THE PROJECT FOR THE

IMPROVEMENT OF GOVERNANCE
AND MANAGEMENT RESEARCH AND
TRAINING FACILITIES

Work Execution Plan

FOR
Painting

Document No. TCEL/BIGM/WEP/Sheet pile/REV.00

PREPARED BY:

The Civil Engineers LTD

MAIN CONTRACTOR: TAISEI CORPORATION

CLIENT: BANGLADESH INSTITUTE OF GOVERNANCE AND MANAGEMENT

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RESEARCH AND TRAINING FACILITIES

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Table of Contents
1.0 GENERAL .............................................................................................................................................. 4
2.0 SCOPES .................................................................................................................................................. 4
3.0 REFERENCE DOCUMENTS ................................................................................................................ 4
4.0 METHOD STATEMENT ....................................................................................................................... 4
5.0 MATERIALS .......................................................................................................................................... 4
5.1 Plastic Emulsion and Exterior Weather Coat ................................................................................... 4
5.1.1 Acrylic Putty................................................................................................................................ 4
5.1.2 Primer Coat.................................................................................................................................. 4
5.1.3 Top Coat ...................................................................................................................................... 4
5.2 Epoxy Coat .......................................................................................................................................... 4
5.2.1 Epoxy Putty ................................................................................................................................. 4
5.2.2 Primer Coat.................................................................................................................................. 4
5.2.3 Top Coat ...................................................................................................................................... 4
6.0 RESOURCE, EQUIPMENT AND FACILITIES ................................................................................... 5
7.0 Work Procedures ..................................................................................................................................... 5
7.1 Storage of material .................................................................................................................................... 5
7.2 Plastic Emulsion and Exterior Weather Coat Procedure ........................................................................... 6
7.2.1 Surface Preparation............................................................................................................................. 6
7.2.2 Application Procedure ........................................................................................................................ 7
7.3 Epoxy Paint Procedure .............................................................................................................................. 9
7.3.1 Surface Preparation ............................................................................................................................ 9
7.3.2 Application Epoxy on wall Procedure .............................................................................................. 10
7.3.3 Application Epoxy Paint on Floor Procedure ................................................................................... 11
7.3.4 Epoxy Floor Curing .......................................................................................................................... 12
7.3.5 Epoxy paint anti rust procedure ........................................................................................................ 13
7.4 Textured Coating ..................................................................................................................................... 14
7.4.1 Inspection ........................................................................................................................................ 14
7.4.2 Trenching.......................................................................................................................................... 14
7.4.3. Masking ........................................................................................................................................... 14
7.4.4. Water Blasting ................................................................................................................................. 14
7.4.5. Scraping and sanding ....................................................................................................................... 14
7.4.6. Patch and repair ............................................................................................................................... 14
7.4.7. Elastomeric primer .......................................................................................................................... 14
7.4.8. Textured coating .............................................................................................................................. 14
7.4.9. Trim application .............................................................................................................................. 15
7.4.10. Clean up ......................................................................................................................................... 15
7.5 Lacquer paint ........................................................................................................................................... 15

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8.0 Inspection .............................................................................................................................................. 15

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9.0 HEALTH, SAFETY AND ENVIRONMENT ...................................................................................... 16
9.1 Regulations .............................................................................................................................................. 16
9.2 Health ...................................................................................................................................................... 16
9.3 Safety ....................................................................................................................................................... 16
9.4 Environmental issues ............................................................................................................................... 16

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1.0 GENERAL
After completion of preparatory works such as the installation of block, plaster
installation, screed works and then the painting works will then be carried out.

2.0 SCOPES
In this method statement will show the procedure of painting works such as.
• Plastic Emulsion Paint
• Exterior Weather Coat
• Epoxy Paint
• Textured Paint
• Anti-rust paint
• Lacquer paint

3.0 REFERENCE DOCUMENTS

From BID DOCUMENT SECTION 1006- PAINTING

4.0 METHOD STATEMENT

This method statement describes the method and procedures involved in the Painting works.

