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HNG Report SKM
HNG Report SKM
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ACKNOWLEDGEMENT
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CONTENTS
PARTICULARS PAGE.NO.
1.EXECUTIVE SUMMARY 3
5.OPERATIONAL AREA 18
6.PRODUCTION DIVISION 19
7.MARKET CHANNEL 20
9.HUMAN RESOURCES 22
10.MY OBSERVATION 23
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EXECUTIVE SUMMARY
Hindustan National Glass & Industries Limited (HNG) is the key player in India’s container
glass industry, offering a complete packaging solution to improve overall productivity and
line performance at customers' end, with its plants located at Rishra, Bahadurgarh,
Rishikesh, Neemrana, Sinnar, Naidupeta, Puducherry. HNG has not only dominated a large
share of the Indian market, but it has had a far client base reach, extending to more than 23
countries.
Founded by Late Shri C.K. Somany in 1946, Hindustan National Glass established India’s first
fully automated glass manufacturing plant at Rishra (near Kolkata); currently having a pan
India presence Shri Sanjay Somany, aged 60 years, is the Chairman & Managing Director of
the HNG and Ex-Managing Director of Glass Equipment (India) Limited. At HNG, Shri
Somany is member of the Treasury Management Committee, Stakeholders Relationship
Committee and Corporate Social Responsibility Committee. Shri Mukul Somany, aged 53
years, is the Vice-Chairman & Managing Director of the HNG. He holds more than 26 years
of experience in the glass industry. At HNG, he has been the driving force behind HNG’s
acquisitions, marketing and branding strategies over the years.
HNG, Prabhasnagar, is a factory located in Rishra, Hoogly, West Bengal. The factory is
operated at three levels Managers, Operators and Workers from top to bottom.
As a student of MBA Industry visit is a compulsory and must require field to gain the actual
knowledge and experience of a business. Industrial visits also seem to present networking
opportunities for the students with the company’s HR, thereby increasing opportunities for
internships, placements etc. The domain wisdom and practical outlook towards the industry
and requisite skills for the industry is also known to the students.
By visiting HNG, Rishra, a glass factory I found out some knowledge of this factory. This factory
has four types of production.1. Food & Beverage containers 2. Pharmaceutical & wellness
containers 3. Beer & Liquor containers 4. Household & Cosmetics containers. HNG follows the
5 aspects Safety, Quality, Cost, Manufacturing excellence and people with compatible
manner.
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INTRODUCTION TO HNG
Incorporation of HNG on the 23rd day of February in Rishra, Hoogly. In the year of 1952, HNG
became India’s first fully automated glass manufacturing plant with an installed capacity of
30 TPD. Installed capacity was raised to 1100 TPD Certified with ISO in 2001. In the year of
2007 Lean Six Sigma was launched and acquisition of Neemarana Plant through the merger of
Haryana Sheet Glass Installed capacity increased to 2540 TPD. HNG started Greenfield
operations of 600 TPD float glass furnace at Halol, Gujarat under aegis of HNG Float Glass
Ltd.in 2010. Work started on two 650 Ton furnace for capacity expansion, at that time these
furnaces were the world’s largest single location furnaces. In 2011 Acquired Assets of Agenda
Glass at Germany take 100% subsidiary of HNG and named HNG Global Gmbh.
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HNG
1952 1946
COMMISSIONING OF INDIA’S INCORPORATION OF HNG IN
FIRST FULLY AUTOMATED RISHRA
GLASS MANUFACTURING
PLANT
2001
CERTIFIED WITH ISO 9001:2000
2002
PRODUCTION STRENGTH WAS 2003
RAISED WITH THE ACQUISITION
UNVEILING OF TPM TO IMPROVE
OF OWENS BROCKWAY Ltd.
