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Elimination of Electrolytic Capacitor in AC/DC
Elimination of Electrolytic Capacitor in AC/DC
URL http://hdl.handle.net/10722/164083
Fig. 4. Switching sequence under different input powers. (a) pin < Po . (b) pin > Po .
Fig. 5. Equivalent circuits during one switching period when pin < Po . (a) [t0 , t1 ]. (b) [t1 , t2 ]. (c) [t2 , t3 ]. (d) [t3 , t4 ].
1) Stage A1 [t0 , t1 ] [see Fig. 5(a)]: Before t0 , ip , and im are keeps unchanged during a switching period
zero, and the LED load is powered by Co . At t0 , Q1 is vca (t)Np1 |vin (t)|
turned on. It should be noted that Q3 is always ON within im (t) = (t − t1 ) + (t1 − t0 )
L1 Np2 L1
the period of pin < Po . Dr 1 and Dr 4 (or diagonal diodes
Dr 2 and Dr 3 ) conduct. Assuming input voltage vin re- vca (t)Np1 |vin (t)|
= (t − t1 ) + D1 Ts (2)
mains unchanged during a switching period, im increases L1 Np2 L1
linearly as
where D1 and Ts are the duty cycle of Q1 and switching
period, respectively.
|vin (t)| 3) Stage A3 [t2 , t3 ] [see Fig. 5(c)]: At t2 , Q2 is turned off;
im (t) = (t − t0 ) (1)
L1 the energy stored in the transformer is released through
the secondary winding to the output. Referring to (2), the
magnetizing current at t2 is
where L1 is the self-inductance of the primary winding
Np 1 . vca (t)Np1 |vin (t)|
Im (t2 ) = (t2 − t1 ) + D1 Ts
2) Stage A2 [t1 , t2 ] [see Fig. 5(b)]: At t1 , Q1 is turned off L1 Np2 L1
and Q2 is turned on. Although Q3 is ON, no current flows
vca (t)Np1 |vin (t)|
through it because the dot side of the secondary winding = D2 Ts + D1 Ts (3)
is negative. After Q2 is turned on, Ca is discharged and L1 Np2 L1
im continues increasing linearly, assuming the voltage vca where D2 is the duty cycle of Q2 .
CHEN AND RON HUI: ELIMINATION OF AN ELECTROLYTIC CAPACITOR IN AC/DC LIGHT-EMITTING DIODE (LED) DRIVER 1601
Because im is the magnetizing current reflected to the pri- For the proper operation of this stage, the minimum values
mary winding Np 1 , the magnetizing current reflected to the of vca , Vca m in must satisfy
secondary winding Ns is im Np1 /Ns . The self-inductance Vo Np1
of the secondary winding is L1 Ns2 /Np12
. Hence, the sec- Vca m in > . (8)
Ns
ondary current iR is
2
3) Stage B3 [t2 , t3 ] [see Fig. 6(c)]: After Q3 is turned off,
Im (t2 )Np1 Vo Np1 the excessive energy, which is stored in the transformer, is
iR (t) = − (t − t2 ). (4)
Ns L1 Ns2 released to Ca through the primary winding Np 1 and Da 1 .
At t3 , iR reduces to zero. The time interval of t3 − t2 is Ca is charged and im decreases linearly, assuming that vca
expressed as remains unchanged during a switching period
IR (t2 )Ns vca (t)
ΔT1 = t3 − t2 =
Im (t2 )L1 Ns
. (5) im (t) = − (t − t2 ). (9)
Vo Np1 Np1 L1
At t3 , im reduces to zero. The time interval of t3 − t2 is
4) Stage A4 [t3 , t4 ] [see Fig. 5(d)]: During this mode, no
expressed as
current flows through the transformer winding and the
transformer is initialized. Co supplies the current to the IR (t2 )Ns L1
ΔT2 = t3 − t2 = . (10)
LED load. When pin < Po , in order to keep the output Np1 vca (t)
current and thus output power constant, energy is also
4) Stage B4 [t3 , t4 ] [see Fig. 6(d)]: During this mode, no cur-
provided by Ca . Because the duty cycle of Q1 is kept
rent flows through the transformer winding and the trans-
unchanged during a line period, the duty cycle of Q2 ,
former is initialized. Co supplies the current to the LED
which corresponds to energy release, should be used to
load. When pin > Po , in order to keep the output current
regulate the output current.