5.0 MATERIALS
5.1 Plastic Emulsion and Exterior Weather Coat
5.1.1 Acrylic Putty
5.1.2 Primer Coat
5.1.3 Top Coat

5.2 Epoxy Coat

5.2.1 Epoxy Putty
5.2.2 Primer Coat
5.2.3 Top Coat

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6.0 RESOURCE, EQUIPMENT AND FACILITIES

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The equipment for this operation is as follows:

a) Paint brushes

b) Paint roller, cover and frame

c) Moisture gauge

d) Scraper

e) Sand paper

f) Steel wire brush

g) Scaffolding

h) Painter’s tape
i) Covering floor
j) Spatula
k) Chemical Gas Mask / Mask
l) Rubber Hand Gloves / Cloth Gloves
m) Safety Equipment
n) Other light equipment’s
o) Heater / Blower

7.0 Work Procedures

7.1 Storage of material

a) Materials shall be delivered to the site in the manufacturer’s original packaging with the
clearly information. The containers that not displaying manufacturer's product
identification will not be acceptable.
b) Materials delivered and stored in tightly covered containers in a well-ventilated area.
c) The latex application shall store in temperature between 5 C‫ ﹾ‬up to 43 C‫ﹾ‬
d) The resin application shall store in temperature between 18 C‫ ﹾ‬up to 32 C‫ﹾ‬
e) Containers should be maintained in clean condition, free of foreign materials and residue.
f) For the 5 gal. of paint buckets the stacking bearing capacity of slab is 30 buckets per square
meter.
g) The storage should be kept neat & clean. Remove oily rags and waste daily, take

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h) necessary measures to ensure that worker and work areas are protected from fire and
health hazard resulting from handling mixing and application.
i) The Engineer may request to collect random sample for testing.

7.2 Plastic Emulsion and Exterior Weather Coat Procedure

7.2.1 Surface Preparation

j) Remove or protection hardware, accessories, plates Machined surface, lighting fixtures

and similar items already installed that not to be painted.
k) Clean the substances that could impair the bond of various coatings. Remove oil,
efflorescence, chalk, dust, grease and related agent.
l) Cracking and porous surfaces are repaired and make good before starting.
m) Roughen substances by sand paper for best bond of various coatings and sand lightly
between each succeeding coating.
n) Determine moisture content of surface by performing appropriate tests. Do not paint
where moisture content exceeds that permitted in manufacturer's printed directions.
o) Paint shall not be applied in rain, mist or when the relative
p) or to damp or wet surfaces. Use heater to displace the humidity.
q) Do not apply when ambient temperature is less than 3°C or if the temperature might drop
to this level within 4 hrs. of application. Use heater to increase ambient temperature.
r) Painting may continue during inclement weather if spaces in which surfaces to be painted
are enclosed and heated within temperature limits specified by the manufacture application
during application and drying periods
s) Lay drop cloths on the floor within a room to protect from the paint. Using painter's tape
apply tape around the door frame and window frames. Make sure to apply firm pressure
when applying the tape to ensure the paint will not be able to drip under the tape.
t) For materials preparation, maintain containers used in mixing and applying paint in a clean
condition, free of foreign materials and reside. All paint materials shall be mix in according
to manufacturer's directions.
u) Stir all the paint materials need to be done to produce a mixture of uniform density before
application. Do not stir surface film into material, that must be removed out before using.
v) Those hollow plastered should be rectified and adequately be repaired.
w) Surrounding plaster at door opening should be perfectly aligned with the frame/sub frame.