THE DRAW-TO-PACK EFFICIENCY
2005 2006
ACQUISITION OF LARSEN & DEBOTTLENECKING FURTHER
TOUBRO PLANT(SINNAR) RAISED THE INSTALLED CAPACITY
OF HNG
2007 2008
LEAN SIX SIGMA WAS SAP WAS INTRODUCED &
LAUNCHED & ACQUISITION OF RECEIVED ISO 22000
NEEMRANA PLANT CERTIFICATION
2010 2011
STARTED GREENFIELD ACQUIRED ASSETS, NAMED HNG
OPERTIONS GLOBAL Gmbh.
2016 2018
EXIT FROM HNG GLOBAL SOLD 50% STAKE IN HNG FLOAT
GLASS TO TRAKYA CAM, TURKEY
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Shri Sanjay Somany
(chairman & MD of HNG) Shri Mukul Somany (vice-
chairman & MD of HNG)
CEO of HNG)
An organizational structure defines how activities such as task allocation, and supervision are
directed toward the achievement of organizational aims. Organizations need to be efficient,
flexible, innovative and caring in order to achieve a sustainable competitive advantage.
Organizational structure can also be considered as the viewing glass or perspective through
which individuals see their organization and its environment.
Hindustan National Glass & Industries Limited has hierarchical organizational structure. A
hierarchical structure is typical for larger businesses and organizations. It relies on having
different levels of authority with a chain of command connecting multiple management
levels within the organization. The decision-making process is typically formal and flows
from the top down. This creates a tall organizational structure where each level of
management has clear lines of responsibility and control. As the organization grows, the
number of levels increases and the structure grows taller.
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VISION AND MISSION
To create a world-class manufacturing plant that pursues Quality, Cost Reduction, and
Productivity Improvement measures in a truly holistic manner, leading to Customers’,
Shareholder’, Employees’ and Suppliers’ Satisfaction; this integrated effort will result in the
Company becoming an industry Benchmark and a role model for systems, processes and
results.
OBJECTIVES
Customer satisfaction is their top most priority, by creating world class products and
following a process of strengthening the roots of HNG, and thus emerging as a behemoth in
the glass packaging industry.
CORE VALUES
At HNG, they believe in valuing one another, along with posing operational excellence,
constantly innovating and keeping their integrity intact. And, to remain grounded and
focused towards their goals, giving them a definite purpose and enabling them to make
most of their resources are their core values.
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PRODUCTS
HNG is the market leader in Container Glass Industry with over 40% market share in India.
Caters to all end user segments - Liquor, Beer, Pharmaceuticals, Processed Food, Cosmetics
and Household. Pan India presence with 7 state-of-the-art container glass manufacturing
facilities. Started with 30 TPD container glass furnace at Rishra, West Bengal in 1952.
Current installed capacity ~4300 TPD.
HNG serves to all end-use segments. The sizes ranging from 3ml – 2000ml capacity.
In this sector HNG produce glass containers for different types of products, those are Edible
oil, beverages, gherkin, food-jar, juice, ketchup, squash. Example of some of those products
are Crown cork bottle, Flavoured milk bottle, Marasca bottle, Square bottle, Retzeil (candy)
etc. In beverage sector the top customers of HNG are Coca-Cola, DS group, Parle agro, Pepsico,
TATA consumer products. In food sector top customers are Amul, Dabur, Nestle, The Global
Green, Hindustan Uniliver.
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In this sector HNG produce glass containers for different types of products, those are
Pharmaceutical, Vial, Infusion, Nutraceuticals. Example of some of those products are Dropper
bottle, 7.5 ml vial bottle, 100ml infusion bottle, 150 ml 44 mm bottle etc. In pharma sector
the top customers of HNG are Dabur, Sun Pharma, Himalaya, Glenmark.
In this sector HNG produce glass containers for different types of products, those are Wine,
Whiskey, Beer, Rum, Brandy, Vodka, Gin. Example of some of those products are
Sevenpeaks Wine bottle, Bordo wine bottle, Standard Flask, Blend bottle, Himalayan Vodka
bottle, Vodka GMR bottle, AMB Beer bottle, 330 ml RIO bottle. In liquor sector the top
customers of HNG are Bacardi, Diageo, Radico, Pernod Ricard.
