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Journal of Cleaner Production 211 (2019) 566e573

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Leaching mechanism of ion-adsorption rare earth by mono valence


cation electrolytes and the corresponding environmental impact
Qiuhua Xu a, b, Yuanyuan Sun a, Lifeng Yang a, Cuicui Li a, Xuezhen Zhou a, Weifan Chen a,
Yongxiu Li a, *
a
Research Center for Rare Earths & Micro/Nano-Functional Materials, Nanchang University, Nanchang, Jiangxi, 330031, PR China
b
College of Environmental and Chemical Engineering, Nanchang Hangkong University, Nanchang, Jiangxi, 330063, PR China

a r t i c l e i n f o a b s t r a c t

Article history: Ion-adsorption rare earth (IARE) is a very important resource which is adsorbed on clay mineral surface
Received 23 February 2018 and can be leached by appropriate electrolyte solutions. A comprehensive understanding of the leaching
Received in revised form mechanism is crucial for achieving high extraction efficiency with low cost and less environmental
19 September 2018
impact. In this paper, a series of inorganic electrolytes with different concentrations were employed to
Accepted 11 November 2018
Available online 23 November 2018
leach the IARE, and the relationship between leaching efficiency (LE) of IARE and zeta potential of the
leached clay mineral particles (CMPs) was investigated. A linear relationship between the LE of IARE and
zeta potential of CMPs is observed for every electrolyte. However, the slope (S) of the linear relationship
Keywords:
Ion adsorption rare earths
greatly depends on the type of the cations and follows a sequence of S(NHþ þ þ
4 )>S(K )>S(Na ). In addition,

Leaching mechanism in the case of ammonium or potassium ions, the slope is almost the same for both SO2 4 and Cl . But for

Zeta potential sodium ions, a significant difference of slope is observed with the order of S(SO2 4 )>S(Cl ). These facts
Environmental impact suggest that the cations play a dominating role in affecting the leaching of IARE, while the anions also
Clay mineral contribute to the LE of IARE. Based on the electric double layer model and hydration theory, a leaching
Electric double layer mechanism is proposed to illustrate the dependence of zeta potential on the LE of IARE and the residual
ion concentration in rinsing solutions which is considered to be the main factor influencing the envi-
ronment of mine district. This work may provides a promising route for enhancing the LE and estimating
the environmental impact of remaining electrolytes in mine tailing.
© 2018 Elsevier Ltd. All rights reserved.

1. Introduction one. Therefore, a general leaching reaction with ammonium salts


can be expressed as follows (Li, 2014; Chi and Tian, 2006; He et al.,
Ion adsorption rare earth (IARE) is a unique resource with sig- 2016):
nificant commercial value, as it contains almost all the rare earth
elements (REEs), especially the middle and heavy REEs. Therefore, [Al2(Si2O5) (OH)4]mnRE3þ(s)þ3nNHþ
4 (a)#[Al2(Si2O5)
great attention has been paid to its exploitation and applications (OH)4]m3nNHþ 4 (s)þnRE

(a)
(Li, 2014; Chi and Tian, 2006; Xu et al., 2016; Binnemans et al.,
2013). This type of deposit is formed from long-term weathering where (s) and (a) represent the solid phase and aqueous phase,
process of REEs-containing rocks in warm humid climate under respectively.
chemical, physical, mechanical and biological interactions. It is Various electrolyte solutions containing such cations as Naþ,
generally recognized that leaching IARE is an ion exchange process NHþ þ 2þ 2þ 2þ 3þ
4 , K , Ca , Mg , Fe , Fe , and Al

can be adopted to leach
of cations in the electrolyte solutions with REEs adsorbed on the IARE. Among them, ammonium sulfate is the most extensively used
clay minerals. The main clay minerals in the deposits are alumi- leaching agent due to its low cost, high yield and high quality (Li,
nosilicates, such as kaolinite, illite, and smectite, etc. Among them, 2014; Chi and Tian, 2006; Xu et al., 2016; Xiao et al., 2015a,b;
kaolinite with composition of [Al2(Si2O5) (OH)4]m is the dominant Moldoveanu and Papangelakis, 2012, 2013). However, the excess
ammonium residue in tailing also exerts seriously negative effect
on the environment. Especially in the in-situ leaching process, the
* Corresponding author. outflow of ammonium leads to severe pollution to the soil, river
E-mail address: yxli@ncu.edu.cn (Y. Li).