and power constant, the excessive energy is absorbed by
Ca . Because the duty cycle of Q1 is kept unchanged dur-
B. Operating Modes When pin > Po
ing a line period, the duty cycle of Q3 , which corresponds
Fig. 4(b) shows the key switching sequence when pin > Po . to energy release to the output, should be used to regulate
There are four switching stages in a switching period, and the the output current.
corresponding equivalent circuits are shown in Fig. 6. From the previous analysis, it can be seen that only two out of
1) Stage B1 [t0 , t1 ] [see Fig. 6(a)]: Similar to Fig. 5(a), Q1 three main switches have switching actions during a switching
is turned on and the input voltage causes the current in period, leading to the possibility of reduced switching losses
the magnetizing inductor to increase during this stage. It and higher conversion efficiency.
should be noted that Q2 is always OFF during the line Compared with existing methods presented in [10] and [20]
period when pin > Po . that reduce the input power factor when the electrolytic ca-
2) Stage B2 [t1 , t2 ] [see Fig. 6(b)]: At t1 , Q1 is turned off and pacitors are replaced, the proposed LED driver can improve
Q3 is turned on. Then, the energy stored in the transformer and achieve near-unity input power factor. The method in [10]
is released through the secondary winding to the output. aims at reducing the peak-to-average ratio of the input pulsating
Referring to (1) and similar to (4), iR can be expressed as power but cannot ensure the instantaneous input power to be
follows: equal to the output power. The sizes of the output filter capaci-
2
Im (t1 )Np1 Vo Np1 tance in [10] and [20] are 141 μF and 660 μF, respectively, for
iR (t) = − (t − t1 ) an output power of 60 W, while that in this proposal is 10 μF
Ns L1 Ns2
for an output power of 13.5 W. In addition, the energy storage
2
|vin (t)| Np1 Vo Np1 capacitor in this proposal can effectively balance the I/O power
= (t1 − t0 ) − (t − t1 ) while keeping the output current constant without large elec-
L1 Ns L1 Ns2
2
trolytic filter capacitor. Also, the proposed LED driver involves
|vin (t)| Np1 Vo Np1 a parallel-capacitor structure. It has a higher conversion effi-
= D1 Ts − (t − t1 ). (6)
L1 Ns L1 Ns2 ciency compared with series-capacitor structure, in which the
In order to keep the output current constant, the released energy storage capacitor handles all the I/O energy [20], [24].
energy to the output must be constant in a switching period.
At t2 , Q3 is turned off. Referring to (6), iR at t2 can be III. CIRCUIT DESIGN AND CONTROL STRATEGY
written as A. Main Circuit Design
2
|vin (t)| Np1 Vo Np1 For a single-phase ac/dc driver, the input voltage can be ex-
IR (t2 ) = D1 Ts − (t2 − t1 )
L1 Ns L1 Ns2 pressed as
2
|vin (t)| Np1 Vo Np1 vin (t) = Vm sin ωt (11)
= D1 Ts − D3 Ts (7)
L1 Ns L1 Ns2
where Vm is the peak value of the input voltage and ω is the line
where D3 is the duty cycle of Q3 . angular frequency.
1602 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Fig. 6. Equivalent circuits during one switching period when pin > Po . (a) [t0 , t1 ]. (b) [t1 , t2 ]. (c) [t2 , t3 ]. (d) [t3 , t4 ].
Referring to Fig. 3, for an ac/dc LED driver with unity power From (16), we have
factor and constant output current, the needed storage capacitor √
2 Po L1 Ts
and its waveform can be expressed as [10] D1 Ts = . (19)
Vm
2Po Po From (3), (4), (5), and (14), we can obtain
Ca = = (12)
m ax − Vca
ω(Vca2 2
m in ) ωΔVca Vca
Im (t2 ) =
2Po Ts
(20)
Po L1
vca (t) = Vca2 + (1 − sin 2ωt) (13)
m in
ωCa √
Ns 2Po L1 Ts
ΔT1 = (21)
where Vca m ax is the maximum value of vca , ΔVca = Vca m ax Vo Np1
−Vca m in is the amplitude of the voltage ripple, and Vca is the √
√ Np2 2Po L1 Ts
average amplitude of vca . D2 Ts = (1 − 2 |sin ωt|) . (22)
To keep the output current constant, the average current vca (t)Np1
through Q3 in a switching period must be equal to the out- It can be seen that ΔT1 is constant for a given ac/dc LED
put current Io . From (3) to (5), we can determine that when pin driver and D1 can reach its maximum value at the minimum
< Po , the average current through Q3 is input voltage, i.e.,
√
Im (t2 )ΔT1 Np1 2 Po L1 Ts
= Io . (14) D1 m ax Ts = (23)
2Ns Ts Vm m in
From (6) and (7), it can be shown that when pin > Po , the where Vm m in is the minimum peak value of the input voltage.