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7.2.2 Application Procedure

x) Apply one coat of high-quality primer, on new drywall will help to hide any small
imperfections on walls. And most important, it improves paint adhesion, which greatly
reduces blisters and peeling.
y) Let the primer dry completely. Give the base coat about 6 to 8 hours to set. It should be
z) the touch before you begin applying subsequent coats of paint. It may be more convenient
to apply the primer in the afternoon or evening, then wait until the following day to tackle
the paint.
aa) Mix the paint thoroughly. Use an electric paint mixer or handheld stirrer to blend the paint
to an even consistency. This will prevent the oils and pigments from separating, result in
better coverage and a smoother finish. Once the paint reaches a uniform texture throughout
the paint area.
bb) Third step, provide finish coating that are compatible with applied primers. To begin
painting at the trim by hand, dip the tip of paintbrush about 2" into the paint, letting the
excess drip off. Then, brush the paint onto the wall with the angled edge of the brush,
starting at one of the room’s upper corners. Follow along the painter’s tape at the window
frames on wall and door frames and work way down using smooth, linear strokes until
completed the outer perimeter of the wall.
cc) Painting the interior of the wall, the best method for painting with a roller is to apply it in
alternating "M" or “W” pattern, working back and forth over the same section until it’s
completely filled in.
dd) When painting near the ceiling use an angled brush as they are narrower and will help
prevent getting paint on the ceiling.
ee) The extended roller handle can help you reach the upper sections of the wall nearest to the
ceiling. Make sure to overlap the edges while painting.
ff) The number of coats and the required film thickness are the same regardless of the
application method. Do not apply succeeding coats until the previous coat has cured as
recommended manufacturer.
gg) Apply additional coats if undercoats, stains, or other condition show through final coat of
paint until paint film is of uniform finish, color, and appearance. Give special attention to
ensure that formed surfaces, including edges, comers, crevices, welds, receive a dry film
thickness equivalent of flat surfaces.
hh) Paint surfaces behind movable equipment and furniture the same as similar exposed
surfaces. Before the final installation of equipment, paint surfaces behind permanently

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ii) fixed equipment or furniture with prime coat only.
jj) After completing painting, clean glass and paint-spattered surfaces. Remove spattered
paint by washing and scraping. Be careful not to scratch or damage adjacent finished
surfaces.
kk) Remove all painters tape and gather drop clothes, making sure any spills or splatters are
dry before moving them.
ll) Remove temporary protective wrappings provided by others to protect after completing
painting operations.
mm) Provide “Wet Paint” signs at the complete painting area to protect newly painted finishes

Required Coat Required Paint and Treatment Required Quantity

Under Coat Synthetic resin emulsion sealer 0.07kg/sqm or more
Middle Coat Synthetic Resin Emulsion paint (1-2 coat) .01kg/sqm or more
Top Coat Synthetic Resin Emulsion paint .01kg/sqm or more

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Sl No. Brand or Model

1 SK KAKEN Co. Ltd

2 TOA Paint Co. Ltd

3 KIKUSUI Chemical Industries Co. Ltd.

7.3 Epoxy Paint Procedure

7.3.1 Surface Preparation

a) Remove or protect hardware, accessories, plates, machined surface, lighting fixtures

and similar items already installed that not to be painted.
b) Clean the substances that could impair the bond of various coatings. Remove oil,
efflorescence, chalk, dust, grease and relate agent.
c) Cracking and porous surfaces are repaired and make good before starting.
d) Use a paint tape to prevent to getting paint on ceiling and other areas not to be painted.
e) Roughen substances by sand paper for best bond of various coatings and sand lightly
between each succeeding coating.
f) Determine moisture content of surface by performing appropriate tests. Do not paint
where moisture content exceeds that permitted in manufacturer's printed directions.
g) Paint shall not be applied in rain, mist or when the relative humidity exceeds 85 percent or
to damp or wet surfaces. Use heater to displace the humidity. The temperature shall be in
rank of 10 C‫ﹾ‬-50 C‫ﹾ‬
h) Painting may continue during inclement weather if spaces in which surfaces to be painted
are enclosed and heated within temperature limits specified by the manufacture application
during application and drying periods
i) Lay drop cloths on the floor within a room to protect from the paint. Using painter's tape
apply tape around the door frame and window frames. Make sure to apply firm pressure
when applying the tape to ensure the paint will not be able to drip under the tape.
j) For materials preparation, maintain containers used in mixing and applying paint in a clean
condition, free of foreign materials and reside. All paint materials shall be mix in according
to manufacturer's directions.

