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10.1 Thesis - Fachi
10.1 Thesis - Fachi
I hereby declare that this submission is my own work towards a Masters in Business
Administration (MBA) and that, to the best of my knowledge, it contains no material previously
published by another person nor material which has been accepted for the award of any other
degree of the University, except where due acknowledgment has been made in the text.
i
CERTIFICATE OF APPROVAL
I declare that this dissertation is from the student’s own work and effort. Where he has used
other sources of information, it has been acknowledged. This dissertation is submitted with
my approval.
ii
ACKNOWLEDGEMENTS
Without the support of many people the completion of this project would never have
occurred. I acknowledge the constructive influence of lecturers throughout the MBA
programme for positively influencing my way of thinking and on whose shoulders I lean
today. First and foremost, I salute the guidance and the directions accorded to me by Mr.
Aubrey Chibwana, my supervisor in this research project for relentlessly guiding me with a
lot of enthusiasm and interest and for remarkably never failing to be available when I needed
his assistance. I also wish to express my sincere appreciation and thanks to Dr. Grace Banda,
and Dr. Dafton Khembo who always gave excellent suggestions during proposal presentation.
Their assistance with my research design and methodology were immeasurable.
I should also acknowledge with appreciation and sincerity the support accorded by
colleagues, Blessings Mhango, Glyn Mughogho, and Nelson Nagogoda who willingly
extended their support to discuss, reorganize and review the various drafts of this document.
Their inputs to the study enhanced my thinking and enormously contributed towards the
completion of the dissertation. I am grateful to them for their invaluable support without
which, perhaps this work would have not been in this form.
Above all, to the God Almighty, the author of knowledge and wisdom, for his countless love.
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DEDICATION
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ABSTRACT
Inventory management is deemed to be one of the greatest factors that determines success or
failure of a firm. A robust inventory management is required to be in place to ensure timely
delivery and that quality standards are observed. Many supermarkets in Lilongwe City have
had a persistent problem in establishing the right inventory levels. The study sought to
determine the effect of inventory management practices on the performance of major
supermarkets in Lilongwe City. The specific objectives of the study were to: identify
inventory management practices used in major retail outlets (supermarkets) in Lilongwe City;
assess the effect of a particular inventory management practice has on the customer service
delivery level of the retail outlets (supermarkets) in Lilongwe City; identify challenges with
inventory management at the major retail outlets (supermarkets) in Lilongwe City; and
establish mechanisms to address challenges faced by supermarkets are facing in inventory
management. The study adopted a descriptive research design and 72 staff and customers in
major supermarkets in Lilongwe City were targeted. The study collected primary data using
questionnaires and the analysis of the collected data was done using descriptive and
inferential statistics. The findings were presented using tables and figures. The study
established that no proper IM policy was in place to facilitate the determination of the
quantities to be ordered. However, some characteristics of ABC, JIT, EOQ, VMI and ERP
approaches were in use. The study established that inventory categorization influences
performance of supermarkets in Lilongwe City positively. They study established that the
supermarkets are not following EOQ for purchasing the materials. The study concluded that
the working conditions in the supermarkets are not sufficient to attract new talent, and retain
the most talented, skilled and experienced staffs. The study further concluded that there are a
number of challenges in inventory management, including having unqualified employees in
charge of inventory, using a too narrow measure of performance for their business, having a
flawed or unrealistic business plan for the future, and not anticipating shortages. The study
recommends that supermarkets should use ABC analysis as a main stock control technique.
The study further recommends that the supermarkets should employ people with relevant
educational qualifications and with some level of experience as far as inventory management
is concerned.
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TABLE OF CONTENTS
DECLARATION........................................................................................................................i
CERTIFICATE OF APPROVAL..............................................................................................ii
ACKNOWLEDGEMENTS......................................................................................................iii
DEDICATION..........................................................................................................................iv
ABSTRACT...............................................................................................................................v
LIST OF FIGURES..................................................................................................................ix
LIST OF TABLES.....................................................................................................................x
LIST OF ACRONYMS............................................................................................................xi
CHAPTER ONE.......................................................................................................................1
INTRODUCTION....................................................................................................................1
1.1 Introduction..........................................................................................................................1
1.2 Background to the Study......................................................................................................2
1.3 Problem Statement...............................................................................................................3
1.4 Research objectives..............................................................................................................4
1.4.1 General research objectives...............................................................................................4
1.4.2 Specific objectives............................................................................................................5
1.5 Research Questions..............................................................................................................5
1.6 Justification of the Study......................................................................................................5
1.7 Limitations of the Study.......................................................................................................6
1.8 Delimitations of the Study...................................................................................................6
1.9 Chapter Summary.................................................................................................................6
CHAPTER TWO.....................................................................................................................7
LITERATURE REVIEW........................................................................................................7
2.1 Introduction..........................................................................................................................7
2.2 Theoretical Framework........................................................................................................7
2.2.1 Strategic Choice Theory....................................................................................................7
2.2.2 Resource Based Theory of BPO.......................................................................................8
2.3 Empirical Literature Review................................................................................................9
2.4 Inventory Control Techniques............................................................................................12
2.4.1 ABC analysis...................................................................................................................13
2.4.2 Just-in-time inventory management................................................................................13
2.4.3 Economic Order Quantity (EOQ)...................................................................................14
2.4.4 Enterprise Resource Planning (ERP).............................................................................15
2.5 Effects of effective inventory management to customer satisfaction................................15
2.5.1 Customer loyalty.............................................................................................................16
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2.5.2 Repeat Purchases.............................................................................................................16
2.5.3 On-time delivery.............................................................................................................16
2.6 The challenges faced by companies in managing the inventories.....................................17
2.7 Conceptual framework.......................................................................................................18
2.7 Chapter Summary...............................................................................................................20
CHAPTER THREE...............................................................................................................21
RESEARCH METHODOLOGY.........................................................................................21
3.1 Introduction........................................................................................................................21
3.2 Research Philosophy..........................................................................................................21
3.3 Research Approach............................................................................................................21
3.4 Research Design.................................................................................................................22
3.5 Research Site/Area.............................................................................................................23
3.6 Sample Size and Sampling techniques...............................................................................23
3.6.1 Population of the Study...................................................................................................23
3.6.2 Sample Size......................................................................................................................23
3.6.3 Sampling Techniques......................................................................................................24
3.7 Research Instruments.........................................................................................................25
3.7.1 Questionnaires................................................................................................................25
3.7.2 Interview Schedules........................................................................................................25
3.7.3 Pilot Study.......................................................................................................................25
3.8 Data Analysis Procedures..................................................................................................26
3.9 Validity Reliability and Generalizability...........................................................................26
3.9.1 Reliability........................................................................................................................26
3.9.2 Validity............................................................................................................................26
3.9.3 Generalizability...............................................................................................................27
3.10. Ethical Consideration......................................................................................................27
3.11. Chapter Summary............................................................................................................27
CHAPTER FOUR..................................................................................................................28
ANALYSIS OF RESULTS AND DISCUSSIONS OF FINDINGS...................................28
4.1 Introduction........................................................................................................................28
4.2 Socio-demographic Characteristics of the Respondents....................................................28
4.2.1 Gender of the Respondents.............................................................................................29
4.2.2 Level of Education..........................................................................................................29
4.2.3 Period spent working at the Organization by the respondents........................................30
4.2.4 Designation of Respondents............................................................................................32
4.2.5 Percentage of budget that goes to supply chain activities...............................................32
4.2.6 The value of the monthly supermarket turnover.............................................................33
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4.2.7 The average Stock (inventory) in the Supermarket.........................................................34
4.2.8 The average annual value of stock redundancy in the supermarket................................34
4.2.9 Frequently Patronized Supermarket................................................................................35
4.2.10 How often customer patronize Supermarkets...............................................................36
4.3 Inventory Management Practices Used in Major Retail Outlets........................................37
4.3.1 Categories of Inventory Management Practice...............................................................37
4.3.2 Standard lead time in supermarkets................................................................................38
4.4 Factors that Affect Inventory Management Practices in Major Retail Outlets..................39
4.4.1 Vendor Managed Inventory............................................................................................39
4.4.2 Economic Order Quantity...............................................................................................41
4.4.3 Just – in –Time (JIT).......................................................................................................42
4.4.4 A-B-C Model..................................................................................................................43
4.4.5 Information Technology..................................................................................................44
4.4.6 Inventory Records Management.....................................................................................45
4.5 Effect Inventory Management Practices Has on the Customer Service Delivery Level. . .46
4.5.1 Effect Inventory Management Practices Has On the Customer Service Delivery..........46
4.5.2 Impact of Location on Customer Satisfaction.................................................................48
4.5.3 Impact of Product quality on Customer Satisfaction......................................................48
4.5.4 Impact of Facilities on Customer Satisfaction................................................................50
4.5.5 Impact of Value for money (VFM) on customer satisfaction.........................................51
4.6 Challenges with Inventory Management at the Major Retail Outlets................................51
4.7 Relationship between Inventory Management Practices and Performance of Retailing...53
4.8 Chapter Summary...............................................................................................................55
CHAPTER FIVE....................................................................................................................56
CONCLUSION AND RECOMMENDATIONS.................................................................56
5.1 Introduction........................................................................................................................56
5.2 Conclusion..........................................................................................................................56
5.3 Recommendations..............................................................................................................57
5.4 Areas for Further Study......................................................................................................57
REFERENCES.........................................................................................................................58
APPENDICES..........................................................................................................................62
APPENDIX ONE: INTRODUCTORY LETTER...................................................................62
APPENDIX TWO: RESEARCH QUESTIONNAIRE FOR STAFF......................................63
APPENDIX THREE: A RESEARCH STUDY QUESTIONNAIRE FOR CUSTOMERS....70
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LIST OF FIGURES
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LIST OF TABLES
Table 3.1 Sample Size of the Study.........................................................................................29
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LIST OF ACRONYMS
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CHAPTER ONE
INTRODUCTION
1.1 Introduction
This study falls in the field of Supply Chain Management (SCM) and the focus is on
inventory management. For the past decade, supermarkets have been quickly expanding in
emerging countries. Since the turn of the 21st century, the number of supermarkets in Malawi
have expanded dramatically, resulting in increased rivalry. In Malawi the majority of
supermarkets are established in Lilongwe and Blantyre, but due to further expansion,
supermarkets have now expanded beyond these two cities as they are being introduced in
medium-sized cities and larger towns. In Malawi, supermarkets have grown beyond the
middle class to the urban working poor's food markets, forming the initial foundation. This
pattern of first infiltrating upper-class urban markets and then expanding into lower-income
and rural-town markets indicates that supermarkets will grow steadily and rapidly
(Weatherspoon and Reardon 2012).