average current through Q3 is Referring to Fig. 3, when pin < Po , sin ωt and vca (t) are both
monotone decreasing functions during (3/8)Tline to (1/2)Tline ;
1 |vin (t)| Np1 hence, (22) is a monotone increasing function and its maximum
D1 Ts + IR (t2 ) D3 = Io . (15) amplitude during 3/8 Tline to 1/2 Tline is
2 L1 Ns
√
√ Np2 2Po L1 Ts
For the Flyback PFC converter operating under DCM, we D2 m ax Ts = (1 − 2 |sin ωt|)
have [10] vca (t)Np1 ω t=π
√
N 2Po L1 Ts
Vm2 D12 = p2 . (24)
Io = (16) 2
Np1 Vca m in + (Po /ωCa )
4L1 Vo fs
By differentiating (22) with respect to t during (1/2)Tline to
where fs is the switching frequency. (5/8)Tline
Because the proposed LED driver must be operated under √
DCM to achieve a high input power factor, the sum of the time d(D2 Ts ) Np2 2Po L1 Ts
=
interval on stages 1–3 under different input power conditions dt Np1
must satisfy the following equations: √
2ωVca2 m in cos ωt + Po F1 (t)/Ca
· (25)
Tsum 1 = D1 Ts + D2 Ts + ΔT1 ≤ Ts (pin < Po ) (17) [vca (t)]1.5
√
Tsum 2 = D1 Ts + D3 Ts + ΔT2 ≤ Ts (pin > Po ). (18) where F1 (t) = cos 2ωt + 2 (cos ωt − sin ωt).
CHEN AND RON HUI: ELIMINATION OF AN ELECTROLYTIC CAPACITOR IN AC/DC LIGHT-EMITTING DIODE (LED) DRIVER 1603
It can be found that both cos ωt and F1 (t) are negative values
during (1/2)Tline to (5/8)Tline . Therefore, (22) is a monotone
decreasing function and its maximum amplitude is the same as
(24) during (1/2)Tline to (5/8)Tline .
Substitution of (21), (23), and (24) into (17) yields
√ √
2 Po L1 Ts Np2 2Po L1 Ts
F2 = +
Vm m in Np1 Vca2 m in + (Po /ω · Ca )
√
Ns 2Po L1 Ts
+ − Ts ≤ 0 (pin < Po ). (26)
Vo Np1
From (7), (15), and (19), we have
√ √
Ns Po L1 Ts (2 |sin ωt| − −2 cos 2ωt)
D3 Ts = . (27)
Vo Np1
Combining (7), (10), (19), and (27) yields
Np1 Fig. 7. Surface of the formula F2 as the function of Ca and L1 under different
IR (t2 ) = −2 cos 2ωt Po L1 Ts (28) Vc a m in .
L1 Ns
√
−2 cos 2ωt Po L1 Ts
ΔT2 = . (29)
vca (t)
Substitution of (23), (27), and (29) into (18) yields
√
2 Ns (2 |sin ωt| − − 2 cos 2ωt)
Tsum 2 = Po L1 Ts +
Vm m in Vo Np1
√
−2 cos 2ωt
+ ≤ Ts (pin > Po ). (30)
vca (t)
For the proper operation of the proposed LED driver, (26) and
(30) must be satisfied under different input powers. For a given
set of specifications of a driver, parameters such as L1 , Np 1 : Fig. 8. Values of Tsu m 1 and Tsu m 2 in a line period.
