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OISD-RP-146

First Edition October, 1993


Amended edition, August 2000

FOR RESTRICTED
CIRCULATION

PRESERVATION OF IDLE ELECTRICAL EQUIPMENT

Prepared by
COMMITTEE ON
INSPECTION AND MAINTENANCE OF ELECTRICAL EQUIPMENT

OIL INUSTRY SAFETY DIRECTORATE


2ND FLOOR, “KAILASH”
26, KASTURBA GANDHI MARG
NEW DELHI 110001
NOTE

OIL INDUSTRY SAFETY DIRECTORATE (OISD) publications


are prepared for use in the Oil and Gas Industry under Ministry of
Petroleum and Natural Gas. These are the property of Ministry of
Petroleum and Natural Gas and shall not be reproduced or copied and
loaned or exhibited to others without written consent from OISD.

Though every effort has been made to assure the accuracy and
reliability of the data contained in these documents, OISD hereby
expressly disclaims any liability or responsibility for loss or damage
resulting from their use.

These documents are intended to supplement rather than replace


the prevailing statutory requirements.

Note 2 in superscript indicates the


modification/changes/addition based on the amendments
approved in the 18th Safety Council meeting held in
August,2000.
FOREWORD

Oil Industry in India is more than 100 years old. Due to various collaboration
agreements a variety of international codes, standards and practices are invogue.
Standardisation in design philosophies, operating and maintenance practices at a national
level was hardly in existence. This lack of uniformity coupled with feedback from some
serious accidents that occurred in the recent past in India and abroad, emphasised the need for
the industry to review the existing state of art in designing, operating and maintaining Oil and
Gas installations.

With this in view, the Ministry of Petroleum and Natural Gas in 1986 constituted a
Safety Council assisted by the Oil Industry Safety Directorate (OISD) staffed from within the
Industry in formulating and implementing a series of self-regulatory measures aimed at
removing obsolescence, standardising and upgrading the existing standards to ensure safer
operations. Accordingly OISD constituted a number of Functional Committees comprising
of experts nominated from the industry to draw up standards and guidelines on various
subjects.

The present document on “Preservation of Idle Electrical equipment” was prepared by


the Functional Committee on “Inspection and maintenance of electrical equipment”. This
document is based on the accumulated knowledge and experience of industry members and
the various national and international codes and practices.

It is hoped that provisions of this document if implemented objectively, may go a long


way to improve the safety and reduce accidents in Oil and Gas industry. Users are cautioned
that no document can be a substitute for the judgement of responsible and experienced
engineer.

Suggestions for amendments, if any, to this document should be addressed to:

The Coordinator
Committee on
“Inspection and Maintenance of Electrical Equipment”
Oil Industry Safety Directorate
2nd Floor, “Kailash”
26, Kasturba Gandhi Marg
NEW DELHI – 110001

This document in no way supercedes the statutory regulations of Chief Controller of


Explosives (CCE), Factory Inspectorate or any other statutory body which must be followed
as applicable.
COMMITTEE
ON
INSPECTION AND MAINTENANCE OF ELECTRICAL EQUIPMENT

LIST OF MEMBERS

Name Designation/Organisation Status

S/Shri

B.B. Chakravorthy DGM (SA&PC) Leader


IOCL (R&P)

A.K. Anchan Chief Mgr. (Elect) Member


HPCL (R )

M.J. Bordoloi Suptdg. Engr. (Elect) Member


OIL

A.P. Kant Project Mgr. (Elect. Inst) Member


BRPL

George P. Paret Sr.Mgr. (Proj.Elec) Member


CRL

R. Sankaran Sr.Mgr. (Mtce. Elect) Member


MRL

R. Srinivasan Sr. Mgr. (Mtce. Elect) Member


BPCL (R )

S.C. Upadhyaya DGM (Elect) Member


ONGC

N.V. Mani Joint Director Member Coordinator


OISD

In addition to the above, several other experts from industry contributed in the
preparation, review and finalisation of this document.
PRESERVATION OF IDLE ELECTRICAL EQUIPMENT