In this sector HNG produce glass containers for different types of products, those are
Cosmetics and BeautiCare, Hair Oil, Alta, Rose Water, Tumbler. Example of some of those
products are S-1 Bottle, Triangular Bottle, Khukumani Alta bottle, Diamond Tumbler, Star
Tumbler, GMR Costa Tumbler.
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AWARDSANDRECOGNITIONS
• ISO 45001:2018 -
Manufacture & Dispatch of Glassware incl. Applied ceramic labelling
• ISO 14001:2015 -
Manufacture & Dispatch of Glassware incl. Applied ceramic labelling
• FSSC 22000 -
Manufacture & Dispatch of Glassware incl. Applied ceramic labelling used in food
packaging.
• ISO 9001:2015 -
Quality Management Standard
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INTRODUCTION TO THE INDUSTRY
HNG is the key player in India’s container glass industry, offering a complete packaging
solution to improve overall productivity and line performance at customers' end, with its
plants located at Rishra, Bahadurgarh, Rishikesh, Neemrana, Sinnar, Naidupeta and
Puducherry. HNG has not only dominated a large share of the Indian market, but it has had
a far client base reach, extending to more than 23 countries.
KEY COMPETITORS
Hindustan National Glass’ top 8 competitors are AGI Glasspac, AGI Greenpac Ltd. Empire
Industries Ltd. Borosil Ltd. Haldyn Glass Ltd. HLE Glasscoat Ltd. JIK Industries Ltd. La Opala
RG Ltd.
• Borosil Ltd.
• Haldyn Glass Ltd.
• HLE Glasscoat Ltd.
Borosil Limited
Borosil company’s head quarter is in East Bandra,Mumbai and was founded in 1962.
HLE Glasscoat company’s head quarter is in Maroli, Navasari and was founded in 1951.
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SWOT ANALYSIS OF HNG
The SWOT Analysis of HNG includes its strengths, weaknesses, opportunities, and threats. And
in this reading of the SWOT Analysis of ITC Ltd., we will examine this beauty and wellness
company in terms of its internal and external factors.
STRENGTH(S)
Strengths are the firm's capabilities and resources that it can use to design, develop, and
sustain competitive advantage in the marketplace
1. Diverse Revenue models - Over the years Hindustan National Glass Industries have
ventured into various businesses outside the Basic Materials sector. This has enabled
the company do develop a diversified revenue stream beyond Basic Materials sector
and Containers & Packaging segment.
2. Wide geographic presence HNG have extensive dealer network and associate
network that not only help in delivering efficient services to the customers but also
help in managing competitive challenges in Containers & Packaging industry.
3. Talent management & skill development of the employees - Human resources are
integral to the success of Hindustan Nation Glass Ind in Containers & Packaging
industry.
4. Market Leadership Position - HNG has a strong market leadership position in the
Containers & Packaging industry. It has helped the company to rapidly scale new
products successes.
5. Track record of innovation - Even though most players in the Basic Materials strive
to innovate HNG has successful record at consumer driven innovation.
WEAKNES(W)
Weaknesses of Hindustan National Glass & Industries can either be absence of
strengths or resources of capabilities that are required but at present the
organization does not have. Leaders have to be certain if the weakness is present
because of lack of strategic planning or as a result of strategic choice.
1. Niche markets and local monopolies- HNG able to exploit are fast disappearing. The
customer network it has promoted is proving less and less effective.
2. Extra cost of building new supply chain and logistics network - Internet and Artificial
Intelligence has significantly altered the business model in the Basic Materials
industry and given the decreasing significance of the dealer it has to build a new
robust supply chain network. That can be extremely expensive.
3. Declining per unit revenue - Competitiveness in the Containers & Packaging industry
is putting downward pressure on the profitability. A starting guide to manage this
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situation for company name is – objectively assessing the present value propositions
of the various products.