https://doi.org/10.1016/j.jclepro.2018.11.112
0959-6526/© 2018 Elsevier Ltd. All rights reserved.
Q. Xu et al. / Journal of Cleaner Production 211 (2019) 566e573 567

and underground water near the mine (Xu et al., 2016; Xiao et al., under 800 mesh dried at 100  C were used to meet the re-
2015a,b). In order to develop new techniques for increasing the quirements for sample uniformity when measuring zeta potential.
LE and reducing the environmental impact originating from the Table 1 presents the chemical composition of CMPs used in this
residual electrolyte ions in tailing, it is of great significance to study. As listed in Table 1, alumina and silica constitute the majority
elucidate the behavior of different electrolytes in leaching RE and of CMPs, while iron oxide, potassium oxide, magnesium oxide, ti-
the underlying leaching mechanism. tanium oxide and other elements account for the minority of CMPs.
It was reported that the leaching ability of different electrolyte The loss on ignition values indicated that CMPs contain lower
solutions for rare earth depends on the ion exchange capacity of the carbonaceous substances but higher mineral matters, which are
electrolyte to rare earth ions, which relies on their relative ionic excellent natural adsorbents for metal ions.
potential in the view of hydration theory. In fact, based on the In each leaching test, 5 g of CMPs sample and 100 ml leaching
viewpoint of electrical double layers (EDL) model, a clay mineral agent solution were mixed in 250 ml Erlenmeyer flasks with rubber
particle (CMP) in aqueous solution is considered to be covered by stoppers. The flasks were placed into a thermostatic oscillating tank
water film with EDL structure, which is divided into two parts and shaked at 30  C for 1 h to reach leaching equilibrium. After
separated by a plane (the Stern plane) located at about a hydrated solid-liquid separation by filtration, the collected solution was
ion radius from the surface (Crundwell 2016; Shaw, 1992; Tao et al., employed to determine the concentrations of rare earth ions and
2007). The centers of any specifically adsorbed ions are located in electrolyte ions, such as ammonium and sulfate ions. The concen-
the stern layer. Ions with centers located beyond the Stern plane trations of the rare earth in the filtrates were analyzed by arsenazo
form the diffusion part of the double layer. The outer surface of a III spectrophotometry. The determination procedure is as follows: A
particle motioning in solution is referred to as sliding surface or certain amount of filtrate (containing 4e20 ìg REE) was mixed with
shear plane, and the electrical potential difference between the 10 ml of acetic acid-sodium acetate buffer solution (pH 3.3) and
sliding surface and the particle surface corresponds to zeta po- 2 ml chromogenic agent (0.25 wt% arsenazo Ⅲ), and then diluted to
tential, which can be obtained by electrokinetic measurement. This 50 ml with deionized water. After the solution was well shaken and
measurement is of significant importance since no direct method is rested for more than 15 min, the absorbance of the solution was
available to determine the potential of surface and stern layer while determined at 655 nm wavelength using a blank reagent as refer-
the value of zeta potential is very close to the stern potential and ence. The concentration of RE in the subsequent solution was
lower than the surface potential (Sans et al., 2017). In literature, calculated based to the plotted the standard curve with the linear
numerous studies have been conducted to investigate the proper- correlation coefficient of 0.998 and the linear concentration range
ties and zeta potential of inorganic minerals (Au and Leong, 2013; of 5e25 ppm. The LE of IARE was calculated based on the rare earth
Zarzycki et al., 2007; Mahrouqi et al., 2017) in aqueous solution. concentrations in the filtrates and the contents in CMPs.
Furthermore, zeta potential is also a very important parameter to
analyze electrostatic properties of synthesized materials such as ðCl  Vl Þ