CONTENTS
________________________________________________________________________
SECTION DESCRIPTION PAGE NO.
1.0 Introduction

2.0 Scope

3.0 General Guidelines

4.0 Rotating Equipment

4.1 Motor (in warehouse)

4.2 Motor (in field)

4.3 Generator (in service)

5.0 Static Equipment

5.1 Transformer

5.2 Switchgear

5.3 Cable and Conductor

5.4 Battery

5.5 UPS (Uninterrupted Power System)

6.0 Spares in Stores

6.1 Relay, Instrument & Meter

6.2 MCC, PCC, Breaker

6.3 Motor

6.4 Switchfuse and Fuse

6.5 Lighting Fixture


7.0 Newly Received Equipment

8.0 References
PRESERVATION OF IDLE ELECTRICAL EQUIPMENT

1.0 INTRODUCTION iii) Spares in stores.

The nature of preservation of idle The steps to be taken to preserve


electrical equipment varies with the the idle electrical equipment in the
size, location, and anticipated idle above first two categories when
time of equipment. Electrical they are idle in the field and for all
equipment located outdoor in the the categories when they are in
plant area are more susceptible to storage are specified. Additional
effects of rain, dust, corrosive and requirement for preservation
other extreme weather conditions. applicable specially for newly
In addition to own specific received equipment are also
preservative requirements, all discussed.
equipment in general should be
kept trouble free by periodic 3.0 GENERAL GUIDELINES
checking, and keeping them clean,
dry an friction free. Preserving and The storage area of electrical
protecting the idle electrical equipment and spares, should be
equipment as per the guidelines dry, well ventilated, free from fire
given in this document will go a hazards and adverse effects of
long way in ensuring safer environment. In such area, the
operations of the installations in the housekeeping should receive best
Oil industry, whenever such attention.
equipment are taken into service
after their idle period. The treatment needed for the
preservation and protection of idle
2.0 SCOPE electrical equipment, against
external factors would widely vary
This document recommends depending also upon material of
minimum safe practices and construction.
procedures to be adopted for
preservation of electrical In corrosive atmospheres, cast iron
equipment, which, after their castings of electric motors, motors
repair/reconditioning, or overhaul starters, gearboxes etc. normally do
are either kept in storage or not need any further protection to
temporarily removed from service resist corrosion. Such castings
and kept at site. This also covers though have reasonably good life
preservation requirements for idle in corrosive atmospheres, are liable
equipment in the field which are to develop cracks during handling.
deenergised. The electrical Therefore, special care should be
equipment covered are generally taken in their handling especially in
categorised as follows: the case of flameproof electrical
equipment (whose flame proofness
i) Rotating equipment such as will be adversely affected due to
Motors, Generators etc. any damage/crack on the
equipment). Any material or
ii) Static equipment such as component of equipment made out
Transformers, Switchgears, of an iron alloy (such as silicon and
cables, Battery, UPS, etc. iron) should also be carefully
handled since such materials are made of Bakelite
brittle and are not readily weldable. (thermosetting phenolic resins)
which should be handled
Mild steel materials of construction carefully since these materials
should be applied with are rather brittle.
anticorrosive painting and such
other treatment for preservation, as Wooden boxes/cases, Cable drums
recommended by the manufacturer, etc. should not be stored outdoors
to avoid the adverse effects caused open to direct rains, waterlogged
by acids, caustic solutions, organic areas, high temperature zones. The
solvents etc. (which cause wooden materials should not
embrittlement at high temperature become wet (because when wet, all
and rusting at atmospheric wood expand and while getting
conditions). dried out later, after once wet,
warpage would occur mostly).
Similarly in case of equipment or Whenever new equipment is
component whose material of received at site or in stores,
construction is of non-ferrous manufacturers’ recommendation
metal such as Aluminum, Tin, for preservation should be
Nickel, Chromium, Copper, Zinc, followed. Also additional
Lead and lloys (Bronze/Brass) etc. instructions given in Section 7.0
or of Plastic material, special should be followed.
precautions should be taken in their
preservation, some of which are Electrical circuits on idle units
described below: (except those required for lighting,
emergency power, or special
 Aluminum, which is mainly heating, or transformers which are
used as electrical conductor kept energised etc.) should be
should be preserved against disconnected from supply source.
oxidation in contact with moist
air, and its attack from acids
and alkalis.
 Ebonite is used in bushes, Idle equipment should be properly
which are hard rubber and quite tagged and connections identified.
brittle, and should be handled These should be easily accessible
carefully. and stored at dry and well-
 Plastic materials should be ventilated places.
protected from the attack from
organic solvents (such as In addition to complying with the
Carbon Tetrachloride) causing above general guidelines as
swelling. Thermoplastic applicable, the preservation
materials (such as polyethylene procedures for individual type of
– polythne) which are used as equipment should be adopted
cable covering, packaging additionally as given in the
materials etc. Should not be succeeding sections respectively.
subjected to heat because these
materials soften when heated Wherever equipment, such as
and original moulded shape switchgear panels, are kept
gets altered. Electrical energised but isolated from service
fittings/covers are sometimes (i.e. idle). Preventive Maintenance
Inspection Schedule should be During storage, the following
followed as per OISD-STD-137. should be ensured:

Periodic inspection of protective i) The place of storage should


coating of preservatives on be clean, warm, dry and
machined parts of equipment such well ventilated covered
as motors (in case of long storage shed. The area should be
period) deserves special attention. free from direct sunlight,
excessive temperature
Storage place should be free from changes and vibrations.
corrosive atmosphere due to SO2,
Chlorine gases etc. ii) Ventilated machines should
be installed in a position
For any such cases of preservation permitting full flow of air,
of electrical equipment under not exposed to moisture,
conditions specific to particular dust, steam or dangerous
installation which may not be gases or adjacent to
covered in this document, furnaces etc. where radiated
manufacturer’s instructions should heat may cause excessive
be sought by the user organisation. machine temperatures.

4.0 ROTATING EQUIPMENT iii) The spaceheaters should be


connected wherever
4.1 MOTOR (IN WARE HOUSE) available. The motors
which do not have
Because of their proximity to spaceheaters should be
rotating and material transfer preserved such a way that
equipment, electric motors are body temperature is kept at
frequently subjected to around 10oC above
environmental conditions that are ambient.
detrimental to the life of the
equipment. In most installations, iv) The shaft of the rotors
they are in constant contact with should be rotated every
acid vapours, water vapours, month.
harmful dust, and such other
elements. Designers of electric v) While in storage, a machine
motors have taken these factors with antifriction bearing
into consideration, but because of should not be subjected to
variations of service conditions and vibration since damage may
severity of services, it is not be caused by fretting
possible to design the equipment corrosion or static vibration
suitable for all conditions. The marking. If vibration
motors which are of open or semi cannot be avoided the
open enclosure type should be machine should be mounted
overhauled as detailed in OISD- on resilient mats and the
148 before taking them into rotating parts turned by
storage. For TEFC motors, if the hand about half a revolution
overhauling has taken place in the at weekly intervals, or
preceding six months further alternatively the rotor
overhauling is not necessary. should be locked. This also
applies to a stand-by hazard etc. The following
machine. procedures should also be adhered
to:
vi) If the insulation resistance
is low, which will most i) Isolate the power supply
probably be due to and control supply of the
dampness, the machine motor in the concerned
should be dried out by one SWG/PCC/MCC. However,
of the following methods: retain the space heater
supply. Note 2
 Bake the machine in an oven
(but do not allow the ii) Top up the lubricant in the
temperature to exceed 75oC) bearing housing
 Blow clean dry air into the
machine not exceeding 75oC. iii) Decouple the motor and run
 Place filament lamps inside the once a month, for at least 1
machine but ensure that the hour duration. In case of
bulbs do not make contact with large size motors if
the windings. decoupling is not desired,
then functioning of
(The insulation resistance will drop spaceheaters shall be
considerably as the machine warms ensured such that body
up, but as drying out proceeds, it temperature is maintained
will gradually increase. The drying at around 10oC above
out should be continued as long as ambient.
the insulation resistance rises or
until a sufficiently high value is iv) Ensure preventive
reached i.e. not less than 1 maintenance schedule is
Megaohm per 1000 Volts at 75oC.) followed. When electrical
motors are to remain in the
During the drying out period, field and continue to exist
readings of temperature and in corrosive and harmful
insulation resistance should be environments or when
taken regularly to observe progress. space heater is not
The temperature should be kept as available, manufacturer
constant as possible, otherwise should be consulted for
readings may be misleading. prescribing appropriate
procedure for preservation,
vii) The rating plate of the applicable under such
motors should be clearly specific condition, which
visible and should not be should be followed.
painted.
4.3 GENERATOR (IN FIELD) Note 2