4. Loyalty among suppliers is low - Given the history of HNG coming up with new
innovations to drive down prices in the supply chain.
5. Declining market share - The Containers & Packaging industry is growing faster than
the company. In such a scenario HNG has to carefully analyze the various trends
within the Basic Materials sector and figure out what it needs to do to drive future
growth.
OPPORTUNITIES(O)
Opportunities are potential areas where the firm chain identify potential for - growth,
profits, and market share.
1. Lower inflation rate - The low inflation rate brings more stability in the market,
enable credit at lower interest rate to the customers of Hindustan National Glass Ind.
This will increase the consumption of HNG products.
2. Trend of customers migrating to higher end products - It represents great
opportunity for HNG, as the firm has strong brand recognition in the premium
segment, customers have experience with excellent customer services provided by
HNG brands in the lower segment. It can be a win-win for the company and provides
an opportunity to increase the profitability.
3. Rapid Expansion of Economy - As the US economy is improving faster than any other
developed economy, it will provide HNG an opportunity to expand into the US
market. HNG already have know-how to operate into the competitive US market.
4. Lowering of the cost of new product launches – HNG launches their products
through third party retail partners and dedicated social network. HNG can use the
emerging trend to start small before scaling up after initial success of a new product.
5. Increasing customer base in lower segments - As customers have to migrate from
un-organized operators in the Basic Materials industry to licensed players. It will
provide an opportunity to penetrate entry level market with a no-frill offering.
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THREATS(T)
Threats are factors that can be potential dangers to the firm's business models because of
changes in macro-economic factors and changing consumer perceptions. Threats can be
managed but not controlled
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FUTUREGROWTHOFHNG
The glass bottles and containers market valued at USD 60.9 billion in 2019, and it is
expected to reach a value of USD 77.2 billion by 2025, at a CAGR of 4.03% over the
forecast period 2020-2025. Alcoholic Beverages, Food and Pharmaceutical will continue to
drive the global glass market. Glass packaging is also witnessing rise for Cosmetics and
Fragrance industries, owing to being best packaging alternative for this segment. Asia-
Pacific excluding the Japan (APEJ) has the largest demand market, followed by Europe and
the Americas. In terms of production too, APEJ is the major producer and exporter of glass
containers followed by Europe.
COVID-19 Pandemic outbreak has left the world economy in a precarious situation, badly
impacting Productivity. Straining US – China relationship, which was already going through
a rough patch due to trade war tussle and also contributed to war some situation. The
longerterm impact on container glass industry, with China being a major player, will have
implications once the situation becomes clearer.
Premium Food & Beverage brands mostly prefer container glass over other packaging
options such as plastics, as glass is sustainable, chemically inert, non-porous and
impermeable. Various consumer surveys have also indicated container glass to be the most
preferred option as it has a long shelf life and doesn't affect the taste of a product.
Indian Container Glass Industries Total size of India container Glass Market is 6000 Cr and
same is expected to grow at 7% CAGR to 9456 Cr by F.Y. 27. Current running capacities are
in tune of 29 Lacs MT and it is likely to grow at 3.5% CAGR up to F.Y. 27 in spite of the
small aberration caused due to COVID-19 pandemic. All the players are likely to take
cautious approach towards capacity expansion due to bitter experience in last business cycle
in 2012-13.
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INTRODUCTION TO HNG RISHRA
Hindustan National Glass is a glass container manufacturing plant located in Rishra, Hoogly,
West Bengal. This factory manufactures three types of glass container category; 1. Green glass
2. Amber glass and 3. Flint Glass. It is the first fully automated glass manufacturing plant of
India.
All of HNG’s plants across India are strategically located in such a manner that they are nearer
to the sources of raw materials and are nearer to ports or harbours that helps in ease of
supply. Since HNG sources all its raw materials from nearby sources, it helps in a big way to
boost local cultivators, work forces and communities who are involved in the process of
gathering the materials such as sand, graphite, limestone etc.
