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Chemical Mechanical Planarization of Patterned InP in Shallow Trench
Chemical Mechanical Planarization of Patterned InP in Shallow Trench
Chemical Mechanical Planarization of Patterned InP in Shallow Trench
Microelectronic Engineering
journal homepage: www.elsevier.com/locate/mee
a r t i c l e i n f o a b s t r a c t
Article history: The fabrication of an InGaAs n-channel in complementary metal oxide semiconductors (CMOS) requires
Received 16 October 2013 an intervening layer of Indium Phosphide (InP) that should be planarized using chemical mechanical
Accepted 19 November 2013 planarization (CMP) before deposition of the InGaAs layer. The InP CMP process has to provide good
Available online 27 November 2013
InP removal rates (RRs) (100–200 nm min–1), very low oxide loss, low dishing and minimal or no phos-
phine evolution. In this work, it is shown that aqueous slurries containing 3 wt% silica, 1 wt% hydrogen
Keywords: peroxide and 0.08 M oxalic acid or citric acid satisfy these requirements. Cross–sectional scanning elec-
Chemical mechanical polishing
tron microscope (SEM) images showed that InP in the shallow trench isolation structures was planarized
Planarization
Dishing
and scratches, slurry particles and smearing of InP on the wafers were absent. Additionally, wafers pol-
Oxide loss ished at pH 6 showed very low dishing values of about 12–15 nm, determined by cross–sectional SEM.
Selectivity Ó 2013 Elsevier B.V. All rights reserved.
Oxalic acid
Citric acid
Scanning electron microscope
Shallow trench isolation
1. Introduction at basic pH [6]. However, acidic slurries are not suitable for InP pol-
ishing because of phosphine evolution [3–5].
III–V materials such as InGaAs have been identified as potential We recently investigated the CMP of blanket InP films and the
n-channel material candidates for future complementary metal associated evolution of phosphine and identified process conditions
oxide semiconductor (CMOS) devices [1] because of their high that provide good removal rates and minimal or no formation of
electron mobility. During the growth of such an InGaAs channel, phosphine [7]. Acidic pH values of silica slurries containing hydro-
a buffer layer of indium phosphide (InP) is used since its lattice gen peroxide yielded higher removal rates but were encumbered
constant matches that of InGaAs [1,2]. The InP buffer layer itself with the evolution of high amounts of toxic phosphine [5,7–9].
is epitaxially grown on a thin Ge layer that is initially grown on re- Alkaline pH conditions when no other additives are present in
cessed Si in shallow trench isolation (STI) structures [12]. The over- the slurry, resulted in minimal or no phosphine generation but also
burden InP is planarized using chemical mechanical planarization low removal rates of <80 nm/min [7–9]. The addition of multifunc-
(CMP) to obtain a globally smooth surface and enable the growth tional carboxylic acids (oxalic, tartaric, and citric acids) improved
of a planar InGaAs layer [1,2]. The CMP of these InP structures re- the removal rates while maintaining minimal or no evolution of
quires a CMP process that provides minimal dishing of InP in the phosphine in the pH range 6–12 [7]. Negligible dissolution rates
STI trenches, very low oxide loss (hence, InP to SiO2 removal rate were observed for all these slurries, making them good candidates
ratio of >10) and minimal or no phosphine evolution [3–5]. for planarization of patterned InP structures. For ease of reference,
So far, no slurries that can fulfill these requirements have been the slurry and process parameters that provided the best removal
reported, though, recently Waldron et al. observed that acidic slur- rate and phosphine evolution results are shown in Table 1 and
ries provided better planarization of InP in STI trenches than those were used here to evaluate their suitability for polishing of InP in
STI structures in 200 mm patterned wafers.
As mentioned above, there should be very low oxide loss after
⇑ Corresponding author. Tel.: +1 315 268 2336; fax: +1 315 268 7615. polishing of InP in STI structures in order to have good electrical
E-mail address: babu@clarkson.edu (S.V. Babu). performance [10]. Therefore, the slurries listed in Table 1 were
0167-9317/$ - see front matter Ó 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.mee.2013.11.009
18 J.B. Matovu et al. / Microelectronic Engineering 116 (2014) 17–21
Table 1
Removal rate and phosphine evolution data obtained during blanket InP wafer polishing using hydrogen peroxide–based silica slurries containing oxalic or citric acid at pH 6, 8,
and 10 [7].
Slurry pH InP removal rates (nm min–1) Concentration of phosphine evolved (ppb)
0.08 M Oxalic acid + 3 wt.% silica + 1 wt.% H2O2 6 506 ± 15 15 ± 3
8 277 ± 56 Not detected
10 219 ± 63 No detected
0.08 M Citric acid + 3 wt.% silica + 1 wt.% H2O2 6 598 ± 56 47 ± 3
8 325 ± 53 Not detected
10 340 ± 11 Not detected
used here first to polish blanket films of high density plasma (HDP)
silicon dioxide (SiO2) wafers and identify conditions that lead to
low removal rates (RRs). The best conditions were subsequently
used to polish patterned wafers of InP.
2. Materials
Fig. 1. Process flow (not drawn to scale) for the deposition of the InP buffer layer for InGaAs n-channel showing (a) STI template comprising of SiO2 and active areas
containing silicon, (b) Selective Si etch in the active areas besides the SiO2 and Si recess below the oxide, (c) Selective Ge growth. (d) Selective InP growth in the trench and on
a narrow region above the oxide. This scheme was based on the report in ref. [6].
