HTR RUBBER (India) Pvt Ltd Date

10-05-2023
PART COST BREAK-UP SHEET

PART NO. 52 ANNUAL VOLUME 5000 ~10000 Pcs

PART NAME BIG Rubber Seal MATERIAL EPDM , Hardness - 45±5, Black

S.No. PRTICULARS COST(INR)

(A) MATERIAL COST
RUBBER GRADE EPDM
FINISH WEIGHT (gm) 54
FEEDING WEIGHT (gm) 62.10
RAW MATERIAL COST/KG 210
RUBBER COST/PIECE ₹ 13.04

S.No. PARTICULARS COST(INR)

(B) CONVERSION COST
NO. OF CAVITIES 3
MACHINE USED FM COMPRESSION 250 TON
Machine Rate Per Hour 250
Labour Rate Per Hour 90
PCS./HOUR@90% 20
CYCLE TIME(SEC) 480
MOULDING COST /PC. ₹ 12.35
LABOUR COST /PC. ₹ 4.44
DEFLASHING CONSUME TIME/PCS IN SECOND 30 ₹ 0.45
FINISH INSPECTION COSUME TIME/PCS IN SECOND 30 ₹ 0.45
TOTAL COST OF MANUFACTURING (B) ₹ 17.69
SUB TOTAL (A+B) ₹ 30.73
OVERHEAD 5% ₹ 1.54
BASIC COST (A+B+C) ₹ 32.27
PACKAGING @2% ₹ 0.65
REJECTION ALLOWANCE@2 % on A+B+C ₹ 0.65
MARGIN OF PROFIT @10% ₹ 3.23
EX-WORK (HTR India) TOTAL COST/PIECE ₹ 36.79 EUR 0.43
TOOL COST (Moulding) ₹ 85,000
* Payment Terms: 50% tooling cost advance along with purchase order & 50% after PPAP approval.
* Development time require 60-75 days after the confirm receipt of purchase order
* Quotation validity: 60 Days
* Raw material price is subject to the market price fluctuation and will vary accordingly
* Proto Tool Cost: Extra if applicable
* Part weight to be actualized at the time of sop
* Etching Cost: Extra if applicable.
Testing Cost: Any special testing to be done from outside will be charged extra. If testing standard has not been
*
mentioned in the drawing and informed later,
* This quotation does not include any Product Liability or Product Recall related costs.
* Any R & D cost will be extra
 HTR RUBBER (India) Pvt Ltd Date
10-05-2023
PART COST BREAK-UP SHEET

PART NO. 53 ANNUAL VOLUME 5000~10000 Pcs

PART NAME SMALL Rubber Seal MATERIAL EPDM , Hardness - 45±5, Black

S.No. PRTICULARS COST(INR)

(A) MATERIAL COST
RUBBER GRADE EPDM
FINISH WEIGHT (gm) 33
FEEDING WEIGHT (gm) 37.95
RAW MATERIAL COST/KG 210
RUBBER COST/PIECE ₹ 7.97

S.No. PARTICULARS COST(INR)

(B) CONVERSION COST
NO. OF CAVITIES 4
MACHINE USED FM COMPRESSION 250 TON
Machine Rate Per Hour 250
Labour Rate Per Hour 90
PCS./HOUR@90% 27
CYCLE TIME(SEC) 480
MOULDING COST /PC. ₹ 9.26
LABOUR COST /PC. ₹ 3.33
DEFLASHING CONSUME TIME/PCS IN SECOND 30 ₹ 0.45
FINISH INSPECTION COSUME TIME/PCS IN SECOND 30 ₹ 0.45
TOTAL COST OF MANUFACTURING (B) ₹ 13.49
SUB TOTAL (A+B) ₹ 21.46
OVERHEAD 5% ₹ 1.07
BASIC COST (A+B+C) ₹ 22.54
PACKAGING @2% ₹ 0.45
REJECTION ALLOWANCE@2 % on A+B+C ₹ 0.45
MARGIN OF PROFIT @10% ₹ 2.25
EX-WORK (HTR India) TOTAL COST/PIECE ₹ 25.69
TOOL COST (Moulding) ₹ 95,000
* Payment Terms: 50% tooling cost advance along with purchase order & 50% after PPAP approval.
* Development time require 60-75 days after the confirm receipt of purchase order
* Quotation validity: 60 Days
* Raw material price is subject to the market price fluctuation and will vary accordingly
* Proto Tool Cost: Extra if applicable
* Part weight to be actualized at the time of sop
* Etching Cost: Extra if applicable.
Testing Cost: Any special testing to be done from outside will be charged extra. If testing standard has not been
*
mentioned in the drawing and informed later,
* This quotation does not include any Product Liability or Product Recall related costs.
* Any R & D cost will be extra