The flint glass containers accounted for the largest share of the market during the forecast
period. Crystal white glass bottle is another name for flint glass bottle. When maximum
visibility and the integrity of the contents of a bottle or jar are essential, it is a perfect
choice. The clarity of flint glass is one of its most obvious advantages. The ideal packaging
solution for manufacturers that want buyers to view their goods is flint glass.It's also one of
the most often used packaging materials for non-alcoholic beverages (soft drinks), hotels,
labs, life sciences, samples, and a variety of other uses Furthermore, with firms like A.B.
Munroe Dairy United States implementing many measures to encourage customers to
utilize glass bottles by delivering door-to-door delivery of fresh milk bottles, the market
examined is likely to increase throughout the projection period, particularly in the United
States suburban regions.
PROCUREMENT METHODS & STRATEGY
Blown Glass is also known as molded glass. In creating blown glass, gobs of heated glass
from the furnace are directed to a molding machine and into the cavities where air is forced
in to produce the neck and general container shape. Once they are shaped, they are then
known as a Parison. There are two distinct forming processes to create the final container:
• Blow & Blow Process - used for narrow containers where the parison is formed by
compressed air.
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• Press & Blow Process- used for large diameter finish containers in which the parison is
shaped by pressing the glass against the blank mold with the metal plunger.
Tubing Glass is formed by a continuous draw process using either the Danner or Vello
processes to achieve the correct diameter and thickness. The glass is drawn over a line of
support rollers by a drawing machine.
• Danner Process - glass flows from a furnace forehearth in the form of a ribbon.
• Vello Process - glass flows from a furnace forehearth into a bowl which is then shaped.
Total number of employees being engaged in production division are near about 1400, out of which
170 are managerial employees, 800 are permanent workers and 400 are contractual workers. They
change the shift every 40 minutes.
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PRODUCTION & OPERATION MANAGEMENT
The materials used to make glass include approximately 70% sand along with a specific
mixture of soda ash, limestone and other natural substances – depending on what
properties are desired in the batch.
When manufacturing soda lime glass, crushed, recycled glass, or cullet, is an additional key
ingredient. The amount of cullet used in the batch of glass varies. Cullet melts at a lower
temperature which reduces energy consumption and requires fewer raw materials.
Borosilicate glass should not be recycled because it is heat-resistant glass. Because of its
heat resistant properties, borosilicate glass will not melt at the same temperature as Soda
Lime glass and will alter the viscosity of the fluid in the furnace during the re-melt stage.
All of the raw materials for making glass, including cullet, are stored in a batch house. They
are then gravity fed into the weighing and mixing area and finally elevated into batch
hoppers that supply the glass furnaces.
ORGANISATIONAL STRUCTURE
Operation Head
Department In-charge
Shift supervisors
Ordinary staff
Labour
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OPERATIONAL AREA
An operational area is typically an identified programmatic area within a division,
department, laboratory or area of focus.
VISITED PLACE
Hindustan National Glass and Industries Limited - Factory/plant, 2, Panchu Gopal Bhaduri
Sarani, Rishra, Hooghly, West Bengal. The operation is done in all the areas of production
units of this industry.
OTHER PLACES
HNG India has its plants spread out far and wide across the territorial boundaries of India.
The location of the production facilities which are near the sources of key raw materials as
well as good connectivity with nearby ports and transport hubs gives HNG's production
facilities a strategic advantage.
Across the West our plants are at Sinnar while Rishra in the East helps us attain a truly
panIndia presence.
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PRODUCTION DIVISION
HNG has total 13 furnaces, with 4300 TDP capacity, 62 AIS machines and 17 printing lines;
an open access power in most of the plants, with furnaces equipped to run all 3 types of
fuel- Solid (Pet Coke), Liquid (Furnace Oil) & Gaseous (LNG).
