HYDRAULIC PUMP CONTROLLER
MODEL 1253
DESCRIPTION
Model 1253 is a high-power hydraulic pump controller which
provides both digital input and analog throttle based control of
DC series wound motors. It features microprocessor based logic
with programmable parameters and offers maximum flexibility
for minimum cost.
APPLICATION
The Curtis 1253 Series Motor Speed Controller is designed as
an affordable solution for solid-state control of DC motor driven
hydraulic pumps. Systems integration features are designed
primarily for Class I and Class II material handling vehicles.
www.curtisinstruments.com
FEATURES
Smooth, Silent Control
• Pulse-Width-Modulation control with programmable
acceleration rates provides smooth application and release
of pump motor torque.
• 15.6 kHz PWM frequency for near silent operation.
Programmable and Flexible
• Easily programmable through the 1311 handheld
programmer or 1314 PC Programming Station.
• External Status LED output for easy system troubleshooting.
• Four Speed Select inputs with individually programmable
fixed speeds.
• Programmable analog throttle input for precise speed control
with a variety of signal sources.
• Programmable turn-off delay allows SS4 input to be used for
power steering.
• Adjustable minimum speed setting to maintain steering system
pressure and pump lubrication.
• Lift lockout input to disable the controller at low battery state
of charge.
• Seamlessly integrates with Curtis model 803, 906, 841, and
enGage® IV displays for lift lockout functions.
• Separate Interlock input to disable the controller when the
operator is not present.
Robust Safety and Reliability
• Programmable lockout feature on startup prevents inadvertent
operation.
• Redundant Watchdog timer circuits ensure proper software
operation.
• Contactor driver short circuit protection.
• Thermal cutback with warning and automatic shutdown faults
provides protection to the controller.
• Pre-charge control prevents pitting of contactor tips at startup.
• Rugged housing meets IP54 environmental ratings.
• Full power operation over -40 ªC to 80 ºC Heatsink
temperature range.
MODEL 1253

Meets or complies with relevant US and

International Regulations
• IP54 Rated per IEC 529
• EMC: Designed to the requirements of EN12895 • Regulatory compliance of the complete vehicle system with
• Safety: Designed to the requirements of EN1175 the controller installed is the responsibility of the vehicle OEM.

WIRING DIAGRAM

1311 PROGRAMMER

INTERLOCK

J1-5
J2-1 INTERLOCK
RxDATA
J2-2
GROUND (B-) J1-7
J2-3 SS1 SS1
TxDATA
J2-4 J1-8
+15V SS2 SS2
SPEED SELECT
J1-9 SWITCHES
SS3 SS3

SS4 J1-10 SS4

J1-6
STATUS STATUS LED
J1-2
POT HIGH

THROTTLE J1-3
POT WIPER J1-1
POT KSI
KEYSWITCH
J1-4 J1-12
POT LOW CONTACTOR

CONTACTOR

B+
S1

803-8
803-5

BATTERY
8 5

4 1

M- A2
803-4
LIFT LOCKOUT J1-11 803-3

CURTIS 803
B-
PIN DETAIL
POT
POT HIGH LOW STATUS 1253 CONTROLLER Lift lockout is activated when the Model 803
Battery Discharge Indicator’s internal relay
POT between pins 3 and 4 are opened at 80%
KSI WIPER INTERLOCK
battery discharge.
J1 J2 – 1311 PROGRAMMER PORT
LOCKOUT TYPE should be programmed to 1.

1 2 3 4 5 6 1 2

7 8 9 10 11 12 3 4

SS2 SS4 CONTACTOR

SS1 SS3 LIFT LOCKOUT

MODEL 1253

MODEL CHART

Model Nominal Voltage (V) Current Rating

2 Minutes (Amperes)
1253-48XX 48 600
1253-80XX 80 600

MOUNTING

7.2 (0.28) dia. 16 (0.63)

8.5 (0.33) dia.

146.0 (5.75)
130.3 (5.12)
25 ´ 19 ´ 3
(1.0 ´ 0.75 ´ 0.12)

31.3 (1.23) 133.3 (5.25)

196 (7.72)
77 (3.03)

5.0
(0.20)

Dimensions in millimeters and (inches)

W A R R A N T Y Two year limited warranty from time of delivery.

is a trademark of Curtis Instruments, Inc. Specifications subject to change without notice ©2010 Curtis Instruments, Inc. 50154 REV D 10/10