Various approaches and techniques, such as Economic Order Quantity, FIFO, the just-in-time
(JIT) system and material requirement planning (MRP), can be used to ensure effective
inventory management. JIT ensures leanness and eliminates wastage where production is in
response to demand (Inegbedion, Eze, Asaleye & Lawal, 2019). It aids in the avoidance of
large inventories in a company, resulting in lower tied-up capital, which benefits the firm's
performance. Material requirement planning, on the other hand, aids an organization in
successfully forecasting inventory needs (the materials). It is an important inventory
management method for scheduling and determining proper flow of raw materials in an
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organization (Volkov, 2017). As a result, proper inventory management will assist businesses
in meeting or exceeding consumer expectations, resulting in improved performance.
Many retail outlets in Malawi, however, have ignored the potential savings from proper
inventory management, treating inventory as a necessary evil and not as an asset requiring
management. As a result, many inventory systems are based on arbitrary rules. Taking this
scenario into consideration, this paper therefore examined the effect of inventory
management practice on the performance of retailing Outlets in Malawi, using a comparative
analysis of selected major supermarkets in Lilongwe City.
The retailing market in Lilongwe City has continued to experience considerable growth
overtime. This attributed to increased purchasing power of the middle-class population and
this growth has also been attributed by key factors such as improved infrastructure that has
allowed for ease of movement of goods, therefore better products at cheaper rates for
consumers, as well as promoted rapid retail expansion to untapped rural and peri-urban
markets and an enduring property boom allowing retailers to take up prime locations near
residential areas for customer convenience. Increased investment by leading adding national
retails firms in Lilongwe City has further boosted consumer confidence, encouraging
spending and growth of international brand demand.
Shoprite Holding Ltd constitutes the largest fast-moving consumer goods retail operation in
Africa. Its more than 141 000 employees work to serve customers across all income levels
through various distinctive retail brands. Shoprite Holding Ltd products and services range
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from basic to upper end food and furniture to pharmaceuticals and financial services as they
aim at satisfying their customers’ needs in an all-encompassing shopping experience.
Since launching its first store in Lilongwe in 2000, Shoprite Holding Ltd has opened 7 stores
across Malawi, employing more than 500 people across the nation. In its commitment to
supporting local enterprise, Shoprite has built relationships with leading Malawian suppliers,
manufacturers, small businesses and farmers, securing a wide assortment of local brands.
This study was undertaken at Lilongwe Shoprite Building along the Cnr Kenyatta Drive and
Kirk Road, opposite the Lilongwe City Mall Shopping Complex.
Chipiku Stores
Chipiku Stores is a chain store or wholesale/supermarket group with over 30 years in the
market and 75 retail outlets that vary in size. It has recently introduced a premium retail
format ‘Chipiku Plus’ in the big town centers focusing mostly on FMCG dry groceries. They
are a low cost and volume retailer. In Malawi Chipiku Plus Stores operate in the following
locations: Lilongwe City Mall Shopping Centre, Chilambula road (Aera 4), Ginery Corner Next
to Mr. Price, Salima (Old PEP premises) and at Kent Mall in Mzuzu. This study however,
focused on Lilongwe City Mall Shopping Complex Chipiku Plus Stores.
SPAR Malawi
SPAR Malawi is a recent entry in the organised retail sector in Malawi (started late 2011) and
currently has two large outlets in the centre of Lilongwe and another NICO Centre. In 2014,
People’s was licensed to operate the South African SPAR brand and the first supermarket
opened in Lilongwe in 2015. Despite a 50% devaluation of the Malawian Kwacha and
increasing import charges, SPAR Malawi had a relatively good first year (total turnover of
Euro 2 million in 2012) with an increasing number of customers. SPAR Malawi is owned and
managed by three local investors. Together they obtained the franchise for Malawi from
SPAR International, which provides support with store design, retail formats, management
tools, training and advice, etc. In Malawi, SPAR has shops at Ginnery Corner and near
Mount Soche Hotel in Blantyre, and City Centre in Lilongwe and at Lilongwe City Mall
Shopping Complex, and the study focused on the Lilongwe City Mall Shopping Complex
shop.
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1.3 Problem Statement
In a competitive climate, each company must provide a distinct edge to its clients in order to
thrive and prosper. Of crucial importance to the competitiveness of supermarkets is
inventory. The primary goal of inventory management, therefore, is to have adequate
quantities of high quality inventory available to serve customer needs, while also minimizing
the costs of carrying inventory (Brigham & Ehrhard, 2015).
Proper inventory management will therefore help firms to meet or exceed customer
expectations which results into better performance. According to Zare, Chavez, Raymundo,
and Rojas (2018), proper inventory management enables organizations to accurately estimate
their inventory needs and thereby solve demand uncertainties. Van-Mieghem, van-Houtum,
and Song (2019) opine inventory management aids a firm in meeting its production or sales
revenue targets, which is a critical component of performance. Heizer, Render, Munson and
Sachan (2017) postulates that inventory management help firms to cut down on tied up
capital which brings about maximization of the wealth of shareholders which is the
underlying objective of most firms. Additionally, Laux, Mosher and Hurburgh (2015) argue
that inventory management helps firms to minimize on inventory ordering and holding cost
which results into maximization of the revenues generated.
The inventory investment for retail outlets takes up a big percentage of the total budget, yet
inventory control is one of the most neglected management areas. Many retail outlets have an
excessive amount of cash tied up to accumulation of inventory sitting for a long period
because of the slack inventory management or inability to control the inventory efficiently.
On the other hand, insufficient stock affects customer loyalty as dissatisfied consumers can
very easily take their business elsewhere. Consequently, poor inventory management
translates directly into strains on a company’s cash flow. This therefore creates relationship
problems between inventory management and organizational productivity, profitability and
effectiveness. Much as this might be the general situation in most supermarkets in Malawi,
however some supermarkets are faring better than others in terms of productivity,
profitability and effectiveness. The significance of inventory management practices among
retail outlets, as well as lack of thorough research regarding the inventory management
techniques that are embraced by retail outlets in Malawi and the impact of these techniques
on the performances of similar firms in the Malawian context, reinforces the need of carrying
out this research.
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1.4 Research objectives
1.4.1 General research objectives
The major objective of this study was to benchmark inventory management practices used by
major retail outlets (supermarkets) against international best practices.
i) What are the inventory management practices used in major retail outlets
(supermarkets) in Lilongwe City?
ii) What effects does a particular inventory management practice have on customer
service delivery level of the retail outlets (supermarkets) in Lilongwe City?
iii) What are the challenges with inventory management at the major retail outlets in
Lilongwe City?
iv) What mechanisms can be put in place to address challenges faced by supermarkets in
inventory management?
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activities thereby increasing the value chain of the supply chain (which is also known as
supply chain profitability).
Through the study, the government through its agencies such as the Malawi Bureau of
Standards may advice the various retail outlets on the best way to manage inventory to ensure
self-sustainability in making sound financing and investment decision as well as to safeguard
the health of its citizens from buying expired items and other atrocities within Malawi.
The benefit of sharing information among researchers is another reason for the study. Thus,
the information provided in the study will be useful to researchers who might want to
undertake further research into the area of inventory control in Malawi. This study is
undertaken to enhance the frontiers of knowledge by adding up to literature on inventory
management practices in retail sub-sector and its effect on the service that is delivered to
ultimate customers.
