Replacement Procedure

No. Rev. Item How to remove Validator Unit

Related
6-1-1-1 A
Problem
Special Tools Medium Work Time 10 minutes

Screw 1

Shaft

Screw 2 Connectors

Screw 2

Screw 2

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
Disassembling

1. Disconnect 2 Connectors.

2. Remove 1 pcs. of Screw 1 (Bind M3x6)

3. Remove 3 pcs. of Screw 2 (UD semusu M4 X 10 Black ).

(The Screws are attached to Validator unit by stopper.)
Replacement Procedure
No. Rev. Item How to remove Validator Unit
Related
6-1-1-2 A
Problem
Special Tools Medium Work Time 10 minutes

Shaft

Validator Unit

Standard Value
Adjustment Procedures
(Unit: mm)

Disassembling
4. Pull up the Shaft direction to upward.
5. Pull off Validator Unit from position pin with holding the unit to the right.
6. Remove Validator unit.

Reassembling
Maintenance Reassemble the unit in reverse order to disassembling.
Replacement Procedure
No. Rev. Item How to remove Feed Unit
Related
6-1-2-1 A
Problem
Special Tools Medium Work Time 10 minutes

RJ Cover

2
3

R Cover

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
Disassembling
1. Remove RJ Cover by removing 5 pcs. of Screw 1 (Bind M4 X10 Black).

2. Remove 2 pcs. of Screw 2 (Bind M3X6), 3 pcs. of Screw 3 (Bind M4 X 10

Black) and remove R cover.
(The wire form the power switch is connected to main unit.)
Replacement Procedure
No. Rev. Item How to remove Feed Unit
Related
6-1-2-2 A
Problem
Special Tools Medium Work Time 10 minutes

Hopper Cover

CN5

CN6

6
7
6

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
Disassembling
1. Remove 3 pcs. of screw 4 (D semusu M3X6) and remove Hopper Cover.

2. Remove 1 pcs. of screw 5 (D sems M4 X 20) and 2 pcs. of screw 6 (D sems

M4X20) CN7 and CN8. Remove Feed Unit by slightly lifting up
Replacement Procedure
No. Rev. Item How to remove Feed Unit
Related
6-1-2-3 A
Problem
Special Tools Medium Work Time 10 minutes

Direction of note feeding

Hopper Plate
Hopper Cover

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
Reassembling
1. Reassemble the parts in reverse order to disassembling.

Note:
When Hopper Cover is mounted, secure it while pushing up the hopper cover. Be
sure the top position of Hopper Cover is projected from Hopper Plate and the
notes do not get stack with the gap.

When Feed Unit is replaced, perform following adjustment according adjustment

standard.
1. Adjustment of Sensor.
2. Adjustment of Drive (THM)
3. Adjustment of the Gap of Feed Roller
(Refer to Adjustment Standard.)
Replacement Procedure
No. Rev. Item Replacement of Main “CPU” Board
Related
6-1-5-1 B
Problem
Special Tools Medium Work Time 20 minutes

Screw
Screw

DS1

DS2

Security Chip

Screw DS4 DS3 Screw

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
Disassembling
1. Remove Rear Cover.
2. Disconnect all connectors on Main CPU Board.
3. Dismount Main CPU Board by removing 4 pcs. of Screws.
4. Remove Security Chip and mount it to the board to be used.
5. Set DS1 to DS4 according to the replaced board.

Reassembling
1. Reassemble the parts in reverse order to disassembling.

When the battery was replaced to new one, perform following sensor.
1. 4-2-8-1 Adjustment of Sensor.
2. 4-2-9-1 Adjustment of Drive.
3. 3-4 Serial Code Setting.
4. Date and Time setting in operation mode.
Replacement Procedure
No. Rev. Item Replacement of Battery
Related
6-1-6-1 C
Problem
Special Tools Medium Work Time 5 minutes

Display Board

Connector

Insulock

Main Board

B CAUTION
Risk of explosion if battery is replaced
by an incorrect type. Dispose of used

Locl Tie batteries according to the instructions.

Connector

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance Disassembling

(Display Board)
1. Open Front Door and dismount Board Cover of Display Board.
2. Disconnect the connector of the battery on Main Board. Cut the Locl Tie and
remove the battery.
(Main Board)
3. Dismount Rear Cover.
4. Disconnect Connector of battery on Main Board. Cut the Locl Tie and remove
the battery.

Reassembling
Reassemble the parts in reverse order to disassembling.

When battery on Main CPU Board was replaced while power is off, perform
following.

4-2-8-1 Adjustment of Sensor.

4-2-9-1 Adjustment of Drive.
Set date and time by operation mode.

Note: In case battery is replaced while power off, above setting remains.
Replacement Procedure
No. Rev. Item Replacement of Fuse
Related
6-1-7-1 A
Problem
Special Tools Medium Work Time 5 minutes

Screw

2 pcs of Fuse

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Remove 1 pcs. of screw and remove cover.

2. Open the fuse case by using a tool such as hexagonal wrench.

Replacement Procedure
No. Rev. Item Replacement of Stacking Motor Drive Board
Related
6-1-8-1 A
Problem
Special Tools Medium Work Time 20 minutes

K4 Power Supply Unit Screw K8 Power Supply Unit

Screw FG Screw Screw

After dismount K4 Power Supply Unit After dismount K8 Power Supply Unit

Board

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Remove rear cover.
2. Remove 4 pcs. of K4 Power Supply Unit and 3 pcs. of K8 Power Supply Unit.
3. Disconnect part of connectors.
4. Remove screw for FG wire.
5. Remove Power Supply Unit.
6. Remove Stacking Motor Drive Board.

Reassemble the parts in reverse order to disassembling.