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Safety and Health Data Report 2023
Safety and Health Data Report 2023
Openness and
transparency are key to
improving safety and
health in the industry
2 Safety and health data report 2023
Contents
1. Foreword
5. Fatality analysis
7. Sickness absence
The World Steel Association (worldsteel) is one of the largest and most dynamic industry associations in the world, with members in every
major steel-producing country. worldsteel represents steel producers, national and regional steel industry associations, and steel research
institutes. Members represent around 85% of global steel production.
© World Steel Association 2023 | Design: MakeAlias.com | Photo credits: HBIS, Qatar Steel, Tata Steel, Tenaris, Nucor, Emirates Steel, POSCO,
Tata Steel, SIJ Group, Ternium, and Duferco.
Safety and health data report 2023 3
Foreword
The number of individual sites reporting to worldsteel the use of the PSIF framework has increased
in recent years. The figures below only include data from companies/sites reporting PSIFs and
combine contractors and employees.
Total PSIF
Fatalities* 53
* In 2022, there were 90 fatalities reported to worldsteel. In order to preserve the ratios within the PSIF section of this report, Fatalities reported by
organisations that were not able to provide PSIF information have been excluded from this analysis.
** All other injuries includes Restricted Work Cases (RWC), Medically Treated Injuries (MTI) and Minor Injuries (MI)
Safety and health data report 2023 5
Total Recordable Incidents comprise Fatalities (F), Lost Time Injuries (LTI), Restricted Work
Cases (RWC) and Medically Treated Injuries (MTI). In the data survey, restricted work cases
and medically treated injuries are reported separately. Working hours are counted only on
sites that have reported at least one restricted work case or medically treated injury.
6.0
5. 39
5.0 4.67
4.4 4
4.4 0 4.09 4. 21
4.01
4.0
4.05 3.88
3.82 3.66
3.72 3.49
TRIFR
Total Recordable
3.0
3. 27 3.15 Injury Frequency
3.06 3.07
2.72
Rate (TRIFR)
2.0 decreased from
3.82 in 2021 to
3.66 in 2022.
1.0
0.0
2017 2018 2019 2020 2021 2022
1. Fatalities* 78
* In 2022, there were 90 fatalities reported to worldsteel. In order to preserve the ratios within the TRIFR section of this report,
Fatalities reported by organisations that were not able to provide TRIFR information have been excluded from this analysis.
Safety pyramids can be used to compare the shape of a company’s incident triangle. In case the
company triangle is narrower, it could mean that not all incidents are reported, or that fatality
prevention requires more attention. It should be noted that the average incident triangle is not
necessarily optimal; it should probably be wider. Reducing the number of more minor incidents
does not directly reduce the probability of severe incidents, but having those reported allows
action to be taken to mitigate risks that might otherwise cause severe incidents.
Safety and health data report 2023 7
Employees
Figure 4: Safety pyramids 2022 for employees and contractors
1. Fatalities 25
2. Lost time injuries 1 609
Employees:
3. Restricted work cases Employees608
4. Medical treatment injuries 2 896
5. Minor injuries
1. Fatalities 11 475
25
6. time
2. Lost Nearinjuries
misses 166 158
1 609
7. Unsafe acts and situations 2 794 724
3. Restricted work cases 608
4. Medical treatment injuries 1 10 100 1 000 210896
000 100 000 1 000 000 10 000 000
5. Minor injuries 11 475
6. Near misses 166 158
7. Unsafe acts and situations 2 794 724
1 10 100 1 000 10 000 100 000 1 000 000 10 000 000
Contractors: Contractors
1. Fatalities 53
2. Lost time injuries 790
3. Restricted work case Contractors402
4. Medical treatment injuries 1 344
5. Minor injuries 53 3 193
1. Fatalities
6. time
Nearinjuries
misses 26 774
2. Lost 790
7. Unsafe acts and situations 411 263
3. Restricted work case 402
4. Medical treatment injuries 1 10 100 1 000 1 344 10 000 100 000 1 000 000
5. Minor injuries 3 193
6. Near misses 26 774
7. Unsafe acts and situations 411 263
Contractor
management
systems
related
to injury
prevention
need to be
improved
within the steel
industry.
8 Safety and health data report 2023
Cause Lost Time Injuries (LTIs) Fatalities Ratio LTIs per 1 Fatality
The table shows the ratio between Lost Time Injuries and Fatalities by
cause. Small ratios mean that per Fatality, there are, on average, only
a small amount of Lost Time Injuries; a big ratio indicates there are
many Lost Time Injuries per Fatality. If these were drawn as an incident
triangle for each cause, the triangles for the small ratios would be very
narrow.