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presented chapter of the study. The following chapter presents the literature related to the
topic under study.
CHAPTER TWO
LITERATURE REVIEW
2.1 Introduction
This chapter presented the literature review. The purpose of this chapter was to review
literature and theoretical framework of inventory management, which is the management of
the largest single investment in assets for most retail outlets. Through this chapter, the
researcher further highlighted the empirical studies that will highlighted what other
researchers observed in the relevant study and conceptual framework of the study.
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technology as well as the degree of operation into account and merely considered how the
structure of a firm help in the performance of a business (Elijah & Ngugi, 2021).
Inventory management techniques are among the choices that the management considers
while making decisions as regards how to improve the performance of an organization. This
research study aimed at helping us understand the choices of inventory management
techniques that are made by managers in order to improve the organizational performance of
major supermarkets in terms of profitability, quality, efficiency, production targets and on
time delivery (Elijah & Ngugi, 2021).
Firm’s resources are those tangible and intangible assets that lie semi permanently to the firm
at a given time. The tangible resources include skilled personnel, efficient procedures,
machinery, and capital and so on. The intangible resources include among others
technological know-hows, trade contacts, and proprietary technologies (Hitt, 2011).
Elijah & Ngugi (2021) assert that the theory was proposed by Axsater 10 1985 where
managing all kinds of assets in an organization can be viewed as an inventory problem. The
assumptions of inventory control theory is that there is known, continuous and constant
demand; costs are known and constant; shortages are not permitted; the lead time between
placing and receiving orders is zero and replenishment time can be ignored (Zappone, 2014).
All firms and their leadership aim at cutting costs of production and maximizing returns
while meeting or exceeding the demand of customers, since satisfied customers become loyal
to the brand and business. According to Zappone (2014), having too much inventories raises
operational costs such as consumption of physical space, increase chances of damage, loss,
theft and spoilage on top of holding down money in terms of stocks which might lead to cash
flow crises unless management gets it under control. Often an excess inventory compensates
8
for inefficient and slow leadership, bad estimation, haphazard preparation, and insufficient
process and operational attention. It also raises the likelihood of bad customer service. When
a needed service is not accessible right away, good consumers might grow upset and leave
your firm. Companies with high inventory ratios are more likely to have poor financial
performance (Ortega and Lin, 2015).
Firms with abnormally high inventories have abnormally poor stock returns, firms with
abnormally low inventories have ordinary stock returns while firms with slightly lower than
average inventory perform best over time. There is also a strong negative relationship
between profitability index and cash conversion cycle and at the same time reducing
inventories have a significant and positive relationship with financial and operational
performance (Jackson, Tolujevs, & Kegenbekov, 2020).
The theory exposes on the implication of controlling inventories within an organization and
linking it to improved and efficient processing units, which impacts on performance in terms
financial and operational. As such the theory exposed the inventory control measures that are
adopted at selected supermarkets in Lilongwe City.
Sushma and Phubesh (2014), with respect to the study of twenty-three Consumer Electronics
Industry firms in India found out that firm’s inventory management practices played a major
role in the income performance.
Lazaridis and Dimitrios (2015) in their study of one-hundred and thirty-one firms, listed on
Athens Stock Exchange, established that mismanagement of inventories leads to tying up
9
high levels of capital at the expense of cost-effective operations; Lazaridis and Dimitrios
(2015) recommended that the management can create value for organizations by ensuring
inventories are maintained at optimal levels.
Also, Rajeev (2018), a study of ninety-one Indian Machine Tool Enterprises to assess the
association between inventory management approaches and inventory expenses ascertained
that effectual inventory management techniques leads to better inventory performance of
firms; furthermore, the effectual inventory management techniques have an ultimate impact
on the performance of the general businesses’ processes.
Juan and Mertinez (2012), with respect to the study of eight-thousand, eight-hundred and
seventy-two small and medium-sized firms in Spain, showed that that the firm’s management
can create value through minimization of the number of days of inventory. Effectual
inventory management techniques enable to enhance to enhance the efficiency of operations
of an organization. It also enables to improve the customer service, and reduce the expenses
associated with inventories and distribution. Finally, it enables businesses track items and
their expiration dates consequently balance between availability and demand (Pandey, 2014).
Nsikan, Etim and Uduak (2015) are among the researchers who also carried out a research in
regards to the impact of inventory management practices on the performance of firms. In
particular, Nsikan, Etim and Uduak (2015) aimed at establishing the inventory management
practices in flour milling manufacturing firms and their effects on operational performance.
In this regard, five flour manufacturing firms were selected from which onehundred and fifty
respondents were further chosen to answer the research questions of the research study. The
results of the study showed that with the exclusion of large assembly firms, a majority of the
medium-sized flour milling firms use different inventory management strategies from the
scientific models. However, most of the inventory management techniques were based on
changing customers’ demand, the current industry practices, forecasted estimates, and
available production capacity. The research also reveals that firms that adopt scientific
inventory management techniques are more effective in enabling the attainment of enhanced
performance, especially via capacity reduction, improved service level and reduced lead time.
While this study provides significant information regarding the impact of inventory
management practices on performance of consumer goods manufacturing firms, this research
study is less reliable as it focused on one type of consumer goods manufacturing firms, that
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is, flour milling firms. Furthermore, the research results are not applicable in Nairobi, Kenya
as the research study was carried out in Lagos, Nigeria.
According to Kandulu (2015), who used the case of Alliance One Tobacco Malawi Limited
(AOTML) to investigate the impact of inventory management on customer service, it was
clear that because AOTML is a processing company, many users wanted to ensure that
processing continued uninterrupted with available spares in main stores. Of course, there
were noteworthy advantages to preserving safety inventory, such as improved machine
utilization, reduced downtime, less process disturbance, and improved customer service. The
study also discovered a link between operational feasibility, the usability of inventory control
management in the organization's customer-related difficulties, and cost-effective techniques
used to improve the organization's return on investment. Effective inventory control
management is acknowledged as one of the skills that each organization's management
should develop.
Using Malawi's Central Medical Stores as a case study, Lapukeni (2012) investigated the
impact of third-party logistics providers in enhancing the availability of health supplies.
Lapukeni (2012) analyzed the National Health Management Information System and
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conducted interviews with management, CMS personnel, District Health Officers, and other
key stakeholders. CMS is unable to manage all acts within the supply chain system,
according to the author. As a result, vital health supplies are in short supply, and -to deliver to
all area healthcare facilities- is unable to meet demand. According to the author, an unreliable
supply chain system was discovered, which largely involved technical usage, insufficient
capacity, and human resource capacity.
Kanyoma (2012) went on to look into the frequency of stock outs at five different Malawian
public facilities. According to the author, frequent drug shortages in Malawi's public
hospitals have serious effects for patients' health (death). It is one of the primary causes of
public healthcare delivery disruption. The author of this study wanted to figure out what was
causing the scarcity of drugs in the supply chain pipeline. The author analyzed the
relationship between a single sourcing strategy and supply risk management after looking
into the impact of having a single source of medications supply at public hospitals. The study
discovered that stock outs occur on a regular basis by using questionnaires to ask workers
such as nurses, clinicians, doctors, senior managers, and procurement staff who are directly
involved in procurement processes about the causes of stock outs of pharmaceuticals.
Chirwa (2012) conducted research in Malawi to improve the efficiency of the health
commodities supply chain. The study aims to provide a clear picture of how outlined supply
chain components such as (product selection, forecasting and quantification, procurement,
warehouse and distribution, and finance) can affect the availability of medicines and medical
supplies, with the main challenge of inefficient medical supply chains. With a 75% response
rate (150 out of 200 targeted respondents) using questionnaires targeted at various key people
(district health officers, pharmacy personnel, procurement staff, and clinical officers) within
the national healthcare supply chain, this study found that the major challenges of the
healthcare system include procurement processes, forecasting a future demand, and
identifying a future demand.
Mlendo (2012) investigated procurement practices that have harmed medical availability in
both public and commercial hospitals. The report begins by stating that CMS is in charge of
medial sourcing. Furthermore, according to Mlendo's (2012) estimate, 80 percent of Malawi's
pharmaceuticals are imported rather than locally created. These two facts indicate that if
CMS runs out of drugs, it will purchase them from private vendors as a last resort. Other
researchers have noted the same issues, such as extended lead times and high costs incurred
12
as a result of this sourcing approach and imported purchasing. Surprisingly, the author
discovered in this study that the lead-time for medical supplies in public hospitals differs
from that of private hospitals. Medicines arrive in private hospitals in 7 to 14 days on
average, whereas they take 60 days on average to arrive in public hospitals.
When products are categorized or classed by their sales activity, the 80-20 notion is
especially beneficial in distribution planning. The top 20% might be classified as A things,
the following 30% as B items, and the remaining 40% as C items. Each item category could
be distributed in a different way. For example, A products may be dispersed across a large
geographic area through a number of warehouses with high stock availability, but C things
may be distributed from a single, central stocking point (e.g. a plant) with lower total
inventory levels than A items. B goods would use an intermediate distribution strategy that
relied on a small number of regional warehouses (Ballou 2014).
