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The Importance of Correcting Sheave Run-Out - Ludeca
The Importance of Correcting Sheave Run-Out - Ludeca
The Importance of Correcting Sheave Run-Out - Ludeca
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THE IMPORTANCE OF CORRECTING SHEAVE RUN-OUT
April 21, 2020
Tags: pulley alignment, sheave alignment, sheave run-out
Today’s advancements in technology have allowed many maintenance tasks to be performed more easily and efficiently. Such is
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the case with using a laser alignment system to accomplish sheave/pulley alignment. However, prior to setting up the laser
system to perform the alignment, one important and often overlooked step is to measure and correct sheave run-out. Run-out
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refers to the situation when an object does not rotate exactly in the plane of the main axis of rotation. If not corrected, sheave
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run-out can cause a “rubber band effect” where the belt will become slack at one end while the other end quickly snaps into
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tension. Over time this repetition of the belt going slack then tightening will wear out the belt as well as the bearings and cause
premature failure.
Run-out for sheaves can occur in two forms, radial (rim) and axial (face), and both need to be set within tolerance before CALENDAR
performing the final alignment. The typical tolerance for radial run-out should not exceed 5 mils total indicated reading (T.I.R.) for
February 2022
high-speed sheaves (RPM of 1800 or greater) and no more than 10 mils for slower speed sheaves. The tolerance for axial run-out
is no more than 0.5 mils T.I.R. per inch of sheave diameter for high-speed sheaves and no more than 1 mil per inch for slow M T W T F S S
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Start by checking for radial run-out. If excessive run-out is measured, check if any shaft run-out is present. If shaft run-out is
detected, the shaft may be bent which would require replacing the shaft before measuring for radial run-out on the sheave RCM
again. If no run-out was detected for the shaft, replace the sheave instead. Additionally, if the sheave is mounted on a tapered Reliability
bushing, inspect and thoroughly clean both the inside and outside of the bushing to ensure the sheave is seated properly. Once
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the radial run-out is within tolerance, check for any axial run-out (or wobble) of the sheave. If axial run-out is measured, correct it
by repositioning the sheave on the shaft. Once both types of run-out are within tolerance, install the new belts and perform the Ultrasound
alignment. Vibration Analysis
If you’re looking for more information regarding pulley alignment, download our 5-Step Sheave/Pulley Alignment Procedure for a detailed
breakdown of all the steps involved in good Sheave Alignment.
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