nano-sized or composite materials and to discuss the ion distri-
LEð%Þ ¼  100%
W  Cs
bution in EDL of colloid materials (Jastrzebska et al., 2016).
However, few literature reported studies on the zeta potential where LE is the leaching efficiency of IARE (%), Cl is the concen-
variation in leaching of IARE (Wang et al., 2017; Zhang et al., 2018). tration of RE in leaching solution (calculated as rare earth oxide,
Moreover, most of the reported zeta potential data only dealt with REO, g/ml), Vl is the volume of the leaching solution (100 ml), W is
the effects of electrolytes and their concentration on the LE and the the sample weight (5 g), Cs is the RE content in CMPs sample
swelling characterization of clay minerals. In this study, we focus on (determined previously by full leaching method, 0.103% calculated
the zeta potential variation of IARE-containing CMPs leached by a as REO) (Li, Y.X., 2014). The determination error of LE is mainly from
serious of electrolyte solutions and the subsequent water washing colorimetric analysis. The relative error of RE concentration is less
process. Herein, six inorganic salts with monovalence cations were than 13%, and the relative error range of LE is less than 10%.
employed to leach the IARE, and the effects of the type and con- Meanwhile, the collected CMPs leached by different electrolyte
centration of electrolytes on LE of IARE and zeta potentials of the solutions (named as CMPs-Ld) were re-dispersed into 250 ml
leached CMPs in water were investigated. The leaching ability se- deionized water and subjected to Zeta Potential analysis. The Zeta
quences of the electrolytes and the corresponding contribution of Potentials of CMPs and CMPs-Ld were measured by ZetaProbe
their cations and anions were elucidated respectively. Together (Colloidal Dynamics, USA) (system error ±0.9mv). The measure-
with the analysis on released ions in different processes of water ment was conducted at room temperature by selecting the rota-
rising, a mechanism based on EDL model was proposed to reveal tional speed of 200 r/min, using water as solvent (dielectric
the relationship of Zeta potential variation with the LE and the constant 78, density 1 g/ml, viscosity 8904 cP). The density, particle
environmental impact. These results are of great theoretical and mass fraction, and dielectric constant of CMPs were set at 2.6 g/ml,
practical significance to further raise the LE of IARE, cut down the 2% and 2. The experimental error of Zeta potential is ±0.9 mV for
consumption of raw materials (Xiao et al., 2016a), and reduce the same sample, and is enlarged to ± 1e2 mV for different exper-
environmental impacts (Binnemans et al., 2015). iments under the same condition.
After filtration, the collected solid samples were re-dispersed
2. Experimental methods into another 250 ml deionized water for the second rinsing. The
Zeta Potential of CMPs as well as the contents of ammonium and
2.1. Batch leaching tests and measurements sulfate in the rinsing solutions were determined. The above pro-
cesses were repeated 6e7 times. The contents of ammonium and
0.001e0.128 mol/L electrolyte solutions ammonium sulfate (AS), sulfate in the rinsing solutions were determined. The concentra-
ammonium chloride (AC), sodium sulfate (SS), sodium chloride tions of ammonia were determined using Nesster's reagent color-
(SC), potassium sulfate (PS), and potassium chloride (PC) were imetry. The determination procedure is as follows: In a colorimetric
respectively prepared using deionized water and the corresponding tube, a certain amount of filtrate was well mixed with 1.0 mL po-
analytical grade reagents. tassium sodium tartrate solution and 1.5 mL Nessler reagent solu-
CMPs containing IARE were sampled from Longnan rare earth tion, then diluted to 50 ml with deionized water. After the solution
mine (Jiangxi, China) and screened by wet sieving method. CMPs was well shaken and rested for more than 10 min the absorbance of
568 Q. Xu et al. / Journal of Cleaner Production 211 (2019) 566e573