Another common application of the 80-20 principle and an ABC classification, according to
Ballou (2014), is to organize products at a warehouse or other stocking point into a small
number of categories, which are then controlled with varied levels of stock availability. The
product categorization is made on the spot. The idea is that not all products should be treated
equally in terms of logistics. The 80-20 percent notion, along with the resulting product
13
classification, provides a strategy for determining which products will receive varying levels
of logistics treatment based on sales activity.
14
implies that the proper or optimal level of stock or inventory that a company should keep or
store must serve to lower the cost of conducting business (Lysons and Gillingham, 2013).
According to Bachetti, Plebani, Saccani, and Syntetos (2010), stock management must be
organized in a consistent manner so that the organization knows when to request and how
much to request. This requires determining the nature of the financial Order -EOQ-
(Schonberger (2014). According to Gonzalez and Gonzalez, as organizations try to improve
stock management, the Economic Order Quantity (EOQ) and Re-request Point (ROP) are
important instruments that organizations can utilize to ensure that stock supply does not hit a
stock-out (2010). After a period of time, associations have held their stock in an
indiscriminate manner, necessitating a change in the way they conduct business. James and
Douglas (2000) state that the optimal requesting strategy is EOQ, which may be managed by
using the monetary request amount display to restrict the absolute conveying and requesting
expenses. The EOQ display is particularly useful for businesses and stockroom managers
who need to assess their stock arrangements in order to reduce expenses and increase profit.
EOQ is the most cost-effective stock renewal request estimate, limiting the overall cost of
stock seeking and stock holding (Kenneth & Brian, 2016).
2.4.4 Enterprise Resource Planning (ERP)
Enterprise resource planning (ERP) is defined by Lysons and Gillingham (2013) as a
business management system that integrates all of an organization's divisions and functions
using multi-module application software. Enterprise resource planning (ERP) is the most
recent and possibly the most significant advancement of material requirement planning (MRP
I) and manufacturing resource planning (MRP II), according to Lysons and Gillingham
(2013). While MRP I and MRP II allowed manufacturers to track supplies, work in progress,
and finished goods output in order to meet sales orders, ERP is applicable to all organizations
and allows managers from all functions or departments to have a consolidated view of what is
or is not happening across the organization.
2.5 Effects of effective inventory management to customer satisfaction
Customer satisfaction is defined by Morgan & Rego (2016) and Fornell et al (2016) as a
measure of a company's customer base in terms of size, quality, and loyalty. Customer
satisfaction leads to customer loyalty and product repurchase (Eckert, 2007). Information
management and customer collaboration are two methods that a company can use to provide
service to its customers. According to Eckert (2015), customer satisfaction refers to the
quality of products, services, price-performance ratios, and when a company meets and
15
surpasses the client's expectations. Customer satisfaction in retailing businesses can be
measured in terms of on-time delivery and satisfying customer specifications (Eckert, 2015).
Customer needs (having the products immediately and on hand to meet the customer's needs),
vendor partnerships (sharing information about sales, sales forecasts, and inventory levels),
and data integrity (data on SKU and location that aids in overall inventory management) are
all variables that are frequently used to define customer satisfaction in the retailing sector
(Lee & Kleiner, 2011). In an increasingly competitive climate, businesses must respond to
changing client needs (Zhang, 2015). Customer happiness, according to Zerbini et al (2017),
is one of a company's key indicators of profitability. Today's businesses are primarily
concerned with satisfying their customers, which has an impact on their competitiveness
(Rad, 2018). Customers' expectations, according to (Howgego, 2012), are heavily reliant on
the supply chain partners' adaptability.
16
leads to recurrent purchases. Customer happiness would include characteristics such as
providing high-quality products, fair pricing, and flexibility before the customer makes a
purchase (Amini et al, 2015). Post-purchase customer satisfaction, on the other side, would
include things like repair services and efficient reverse logistics operations (Howgego, 2012).
Customers are more satisfied, according to Wallin (2016), if the time it takes to deliver their
products is less than the time they are ready to wait once they have made an order. Due to the
importance of flexibility in achieving delivery deadlines (Gunasekara, 2011), information
sharing is necessary to enable supply chain partners to achieve customer-specified delivery
dates. Customer satisfaction and service quality are influenced by successful customer
delivery, according to a study conducted by Yin-mei (2013). Customers are believed to be
happier if their suppliers can meet and fulfill their requests within the specified time frame
(Widding, 2013).
Failure to anticipate how well a firm will do in the future is caused by poor or unrealistic
business strategy (Lambert et al, 2011). This has an impact on inventory management
because if a company forecasts greater growth than it really sees, it may end up with an
inventory overstock. If forecasters do not expect adequate growth, forecasters will be left
17
with insufficient stocks. Failure to identify shortages a head leads to lack of enough products
in stock to meet customer demands which spoil customer relations. Failure to recognize
shortages early on results in a lack of products in stock to meet client needs, causing
customer relations to suffer. Inventory management employees should check their inventory
on a regular basis to ensure there are enough products in stock.
According to Braglia (2014) and Montanari (2014), there are bottlenecks and weak points in
delivery that slow down deliveries and systems; the "bullwhip effect" - an organization's
over-reaction to market changes that leads to unnecessary overstocking; distressed stock in
inventory; excess inventory in stock and unable to move it quickly enough; inaccurate
computer assessments of a company's financial health, and complicated computer inventory
systems.
Overstocking, understocking, and inventory expenses result from the aforementioned issues,
lowering the amount of working capital necessary. Holding stock is an expensive business;
the cost of holding stock is estimated to be 1/3 of the cost of production or purchase each year
(Johnson, 1998). Interest on stock investments, storage space - rent, lighting, heating,
refrigeration, and air conditioning, insurance and security, degradation and obsolescence, lost
future sales, and labor frustrations due to stoppages are all included in the cost (Granville,
2017).
Excessive stock levels are undesirable, according to Lucay (2014), since they increase the
risks of inventory becoming obsolete, stock loss due to damage or theft, increased storage
costs such as rent and insurance, and unneeded tying up of the firm's finances. He goes on to
say that if a company maintains high volumes of inventory, it is foregoing revenues, implying
that the company's long-term probability position is jeopardized because money are not being
invested in other profitable projects.
18
management practices that which has an influence on the performance of retail outlets. This
is shown in the figure below;
Dependent variables
Information system
Staff skills
Documentation systems Improved performance
Lead time Service delivery
Stock replenishment Market share
Communication Profitability (Return on
investment)
Intervening variables
Government policies
Socio-economic factors
Personnel capacity
Management practices
In this framework, there are certain factors influencing the performance of retail outlets
(supermarkets) in the Lilongwe City. For this study, key factors being considered as
independent variables are: information system leading to proper forecasting and
quantification, proper staff skills, proper documentation, systems long lead-time due to
importing strategy, frequency in stock replenishment, security and assistance during transit,
frequent communication between supermarkets and suppliers. Performance of the retail
outlets is the dependent variable that is affected by the independent variables as shown above.
19
According to Ogbo and Onekanma (2014), having goods in stores offers an added benefit for
the company because customers would be satisfied immediately, resulting in a better
performance rating. When inventory is stored in a warehouse, an organization benefits from
prompt delivery and avoids stock outs. Inventories are kept by businesses for a variety of
reasons. Inventories play an important role in the overall production system, and because "it
is physically impossible and economically impractical for each stock of item to arrive exactly
where and when it is needed," it is necessary to retain some inventory on hand at all times.
Transparency in inventory management systems is critical since it eliminates corruption, a
skewed procurement process, and the purchase of substandard goods for the firm, all of
which prove to be incredibly costly (Githui, 2012). According to Mazanai (2012), stock
shortages are a pain for most businesses, and they lead to consumer unhappiness, which leads
to a company's poor performance. To avoid stock outs, businesses should keep track of their
inventory on a regular basis.
The stochastic character of demand and lead time is not accomplished due to the manual
system of checking and validating. Mazanai (2012) further claims that due to a lack of
automated systems, stock outs occur frequently, and replenishment is done in a hurry,
resulting in costly inventory management and, as a result, low performance standards. Firms
with centralized stock holding have an advantage since they can keep track of their inventory
and avoid stock duplication in their subsidiaries. Because high-value stocks are held, there
are times when an organization's warehouse has too much stock, meaning that a significant
portion of their capital is tied down with stocks (Mazanai, 2012).
20
CHAPTER THREE
RESEARCH METHODOLOGY
3.1 Introduction
This chapter discussed the research methodology that was used to achieve the objectives set
for this study. The instrument used to collect the data, including methods implemented to
maintain validity and reliability of the instrument, were also described. Data was collected
from primary sources and secondary sources through semi-structured interviews,
questionnaires and a review of secondary sources.