J.B. Matovu et al. / Microelectronic Engineering 116 (2014) 17–21 19
Fig. 3. Cross sectional SEM images for wafers of InP in STI trenches before CMP showing the topography of the overburden InP after deposition at (a) 2° tilt angle and
magnification of 160,000 and (b) 2° tilt angle and magnification of 300,000. The trench film stack comprises of Ge (50 nm), and InP (330 nm) and InP step height above the
trench of about 100–300 nm.
The pH was adjusted from an initial value of 1.8 for the slurry same ASET–F5 tool. The difference in thickness from these metrol-
containing oxalic acid and 2.2 for the one containing citric acid ogy structures before and after polishing was used to calculate the
using potassium hydroxide. reported oxide loss.
3. Experimental methods 3.4. Cross sectional scanning electron microscope (SEM) images
3.1. InP chemical mechanical polishing Cross sectional scanning electron microscope (SEM) images
were obtained using an FEI XSEM Nova 200 instrument.
200 mm diameter patterned InP–STI wafers and blanket The cross section images were used to inspect the cross-section
200 mm diameter high density plasma (HDP) SiO2 wafers, de- topography before and after polishing, but only at pH 6, to estimate
scribed above, were polished on an Applied Materials (AMAT) Mir- the typical dishing values caused by the slurries during polishing.
ra polisher. The polishing was performed at 3.0 psi (20.7 kPa)
operating pressure, 80/72 rpm carrier/platen rotation speed, and
100 mL min–1 slurry flow rate. The patterned InP–STI wafers were 4. Results and discussion
polished for 45 s while the blanket HDP oxide wafers were pol-
ished for 60 s using an IC1000 K–groove pad. In both cases, the 4.1. Evolution of toxic phosphine gas during polishing
pad was conditioned insitu using a diamond grit conditioner for
all the experiments. In all cases, after polishing, a 1 min DI–water No phosphine evolution was observed during polishing of InP in
buff was done and the wafers were cleaned with dilute SC1 (hydro- STI structures in 200 mm patterned wafers using the slurries listed
gen peroxide, ammonia and water) to remove post–CMP residuals in Table 1 at the three pH values of 6, 8, and 10. Except at pH 6,
and metal contamination and then dried. After drying, the wafers these results are in agreement with those obtained during polish-
underwent post–CMP inspection for defects, oxide loss and dishing ing of blanket InP wafer coupons [7]. The lack of phosphine at pH 6
as will be described later in this section. for the patterned InP wafers may be due to reduced surface cover-
age of the wafer (InP on the wafer is 20%) compared to a blanket
3.2. Phosphine measurements wafer.
3.3. Estimation of HDP oxide removal rates and oxide loss in InP–STI
structures
Fig. 5. Selectivities of blanket InP to blanket HDP oxide in a slurry containing 3 wt.%
To ensure good electrical performance, the CMOS devices made
silica, 1 wt.% H2O2 and 0.08 M oxalic acid or citric acid at pH 6, 8, and 10,
respectively. from InP–STI structures should have very low loss [10]. Fig. 6
shows the oxide loss from patterned InP–STI structures obtained
with the six slurry candidates. The oxide loss is less than 20 nm
at pH 6 and 8. However, oxide loss for both oxalic acid and citric
acid at pH 10 is a little higher than that at pH 6 and 8. These results
are in agreement with the removal rates obtained on blanket oxide
wafers described in the preceding section.
The wafers polished with two slurries, one with oxalic acid and
citric acid both at pH 6, were chosen to determine the extent of
dishing of InP in the STI trenches. Two cross sectional SEM images
are shown for each slurry in Figs. 7 and 8 and these should be com-
pared with Figs. 2 and 3. Figs. 7a and 8a show that InP in the STI
trenches is well planarized with no visible defects or scratches,
no slurry particles and no smearing of InP on the wafers. These re-
sults are in agreement with top view SEM images at other pH val-
ues of 6, 8, and 10 that showed good planarization and no
Fig. 6. Oxide loss in patterned InP–STI structures polished with a slurry containing appearances of scratches, slurry particles and InP smearing (data
3 wt.% silica, 1 wt.% H2O2 and 0.08 M oxalic acid or citric acid at pH 6, 8, and 10, not shown). Figs. 7b and 8b show that about 15 and 12 nm of InP
respectively. dishing resulted from the slurries containing oxalic acid and citric
acid, respectively, both at pH = 6. These slurries provide low dish-
4.2. Blanket oxide RRs and selectivity with InP ing values, low oxide loss and no phosphine evolution, the major
requirements for an effective InP–STI CMP process in the fabrica-
The InP–STI CMP process requires a slurry that polishes InP at tion of an InGaAs n-channel and, hence, are very good candidates
much higher rate than the silicon dioxide with a selectivity of for InP–STI chemical mechanical planarization.
Fig. 7. Cross sectional SEM images for wafers of InP in STI trenches after CMP with an aqueous slurry containing 3 wt.% silica, 1 wt.% hydrogen peroxide and 0.08 M oxalic acid
at pH 6 at (a) –14° tilt angle and magnification of 60,000 and (b) 2° tilt angle and magnification of 60,000.
J.B. Matovu et al. / Microelectronic Engineering 116 (2014) 17–21 21
Fig. 8. Cross sectional SEM images for wafers of InP in STI trenches after CMP with an aqueous slurry containing 3 wt.% silica, 1 wt.% hydrogen peroxide and 0.08 M citric acid
at pH 6 (a) –14° tilt angle and magnification of 24,000 and (b) 2° tilt angle and magnification of 150,000.
5. Conclusion References
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