Table 1
Chemical composition of clay mineral particles (CMPs) under 800 mesh.

Composition SiO2 Al2O3 Fe2O3 FeO CaO MgO K2O Na2O TiO2 P2O5 MnO Loss on ignition

(% weight) 50.98 29.61 3.97 0.34 0.011 0.27 3.36 0.082 0.11 <0.01 0.036 10.65

the solution was determined at 420 nm wavelength using a blank ions adsorbed in SL will enter the DL, resulting in a large negative
reagent as reference. The standard curve of absorbance vs the zeta potential (D). Therefore, the zeta potential of CMPs can in-
ammonia nitrogen concentration was plotted with R2 of 0.999 and dicates the amount of electrolyte ions in SL and their ability to enter
the linear concentration range of 5e100 ppm. The relative error of the DL, which can be demonstrated via the analysis of electrolyte
ammonium concentration is less than 8%. ions in the solution.
The concentrations of sulfate were determined using spectro-
scopic barium turbidity method. The determination procedure is as 3. Results and discussions
follows: A certain amount of filtrate was injected into a 50 mL
volumetric flask, and diluted to the scale with deionized water, and 3.1. Effects of electrolyte type and concentration on the LE of IARE
then poured into a 250 mL cone bottle. To this solution, 5 mL of the
conditional reagent and 0.5 g solid BaCl2 were added quickly. After The dependence of LE on the electrolyte concentration is dis-
1 min agitation and 6 min resting, the absorbance of the solution played in Fig. 2. For each electrolyte, the LE of IARE grows up with
was determined at 420 nm wavelength. The above mentioned the increasing electrolyte concentration, which is well consistent
conditional reagent was previously prepared by dissolving 30 g of with most of the previous reported results (Li, 2014; Chi and Tian,
sodium chloride with 200 mL water, 190 mL 95% alcohol, 75 mL 2006; Xu et al., 2016). An apparent difference in the LE of IARE is
glycerol, 30 mL concentrated hydrochloric acid, and then diluting it also observed for different electrolytes with the same concentra-
to 500 m and final intense shaking. The concentration of sulfate was tion. For example, at concentration of 0.064 mol/L, the LE of IARE
calculated based on the standard curve of absorbance vs concen- follows a sequence of AS > AC > PS > PC > SS > SC. In terms of the
tration with a Linear range of 2e80 ppm. The relative error of sul- influence of anion and cation on the LE of IARE, the order is as
fate concentration is less than 10%. follows: NHþ þ þ 2 
4 > K > Na and SO4 > Cl . The cations make a greater
Following the same procedure as above mentioned, more influence than anions. Specifically, at low concentrations, the LE of
leaching and immersion experiments were carried out using 6 IARE by potassium sulfate is higher than that by ammonium chlo-
electrolytes with 7 set of concentrations (0.004, 0.008, 0.016, 0.032, ride. On the contrary, with the further increase of electrolyte con-
0.064, 0.096, 0.128 mol/l). The names of the collected clay mineral centration, the LE of IARE by ammonium chloride is obviously
particles samples leached by AS, AC, SS, SC, PS, PC are shortened as higher than that by potassium sulfate, These facts indicate that the
CMPs-Ld-AS, CMPs-Ld-AC, CMPs-Ld-SS, CMPs-Ld-SC, CMPs-Ld-PS, LE of IARE is dominated by cations, and the influence of sulfate
and CMPs-Ld-PC, respectively. concentration on the LE of IARE in low concentration region is more
obviously than in high concentration region. The ammonium has
2.2. Model and leaching mechanism greater contribution to the LE of IARE in high concentration region
is generally explained by its larger ionic potential and smaller
According to the EDL model, a mechanism is proposed to radius of hydrate ion than potassium and sodium ions; However,
elucidate the leaching process of IARE and discuss the effect of both the radius of ammonium hydrate ion is not much larger than that of
anion and cation on the LE of IARE and the environment. The EDL potassium hydrate ion. Thus, some other reasons must underline
model is adopted mainly because it is the simplest model and can the fact that the LE of IARE by ammonium salt electrolyte is obvi-
offer a qualitative and quantitalive analysis on all available ously larger than that by potassium ion, such as ion strength, the
adsorption data. The adsorption and desorption of ions on CMPs coordination of anions with cations and the weak interaction be-
can be represented by coulombic term calculated from the Goug- tween the ion and clay surface. It is the most important thing that
Chapman EDL model (Plaza and Ontiveros-Ortega et al., 2015): ammonium ions have the ability to form hydrogen bonds with the
oxygen atom on the surface of CMPs. It is the hydrogen bond
P ¼ expðF j=RTÞ interaction between ammonium ion and oxygen atoms on the
Where F represents the molar Farady constant, R is the molar surface of mineral particles that makes the adsorption ability of
gas constant. T is the absolute temperature, Jis the electrostatic ammonium ions on clay surface stronger than that of potassium
potentials. The surface of CMP is negatively charged, including the and sodium ions. Meanwhile, the enhancement range of LE of IARE
constant negative face charge responsible for the isomorphic sub- by potassium ion is getting smaller and smaller with the growing
stitutions within tetrahedral and octahedral sheets, and the pH- concentration of potassium ion in high concentration regions,
dependent edge charge generated by the breakage of Al octahe- which is attributed to the formation of compound salts including
dral in edge surface or hydroxides on the edge proton adsorption/ potassium rare earth sulfate and potassium aluminum sulfate
desorption reactions (Xu et al., 2018). compound salt.
As shown in Fig. 1, the zeta potential of IARE-containing CMPs
suspension is less negative value (A), suggesting that the amount of 3.2. Relationship between the LE of IARE and zeta potential of
RE ions specifically adsorbed on the surface of CMP is not sufficient CMPs-Ld
to neutralize the surface charge, while some weakly adsorbed low
valance ions in SL migrated beyond the sliding plane and resulted in Fig. 3 shows the zeta potential of all CMPs-Ld samples re-
negative zeta potential. Adding electrolyte ions into this suspension dispersed in water. The negative value of zeta potential is attrib-
will result in an ion exchange process, in which the RE ions in SL are uted to the diffusion of cations from SL into DL. Compared to Fig. 2,
replaced by electrolyte ions and migrated from SL to DL (B); After in addition to the abnormal elevation of sodium sulfate and sodium
filtration, CMPs containing electrolyte ions are separated from RE chloride in the high concentration region, the relationship between
ions (C). When re-dispersing these CMPs in water, the electrolyte zeta potential and electrolyte concentrations is very similar to that
Q. Xu et al. / Journal of Cleaner Production 211 (2019) 566e573 569