21
observation to confirm the theory (Ofori-kuragu, 2013). This approach involves a top-down
approach in the formulation of the theory and testing of hypothesis while maintaining the
independence of the researcher. That is to say that, the process starts from the identification
of the relevant theories and the use of scientific study through observations to confirm these
theories. The researcher used deductive approach because it generally implied the use of
quantitative methods for the observations, collection and analysis of data to test the validity
of assumptions (Kwofie, 2015).
According to Saunders et al (2009) there are three research approaches namely qualitative,
quantitative and mixed methods. Qualitative approach includes use of interviews, while
quantitative approaches involve use of descriptive statistics generated in the form of
frequency tables, graphs, charts and the chi square test as well all the necessary statistics.
Qualitative research methods are defined by Strauss and Corbin (1997:17) as “any type of
research that produces findings not arrived at by statistical procedures or other means of
quantification”. They can refer to research about many aspects of life, such as life
experiences, behaviours and organisational functioning. The study was both qualitative and
quantitative in nature. According to Kothari (2004) qualitative and quantitative approach
supplement each other in that, qualitative techniques provide in-depth explanations while
quantitative technique provided the hard data needed to meet the requirements of the
objectives
22
variables. This made it possible for the researcher to produce statistical information on the
effect of inventory management practices on the performance of major retail outlets
(supermarkets) in Lilongwe City. The chosen design allowed the researcher to collect both
qualitative and quantitative data.
23
frame was drawn from the senior, middle, and lower management staff of SPAR (Lilongwe
City Mall Complex), Chipiku Plus Stores (Lilongwe City Mall Complex), and Lilongwe
Shoprite (Shoprite building opposite Lilongwe City Mall Complex). as well as customers of
the supermarkets who were conveniently selected. The sample of 72 respondents was used to
represent the whole population. The composition of the sample is shown in the table 3.1
below.
Shoprite 1 Purposive
SPAR 1 Purposive
Shoprite 2 Purposive
SPAR 2 Purposive
Total 72
24
3.6.3 Sampling Techniques
Literature and previous studies confirm that sampling can be divided into two broad
categories: probability or representative sampling and non-probability sampling (Saunders et
al., 2003; Kothari, 2003). Non-probability sampling is used in large-scale surveys where the
subjects are not known and thus non-random selection is used (Saunders, et al., 2003).
According to Saunders et al. (2003) four types of non-probability sampling have been
identified: convenient, snowball, quota and purposive or judgmental sampling. Four types of
probability sampling are: systematic, simple random, stratified random and cluster sampling,
(Saunders et al., 2003). The researcher employed purposive sampling techniques for senior
and middle managers. Bryman and Bell (2011) opine that this method is used in order to
identify the right sample element based on their roles or position in organization in relation to
the process of inventory management practices and organizational performance. Fisher
(2010) argues that purposeful sampling requires identifying the people who have the answers
to your questions. Kothari (2004) agreed with the above statement and said that in purposive
sampling items for the sample are deliberately selected by the researcher. The researcher used
simple random probability sampling technique in selecting junior staff members in which the
respondents were deemed to have equal probability of being selected as a representative of
the target population. The researcher further used convenient sampling in selecting customers
of the selected supermarkets.
25
generally easier to evaluate. The questionnaires were used in an effort to conserve time and
money as well as to facilitate an easier analysis as they are in immediate usable form.
26
3.9.2 Validity
Validity can be defined as the degree to which a test measurement measures what it is
supposed to measure (Carmines & Zeller 1979). Creswell (2009) argued that validity is
whether one can draw meaningful and useful inferences from scores on the instruments.
Zikmund et al (2010) agreed with the above statements and referred to external validity as the
accuracy with which experimental results can be genaralised beyond the experimental
subjects. To improve on validity, a pilot test was carried out on the questionnaire.
3.9.3 Generalizability
Based on the sampling design, a sample should reflect a true representation of the population
without any bias so that it may result in valid and reliable conclusions (Khotari, 2004). From
the foregoing, the researcher therefore deems that results of this project can be generalized
and that readers of the results may apply, or transfer, the results to their own situation.
27
CHAPTER FOUR
ANALYSIS OF RESULTS AND DISCUSSIONS OF FINDINGS
4.1 Introduction
This chapter provides the findings, presentation, interpretation and discussion of the findings
obtained from the study. The research objective of the study was to benchmark inventory
management practices used by major retail outlets (supermarkets) in Lilongwe City against
international best practices. Collection of these data was done using questionnaires which
was administered to respondents, questionnaire involved closed and open questions. An
overall of 72 questionnaires were distributed to staff and customers of three of the major
supermarkets in Lilongwe City. During the course of gathering data, all but 4 questionnaires
were returned completely filled. This accounted for 94% response rate. Of the 68 respondents
who filled and returned the questionnaires, 27 were the staff of the supermarkets while 41
were the supermarkets’ customers. From the analysis it can be concluded that majority of the
respondents were able to participate in the study. This response rate is considered good to
make conclusions for the study. Mugenda and Mugenda (2003) observed that a 50% response
rate is adequate, 60% good while 70% and above is considered very good. Also, Bailey
(2000) asserts that a response rate of 50% is adequate, while a response rate greater than 70%
is very good. The response is illustrated in the below table:
28
4.2 Socio-demographic Characteristics of the Respondents
This section presents an analysis on demographic factors of the respondents who participated
in the study. The socio-demographic characteristics of the respondents was considered by the
study so as to establish how the different characteristics of respondents could differently
understand the relationship between inventory management and the performance of
supermarkets in Lilongwe City. Regarding the background information, the following data
was revealed by the study.
4.2.1 Gender of the Respondents
The purpose of this question was to find out the gender distribution of the various
respondents working at Chipiku Plus, SPAR and Shoprite supermarkets. The gender
distribution of the 27 staff members of the three supermarkets understudy is illustrated in
figure 4.1 below.
Gender of Respondents
7
67%
6
55 55%
5
45% 45%
4
33%
3
0
SPAR Chipiku Plus Shoprite
Female Male
As illustrated in table 1, the study further revealed that Chipiku Plus had 67% female and
33% male employees respectively; SPAR had 55% female and 45% male employees
respectively; and Shoprite had 45% female and 55% male employees respectively. The study
revealed that the gender majority representation varied from supermarket to supermarket and
that Shoprite which had more men than women performed better than those with majority of
29
women employees was found to be doing better than Chipiku Plus and SPAR based on the
element of gender because most of the work done in relation to inventory management
requires more energetic people since it is mostly manual and can best be done by men.
Figure 4.2 above shows that according to the findings from the results characterizing the
respondents by their level of education, those respondents that have attained MSCE
qualification are highest with a frequency of 56%. These were followed by respondents who
had attained College Certificate qualification who constituted a frequency of 26%, 15% had
College Diplomas while those with undergraduate degree constituted 4%. A breakdown of
employee education level revealed that; Chipiku Plus had 43% MSCE holders, SPAR had
21% MSCE holders while Shoprite had 36% MSCE holders; Chipiku Plus had 29% College
Certificate holders, SPAR had 29% Certificate holders while Shoprite had 52% College
Certificate holders; Chipiku Plus had 50% College Diploma holders, SPAR had 25% College
Diploma while Shoprite had 25% College Diploma; only Shoprite had employees with
30
bachelor degree or higher qualification. The findings thus revealed that Shoprite was
performing better than the other supermarkets because it had qualified supply chain personnel
managing their inventories unlike the other supermarkets.
100%
90%
80%
70%
60%
50%
50% 50%
40% 44% 44% 42%
10%
0%
Less than 2 years 2 - 5 years 6 - 10 years Over 10
0%years
Data gathered from the 27 staff of the supermarkets showed that 10 respondents, representing
33% had spent a period of less than 2 years and 2 – 5 years respectively in their respective
firms, 26% of the respondents had worked 6 – 10 years in their respective organizations while
7% of the respondents had over 10 years working experience in their respective firms. From
the above figure, it is established that 33% of those who said they had spent a period of less
than 2 years in their respective firms, were working at Chipiku Plus, 44% were working at
SPAR while 22% were working at Shoprite. Furthermore, findings show that 44% of those
who said they had spent a period between 2 - 5 years in their respective firms, were working
at Chipiku Plus, 33% were working at SPAR while 22% were working at Shoprite. Findings
also show that 29% of those who said they had spent a period of between 6 – 10 years in their
31
respective firms, were working at Chipiku Plus, 29% were working at SPAR while 42% were
working at Shoprite. Of the 7% of the respondents who had over 10 years working experience
in their respective firms, 50% were working at Chipiku Plus and 50% were working at
Shoprite. None was working with SPAR since SPAR opened in 2015 and has no more 10
years of operation in Malawi. Experienced staffs are likely to perform better at their jobs due
to the job experience gained over time, and this this could further be an indication why
Shoprite and Chipiku Plus were performing better in inventory management than SPAR.
It is noted in figure 4.3 above that the majority of staff respondents, 18 (67%) were support
staff, 6 (22%) were middle management staff while 3 (11%) were senior management staff.
