : TOP OF PAD MATERIAL TO MOUNTING BOSS FACE,

63.50 (PL DIM'N)

5 23/02/15 PAD NOTES UPDATED # CH
B6956
WITH PAD SITTING DOWN ON LEDGE.
‘U’ DIMN : WHEEL CENTRE LINE TO CALIPER MOUNTING BOSS FACE 6 15/07/15
B6956
SHEET 2
M8 CAP SCREW WAS CP3796-121ST
# THS
= (DISC Ø/2) - PL DIMN NOW CP3796-112ST

40.00
7 17/07/2017 CHANGED TORQUE SPECIFCATION C10 SGW
AP RACING TECHNICAL SECTION WILL BE PLEASED TO ADVISE ON B7726_01 NOTE
THE MOST SUITABLE EQUIPMENT FOR ANY PARTICULAR
11/02/20 SPARES LIST TABLE CORRECTED
L
APPLICATION. 8 RAC23374
# GN
L
REF NR. 9 CP3596-112ST
CALIPER PART NUMBERS WAS CP3796-112ST
REF NR. 10 CP9660-121A
CP9660-2S4L - RIGHT HAND WAS CP9660-113
210.50 - RAD 4

12.27 CP9660-3S4L - LEFT HAND

58.50 - W3 12.17
EXAMPLE PART # - CP9660-2 S (SIDE FEED) 4 (4lb AKB SPRINGS) L (STAINLESS
181.50 - RAD 3

PISTONS).
EFFECTIVE RADIUS

180.00

2 PLACES
) PADS

0.50 x 45
K US K
DI THE CORRECT PAD FAMILY FOR THIS CALIPER IS CP3905D54.
160.00
137.50 - RAD 2

RA PADS SHOULD BE ORDERED SEPERATELY.

127.00 - RAD 1

U DIM'N
AY
HW REPLACEMENT SEAL KIT
AT SEAL KIT (VERY HIGH TEMPERATURE) CP8518-CEJ
(P
R122.80 (REF) 50
2.
PAD BACKPLATE INNER RAD
R 19
(MUST CLEAR MOUNTING BELL O/D) RECOMENDED DISC AND PAD OPTIONS AVAILABLE
J
D54 DISC AND PAD COMBINATION J

151.90

12.20
RADIAL PROFILE TO SUIT A

54.00
57.48
Ø378 DISC

H BLEED SCREW H
TIGHTENING TORQUE TYPICAL MTG TIGHTENING
17.0Nm (12.5lb ft) TORQUE FOR GUIDANCE ONLY:
M12 -65Nm CP3905D54 FAMILY
DISC Ø EFF RAD RAD 1 RAD 2 RAD 3 RAD 4 W1 W2 W3 W4 180.00 AS CP3894D54 WITH TAG REMOVED
356 149.00 116.00 126.50 171.50 200.75 71.80 49.50 58.50 91.21 HYDRAULIC INLET
PAD THICKNESS 18.0mm

10.00
M10x1.0
PAD AREA 77.44cm²

CALIPER OFFSET
PAD VOLUME 101.6cm³
G G
21.00

42.00
SFACE

F F

CP5772-1032/3CG8 Ø378x36 12F 72v 7.4Kg

CP5000-218/9CG8 Ø356x32 12B 72v 6.2Kg
E E

D OPTIMUM BLEED POSITIONING D

FOR OPTIMUM BLEED, THE CALIPER SHOULD BE INSTALLED IN

THE LEADING OR TRAILING POSITION BETWEEN THE ANGLES
SHOWN

C C

SCALE 1:1 SHEET 1 OF 2

15.00°

15.00°
DRAWN N STEVENS
PAD RETAINING BOLTS SHOULD BE TIGHTENED
TO A TORQUE OF 27.1Nm (20lb ft) APPROVED

15.00°
15.00° DERIVED FROM

B TITLE B

6 PISTON PRO 5000 R

CALIPER INSTALLATION DRAWING

A A
DRG NO. CP9660-1CD
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
 N:\SolidWorks\Customer\CP9660-1CD.slddrw Last Saved: gnavickas on 11 February 2020 15:08:21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

INSTALLATION IF THIS DOCUMENT IS PRINTED IN HARDCOPY, THIS DRAWING IS CONFIDENTIAL AND IS SUPPLIED ON THE EXPRESS CONDITION THAT

P
B1 DRAWING
IT IS FOR INFORMATION USE ONLY AND THEREFORE
IS NOT SUBJECT TO UPDATING CONTROLS. ALWAYS
REFER TO SOLIDWORKS VIEWER FOR LATEST ISSUE
FIRST ANGLE
PROJECTION
IT SHALL NOT BE LOANED OR COPIED OR DISCLOSED TO ANY OTHER PERSON OR USED
FOR ANY OTHER PURPOSE WITHOUT THE WRITTEN CONSENT OF AP RACING LTD.
AP Racing
Wheler Road
Coventry P
CV3 4LB
Tel: +44 024 7663 9595
REF PART NUMBER DESCRIPTION QTY / CALIPER FITTING NOTES Fax: +44 024 7663 9559
e-mail: sales@apracing.co.uk
1 CP3880-1 M10 BLEED SCREW KIT 2 TIGHTENING TORQUE - 17Nm © AP Racing Ltd. 2014 Web site: HTTP://www.apracing.com

Initials
Alterations

Issue

Zone
APPLY A 1-2MM DROP OF LOCTITE 270 TO THE 2ND

No.
2 CP9440-116 M5 BUTTON SCREW 2 FROM LAST THREAD WHEN FITTING. Date & No. Particulars
TIGHTENING TORQUE - 3.7Nm
N N

APPLY 736 RTV SILICONE SPARINGLY BEHIND THE

2 ABUTMENT PLATE ENSURING ENTIRE CONTACT FACE
IS COVERED.
3 CP9660-110 RH WEARPLATE
APPLY PRESSURE TO ABUTMENT PLATE WHEN
3 1 FITTING TO ENSURE MINIMUM FILM THICKNESS AND
M
4 AVOID ANY GAP. M

ENSURE ABUTMENT PLATE SITS CORRECTLY

4 CP9660-111 LH WEARPLATE AGAINST CALIPER BODY BEFORE FITTING RETAINING
SCREW.
5 CP9660-116 Ø1.50" SST PISTON 2
L L
6 CP9660-115 Ø1.25" SST PISTON 2
7 CP9660-114 Ø1.06" SST PISTON 2
8 CP8518-CEJ PISTON SEAL KIT 1 REFER TO PUBLICATION REF: P14.290 & P14.220
9 CP3596-112ST M8 CAP SCREW 2 TIGHTENING TORQUE - 13.1Nm
K 10 CP9660-121A PAD RETAINER PIECE 2 K

J J

H H

6
10 8 7
5
G G

8
F F

E E

8
D D

C
1 C

SCALE 1:1 SHEET 2 OF 2

DRAWN N STEVENS
APPROVED
DERIVED FROM

B TITLE B

6 PISTON PRO 5000 R

9 CALIPER INSTALLATION DRAWING

A A
DRG NO. CP9660-1CD
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