Fig. 1. Leaching mechanism of IARE by ammonium sulfate (a, b, c) based on the EDL model and the comparison of zeta potential (x) of CMPs (a) and CMPs-Ld (d) in water; (SL: stern
layer; DL: Diffusion layer; 4: Surface potential of particle).

between the LE of IARE and electrolyte concentration, implying that 1987; Hu et al., 2017). It is often considered that the ability of cat-
the zeta potential is related to the LE of IARE. ions diffusing into SL to exchange rare earth ions depends on the
Specifically, as to each investigated electrolyte, the absolute zeta ability of these ions to be adsorbed by the particle surface. Thus, the
potential grows up with the increase of electrolyte concentration. exchange capacity for RE ions by different electrolytes relies on the
However, the absolute zeta potentials for different electrolytes with ionic potential of the hydration cations. It has been suggested that
the same concentration are different, and follows the order of the LE of IARE by different monovalent cation electrolytes is related
AS > AC z PS > SS z SC > PC for electrolyte concentration at to the ionic radius of a hydrated cation because the ions moving in
0.064 mol/L, and AS > SS z SC > AC z PS > PC for electrolyte con- aqueous solution and adsorbed on the particle surface are all in the
centration at 0.128 mol/L. This result indicates that cations and form of hydrated ions.
anions make different contribution to the enhancement of absolute The order of crystal radii is generally opposite to the order of the
zeta potential value and LE of IARE. The order of absolute zeta hydrated ionic radii. For example, the crystal radii of NHþ þ þ
4 , Na , K ,
potential value is as follows: NHþ þ
4 > Na >K
þ
and SO2 
4 > Cl .
 2
Cl , SO4 are 1.48 Å, 0.95 Å, 1.33 Å, 1.94 Å, and 2.15 Å, while their
Compared with the sequence of the LE of IARE, the difference lies hydrated ion radii are 3.31 Å, 3.58 Å, 3.32 Å, 3.32 Å, and 3.00 Å,
between the monovalent alkali metal cations. respectively (Jia 1987; Nadine et al., 2013; Nightingale, 1959). The
So far, enormous effort has been devoted to the research of order of radii for hydrated ions is as follows: NHþ þ þ
4 ˂ K ˂ Na for

leaching IARE, and the hydration theory based on electrostatic cations, and SO24 ˂ Cl for anions. The sequence is opposite to that
interaction is often used to explain the order of leaching RE by of the LE of IARE, indicating that the RE leaching process is domi-
various electrolytes (Li, 2014; Chi and Tian, 2006; He et al., 2016; Jia, nated by the hydrated ionic radii or ionic potential.
570 Q. Xu et al. / Journal of Cleaner Production 211 (2019) 566e573