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k) Stir all the paint materials need to be done to produce a mixture of uniform density before
application. Do not stir surface film into material, that must be removed out before using.
l) Those hollow plastered should be rectified and adequately be repaired.
m) Those irregular un-even walls plastered and floor surface (MEP embedded items) cut
portions that were not done simultaneously during applying paints/epoxy.

7.3.2 Application Epoxy on wall Procedure

a) Apply one coat of high-quality primer on new surface will help to hide any small
imperfections. Priming will give the wall surface a longer life and better adhesion to the
substrate. Ensure that the areas are ventilated properly. Use a proper electrical mixer to
mix the component of the primer.
b) Application of the first Top coat of epoxy paint. Topcoat film is prepared by stirring Base
A to disperse any settlement, after which Hardener B is added to Base A and mixed slowly
for about 2 minutes making sure that air does not get into it, after mixing, transfer to another
container and mix again for 30 seconds.
c) Apply the product with a roller. Use a good quality roller, as poor quality rollers may start
to shed. We should be able to re-coat after 24 hours. The next day we may notice various
problems that have appeared such as cracks, holes etc. Make sure that these are sealed-
filled before starting the next coat. If necessary, wait an extra dry for the grout to dry before
re-coating.
d) Apply the final coat. Before placing the final coat make sure all holes and cracks have been
filled, and that all dust has been collected. Otherwise will get an ugly texture on the final
surface. Remember most epoxy products have a pot life of approximately 40 minutes (or
less) so only mix one bucket at a time and get to work immediately.
e) The number of coats and the required film thickness are the same regardless of the
application method. Do not apply succeeding coats until the previous coat has cured as
recommended manufacturer.
f) Once that is completed, we must leave the paint to dry for 24 hours. We will have to ensure
that no-one touches the paint while it is drying. If you do decide to add a second layer, in
order to get a thorough cover of the wall, we will have to make sure that the surface is
completely dry before repainting.
g) The subcontractor should inspect the floor after coating before the main contractor. After
the main contractor’s inspection, the consulting engineers will then perform the final
inspection. All of this is to make sure that the installation meets the requirements.
h) Provide “Wet Paint” signs at the complete painting area to protect newly painted finishes.

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Brand/Model Dry Thickness Ambient Curing
Temperature
Jen. Epilux 4 50 Micron Humidity not 24 Hours
Epoxy Clear exceed 85%
Lacquer Temperature
between 10 C‫ ﹾ‬to
50 C‫ﹾ‬

Humidity not
Epilux 950 Super 125 Micron 7 Days
exceed 85%
Hibuild Coating
Temperature
between 10 C‫ ﹾ‬to
50 C‫ﹾ‬

Table 3 Epoxy Paint on Wall

7.3.3 Application Epoxy Paint on Floor Procedure

a) Apply one coat of high-quality primer on new surface will help to hide any small
imperfections. Priming will give the floor surface a longer life and better adhesion to the
substrate. Ensure that the areas are ventilated properly. Use a proper electrical mixer to mix
the component of the primer.
b) Application of the first Top coat of epoxy paint. Topcoat film is prepared by stirring Base
A to disperse any settlement, after which Hardener B is added to Base A and mixed slowly
for about 2 minutes making sure that air does not get into it, after mixing, transfer to another
container and mix again for 30 seconds.
c) Apply the product with a roller. Use a good quality roller, as poor quality rollers may start
to shed. We should be able to re-coat after 24 hours. The next day we may notice various
problems that have appeared such as cracks, holes etc. Make sure that these are sealed-
filled before starting the next coat. If necessary, wait an extra dry for the grout to dry before
re-coating.
d) Apply the final coat. Before placing the final coat make sure all holes and cracks have been
filled, and that all dust has been collected. Otherwise will get an ugly texture on the final
surface. Remember most epoxy products have a pot life of approximately 40 minutes (or
less) so only mix one bucket at a time and get to work immediately.