4.2 MOTOR (IN FIELD) The generator should be preserved


in-situ where no leakage or
Motors in the field have to be kept uncontrolled release of steam,
covered properly to protect from water, oil etc. is ensured so as to
effect of rain, water spray, fire ensure clean, dry and dust free
environment. The following items Ensure lube oil system is in
should be checked every six operation during Barring.
months and corrective actions be
taken (except once in 3 months for
item (I) and once in 15 days for
item x). xi) Apply anti-corrosive paint
on the metallic parts of in
i) Insulation resistance & the body support and
Polarisation Index values inspect the condition of
for stator & rotor and the support.
same should be recorded.
xii) Apply oil or grease as
recommended by the
ii) Condition of generator
manufacturer to the
Coolers, cooling
bearings and inspect the
piping/ducting and apply
condition of bearings.
anticorrosive paint, if
corrosion effects are
noticed.
5.0 STATIC EQUIPMENT
iii) All couplings to be
inspected (for corrosion, if In general, all static equipment
any) and should be smeared installed at site should be kept
with oil/grease. energised even during their idle
periods. In such cases, the
iv) Lubricating system, preventive maintenance schedule
specially for the as per OISD-STD-137 should be
contamination of lubricant. followed. Due to any reason, if it
is not feasible to keep such idle
v) All bus ducts for proper equipment energised, the
sealing. guidelines given in this section, for
their preservation, should be
vi) All brushes (the brushes followed.
should remain out from
brush holders)
5.1 TRANSFORMER
vii) Operations of all auxiliaries
of the generator, for healthy The following procedure for
condition. preservation should be complied
with:
viii) Ensure spaceheaters in
continuous operation.
i) Disconnected the electrical
ix) Maintain the body circuits from all sources of
temperature around 10 power supply.
degree C above ambient to
avoid condensation of ii) Clean all power bushings
moisture on the windings. with an appropriate non-
abrasive cleaning solution,
x) Barring of the rotor should brush, or cloth.
be done every15 days.
iii) Inspect for cracked or
chipped porcelain, and
replace bushings as The following factors should be
necessary. taken care during storage;

iv) Check the fill level on oil i) the place of storage should
and gas-filled bushing. be a covered shed, free
from fire and explosion
v) Clean and paint or grease hazards, and should be dry,
metal parts. cool, dust free and well
ventilated.
vi) Check the fill level,
dielectric strength, and ii) The transformer should not
contaminates content of the be stored out doors directly
transformer oil, and without ensuring:
recondition if required.
a) Conservator oil
vii) In case of OLTC (On Load filter flange dummy
Tap Changer) cap is air-tight.
Transformers,
characteristics of oil should b) Explosion vent
be checked from the main diaphragm is in tact
tank as well as from OLTC. and not broken.