The relationship between the LE of IARE and the zeta potential


of CMPs-Ld for different electrolytes is revealed in Fig. 4. A linear
relationship can be observed for every electrolyte. This correlation
is reported for the first time. Although there are some data about
zeta potential in the literature (Wang et al., 2017; Zhang et al.,
2018), no linear relationship has been found. The main reason is
that the zeta potential measured in the past is mainly the zeta
potential of leaching equilibrium. Because of the influence of high
concentration of electrolyte, it is difficult to reflect the ion distri-
bution of electrolyte on the surface of clay mineral particles.
Furthermore, it is observed that the slopes are different and
depend on the cations and anions. The largest slope was observed
for ammonium ion ranging from 5.7 to 5.8, followed by potas-
sium ion of 3.9 to 4.1. The smallest slope corresponds to sodium
ion from 1.2 to 2.7. These data show that the dependence of LE of
IARE on the zeta potential of CMPs-Ld is dominated by cations and
follows the sequence of S(NHþ þ þ
4 )>S(K )>S(Na ). The slope values
are almost the same for AS and AC, PS and PC, respectively. A sig-
Fig. 2. The dependence of electrolyte concentration on the LE of IARE by different nificant effect of the anions on the slope of the linear relationship
electrolytes. between LE of IARE and zeta potential is only observed for SS and
SC, owing to the weak adsorption ability of sodium ion toward
CMPs, which is not beneficial for leaching rare earth but increases
the absolute zeta potential.
As reported previously (Li, 2014; Anastopoulos et al., 2016; Callura
et al., 2018; Xiao et al., 2016b; Uddin, 2017), the adsorption of cations
on the surface of CMPs belong to physical adsorption process, they are
attracted each other by charge interaction without chemical bonding
formation. However, the adsorption of trivalent rare earth ions on the
surface of clay mineral particles is in agreement with the Langmuir
adsorption isotherm equation, which belongs to the monolayer
adsorption. Nevertheless, the univalent ions such as ammonium,
sodium, and potassium ions are not consistent with the Langmuir
adsorption isotherm equation, appliable to the multilayer weak
adsorption. Therefore, as shown in Fig. 1(A), RE ions adsorbed on the
surface of CMPs lie mainly in SL. The ions in SL can diffuse to DL
through thermal motion. The lower the valance of an ion leads to
easier diffusion of the ion. Therefore, the RE ions distributed in SL are
difficult to be leached by water, since they are trivalant ions and are
tightly adsorbed on the particle surface. In general, the real adsorption
capacity of CMPs for RE is less than the saturated adsorption capacity
of CMPs. Thus, many low valance ions such as Naþ and Kþ, are
Fig. 3. The dependence of zeta potential of CMPs-Ld on the LE of IARE by different adsorbed together with RE ions on the surface of CMP. These low-
electrolytes.
valence ions enter into DL from SL when CMPs are dispersed in wa-
ter, resulting in negative zeta potential value of CMPs. The higher
content of RE ions is, the lower negative zeta potential value is.
In general, the cations with smaller hydrated radii exhibit higher
LE of IARE. However, the previous work failed to explain why the
anions with smaller hydrated radii also present higher LE of IARE.
As for the role of anions in RE leaching process, the previous typical
interpretation is that the sulfate ions can form more stable com-
plexes with RE ions (Moldoveanu and Papangelakis, 2012, 2013).
However, no detailed illustration has been proposed.
In our present study, the hydration theory of anions is adopted
to interpret the much higher LE of IARE by sulfate than by chloride.
On one hand, sulfate anion has two negative charges, and is smaller
than chloride ion in terms of hydrated ion radius. The ionic po-
tential (Z2/r) of hydrated sulfate is much higher than that of chlo-
ride. On the other hand, although the CMPs are negatively charged,
there exist some positively charged regions on the edge surface of
mineral particles due to surface bond rupture (Xu et al., 2018).
Toward these areas, the negatively charged anions are attached.
Thus, higher ionic potential of negative charge helps the anions to
be adsorbed, leading to more negative charges on the particle
Fig. 4. Dependence of the LE of IARE and the zeta potential of CMPs-Ld for different surface and more cations into the SL for charge conservation, which
electrolytes. in turn promotes the leaching of RE ions.
Q. Xu et al. / Journal of Cleaner Production 211 (2019) 566e573 571