Np 2 : Ns , Ca , Vca m in need to be determined. A simple design
example is given as follows.
parameters to check whether it is suitable for the period of
The specifications of the LED driver are Vo = 45 V, Po =
pin > Po .
13.5 W, Ts = 10 μS, and Vm m in = 127 V.
For example, Ca = 5 μF, L1 = 300 μH, and Vca m in = 150
From Section II, we know that the maximum voltage
V based on (26) are chosen initially. Then, we can substitute
across Q3 is (vca (t)Ns /Np1 ) − Vo , the maximum voltage
these parameters into (17) and (30), and Tsum is shown in Fig. 8
across DR is max((vca (t)Ns /Np2 ) + Vo , (|vin (t)|Ns /Np1 ) +
under different input powers during a line period. It can be found
Vo ), the maximum voltage across Q1 is max((Vo Np1 /Ns ) +
that Tsum < Ts in the whole line period, which means that the
|vin (t)|, |vin (t)| + vca (t)), and the maximum voltage across
chosen parameters can ensure the driver to operate under DCM.
Q2 is (Vo Np2 /Ns ) + v ca (t). The maximum peak current
through
√ Q 3 is max[ 2Po Ts /L1 (Np1 /Ns ), (2 |vin (t)| Np1
Based on the chosen Ca and Vca m in , the values of Vca m ax
L1 Po Ts /(L1 Ns Vm )]. It can be seen that the turns ratio of
and Vca can be calculated by (12). Then, the voltage stress of
the Flyback transformer merely determines the voltage stress
devices can be determined.
and current stress of devices. Hence, the choices of the turns
ratio and devices can be combined. Arbitrarily, we choose Np 1 :
B. Control Strategy Design
Np 2 : Ns = 2:2:1.
Fig. 7 shows the left-hand terms of (26) as the function of Ca In [25] and [26], a current hysteresis control is used to force a
and L1 under different Vca m in . To keep the DCM operation of double-frequency current to flow through the inductor to elim-
the proposed driver, the choices of Ca and L1 must guarantee inate the low-frequency PV current ripple. In [27], the voltage
that the corresponding value of F2 is lower than zero. It can also shape of the storage capacitor, which leads the line voltage by
be found that the smaller the Vca m in , the proper value of L1 45◦ , is controlled. In this paper, a simple control over the av-
becomes lower for a special Ca , which means relatively larger erage voltage amplitude of the storage capacitor is employed.
peak current in the primary and secondary devices. The control diagram block of the proposed ac/dc LED driver is
The appropriate choice of parameters based on (26) only shown in Fig. 9.
means that the driver operates properly during the line period Compared with the traditional Flyback converter, the main
of pin < Po . Inequality (30) must be verified with the chosen switch Q1 in the proposed driver is not directly controlled by
1604 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
Fig. 9. Electrical diagram of the control circuit for the proposed ac/dc LED driver.
Fig. 10. Waveforms of vin , iin , vc a , and Io under (a) 110-VAC input; (b) 220-VAC input.
Fig. 11. Waveforms of vin , vg s(Q 2 ) , vg s(Q 3 ) and Io under (a) 110-VAC input; (b) 220-VAC input.
Fig. 12. Waveforms of vg s(Q 1 ) , vg s(Q 2 ) , vg s(Q 3 ) , ip , and iR when (a) pin < Po ; (b) pin > Po .
Fig. 13 shows the measured input power factor versus the that is mainly because there is a small LC (C = 47 nF) filter
input voltage. It can be seen that the input power factor of the between the ac mains and the input rectifier bridge. When the
proposed LED driver is above 0.97. It should be noted that the line voltage increases, the 47-nF capacitor will produce more
input power factor decreases when the line voltage increases, reactive current and the input current (into the rectifier bridge)
1606 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 3, MARCH 2012
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AC photovoltaic module system,” IEEE Trans. Power Electron., vol. 21, Professor Ron Hui (F’03) received the B.Sc. (Eng.
no. 5, pp. 1264–1272, Sep. 2006. Hons) degree from the University of Birmingham,
[23] G. H. Tan, J. Z. Wang, and Y. C. Ji, “Soft-switching flyback inverter with Birmingham, U.K., in 1984, and the D.I.C. and Ph.D.
enhanced power decoupling for photovoltaic applications,” IET Electr. degrees from the Imperial College of Science and
Power Appl., vol. 2, no. 5, pp. 316–324, Mar. 2007. Technology, London, U.K., in 1987.