HNG India has its plants spread out far and wide across the territorial boundaries of India.
The location of the production facilities which are near the sources of key raw materials as
well as good connectivity with nearby ports and transport hubs gives HNG's production
facilities a strategIc advantage. Rishra in the East helps us attain a truly pan-India presence.
Rishra has total three furnaces, with 860 TDP capacity, 14 AIS machines. They are producing
three types of colours containers. They have three ACL printing in house facility. They have
19 warehouse and capacity 25000 ton each in Rishra. There are 1400 employs in this plant.
800 are permanent workers, 400 are contractual and 170 management staff.
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Market Channel
HNG used B2B FOR Marketing channels. HNG India one of the leading Glass Packaging
manufacturers in India which boasts of a pan-India presence and heightened capacities
have unprecedented approach towards marketing its product within the sector.
The marketing division of HNG Company is responsible for the promotion and sales
of the products.
It is responsible for the creation and implementation of promotional materials.
The marketing division is also responsible for the research and analysis of market
trends and customer data.
It is also responsible for the coordination of the sales and marketing activities with
the production division.
The marketing division is also responsible for the design and development of digital
campaigns and e-commerce solutions.
It is also responsible for the development and management of customer
relationships. The marketing division is also responsible for the maintenance of
effective customer service.
HNG produce their product to many companies like beer company, beverage company, food
company, liquor company and pharma company.
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Finance
Hindustan National Glass & Industries Limited reported earnings results for the second
quarter and six months ended September 30, 2022. For the second quarter, the company
reported sales was INR 5,753 million compared to INR 4,935.5 million a year ago. Revenue
was INR 5,751.4 million compared to INR 5,074.2 million a year ago. Basic loss per share
from continuing operations was INR 27.29 compared to INR 14.04 a year ago. Diluted loss
per share from continuing operations was INR 27.29 compared to INR 14.04 a year ago.
Minority Interest Rs m 0 0 0 0 0
Tax Rs m -36 3 -1 0 0
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Human Resources
HNG’s HR Policy is based on the ‘Core Beliefs’ of the HNG Group as enumerated below:
Employees, in a broad sense, are valuable resources. If effectively managed, rather than
administered, from the strategic point of view they will contribute significantly to
organizational effectiveness, and thus will be a source of competitive advantage to the
Company.
• Organizational culture & climate influence the level of job satisfaction of employees
Effective group working leads to greater synergy and enhanced performance.
• Effective HRM can make a positive contribution to organizational effectiveness.
• Employee Engagement for acquiring, retaining and grooming talent pool in the
company.
• HNG engages fresh Graduate Engineers from NIT and Regional Engineering Colleges
to induct fresh talent, groom them in HNG Culture in order to strengthen the
Middle Management.
• To create organizational capabilities as a means to building competitive advantage
and to create high performance culture as a way of life for all the employees in the
organization.
• To find the right people and to retain and empower them to achieve the objectives
of the Company and to create an HR brand for the Company by creating ownership
internally and attraction externally.
• To promote transparency within the Company and open the channels of
communication
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Observation
Students received a warm welcome by the management and staff members of HNG. Then the
students were taken to the office conference room given refreshments. The HR manager informed
the students about the history of HNG’s as to how it started in the year 1946 by Shri. C.K. Somany.
Later students were briefed about the makings of Glass Containers and were made aware about the
safety precautions. Students were taken on field visit across the factory and were briefed about
different workings and technologies in detail by Sanjay Singh and Rakesh Pandey.
At first the students were given safety helmets to put on before going to the production section. We
were not allowed to take photos of the production processes. The workers were checking the
bottles with all the safety guards. There were different production section and processes for
different types of containers. We saw the container quality testing machines. All the production
sections were well managed.
Mr. Sanjay Singh for the organization held an interactive session with the students, answering to all
their queries. Then they took group photos with the students and faculties. Students were
overwhelmed by the hospitality and arrangements made at HNG, Rishra plant.
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