The types of injuries with the
smallest ratio between Lost These ratios show that to prevent Fatalities, it is more important to
undertake comprehensive and robust incident investigations and
Time Injuries and Fatalities
instigate preventive measures for those incidents with a low ratio.
are covered by Process Safety It is precisely these incidents that are most likely to lead to Fatalities
events. Companies should act without effective prevention. These ratios also emphasise the usefulness
if they are experiencing Lost of categorising Potential Serious Injuries and Fatalities among other
Time Injuries of this nature. A incidents.
PSIF approach should be used,
and leading and lagging Process
Safety-focused metrics should
be in place.
Safety and health data report 2023 9
Lost Time Injury (LTI). Any work-related injury resulting in the employee or contractor
being unable to return to work for their next scheduled work period. Returning to work
with work restrictions does not constitute a Lost Time Injury status, no matter how
minimal or severe the restrictions, provided it is at the employee’s next scheduled shift.
However, if an Injury deteriorates and time is later lost, an LTI should be recorded. Lost
Time Injury Frequency Rate (LTIFR) is calculated by combining Fatalities (F) and LTIs.
7000
5782
6000
5040
5000 1282 4517
4053
Total number of LTIs
1330
4000 1151 3578
3352 3213
925 2867 2945
743 2477
3000 923 1002
846 870
4500
2000 3710 843
3366 8129 2835
2429 2211 2075
1000 2021 1634
0
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022
2.50
2.00
2.00 1.76 Lost Time
Injury
1.48 Frequency
1.50
1.60 1.21 1.25 Rate (LTIFR)
LTIFR
Causes
CausesofofLost
LostTime
Time Injuries 2022
Injuries 2022
Causes
CausesofofLost
LostTime
Time Injuries last5 5years
Injuries last years (2018-2022)
(2018 -2022)
Causes
Causesof
ofLost
Lost Time Injurieslast
Time Injuries last
1010 years
years (2013-2022)
(2013-2022)
The following graphs show the distribution of causes separated by employees and contractors.
Figure 8: Causes of Lost Time Injuries in 2022 for employees and contractors
Fatality analysis
Death from a work-related injury, certified by a medical professional. Fatality Frequency
Rate (FFR) is calculated on the number of Fatalities per million man hours.
250
200 177
Total number of Fatalities
The total
154
35 140 number of
150 130 129 fatalities
32 116
20 104 22 100 99 reported to
27 90
100 77 16 worldsteel
15 48 15
69 19 during 2022
12
66 57 55
49 50 was 90, which
50 49 53 represents a
65 70
44 53 45 40 32 34 45 decrease of
25
0 21% compared
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 to 116 in 2021.
* Data received from China via Sinosteel Wuhan Safety & Environmental Protection Research Institute (SEPRI) does not distinguish
between employees and contractors. Data received directly from Chinese worldsteel members does and is included in the analysis.
0.057
0.060
0.024
0.029 0.021
0.029 0.030 from 0.029 in
0.020 2021 to 0.020
0.021 0.023 0.023 0.020
0.017 0.018 in 2022.
0.010 0.016
0.014 0.013
0.000
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022
Safety and health data report 2023 13
Causes
CausesofofFatalities, 2022
fatalities 2022
Moving machinery 11
Structural failure 10
On site road vehicle 10
Fall from height 9
Product handling storage 4
Hot metal 4
Gassing and asphyxiation 4
4
The top 5 causes
Falling object
Forklift 3 of fatalities over
Electrical
Rail 2
3
the past decade
Overhead crane 2 were falling from
Other mobile equipment
Hot substances
2
2
height, moving
Explosion 2 machinery, on
1
Manual tasks tools
Fire 1
site road vehicles,
falling objects,
0 2 4 6 8 10 12 and gassing and
asphyxiation.
These are
CausesofofFatalities
Causes fatalities last
last55years
years(2018-2022)
(2018-2022) consistent over
time.