[24] J. Garcia, A. J. Calleja, E. L. Corominas, D. Gacio, and J. Ribas, “Elec- He was a Lecturer at the University of Notting-
tronic driver without electrolytic capacitor for dimming high brightness ham, U.K., in 1987–1990. In 1990, he joined the
LEDs,” in Proc. IEEE Ind. Electron (IECON), 2009, pp. 3518–3523. University of Technology, Sydney, and was appointed
[25] A. C. Kyritsis, N. P. Papanicolaou, and E. C. Tatakis, “A novel parallel as a Senior Lecturer at the University of Sydney, in
active filter for current pulsation smoothing on single stage grid-connected 1992, where he became a Reader in 1995. He joined
AC-PV modules,” in Proc. Eur. Conf. Power Electron. Appl.(EPE), 2007, the City University of Hong Kong, Kowloon, Hong
pp. 1–10. Kong (CityU), as a Professor in 1996 and was promoted to the Chair Professor
[26] A. C. Kyritsis, N. P. Papanicolaou, and E. C. Tatakis, “Enhanced current in 1998. In 2001–2004, he was an Associate Dean of the Faculty of Science
pulsation smoothing parallel active filter for single stage grid-connected and Engineering, CityU. From 2011, he holds the Chair Professorship at both
AC-PV modules,” in Proc. Power Electron. Motion Control Conf. (EPE- the University of Hong Kong and Imperial College London. He is the author
PEMC), 2008, pp. 1287–1292. of more than 200 technical papers, including more than 150 refereed journal
[27] P. T. Krein and R. S. Balog, “Cost-effective hundred-year life for single- publications and book chapters. More than 55 of his patents have been adopted
phase inverters and rectifiers in solar and LED lighting applications based by industry.
on minimum capacitance requirements and a ripple power port,” in Proc. Dr. Hui is a Fellow the IET. He has been an Associate Editor (Power Con-
IEEE Appl. Power Electron. Conf. (APEC), 2009, pp. 620–625. version) of the IEEE TRANSACTIONS ON POWER ELECTRONICS since 1997 and
an Associate Editor (Lighting Technology) of the IEEE TRANSACTIONS ON IN-
DUSTRIAL ELECTRONICS since 2007. He has been appointed twice as an IEEE
Distinguished Lecturer by the IEEE Power Electronics Society in 2004 and
2006. He served as one of the 18 administrative committee members of the
IEEE Power Electronics Society and was the Chairman of its Constitution and
Bylaws Committee from 2002 to 2010. He received the Excellent Teaching
Award at CityU in 1998 and the Earth Champion Award in 2008. He won the
IEEE Best Paper Award from the IEEE IAS Committee on Production and Ap-
Wu Chen (S’05–M’12) was born in Jiangsu, China, plications of Light in 2002, and two IEEE Power Electronics Transactions Prize
in 1981. He received the B.S., M.S., and Ph.D. Paper Awards for his publication in Wireless Battery Charging Platform Tech-
degrees in electrical engineering from the Nan- nology in 2009 and for his paper on LED system theory in 2010. His inventions
jing University of Aeronautics and Astronautics on wireless charging platform technology underpin key dimensions of Qi, the
(NUAA), Nanjing, China, in 2003, 2006, and 2009, world’s first wireless power standard, with freedom of positioning and localized
respectively. charging features for wireless charging of consumer electronics. In November
From 2009 to 2010, he was a Senior Research 2010, he received the IEEE Rudolf Chope R&D Award from the IEEE Indus-
Assistant in the Department of Electronic Engineer- trial Electronics Society, the IET Achievement Medal (The Crompton Medal),
ing, City University of Hong Kong, Kowloon, Hong and was elected to the Fellowship of the Australian Academy of Technological
Kong. In 2010–2011, he was a Postdoctoral Re- Sciences and Engineering.
searcher in FREEDM Systems Center, North Car-
olina State University, Raleigh. Since Sept. 2011, he has been an Associate
Research Fellow with the School of Electrical Engineering, Southeast Univer-
sity, Nanjing, China. His main research interests include soft-switching dc/dc
converters, inverters, and power electronic system integration.