The majority of respondents were thus from support staff. In the view of Tungo (2014), the
position occupied by respondents was crucial in order to ensure aspects of familiarity and
experience of the respondents in matters of inventory management as well as relevance of
professional inclination of people interviewed.
32
4.2.5 Percentage of budget that goes to supply chain activities
The research asked staff respondents to highlight the percentage of budget that goes to supply
chain activities at their organization. Findings of the study show that the majority of
respondents, 11 representing 41% highlighted that 60% of the supermarkets’ budget is
dedicated for supply chain activities; 10 (37%) respondents indicated that they don’t know
the percentage of budget in their supermarkets that goes into supply chain activities, while 6
(22%) respondents indicated that in their supermarkets 40% – 60% of the supermarkets’
budgets goes into supply chain activities. Of those who highlighted that over 60% goes into
supply chain activities, 27% were from Chipiku Plus, 18% were from SPAR and 54% 27%
were from Shoprite. The supply chain activities are important to the supermarkets as it is
important to their business survival.
0.6 54%
50%
0.5
40%
0.4
33%
30%0% 30%0%
27%
0.3
17%
18%
0.2
0.1
0% 0% 0%
0
Less than 40% 40% - 60% Over 60% I Don’t Know
33
MK 20Million - MK 50
7 25.9 25.9
Million
MK 51M illion - MK
8 29.6 29.6
Valid 100Million
Over MK 100Million 8 29.6 29.6
I dont know 4 14.8 14.8
Total 27 100.0 100.0
Total 27 100.0
The results show that 26% of the supermarkets turnover was between 20 and 50 million
Kwacha; the turnover for 30% of the supermarkets was indicated to be between 51 and 100
million Kwacha, while 30% of the supermarkets turnover was indicated as being over 100
million Kwacha. 15% of respondents indicated that they were not sure of the monthly
turnover of the supermarkets. These mainly were responses from support staff as they
indicated that they were not privy to know the financial statements of their supermarkets.
From the findings, the monthly turnover in the supermarkets can be in relation to size,
location and availability of different range of products in the supermarkets and this therefore
necessitates the establishment of an effective inventory management practices.
Total 27 100.0
It is noted in table 4.3 above that on monthly turnover, the results indicated that 37% of the
respondents identified that the average stock in the supermarkets was between 200 and 400
million; while 63% of the respondents said that the supermarkets maintain an average stock
level of over 400 million. From the results, the average value of stock being maintained by
34
the supermarkets varied and this enables the supermarkets to ensure that they have the goods
needed by the customers all the time thus promoting delivery of services to its customers.
35
respondents had identified SPAR as the supermarket they patronized the most. The findings
indicate that respondents had their own supermarkets they liked patronizing the most.
36
Findings in figure 4.9 above reveal that 22 (54%) respondents indicated that they used to
patronize the supermarkets once in a month, 12 (29%) respondents said that they patronize
the supermarkets 1 – 2 times per week, 5 (12%) respondents said 3 – 4 times per week while
2 (5%) respondents said almost daily. The findings reveal that respondents that choose once a
month were in majority.
37
inventory management and that the supermarkets use Bar Coding in transaction. The findings
are in synch with Mohamed and Kibet (2019) whose study revealed that institution uses ABC
analysis in inventory management as it leads to optimization of inventory, helps reduction in
inventory management costs, reduces procurement costs and increases cash flow by the right
items being available for use. This study tends to agree with this concept since the institutions
which have formally ABC analysis carry their operations more efficiently. Furthermore, the
findings are in conformance with Gonzalez and Gonzalez (2010) who opine that EOQ model
is a very important tool that supermarkets can also use to ensure that inventory supply does
not hit a stock out. The EOQ model helps organizations to reduce inventory management
costs by reducing the cost of ordering and holding stock.
38
It is noted in figure 4.7 above that 1 (4%) respondent indicated that the standard lead time the
supermarkets for receiving inventory from their suppliers is between 1 – 10 days. The second
group represents 11% of the respondents represent with lead times of 11 – 20 days. Then
there is 19% who said the standard lead in the supermarkets is between 21 – 30 days. This
was followed by 30% of respondents who said the standard lead in the supermarkets is
between 31 – 40 days, while 37% of respondents indicated that the standard lead in the
supermarkets is over 40 days. The results indicate that the standard lead-time in the
supermarkets is long in all the three supermarkets. The long lead time is as a result of
importation of their raw materials from other countries like South Africa, Botswana, and
Tanzania thereby increasing their lead time. In addition delays at border posts and customs
houses and bureaucracy may be among contributing factors for longer lead times. This long
lead time affect supermarkets performance and often associated with high risk and cost.
4.4 Factors that Affect Inventory Management Practices in Major Retail Outlets
The study also assessed factors that affect inventory management practices on organizational
performance of the three major retail outlets (Supermarkets) in Lilongwe City. The factors
were deemed important because they play a role in determining and shaping the inventory
practices of the organization. The factors do vary from organization to another depending
upon the size, business, culture and environment in which the organization is operating. To
capture information on the influencing factors the questionnaire presented inventory
39
management systems, standard operating procedures (SOPs) on inventory management and
asked respondents to rate to a scale of 1 to 5.
Findings from table 4.5 above reveals that to some extent, under the vendor managed
inventory system, the supermarket vendors use available information system to monitor
inventory in the supermarket or place new orders on continuous manner (M = 2.423, SD =
40
1.138) and in the process the supermarket provides the vendor all inventory information
necessary for replenishment originating from the business unit (M = 2.038, SD = 1.216). In
concurrence with Wanyonyi (2017), the low standard deviation means in the answers implies
that there was a high level of concurrence among the respondents on their perception with
regard to the two practices concerning VMI system. VMI system also guides the supermarket
with crucial information on monitoring and ordering of new product (M = 2.731, SD =
1.116). Furthermore, the majority of respondents agreed to some extent that supermarket
provides the vendor with access to the supermarket inventory and demand information as
well as the authority and the obligation to replenish the purchaser’s inventory according to
collectively agreed inventory control concepts and targets (M = 2.154, SD = 1.19). The
results are in agreement with Dabholkar and Overby (2012) who opine that with effective
VMI system, customers of a retail chain will not have to go to different outlets to get their
products, because more identification of opportunities occur under the vendor managed
system because the resultant improvement of associations with suppliers that pace service
delivery improvement.
The firm knows with certainty the replenishment period of its items
and therefore assist them in identifying the fast moving and dormant 0.169
product.
1.539 0.859
41
Overall Mean = 2.18
It is noted from table 4.6 above that 17 (63%) respondents agreed to a somewhat extent that
with the application of the application of the EOQ system, the supermarkets knows with
certainty the replenishment period of its items and therefore assist them in identifying the fast
moving and dormant product (M = 1.539, SD = 0.859). The outcomes further reveal that 12
(44.4%) respondents agreed to a somewhat extent that the application of EOQ techniques is
such that when stocks reach zero level, an order for replenishment is placed without further
delay (M = 2.346, SD = 0.846). The low standard deviation mean that there was a high
agreement among the respondents. Nevertheless, the results reveal that to as somewhat
extent, the supermarkets stocks or sales made by a firm remains unchanged throughout the
year (M = 2.654, SD = 1.164). The outcomes concur with that of Tumuhairwe (2012) who
suggest that in firms where inventory control choices have been effectual, the organization
will have developed Inventory Planning Models that focus on the challenges involving
inventory volumes as well as timing.
The firm has only the required inventory when needed 1.885 0.816 0.16
The firm replenishes inventory just when needed 2.577 1.27 0.249
42
Inventory is delivered at the right time and at the right place by the
suppliers 2.462 1.174 0.23
From the findings in table 4.7 above, it is clear that majority disagreed to a high extent that
supermarket employs a zero-stock level of its inventory with a mean of 3.5 and standard
deviation of 0.8. The findings however, show that the majority of respondents agreed to a
lesser extent that inventory is delivered at the right time and at the right place by the suppliers
(M = 2.462, SD = 1.174). The majority of respondents disagreed that the supermarkets
replenishes inventory just when needed (M = 2.577, SD = 1.27). This implies that the firms
practice just in time technique in their inventory management in order to enhance operational
performance in their firms. The results of this study re aligned with the research findings of
Musara (2012) who found that the majority of organizations in South Africa are not applying
Just In Time (JIT) inventory management principles. Musara (2012) added that there are
challenges impeding the implementation of Just In Time (JIT) principles in the organizations,
which include, lack of reliable supplier networks, lack of capital and lack of knowledge of
immediate financial gain among others. Furthermore, statistically significant positive
correlations between the application of JIT inventory management principles and cost
efficiency, quality and flexibility were found.