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e) After application, the top coat must be protected using a polyethylene sheet for a period of
24 hours before allowing foot traffic. Vehicle traffic should be allowed five days after
application.
f) The subcontractor should inspect the floor after coating before the main contractor. After the
main contractor’s inspection, the consulting engineers will then perform the final inspection. All
of this is to make sure that the installation meets the requirements.
g) Provide “Wet Paint” signs at the complete painting area to protect newly painted finishes.

Brand/Model Dry Thickness Ambient Curing

Temperature
Jen. Epilux 4 50 Micron Humidity not 24 Hours
Epoxy Clear exceed 85%
Lacquer Temperature
between 10 C‫ ﹾ‬to
50 C‫ﹾ‬
Humidity not
Epilux 89 Hibuild 120 Micron exceed 85% 24 Hours
Finish Temperature
between 10 C‫ ﹾ‬to
50 C‫ﹾ‬
Humidity not
Epilux 89 Hibuild 120 Micron exceed 85% 7 Days
Finish Temperature
between 10 C‫ ﹾ‬to
50 C‫ﹾ‬

Table 4 Epoxy Paint on Floor

7.3.4 Epoxy Floor Curing

a) Once the final top coat is applied, it need to wait a minimum of 18 – 24 hours before the
floor can accept foot traffic. Wait an additional 24 hours before moving things back onto
the floor, and a total of 72 hours before vehicle traffic.
b) Remember that the epoxy floor coating will cure slower when temperatures are cooler than
ideal. It takes approximately 7 days for the floor coating to harden to its full strength.

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7.3.5 Epoxy paint anti rust procedure

Substrate preparation

a) The substrate must be dry, stable and free of anything which would hinder bonding, such
as dust, loose particles, grease, rust or any kind of corrosion.
b) Depending on the nature of the substrate, it should be prepaired by brushing, rubbing down,
sand blasting, etc. and then thoroughly cleaned from dust.

Application of EPOXYCOAT-AC

a) Components A (resin) and B (hardener) are packed in two separate containers, having the
correct predetermined mixing proportion by weight. The whole quantity of component B
is added into component A. Mixing of the 2 components should take place for about 5
minutes, using a low revolution mixer (300 rpm). It is important to stir the mixture
thoroughly near the sides and bottom of the container, to achieve uniform dispersion of the
hardener. To prime the surface, 2 coats of EPOXYCOAT-AC are applied with brush, roller
or spray gun. The second coat is applied once the first one is dry, but within 24 hours.
Consumption: 150-200 g/m2 per coat.
b) Subsequently, in the next 24 hours and after the primer is completely dry, application of
the chosen EPOXYCOAT or DUROFLOOR system can take place. If alternatively,
EPOXYCOAT-AC is to be used as the final finish, 2 more coats of it should be additionally
applied. The second coat follows after the first one is completely dry, but within 24 hours.

Remarks

1) EPOXYCOAT-AC contains solvents. In cases of applications in closed rooms, measures

should be taken for good ventilation.
2) Working time of epoxy systems decreases when ambient temperature rises.
3) Bonding between successive layers may be severely affected by the intervention
moisture or dirt.
4) Epoxy layers should be protected from moisture for 4-6 hours after application. Moisture
may whiten the surface or/and make it sticky. It may also disturb hardening. Faded or
sticky layers in parts of the surface should be removed by grinding or milling and laid
again.
5) In case that longer time than predicted interferes between the application of successive

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layers or in case that old floors are going to be laid again, the surface should be
thoroughly cleaned and ground before application of the new layer.
6) Before application, study the safety advice mentioned on the product’s labels.