viii) If the bus duct forms an c) Breather pipe cap is


integral part of transformer, air tight.
the preservation procedures
for normal panels should d) Oil is filled up to
also be applicable to bus Minimum oil level
ducts. in conservator and
there is no leakage
ix) Wherever Transformers are through inspection
provided with cooling fans, hole, in top cover,
the same should be checked bushings, radiator
for proper functioning. (the joints, thermometer
fan motors should be pocket, and air
preserved as mentioned in release plugs.
the Section on Motors).
( The above will ensure that
x) In absence of a rain water does not find its
dehumidifier, the Silicagel entry into the transformer).
breather should be put in
service and condition of iii) When the oil is received in
silicagel be checked drums, it should be ensured
weekly. that the ‘seal’ is in tact so
that the moisture would not
xi) Dielectric strength and contaminate the oil. The
other parameters as oil drums should be stored
required in IS:335 of oil under shelter where
should be checked once in temperature variations are
three months. minimum and in a place
free from fire and explosion
hazards. The oil drums ii) Space heaters provided
should not be stored inside the primary
standing on ends, but stored enclosures should be
horizontally with filling and checked for proper
air release caps covered operation. Wherever space
under oil. heaters are not provided,
provision should be made
iv) If the water finds its entry for installing heaters. It
into the tank, due to should be ensured that body
improper storage, damage temperature is maintained 5
during transit etc. drying to 10oC above ambient to
out should be necessary, prevent condensation of
through one of the moisture on busbars,
approved methods of drying terminals etc.
as specified in the
IS:335/IS:10028. 5.3 CABLE AND CONDUCTOR

v) Loose accessories like The following procedure of


bushing, explosion vent, preservation should be adopted:
buchholz relay, temperature
indicators, oil gauge etc. 5.3.1 Cable in storage
should be preserved in
original. i) Normally cables are
supplied in drums. The
vi) Radiators dismantled for guidelines given in IS:1255
the transport be packed and IS:1554 for care to be
separately with both ends taken for the cable drums
hermetically sealed with should be followed.
blanking plates.
ii) If the end terminal sealing
5.2 SWTICHGEAR of cable was removed (for
checking) on its receipt, the
Switchgear panels kept in the same should be sealed back
warehouse should be preserved again.
well in an enclosed shed/well
ventilated and dust free iii) PILC Cables have
atmosphere. All panel covers insulating liquids inside the
should be in position and locked lead cover. In course of
properly to avoid ingress of foreign time, this insulating liquid
materials/lizards etc. The following may settle in the bottom
preservation procedure should be half of the cable drum. In
followed which are already such cases, the cable drum
installed at site but isolated from should be rolled half circle
service and kept de-energised: every 3 months.

i) Disconnect electrical iv) Cable drums should be


circuits from all sources of stacked in paved and well-
power supply drained area segregated as
per size and voltage grade
of cable.
5.3.3 ACSR conductor
v) Surplus cables (upto size 19
mm O.D) may be stored in i) It should be ensured that the
coils for max. 500 mts ends of conductor be
length. Beyond 500 mts, wrapped tightly with a wire
they should be kept in cable so that the strands do not
drums. Storage drum get loosened.
should be of proper size for
a particular size of cable as ii) The conductors should
per BIS. periodically be inspected as
per OISD-137 to ensure
vi) Metallically sheathed power that there are no corrosion
cables for underground use effect and other mechanical
should be inspected damages.
periodically and protected
from corrosion effects. 5.3.4 Overhead Power Line

5.3.2 Cable laid (But out of service) When the line is charged,
preventive Maintenance schedule
i) Disconnect at both ends as per OISD-137 should be
from the source and followed. When the line is de-
equipment. Ensure that the energised, the following should be
disconnected ends of leads carried out/ensured every three
are properly taped and months, except item (vi) once
sealed for protection from every year.
weather conditions (such as
entry of water/effect of i) Line patrolling
moisture).
ii) Vegetation growth, if any,
ii) The taped ends should be is to be cleared
kept in upright position and
should not be in the vicinity iii) Alignment of cross
of water logged area. arms/insulators is correct

iii) Cable ends should be iv) Earthing of posts is


protected from mechanical effective
damages.
v) Guy wires/stray
iv) Both LT and HT cables wires/cradle wires are in
should be tested for leakage good condition
current as per the Test
method specified in BIS vi) Cleaning of insulators
once every year.
vii) Unauthorised construction
v) There should be no damage in the Right-of-way should
for the cable trench not be allowed
especially cover slabs, and
no part of the underground viii) Designed sag should be
cable should be exposed. checked and maintained.
ix) All steel moisture creeping inside the
structures/poles/towers room.
should be well painted and
maintained properly. vi) The room should be well
ventilated so as to keep the
x) Danger/warning caution atmosphere cool.
boards displayed should be
in tact and well maintained. vii) The battery should be
preferably stored on the
5.4 BATTERY ground floor.