43
Table 4.8: A-B-C Model
The management has separated items with high value from those
lesser value 0.230
2.5 1.175
There is a dedicated supervisor who manages the high value products 2.074 1.238 0.238
Results in Table 4.8 above reveal that to some extent the majority of respondents agreed with
the statement that management has separated items with high value from those lesser value
(M = 2.5, SD = 1.175). On whether there is a dedicated supervisor who manages the high
value products, the majority of respondents further agreed to some extent with the question
on whether dedicated supervisor who manages the high value products (M = 2.074, SD =
1.238). On the question on whether the low value products are less supervised by the
supermarket management, the respondents agreed to a low extent with this suggestion (M =
2.667, SD = 1.144). The high standard deviation among the respondents implies that there
was a less agreement among the respondents on their perception. The results concur with the
findings of Wanyonyi (2017) who cites Kumar, Anzil, Ashik, Ashwin and Ashok (2017)
findings that high value stock was stored and kept under lock and strict supervision.
Additional, from the inventory control point of view, stock ought to be maintained to care
about the lead-time expenditure as well as also to give security inventory.
44
Factors Mean Std. Dev. Std. Error
It is noted from table 4.9 above that the majority of respondents agreed to greater extent that
the use of Electronic Point of Sale (EPOS) allows information to buyers in the supermarkets
thereby reducing the risk of obsolescence as well as theft cases and stock deterioration (M =
2.404, SD = 0.931). To a lesser extent, respondents agreed that due to swift and speed
communication, the firm attains reduction in lead times, paperwork, staff costs and higher
information accuracy (M = 1.63, SD = 0.742), and respondents agreed to a lesser extent that
IT can increases the information processing capabilities of suppliers, thereby enabling or
supporting greater relationship in addition to reducing uncertainty (M = 2.296, SD = 1.068).
The findings are synch with Bakos & Brynjyoolfsson, (1993) who opines that IT decreases
transaction costs between buyers and suppliers and creates a more relational/cooperative
governance structure, leading to closer buyer-supplier relationships.
45
Factors Mean Std. Dev. Std. Error
Accuracy of inventory records helps to analyze inventory levels and 1.407 0.501 0.1
disposal of excess inventory
Overall Mean = 1.426
It is noted from table 4.10 above that to a large extent, respondents agreed that stock records
provide the management with the information which is used to ensure accountability through
stocktaking and stock audit exercise (M = 1.63, SD = 0.742). The majority of respondents
further agreed to a large extent that accuracy of inventory records is necessary to provide
satisfactory customer service (M = 1.185, SD = 0.396). Respondents also agreed to a large
extent that accuracy of inventory records determine replenishment of individual items (M =
1482, SD = 0.7). Moreover, respondents agreed to a large extent that accuracy of inventory
records helps to analyze inventory levels and disposal of excess inventory (M = 1.407, SD =
0.501). From the study, it can be concluded that inventory records management had an effect
on the inventory management in the supermarkets in Lilongwe City. The above findings are
supported by (Susan, 2000) whose provides that accuracy of inventory records is necessary to
provide satisfactory customer service, determine replenishment of individual items; ensure
that material availability meets repair or project demand, analyze inventory levels and
dispose of excess inventory. Stock records also provide the management with the information
which is used to ensure accountability through stocktaking and stock audit exercise (Susan,
2000). The findings are also in synch with Bouzida, Logrippo and Mankovski (2011) whose
findings stress the importance of keeping the inventory track as a most critical factor in
achieving a better inventory control in theory and practice. This is because inventory record
46
management can allow the inventory controller to be aware of every movement in the stock,
either theoretical or physical.
4.5 Effect Inventory Management Practices Has on the Customer Service Delivery Level
4.5.1 Effect Inventory Management Practices Has On the Customer Service Delivery
Level of the Retail Outlets
The study further assessed the effect of inventory management practices on customer service
delivery level of the three major retail outlets (Supermarkets) in Lilongwe City. The
respondents were requested to state the extent to which they agree with parameters testing
provided in the questionnaire within a scale of 1 – 5. Standard deviation was used to measure
the variance. The distributions with a coefficient of variation higher than 1 are considered
being high variance whereas those with a coefficient of variation lower than 1 are considered
to be low-variance. In addition, a larger mean indicate that of respondents agree with the
statements to a larger extent. The results in terms of descriptive statistics in relation to the
extent to which diverse inventory management practices on customer service delivery level of
the three major retail outlets are shown in table 4.11.
The supermarket is currently a one-stop-shop where customers can 4.444 0.847 0.163
get all of their products demanded
There is a better balance between the cost of acquiring and holding 3.778 1.013 0.195
inventory that does not match customer demands
The supermarkets has minimized cases of stock outs as a result of 4.741 0.656
adopting inventing management practices
47
0.126
Findings in table 4.11 above reveal that respondents agreed to some extent that there is a
higher product availability in the supermarket (M = 4.741, SD = 0.526). The majority of
respondents agreed that to some extent the supermarkets provides the supplier with
opportunities to improve production and marketing efficiencies (M = 4.185, SD = 1.039).
Respondents further agreed to some extent that supermarket are currently a one-stop-shop
where customers can get all of their products demanded (M = 4.44, SD = 0.847). The study
further reveal that the majority of respondents agreed to a greater extent that the supermarkets
has minimized cases of stock outs as a result of adopting inventing management practices (M
= 4.741, SD = 0.656). However, respondents disagreed to some extent with the statement that
timely delivery of products from the suppliers has been achieved (M = 2.889, SD = 1.34),
also that there is a better balance between the cost of acquiring and holding inventory that
does not match customer demands (M = 3.778, SD = 1.013). The findings are in harmony
with Tungo (2014) whose findings suggest that the higher the level of inventories preserved
(departing from lean operations) by a firm, the lower the rate of return.
48
Findings from the figure above reveal that the majority of respondents, 28 (68%) respondents
said that they were extremely satisfied with the location of the supermarkets. 11 (27%)
respondents indicated being somewhat satisfied while 2 (5%) respondents said that they were
not sure whether the supermarkets are conveniently located to them or not. The findings are
supported by Craig et al (1984) who use the central place theory to explain how people living
far away are attracted to larger stores which are centrally located in larger shopping malls
offering more collection of goods and services than those stores within their own vicinity
offering less goods and services.
49
It is noted from the figure above that 7 respondents, representing 17% of the customer
respondents indicated that they were not satisfied with the product quality of the
supermarkets, 1 (2%) respondents said that was not sure, 23 (56%) respondents indicated that
they were to some extent satisfied while 10 (24%) respondents highlighted that they were
extremely satisfied with the product quality of the supermarkets. The findings thus indicate
that the majority of respondents were somewhat satisfied with the product quality of the
supermarkets. The results are in synch with Dhar et al (2001) who assert that variety helps
retailers to serve different tastes and preferences of its clients. Dellaert et al (1998) concedes
that variety does not only help retailers attract more consumers but it can also motivate them
to purchase more while at the store. If a retailer gives greater variety in product categories, it
can improve the convenience of purchase in this way increasing customer satisfaction.
Variety product selection can also help reduce the perceived costs like effort and travel time.
50
1 means Not satisfied at all, 2 Not sure, 3 To some extent satisfied, and 4 means Extremely
satisfied.
51
It is noted from the figure above that 9 out of the 41 respondents, representing 22% indicated
that they were not satisfied on the element of VFM on the product bought from the
supermarkets, 14 (34%) respondents said they were not sure of the competitiveness of the
pricing strategy, 15 (37%) respondents said they were to some stent satisfied while 3 (7%)
respondents indicated being extremely satisfied. The majority of respondents highlighted
being somewhat satisfied. The findings concurs with quantitative studies by Keaveny (1995)
into switching behavior in services which revealed that more than half of customers defected
because of poor price perception.
Table 4.12: Challenges with Inventory Management at the Major Retail Outlets
52
Challenges Mean Std. Dev. Std. Error
It is noted in table 4.12 above that respondents agreed that the supermarkets had issues
identifying and maintaining the right amount of inventory (M = 3.037, SD = 1.192). The
majority of respondents also agreed to a large extent that stiff competition from similar firms
was a challenge (M = 4.556, SD = 1.086). Furthermore, respondents strongly agreed that lack
of proper employee training on inventory management was a challenge facing the
supermarkets in managing inventories (M = 3.889, SD = 1.22). Poor supply chain
coordination between the various players (M = 3.963, SD = 0.808) was also identified by the
majority of respondents as greatly affecting inventory management in the three supermarkets.
However, respondents disagreed that lack of senior management commitment on inventory
management (M = 1.741, SD = 0.984). furthermore, the customer respondents identified a
number of challenges that they deemed they supermarkets to be having, namely;
unavailability of products (stock outs) they are looking for at times, being sold expired items,
buying substitute products due to inconsistency of products, and inconsistent prices of the
products.
The findings concur with Stadtler (2008) who found that recognizing and keeping up the
appropriate measure of stock is one of the greatest difficulties that inventory network chiefs
confront. Stock sits as an exchange off between consumer loyalty and material accessibility
and in addition expanding stock holding expenses and working capital. Results are further in
53
concordance with those of Lambert et al (2001), who identified that there are a number of
challenges in inventory management, including having unqualified employees in charge of
inventory, using a too narrow measure of performance for their business, having a flawed or
unrealistic business plan for the future, and not anticipating shortages. Having employees in
charge of inventory who lack proper training, experience, or who ignore the job will result in
inventory issues and poor organizational performance.
