PETROBEL
ZOHR
Workplace Risk Assessment - Worksheet
Site/Installation/Area:
Description of activity:
Job Steps
Break
the activity down into logical job
steps
1 Arrival to the site
2 Checking gases levels
Pre Job Safety Meeting
3 P
PTW
4 Preparing work area
5 Laying Down for equipments
Team leader signature:
Line manager signature:
DEVELOPMENT PROJECT
Prepared By: Ref no.
Mokhtar Ahmed Hussein Date:
Gross Leak Test Reviewed By:
Time:
HAZARD INITIAL RISK ANALYSIS CONTROLS RESIDUAL RISK ANALYSIS
with existing controls in place after extra controls in place
Target
Hazard Description Consequences Severity Likelihood Risk Controls & Recovery Measures Severity Likelihood Risk
People, Environment,
Asset, Reputation
What could happen, how, to whom required to reduce the Risk
Visitors / Unauthorised The whole crew atended the safety induction and get
P Injury to personnel. 3 B M 3 A A
persons the process maps
*Issue PTW
*Gas percentage testing by authorized person before
entering confined space .
*Every one on site must have his personal gas
*Gases presence
detector and the escaping mask
*Oxygen levels Falls. P Injury to personnel 2 C 2 B A
*If the job will take along time and there is a gas
*Asphyxiation
surrounding so use cascade system masks attached
with oxygen cylinder
*Periodic check for gas concentration
*Issue PTW and update JRA should be discussed
*Conduct pre-job meeting with crew discussing all
hazards
*Use clear language
*Identify roles& responsibilities
*New / Inexperienced personnel
Injury to personnel. 2 C M *Informe the whole crew with the emergency alarms 2 B A
*Inadequate communications
Audable and visible
*Direct them with the escape routes
*Inform them with emergency procedure regarding
securing the equipment and directing to the nearst
Master point
*Slips, trips & falls *Verification for the position of isolation and/or blind
*Fire ones
P Injury to personnel. 2 C M 2 B A
*Exposure to hazardoous *Use FBH to reach elevated areas
substances *Gas monitoring
*All sensitive parts had to be guarded
*Off loading equiment had to be fully supervised and
Damaged / Faulty
A Damage to Equipment 2 C M by competent persons 2 B A
equipment
*Visual inspection after equipment laydown for
checking if equipment had hits or strcucked
Date:
Date:

Job Steps
Break
the activity down into logical job Target
steps Hazard Description
People, Environment,
Asset, Reputation
*Working at heights
6 Rig Up
*Dropped Objects
*New / Inexperienced
personnel
7 Manual handling
*Inadequate
communications
*Slips, trips & falls
*Impact
*Damaged / Faulty
8 Connection for air hose
equipment
*Inadequate Safety
Management System
Team leader signature:
Line manager signature:
HAZARD
Consequences
What could happen, how, to whom
*Injury to personnel.
P/A
*Damage to equipment.
P Injury to personnel
*Injury to personnel.
P/A
*Damage to equipment.
INITIAL RISK ANALYSIS CONTROLS RESIDUAL RISK ANALYSIS
with existing controls in place after extra controls in place
Severity Likelihood Risk Controls & Recovery Measures Severity Likelihood Risk
required to reduce the Risk
*Certified Slings, Pad eyes, crane CMPI, and the
crane operator.
*Safety meeting with all people involved in the
operation
*Check the weather conditions
*Use tag lines to avoid swinging loads
*Check the load limits
*Obligatory to wear the full PPE
*Issuing PTW
* Project HSE, Ops HSE and PA to review the erected
scaffold has safe access and egress, smooth
platforms to avoid tripping and good fixation of
wooden plates and tie boards, has green marked tag
3 C M for scaffold inspection 3 A A
*Ensure one banksman
* Protection of any adjacent utilities
* Designated access/egress routes to be used at all
times.
*Use full body harness
*Install barricaded tape around the working area.
*Avoid/control enter this area by unauthorized
persons and entrance to controlled by assigned area
authority.
*Any manual handling to be done by rope to avoid
dropping objects and under supervision of assigned
area authority and be sure no one underneath during
this handling
Add Safety signs upon each equipment, vessel, tank,
motor compressor…etc. to identify the hazard upon it.
*Pre-job tool box about the hazards including in the
job
*If the tool exceeds 10 Kg has to be carried by more
2 C M 2 B A
than one
* If the tool is heavier than been carried by human,
use a mechanical tool (ex. Forklift)
*Use proper gloves
*Competent crew
*Housekeeping for hoses
*Periodic check for hoses
*Confirm hoses service pressure and temperature
*Use whip check to keep it attached
2 C M *Barrier tapes surrounding the hazardous area 2 B A
*Area to be evacuated surrounding the vessel of 20m
radius
*Replacement for any worn one or with no certificate
*Confirm service fluid
Date:
Date:

Job Steps
Break
the activity down into logical job
steps
9 Initial energisation and testing.
10 Pumping Air
12 Flowing of the pressure
*Slips, trips & falls
13 Closing PTW and handle the loca
*Fire
Team leader signature:
Line manager signature:
HAZARD INITIAL RISK ANALYSIS CONTROLS RESIDUAL RISK ANALYSIS
with existing controls in place after extra controls in place
Target
Hazard Description Consequences Severity Likelihood Risk Controls & Recovery Measures Severity Likelihood Risk
People, Environment,
Asset, Reputation
What could happen, how, to whom required to reduce the Risk
*Follow LOTO Procedures.
*Only Authorized persons to perform tasks.
*Two persons in attendance when
working on live equipment.
*Protect batteries against dropped
objects. *Non essential
persons to be cleared from area, prior to initial
energisation.
*Ensure insulated matting is clean &
dry.
*Use appropriate insulated hand tools.
*Maintain radio communication.
*Slips, trips & falls *Injury to personnel. *Electrocution. *Exposure to live conductors.
*All panel doors & covers to be secure.
*Noise *Damage to equipment.
P/A 3 C M *Safety harness when working 3 B M
*Fire/explosion.
at height. *Use
*Smoke.
authorised access only.
*Post barriers & warning signs, protect ungaurded
openings.
*Appropriate fire extinquisher to be available.
*Remove all jewellery.
*Appropriate electrical PPE to be available ie.
insulated gloves & face shield.
*Don’t work at noise exceeding 80 decibel
*Proper wearing for ear muff or ear plugs
*Wear full proper PPE
(Special gloves, Apron…etc.)
*Only competent people have the authority to deal
with it
*Periodic certified trainings for the crew
*All relevant equipment’s have to be equipped by
Failure hoses P/A *Damage for equipment 3 B M 2 B A
relief safety valves
*Failure for hoses
*Ensure implementation of safe work*Segregate the
high pressure by barriers
*All hoses have to be visually inspected, certified
and connected together by whip checks
*All fittings have to be fully secured
*Monitoring the pressure increasing by calibrated
gauge
*Slips, trips & falls
*Good supervision for the ongoing in the site
*Fire
*Injury to personnel. *There has to be gauges watcher
*Exposure to hazardous
*Damage to piping *Barrier has to be put to keep people away from this
substances P/A 3 B M 2 B A
*Ears hurting and reduction in area
*Exposure to noise
hearing efficiency for the long run *Proper wearing for ear muff or ear plugs
*Burns
*All assets have to be grounded according to standard
*Shock
*There has to be spark arrestor
*All motors must be EX
*Good handover to the location with the client, with
the last situation.
*Injury to personnel.
P 2 C M *Lines had to be vented before leaving 2 B A
*Damage to piping
*Check all vents are opened before starting the
process flowing
Date:
Date:
 HAZARD EFFECT
EXAMPLE HAZARD CONSIDERATION 1. PERSONAL INJURY 2. ENVIRONMENTAL 3. EQUIPMENT /
IMPACT PROPERTY DAMAGE
PEOPLE New / Inexperienced personnel
Visitors / Unauthorised persons
Inadequate communications Slips, trips & falls
Insufficient numbers Fire
Competence Exposure to hazardous substances
EQUIPMENT Scaffolding / Ladders - Toxic
Incorrect use of tools - Corrosive
Stability / Collapse of equipment - Irritant
Maintenance - Carcinogenic
Equipment failures - Sensitising
Damaged / Faulty equipment Exposure to noise
MATERIALS Hazardous substances Explosion
Radioactive substances Burns
Flammable Hypothermia
Explosive substances Shock
Dimension / Weight Struck by objects
Waste Exposure to ionising radiation
ENVIRONMENT Confined Spaces Entanglement
Working at heights Impact
Noise Crush
Temperature Cuts / abrasions
Lighting Entrapment
Ventilation Electrocution
Vibration Asphyxia
Weather Drowning
PROCESS Emergency arrangements Stress
Incorrect procedure process Pollution
Inadequate Safety Management System Contamination
Inadequate planning Financial liability
Lack of training
Lack of information/ instruction/supervision
CONTROL GUIDELINES - HIERARCH OF CONTROL CONSIDERATIONS

consideration 1 ELIMINATION
method Does the task need to be done?
control examples Use of mechanical device instead of manual handling

2 SUBSTITUTION
Can something else be used to reduce the risk?
Use of water based paints instead of solvent based
Substances in pellet / liquid form instead of powder
Reduction in size/weight of item

3 ENGINEERING CONTROLS
Can equipment be used to reduce the risk?
Local exhaust ventilation
Guarding
Isolations (mechanical/electrical)
Lighting
Enclosure

4 SEGREGRATION
Can distance/barriers/guards be used to prevent personell exposure to hazard?
Access controls
Distance
Time
Engineering controls

5 REDUCTION IN PERSONNEL/TIME EXPOSURE

Limit the number of personnel exposed to the hazard and control the time they are exposed
Hazardous work carried out at low activity periods eg nights/weekends
Workplace design
Job rotation
Shift rotation

6 PERSONAL PROTECTIVE EQUIPMENT

Suitable and sufficient PPE, appropriate for the task?
Safety harness/inertia reel
Respiratory protective equipment
Chemical suit/gauntlets
Goggles/face mask

7 PROCEDURES
Can procedures be used to specify the safe system of work to follow, to reduce risks?
Permit to Work
Checklists
Workpacks
Risk assessments/job safety analyses
Process maps
For more details regarding Consequences and Frequencies use as reference "HSE – IMS Procedure No. 02"