7.4 Textured Coating

7.4.1 Inspection
During a thorough inspection, technicians look for chipping, flaking or peeling paint, rotten wood, and
other signs of wall deterioration. Any unsatisfactory conditions must be repaired before the process
can continue.
7.4.2 Trenching
Technicians dig a trench around the exterior walls to prevent moisture intrusion and help eliminate
foundation decay once the texture coating is applied.
7.4.3. Masking
All doors, windows, landscaping and sidewalks are covered to prevent the coating from getting on
these surfaces. This step ensures a professional-looking finished product.
7.4.4. Water Blasting
Workers blast the entire exterior with a high-pressure water spray to remove paint, dirt, stains, mold,
mildew and other foreign substances.
7.4.5. Scraping and sanding
This step removes any residual buildup that withstands the water blast. By removing remaining paint
and debris, damaged areas are revealed.
7.4.6. Patch and repair
Deteriorated areas discovered during the scraping and sanding process are patched and repaired.
Special patching and bonding materials correct defects and establish a smooth, uniform surface for the
texture coating to be applied.
7.4.7. Elastomeric primer
Technicians apply a textured primer to all exterior walls. This provides a protective layer to the
home’s exterior surface so it can endure prolonged exposure to the elements. The primer is carefully
inspected for uniform application before moving on to the next step.

7.4.8. Textured coating

The final coat goes over the primer and chemically bonds to it. This texture coating provides your
home’s final color and helps reflect heat from the sun’s rays. It also acts as a second line of defense
against the elements. In all, the installation supplies a 13- to 18-millimeter-thick, armor-like barrier
around your home.

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7.4.9. Trim application

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With the walls completely coated, workers go back and apply a specially formulated trim paint with
highly protective qualities. This contributes to the beauty and durability of your home’s exterior.

7.4.10. Clean up
The workers remove all masking and clean the windows of coating splatters. They also clean up
discarded coating material, rags and other construction waste so you’re left with a beautiful,
professional end product. Pretreatment shall be applied in accordance with manufacture standard
◼ SK KAKEN Co. Ltd.

Under Coat Required Paint &Treatment 0.10-0.13kg/sqm

Top coat 1 Required Paint &Treatment 0.40-0.50 kg/sqm

Top coat 2 Required Paint &Treatment 0.40-0.50 kg/sqm

7.5 Lacquer paint

Pretreatment shall be applied by the method approved by R.E.

Required Coat Required Paint and Treatment Required Quantity

Under Coat Lacquer Wood Sealer 0.10 kg/sq.m
Filler Wood Filler
Middle Coat Lacquer Sanding Sealer 0.12 kg/sq.m
Top Coat (2 coats) Lacquer Clear 0.10 kg/sq.m×2

8.0 Inspection
1) The inspection of quality control painting work, the following properties should be
inspected.
2) Conformance to the approved material.
3) Conformance to coating according to specification.
4) Conformance to the Temperature and humidity for applying condition.
5) Conformance to the adjacent surfaces properly protection.
6) The quality control of painting surfaces.
7) The quality control of painting edges clean and sharp.

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9.0 HEALTH, SAFETY AND ENVIRONMENT

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9.1 Regulations
a) Before commencement of painting works, all relevant staffs will be briefed and trained
to comply regulations.

9.2 Health
a) All workers should wear PPE (Personal Protection Equipment).
b) All safety issues will be governed by the Health and Safety plan and strictly adhered.

9.3 Safety
a) While working in the high level, the scaffolding and ladder equipped with platform and hand
rail shall be provided during construction at height. All workers who execute on high level
must wear personal protect equipment (PPE) such as safety helmet, safety belt and etc.
b) Every equipment used must be maintained in accordance with legal requirements.
c) Electrical connections should be handled by qualified and approved electricians.
d) The workplace must be barricaded and well protected to prevent unauthorized personnel.
e) Keep a material safety data sheet to ensure that materials star handled well especially
chemicals. Major spill kit available and personal protective equipment must be made available
to every personnel must be worn at all times.
f) Wear eye protection during application. In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
g) As a standard practice in case of skin contact immediately wash skin with soap and plenty of
water.
h) It is recommended to wear suitable nose pad during sanding and surface preparation to avoid
dust inhalation.
i) Do not pour leftover paint down the drain or in water courses.
j) Provide sufficient lighting in working area.
k) Safety Induction Training shall be conducted to new employees by Safety Officer before to
start any work.

9.4 Environmental issues

a) The environmental plan will be strictly adhered on site.

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