The study utilized inferential analysis to find out if there was a correlation between an
intervention and an outcome, as well as the strength of that correlation. The study conducted
inferential analysis to establish the relationship between the independent variables and the
dependent variable of which involved a coefficient of determination and a multiple regression
analysis. The coefficient of determination is a measure of how well a statistical model is
likely to predict future outcomes. The coefficient of determination, r2 is the square of the
sample correlation coefficient between outcomes and predicted values. As such it explains
the extent to which changes in the dependent variable can be explained by the change in the
independent variables or the percentage of variation in the dependent variable (effective
performance of supermarkets) that is explained by independent variables (VMI, EOQ, ABC
approach, JIT, IT and IRM, Staff skills).
It is noted from the table above that the regression model adopted by this study can explain
98.7% of the variability in the data. This is indicated by the R Square value of 0.987 which
shows that the data closely lies around the fitted regression line. The Adjusted R Squared
Value of 0.933, which is less than the R-Squared Value, shows how well the model
54
generalizes the relationship between the variables. In this study it can be deduced that only
93.3% of variation in the data is explained by the independent variables that actually affect
the dependent variable.
Coefficientsa
The value of the intercept (Bo) indicates that the level of supermarket service delivery when
all the explanatory variables are zero is 6.166. This implies that were the supermarkets to
withdraw from their existing inventory management practices, then the current level of
service delivery will increase by 6.166%. The data examined as well shows that obtaining all
other independent variables at zero, a unit increase in vendor managed inventory will lead to
a -1.852 decrease in service delivery level; a unit increase in economic order quantity will
55
lead to a 1.389 increase in service delivery level of the supermarkets, a unit increase in just-
in-time system will lead to a decrease of -0.426, while a unit increase in IT will lead to a -
0.536 decrease in service delivery level of the supermarkets. These results infer that
economic order quantity contributes more to the supermarket service level.
56
CHAPTER FIVE
CONCLUSION AND RECOMMENDATIONS
5.1 Introduction
This chapter presents a summary of the major findings from the results of the study and the
conclusions made from them. It also presents the recommendations made by the researcher.
This was based on the research findings that was presented and discussed in the previous
chapters.
5.2 Conclusion
The general objective of this study was to assess the effect of inventory management
practices on the performance of retailing outlets in Malawi, using the case study of major
Supermarkets in Lilongwe City. The following are the findings of the study in summary.
5.3.1 Among crucial factors affecting inventory management practices in supermarkets were
skills and knowledge among staff. The study established that the majority of staff in
Supermarkets are not professionals/incompetent meaning they lacked training and post-
secondary qualification. Poor staff training and education may indicate failure to interpret and
transform theory into practical inventory control.
5.3.2 Results from the study conclude that the same supermarket could be using two or more
approaches at one time. Notably, the supermarkets were found to widely use ABC approach,
VMI, EOQ, and FIFO. It was established in terms of ERP systems that Chipiku Plus uses
Integrity Systems whereas Shoprite and SPAR uses Oracle. The study found that Electronic
Data Interchange is used in inventory management and that the supermarkets use Bar Coding
in transaction.
5.3.3 The study conclude that all the three supermarkets were able to predict ordering,
holding and storage levels with certainty though especially, SPAR was failing to work with
suppliers to plan for inventory replenishment, and also work with suppliers to share actual
data with suppliers for replenishment of inventories.
5.3.4 It is also established in the study that inventory management practices have managed to
reduce wastages, enhanced utilization of machines and equipment, reduced cases of stock
outs at Chipiku Plus and Shoprite, which as in turn enhanced operational efficiency.
5.3.5 The study further concludes that there are a number of challenges in inventory
management, including having unqualified employees in charge of inventory, using a too
narrow measure of performance for their business, having a flawed or unrealistic business
57
plan for the future, and not anticipating shortages. Having employees in charge of inventory
who lack proper training, experience, or who ignore the job will result in inventory issues and
poor organizational performance.
5.3.6 The study concluded that the working conditions in the supermarkets are not sufficient
to attract new talent, and retain the most talented, skilled and experienced staffs.
5.3 Recommendations
In consideration of the aims of the study and the findings revealed, the research makes the
following recommendations:
5.4.1 The research study recommends that the supermarkets should focus on developing
competitive skills for inventory management among their employees, via special training
programs, so that such employees can manage more successfully inventories within the
supermarkets.
5.4.2 The study established that a number of inventory management methods were being
practiced concurrently in the supermarkets. The study recommends that the supermarkets
should use ABC analysis as a main stock control technique because it will facilitate the firm
in analyzing each stock, according to cost and frequency of usage. This technique is flexible
and offers the highest degree of control on those items that are valued highest, thus it helps
minimize costs and maintains high profit margin.
5.4.3 It was also noted that specialization of labour increases the quality of output and the
quality of services rendered. It is therefore recommended that the retail outlets should employ
people with relevant educational qualifications and with some level of experience as far as
inventory management is concerned.
58
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62
APPENDICES
APPENDIX ONE: INTRODUCTORY LETTER
Dear Sir/Madam
E-mail: fatsa2008@gmail.om
63
APPENDIX TWO: RESEARCH QUESTIONNAIRE FOR STAFF
PLEASE NOTE: Your name should not appear anywhere in this document.
INSTRUCTION
Tick (√) the appropriate option where responses are given and provide your answer in the
spaces provided where responses are not given.
Male
Female
Masters/PhD Degree
Bachelors Degree
Diploma
Certificate
Other (specify)
3-5 years
6-10 years
Over 10 years
64
Senior management
Middle management
Junior staff
10. What are the categories of Inventory Management Practice that your firm use? You may
tick in more than one box
ABC Approach
65
Material Requirement Planning (MRP)
9. What is the current status of Inventory that you know at your organisation
stores/warehouse? Please tick in one box only
Excess Inventory
Minimum/Insufficient Inventory
No inventory
10. Which of the following can be considered a standard lead time in your organization?
1 – 10 days
11 – 20 days
21 – 30 days
31 – 40 days
66
necessary for replenishment
67
The ownership of the inventory does not belong to the supermarket
A-B-C Model
The management has separated items with high value from those lesser
value
12. In your opinion what is the impact of inventory management strategies on cycle time. Use
the scale where: Strongly agree – 1; Somewhat agree – 2; Neither Agree or Disagree – 3;
Somewhat Disagree – 4; Strongly Disagree - 5. Tick your choice
Order cycle time performance indicators 1 2 3 4 5
Order entry time
Statement 1 2 3 4 5
68
The is a higher product availability in the supermarket
There is a better balance between the cost of acquiring and holding inve
that does not match customer demands
69
13. Please to what extent do you agree with the following as the challenges of inventory
management on healthcare service delivery at your institution? Please tick where appropriate
(Use the scale of: 1- No extent, 2- Small extent, 3- Moderate extent, 4- Large extent, 5- Very
large extent).
Challenge 1 2 3 4 5
Identifying and maintaining the right amount of inventory
Finding the right balance between having too little inventory and too much
inventory
Lack of proper employee training on inventory management
14. Could you provide any suggestions for effective inventory management at your
institution?
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
Thank you for taking time to complete the questionnaire. Your feedback is highly
appreciated.
70
APPENDIX THREE: A RESEARCH STUDY QUESTIONNAIRE FOR CUSTOMERS
PLEASE NOTE: Your name should not appear anywhere in this document.
INSTRUCTION
Tick (√) the appropriate option where responses are given and provide your answer in the
spaces provided where responses are not given.
Chipiku Plus
Shoprite
Others, Specify
2. How often do you shop at the supermarket that you have identified to often patronise?
Almost daily
1 – 2 times/week
3 – 4 times/week
Monthly
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Parking lot
Baby areas
Delivery goods
Durability
Product variety
Display/ decoration
Opening hour
Competitive price
Friendliness, helpful
72
4. In your opinion, do you find any issues with stock at this Supermarket (i.e. challenges
you think the Supermarket has with particular type of stock)
Yes
No
5. If yes to above questioon, what challenge(s) do you find this Supermakert to have?
(i) ………………………………………………………………………………
(ii) ………………………………………………………………………………
(iii) ……………………………………………………………………………….
(iv) ………………………………………………………………………………
6. What do you do when you note those issues with stock in the Supermarket?
(i) ………………………………………………………………………………
(ii) ………………………………………………………………………………
(iii) ……………………………………………………………………………….
(iv) ………………………………………………………………………………
7. Can you recommend any measures that the Supermarket can use to address the issues
you have mentioned above.
(v) ………………………………………………………………………………
(vi) ………………………………………………………………………………
(vii) ……………………………………………………………………………….
(viii) ………………………………………………………………………………
Thank you for taking time to complete the questionnaire. Your feedback is highly
appreciated.
73
74