3.3. The zeta potential and residual ions concentration of CMPs-Ld- remaining ammonium in CMPs-Ld-AS after rinsing for 6 or 7 times
AS is very little, indicating that the sodium ions remaining in the
CMPs-Ld can be removed more easily.
In the previous studies on ion adsorbed rare earth, few people As shown in Table 2, the dependence of sulfate concentration in
paid attention to the quantity and characteristics of residual elec- the rinsing solution on rinsing times is similar to ammonium in
trolytes in tailings. According to EDL model, the zeta potential can Fig. 6 (B). The concentration difference is significant for the first two
reflect the type and concentration level of counter-ions in SL on the rinsing stages. Unlike ammonium, after two water-rinsing cycles,
surface of particles when re-dispersed in water due to their the content of sulfate ions is lower than the detection limit, sug-
different migrating ability from SL to DL, as shown in Fig. 1 (d). In gesting that the sulfate ions are easier to be removed than
order to verify that the residual ion concentration on the surface of ammonium. The result can also be rationalized by the proportion of
CMPs-Ld-AS is higher than CMPs-Ld-AC, and to evaluate the impact ammonium to sulfate. The calculated molar ratio of ammonium to
of the residual ions in tailing on environment, the obtained CMPs- sulfate is less than the stoichiometric ratio of ammonium sulfate in
Ld-AS and CMPs-Ld-AC were respectively rinsed with water for 5e7 the first rinsing solution. However, this ratio becomes very large,
times. In each rinsing process, the zeta potential of the particles and and even no sulfate can be detected in the second rinsing solutions
the concentration of ions in the filtrates were determined, and then of CMPs-LD-SS and CMPs-LD-PS.
the filtrated solid was subjected to the next rinsing. The zeta po- The concentrations of sulfate both in the leaching and rinsing
tential of CMPs-Ld-AS and the corresponding ammonium concen- solutions of CMPs-LD-AS are lower than that of CMPs-LD-SS and
tration in the rinsing filtrate as a function of rinsing times are CMPs-LD-PS, indicating that more sulfate ions are adsorbed to the
presented in Fig. 5. It can be seen that the negative zeta potential of surface of CMPs-LD and fewer are washed out. Meanwhile, when
CMPs-Ld-AS increases with the increase of ammonium sulfate leaching with high concentration of sulfate, some sulfate ions were
concentration and decreases with the increase of rinsing times. detected in the second rinsing solution of CMPs-LD-AS, but no
As shown in Fig. 5(a), on the first rinsing stage, the zeta potential sulfate ions was detected in the cases of CMPs-LD-SS and CMPs-LD-
of CMPs-LD-AS ranges from 9 to 24 mV, the absolute value of PS. This fact indicates that the sulfate adsorbed onto the CMPs-LD-
zeta potential for CMPs-Ld increases with the increase of the con- AS is more difficult to be washed out than CMPs-LD-SS and CMPs-
centration of AS, demonstrating that the ammonium ions in the SL LD-PS. Hence, the high leaching effect of ammonium sulfate on RE
of CMPs-Ld-AS increases, and leads to the increasing of LE. In the can be interpreted as the synergistic adsorption between ammo-
second and third rinsing stages, the zeta potential ranges from 6 nium cation and sulfate anion.
to 15 mV, and 5 to 12 mV respectively. After the sixth and
seventh rinsing stages, the zeta potential of each sample shows 3.4. The zeta potential and residual ion concentration of CMPs-Ld-
little variation, but still increases with the increase of AS concen- AC
tration. In fact, the required rinsing times to achieve a stable zeta
potential value increases with the increase of AS concentration. Using above mentioned method, ammonium chloride solutions
As shown in Fig. 5(b), the dependence of ammonium concen- with different concentrations were used to leach CMPs, and the
tration in the rinsing solution on the rinsing times is similar to the surface zeta potential and ammonium concentration in the leach-
zeta potential as shown in Fig. 5(a). The difference lies in the decline ing and rinsing solutions were determined. As shown in Fig. 6, the
rate with the rinsing times. The concentration difference is signif- zeta potential of CMPs-Ld-AC and the ammonium concentration in
icant on the first two rinsing stages, and then becomes stable after the rinsing solution have similar variation trend to that of CMPs-Ld-
two rinsing cycles. The fact that the ammonium concentration in AS. However, the magnitude of zeta potential and ammonium
the first rinsing solution is much higher than the following rinsing concentration are relatively lower, and the decrease rate as a
solution demonstrates that the ammonium ions adsorbed in SL are function of rinsing times is faster, especially for the first 1 to 2 times
easy to wash out by a simple water rinsing process. The propor- of rinsing.
tional relationship between the LE and the amount of ammonium Compared to AS, the required rinsing times to reach a stable zeta
washed out indicates that the leaching of RE ions depends on the potential value is less. Therefore, the higher LE of IARE in sulfate
amount of electrolyte cation in the SL. medium can be attributed to more ammonium ions adsorbed on
After 6 or 7 times of water rinsing, the samples were leached the SL of CMPs, which results in slightly higher absolute zeta
with 10% NaCl solution followed by water rinsing. The zeta po- potential.
tential and ammonium concentration in the leaching solution were As mentioned above, the negative zeta potential value is
determined and shown in Figs. 5 and 6. It was found that the ascribed to the diffusion of cations from SL into the DL. However, in

Fig. 5. Zeta potential of CMPs-Ld-AS (a) and ammonium concentration (b) via the rinsing times.
572 Q. Xu et al. / Journal of Cleaner Production 211 (2019) 566e573

Fig. 6. Zeta potential of CMPs-Ld-AC (a) and ammonium concentration (b) via the rinsing times.

Table 2
Sulfate content (ppm) in leaching and rinsing solutions of CMPs-Ld-AS, SS, PS.