The battery should be preserved in- viii) The cells should never be
situ and preventive maintenance stacked directly on the
schedule should be followed as per ground as there is always a
OISD-137. If battery is required to risk of the ground being
be laid off for a long period, and flooded with water resulting
taken to storage, the following in humid conditions around
procedure for preservation should the cells.
be followed:
ix) Acid container supplied
i) The cell accessories after along with cell, should be
provided with labels for carefully stored away from
identification should be Sun and Rain.
kept along with the cells.
x) Acid container should be
ii) Ensure that the caps already properly tagged to avoid
mounted on the cells are misuse.
tight. Fix the adhesive
tapes on these caps for xi) Acid container should be
safety. preferably kept in an
isolated area/room and on
iii) The cells should be the wooden (seasoned Teak
arranged in the stores on Wood)/plastic platform.
stillages or seasoned
wooden racks so that there xii) Room should have proper
is at least about 10 mm acid proof flooring with
spacing between two water washing facilities.
adjacent cells.
xiii) Room should have
iv) The storage space should be ventilating fans working all
inside the building. It the time.
should not be a temporary
shed lying outside any xiv) Acid Container should be
building. periodically checked.
Damaged or leaking ones
v) There should not be direct should be disposed of as per
sun rays or any opening in standard handling
the building leading to a procedures indicated by
possibility of rain water or manufacturer.
xv) Thoroughly clean the be used. The following procedure
positive and negative should be ensured for preservation:
terminal lugs and the inter
connecting strips and i) The spares are stored in
protect them from corrosion racks in open condition
by smearing a light coat of with catalogue
petroleum jelly. identification numbers and
are easily accessible.
xvi) Ensure that petrol, oil,
grease etc. do not come in ii) Care is taken to avoid
contact with the plastic damages especially to
containers. porcelain bushings, glass
and other non-ferrous
5.5 UPS (UNINTERRUPTED items.
POWER SYSTEM)
iii) All small spares are
When UPS is idle, the following preserved in transparent
should be ensured: closed P.V.C. containers
with labels.
i) All breakers and switches
etc. are turned off. iv) The storage area should be
dry, well ventilated and free
ii) Battery is disconnected. from fire hazards.

iii) Panel is covered to prevent 6.1 RELAY, INSTRUMENT &


dust entry. METER

iv) Preventive maintenance After inspection, the Relays and


checks are carried out every Instruments and electronic devices
fortnight. should be sealed in the same
packing and be preserved in cool
v) For battery the instructions and dry place. Electronic
given in Section 5.4 are devices/thermostat components
followed. should be stored in dust free
(preferably air-conditioned)
vi) The air conditioner of the atmosphere, and there should be
room where the UPS is control on temperature and
installed is kept ‘ON’ all humidity in the room these are
the time. stored in.