Fall from height 74
Moving machinery 69
Gassing and asphyxiation 52
On site road vehicle 39
Overhead crane 28
Falling object 27
Fire 23
Structural failure 20
Explosion 15
Electrical 15
Hot metal 12
Rail 11
Other mobile equipment 11
Hot substances 8
Forklift 8
Product handling storage 7
Off site road vehicle 3
Manual tasks tools 3
Exposure to chemicals 3
Slips, trips and falls 2
Product loading 2
0 10 20 30 40 50 60 70 80
Causes
CausesofofFatalities last10
fatalities last 10years
years(2013-2022)
(2013-2022)
The following graphs show the distribution of causes split by employees and contractors.
Figure 12:of
Causes Causes of employee
fatalities Fatalities in 2022
- employees
Causes of fatalities - employees
Structural failure 5
Structural
Moving failure
machinery 5
Moving
On machinery
site road vehicle 3 5
On site
Railroad vehicle
Employees 2 3
Rail Employees
Forklift 2
Forklift
Product handling storage 1 2
Product handling storage
Hot substances 1
Hot substances
Hot metal 1
Hot metal
Gassing and asphyxiation 1
Gassing and Falling
asphyxiation
object 1
Falling object
Explosion 1
Explosion
Electrical 1
Electrical 1
0 1 2 3 4 5 6
0 1 2 3 4 5 6
Causes
Figure 13: of fatalities
Causes - contractors
of contractor Fatalities in 2022
Causes of fatalities - contractors
Fall from height 9
Fall road
On site fromvehicle
height 7 9
On site road vehicle
Moving machinery 6 7
Moving machinery
Structural failure 5 6
Structuralstorage
Product handling failure 3 5
Product handling storage
Hot metal 3
Hot metal
Gassing and asphyxiation 3
Gassing and Falling
asphyxiation
object 3
Falling object
Overhead crane 2 3
Overhead
Other mobile crane
equipment 2
Other mobile equipment
Electrical 2
Electrical
Manual tasks tools 1 2
Manual tasks tools
Hot substances 1
Hot substances
Forklift 1
Forklift
Fire 1
Fire
Explosion 1
Explosion 1
0 2 4 6 8 10
0 2 4 6 8 10
In 2022, contractors
led lagging
performance with
the most fatalities.
Causes of fatalities
for contractors
and employees are
different, reflecting
the different
activities and risks
faced by each
group.
Safety and health data report 2023 15
Process Safety Management (PSM) is a blend of The manufacturing of steel involves processes with intrinsic
operational, engineering and management skills focused hazards that need careful management. The measures
on preventing catastrophic accidents and near misses, required to control these hazards are often complex. The
particularly explosions, fires, structural collapse, and focus of Process Safety Management is not limited to
damaging releases associated with a loss of containment protecting the people within the company but also includes
of energy or dangerous substances such as molten the environment, assets, and the surrounding community.
metals, fuels, and chemicals.
Typical process
Quantity Main causes
safety events
01 - PSM Culture
5
17 - Governance 02 - Workforce involvement and participation
4
03 - Stakeholders
16 - Auditing 3
2 04 - Workforce Competencies
15 - Measure and metrics
1
14 - Incident investigation 05 - Standard-based performance
0
The Process Safety Management maturity analysis was from Occupational Safety KPIs. This issue has led to requests
derived from data provided by 28 organisations, representing from worldsteel members to provide effective indicators
30% of worldsteel members. for benchmarking and monitoring purposes. In the past,
worldsteel has referenced well-accepted frameworks (e.g., RP
Increasing maturity in process safety management can
API 754); however, a specific set of indicators and guidance
be observed. The industry has grown in experience and
will be developed.
expertise in process safety management; however, there
is an important area of improvement for element 15
(measurement and metrics). Process Safety KPIs are different
Sickness absence
Sickness absence [Percentage] is calculated as the total number of hours of
sickness absence per total work hours. This indicator is only calculated for
employees.
The following table shows the sickness absence per region.
% Sickness absence 2015 2016 2017 2018 2019 2020 2021 2022
Africa and Middle East 0.13 0.25 0.23 0.29 1.06 0.18 1.01 2.51
Asia/Pacific 0.12 0.08 0.08 0.19 0.15 0.05 0.11 0.54
CIS 0.75 1.26 1.41 0.6 1.38 1.88 1.73 2.33*
Europe 1.11 2.02 2.26 1.92 3.32 3.89 4.36 5.59
North America 0.14 0.14 0.14 0.23 0.22 0.42 0.14 1.31
South America 0.3 0.53 0.48 0.43 0.75 0.46 0.42 3.03
* In 2022, CIS data is derived from member companies/sites located in Ukraine and Kazakhstan
20 Safety and health data report 2023