CMPs-Ld-AS Leaching solution 189 358 627 1572 3197 5200 6695
1st rinsing solution 4.98 12.22 22.19 32 75 113 139
2th rinsing solution 0 0 0 0 0.62 2.05 1.22
CMPs-Ld-SS Leaching solution 220 430 880 1730 3350 5140 7170
1st rinsing solution 4 11 23 49 96 131 167
2th rinsing solution 0 0 0 0 0 0 0
CMPs-Ld-PS Leaching solution 202 418 822 1668 3218 5002 7084
1st rinsing solution 3.62 9.79 22.33 43.66 83.7 139.3 169.2
2th rinsing solution 0 0 0 0 0 0 0

the water rinsing process of CMPs-Ld, the anions in SL will shift into leaching RE should not be higher than 0.032 mol/L. However, the
DL as well, offsetting the negative potential and leading to an concentration of ammonium sulfate used in the actual production
opposite result. The fact that the zeta potential variation in the is over 0.032 mol/L. That is to say, after the leaching of rare earths,
rinsing process increases with the increase of ammonium indicates the volume of wastewater derived from the tailing rainwater
that the sulfate can carry more ammonium ions into SL. The slow should be 50 times more than that of tailing. Given the content of
release rate of ammonium ions in the leaching process also proves an IARE deposit is around 0.08 wt% and a recovery rate of 80%, the
that the presence of sulfate can drive more ammonium to SL, wastewater produced from manufacturing of 1000 kg REOs is
leading to a slower release rate of ammonium ion in the rinsing estimated to be over 78125 M3.
process. Another serious consequence is the risk of tailing landslide and
Similarly, after 5-time water rinsing, the CMPs-Ld-AC samples collapse. The tailing is composed of clay particles with a large
were leached with 10% NaCl solution and followed by another amount of ammonium sulfate. The negative zeta potential is
water rinsing. The zeta potential value of CMPs-Ld-AC and the directly proportional to the amount of residual ammonium, leading
ammonium concentration in leaching solution were also deter- to landslide in raining conditions due to the repulsion between the
mined. The results in Fig. 6 demonstrate that after AC leaching, the particles. The high absolute zeta potential of CMPs-Ld means that
amount of residual ammonium in tailing is less than that using AS there exists a large repulsive force between the particles, which
as leaching agent, and can also be completely washed out in the enables the particles to slip from each other more easily and lower
subsequent rinsing process. the stability of the ore body, causing debris flow and collapse in
IARE mines.
3.5. Environmental impact and the corresponding solutions To overcome these challenges, one direct approach is the timely
removal of the electrolytes in tailing. As shown in Fig. 6, filling
The assessment of environmental impact plays an important water to tailing is indispensable for reducing the surface zeta po-
role in the construction of a better ecological environment. tential of CMPs and enhancing the seam stability. However, this
Therefore, all industries attach great importance to the environ- method is not suitable for in-situ leaching, due to the difficulty of
mental impact of the strategy process, and propose effective solu- water recycling. Nevertheless, it is applicable to heap leaching
tions based on these impacts (Chen et al., 2017; Ramírez-Guinart mining. Another promising method is to replace the electrolyte of
et al., 2018; Samal et al., 2015). The excess ammonium residue in ammonium by a high valence cation leaching agent, such as sulfates
tailing also exerts negative effect on the environment (Lee and of aluminum (Xu et al., 2018; Yang et al., 2018), ferrous (Xiao et al.,
Wen, 2017; Zaimes et al., 2015). The environmental impact of 2016c) and magnesium (Xiao et al., 2015c). Especially in the case of
leaching IARE by monovalent cation electrolytes is mainly man- aluminum sulfate, the electrolyte in tailing is not easy to be water
ifested in two aspects. The first is the generation of a large amount leached and the zeta potential of minerals can be controlled to a
of wastewater (Xu et al., 2016). As discussed above, the residual very low level. For the second method, we have proposed some
ammonium sulfate in tailing can be washed out by water such as novel techniques to leach IARE with aluminum sulfate solution. The
rainwater. Based on the results of the first rinsing process, to ensure solution can be prepared from the raffinate of leaching solutions of
that the ammonium content in the wastewater from tailing is less aluminum containing slug, from which rare earths have been
than 15 mg/L, the amount of water needed is 50 times the amount recovered by solvent extraction (Li et al., 2016).
of tailing, and the concentration of ammonium sulfate used in
Q. Xu et al. / Journal of Cleaner Production 211 (2019) 566e573 573

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