6.0 SPARES IN STORES

6.2 MCC, PCC, BREAKER


The spares should be preserved in
such a way that there should be no These spares should be preserved
damage or deterioration to them in sealed P.V.C. packs.
during storage, so that these can
perform normally when required to 6.3 MOTOR
The spare motors should be stored
in a covered shed with space The fixtures shall be segregated
heaters connected wherever with identification, category wise
available. Other motors which such as “Ordinary”/”Increased
have no spaceheaters shall be Safety”/”Flameproof” etc.,
preserved at around 10oC above ensuring these do not get mixed up.
ambient.
7.0 NEWLY RECEIVED
Coil for HT & LT motors should EQUIPMENT
be stored in original packing with
PVC covers, and should be in dust The preservative treatment required
free, dry atmosphere. for new and old
repaired/reconditioned equipment
The bearing should be preserved as in storage is not different, except
per manufacturer’s for the following additional
recommendation. instructions/precautions, for new
equipment:
The shaft of the rotors should be
rotated every month wherever i) At the time of receipt at
feasible. site, all damages (such as
even hairline cracks in
While in storage; a machine with Bushing/Insulator and also
anti-friction bearing should not be damages like dents, oil
subjected to vibration since damage leakage etc.) which might
may be caused by fretting have occurred during transit
corrosion or static vibration and defective/short supply
marking. If vibration cannot be etc. should be noted and
avoided the machine should be arrangement for
mounted on resilient mats and the repair/replacement with
rotating parts turned by hand about new ones should be made.
half a revolution at a time at
weekly intervals, or alternatively ii) Till the erection site is
the rotor should be locked. This ready for receiving the
also applies to a standby machine. equipment, the original
packing/crate should not be
disturbed.
6.4 SWITCHFUSE AND FUSE
iii) In case the storage is for a
All types of switches, fuse carriers prolonged period (say more
and fuses shall be preserved in their than 1 year), anticorrosive
own original packings with labels painting should be given on
indicating type, rating & size of the the metallic
switch fuse, fuse elements/carriers, surfaces/structurals and
in shelves/racks. antitermite treatment should
be applied for wooden
6.5 LIGHTING FIXTURE cases/crates etc.

These shall be stored taking care to iv) Cable drums are to be


avoid damages and stacked wedged tightly to prevent
properly for easy identification. rolling or shifting.
vi)
v) The equipment filled with
insulating oil should be vii) Cable drums should be
tested for oil dielectric protected from rain and
strength and if it failed heat.
during dielectric test, the oil
should be viii) The Silicagel
reconditioned/replenished dehumidifiers, wherever
as per the BIS provided, should be
recommendation periodically examined and
if there is dis-colouration
due to absorption of
moisture, these should be
reactivated or replaced.

ix) Wherever anticondensation


spaceheaters are provided,
these should be switched
ON through thermostatic
control, and monitored to
prevent excessive rise of
temperature (The body
temperature shall be
maintained around 10 C o

above ambient).

x) It should be ensured that the


end sealing of cables is in
tact.

xi) The equipment/components


which are constructed out
of ceramics (such as glass,
stoneware, earthenware,
porcelain, silica etc.) should
be handled/stored carefully,
to avoid cracks/damages.

xii) Whenever transformer is


received with Nitrogen
blanketing the same should
be maintained in storage.

xiii) Transformers should be


provided with stoppers to
the wheels for preventing
likely lateral movement.

xiv) While lifting, any


equipment, alllugs and
shackles provided on the to their erection and
equipment only should be commissioning should be
used (to avoid any followed.
unbalance while lifting).
8.0 REFERENCES
xv) Where it is not possible to
unload the transformer The following Codes, Standards
directly on a foundation, it and Publications have either been
should be unloaded on a referred to or used in the
properly built wooden preparation of this document and
sleeper platform. (At no the same shall be read in
instance, a transformer conjunction with this document:
should be kept on bare
ground). * OISD-STD-137, OISD-RP-
147, OISD-RP-148
xvi) Loose accessories of the
transformer/switchgear * IS:335
should be tagged for easy
identification. * IS:10028

xvii) Winding wires for motors * IS:1255


and other equipment should
be kept in original packing * IS:1554
and stored in racks, taking
care to avoid damages. * API Recommended
“Slilcagel” to absorb Practices Instruction
moisture should be Manuals from
provided and the same Manufacturers
should be inspected
periodically and replaced as
required.

xviii) Spare ready coils shall be


provided as per
manufacturer’s
recommendation.

xix) Shelf life of the resin and


tape should be taken care
while stocking the cable
joining and termination
kits. Such of those joining
kits in existence beyond
their shelf life, should be
destroyed.

xx) The manufacturer’s


recommendations for
preservation of newly
supplied equipment, prior

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