Download as pdf or txt
Download as pdf or txt
You are on page 1of 34

WIPER, WASHER & HORN

K ELECTRICAL

SECTION
WIPER, WASHER & HORN
WW B

E
CONTENTS
PRECAUTION ............................................................ 3 Wiper Does Not Wipe When Front Washer Operates F
Precautions for Supplemental Restraint System ... 13
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- Front Wiper Does Not Stop ..................................... 13
SIONER” .................................................................. 3 Removal and Installation of Front Wiper Arms, G
Precautions for Procedures without Cowl Top Cover..... 3 Adjustment of Wiper Arms Stop Location ............... 14
FRONT WIPER AND WASHER SYSTEM .................. 4 REMOVAL ........................................................... 14
Components Parts and Harness Connector Loca- INSTALLATION ................................................... 14
H
tion ........................................................................... 4 Removal and Installation of Front Wiper Drive
System Description .................................................. 4 Assembly ................................................................ 15
LOW SPEED WIPER OPERATION ...................... 4 REMOVAL ........................................................... 15
HIGH SPEED WIPER OPERATION ..................... 4 INSTALLATION ................................................... 15 I
INTERMITTENT OPERATION .............................. 4 Disassembly and Assembly of Front Wiper Drive
AUTO STOP OPERATION .................................... 5 Assembly ................................................................ 16
WASHER OPERATION ......................................... 5 DISASSEMBLY ................................................... 16 J
MIST OPERATION ................................................ 5 ASSEMBLY ......................................................... 16
FAIL-SAFE FUNCTION ......................................... 5 Washer Nozzle Adjustment .................................... 17
COMBINATION SWITCH READING FUNCTION..... 5 Washer Tube Layout .............................................. 17
WW
Schematic ................................................................ 6 SEDAN MODELS ................................................ 17
Terminals and Reference Values for BCM ............... 7 HATCH BACK MODELS ..................................... 18
Terminals and Reference Values for IPDM E/R ..... 10 Removal and Installation of Front Washer Nozzle... 19
CONSULT-II Functions (BCM) ............................... 10 REMOVAL ........................................................... 19 L
CONSULT-II BASIC OPERATION ....................... 10 INSTALLATION ................................................... 19
WORK SUPPORT ............................................... 10 Inspection for Washer Nozzle ................................. 19
DATA MONITOR ................................................. 10 CHECK VALVE INSPECTION ............................. 19 M
ACTIVE TEST ......................................................11 Inspection of Front Wiper and Washer Switch Circuit... 19
CONSULT-II Functions (IPDM E/R) ........................11 Removal and Installation of Front Wiper and Washer
CONSULT-II BASIC OPERATION ........................11 Switch ..................................................................... 19
DATA MONITOR ..................................................11 REMOVAL ........................................................... 19
ACTIVE TEST ......................................................11 INSTALLATION ................................................... 19
Front Wiper Does Not Operate .............................. 12 Removal and Installation of Washer Tank .............. 20
Front Wiper Does Not Return to Stop Position ....... 12 REMOVAL ........................................................... 20
Front Wiper Does Not Operate Both In Low and INSTALLATION ................................................... 20
Intermittent ............................................................. 12 Removal and Installation of Front Washer Pump ... 21
Front Wiper Does Not Operate Only In Low .......... 12 REMOVAL ........................................................... 21
Front Wiper Does Not Operate Only In Intermittent... 12 INSTALLATION ................................................... 21
Front Wiper Does Not Operate Only In High .......... 13 REAR WIPER AND WASHER SYSTEM .................. 22
Front Wiper Intermittent Operation Switch Position Component Parts Location ..................................... 22
Cannot Be Adjusted ............................................... 13 System Description ................................................. 22
Front Wiper Interval Time Is Not Controlled by Vehi- REAR WIPER ON OPERATION ......................... 22
cle Speed ............................................................... 13 INTERMITTENT OPERATION ............................ 22

Revision: 2005 September WW-1 C11


AUTO STOP OPERATION .................................. 22 Rear Washer Tube Layout ......................................29
WASHER OPERATION ....................................... 22 Removal and Installation of Rear Washer Nozzle...29
COMBINATION SWITCH READING FUNCTION... 22 REMOVAL ............................................................29
Schematic ............................................................... 23 INSTALLATION ....................................................29
Terminals and Reference Values for BCM .............. 24 Inspection for Washer Nozzle .................................29
CONSULT-II Functions (BCM) ................................ 26 CHECK VALVE INSPECTION .............................29
Rear Wiper Does Not Operate ............................... 26 Inspection of Rear Wiper and Washer Switch Circuit...29
Rear Wiper Does Not Return to Stop Position ........ 26 Removal and Installation of Rear Wiper and Washer
Rear Wiper Does Not Operate Only In ON ............. 26 Switch .....................................................................29
Rear Wiper Does Not Operate Only In Intermittent... 26 Removal and Installation of Rear Washer Tank ......29
Wiper Does Not Wipe When Rear Washer Operates... 26 Removal and Installation of Rear Washer Pump ...29
Rear Wiper Does Not Stop ..................................... 26 CIGARETTE LIGHTER .............................................30
Removal and Installation of Rear Wiper Arm, Adjust- Schematic ...............................................................30
ment of Wiper Arm Stop Location ........................... 27 Removal and Installation .........................................31
REMOVAL ........................................................... 27 CIGARETTE LIGHTER ........................................31
INSTALLATION .................................................... 27 HORN ........................................................................32
Removal and Installation of Rear Wiper Motor ....... 27 Wiring Diagram — HORN — ..................................32
REMOVAL ........................................................... 28 Removal and Installation .........................................33
INSTALLATION .................................................... 28 HORN ..................................................................33
Rear Washer Nozzle Adjustment ............................ 28

Revision: 2005 September WW-2 C11


PRECAUTION

PRECAUTION PFP:00011
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” GKS000LC

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Precautions for Procedures without Cowl Top Cover GKS000LD

When performing the procedure after removing cowl top cover, cover G
the lower end of windshield with urethane, etc.

PIIB3706J J

WW

Revision: 2005 September WW-3 C11


FRONT WIPER AND WASHER SYSTEM

FRONT WIPER AND WASHER SYSTEM PFP:28810

Components Parts and Harness Connector Location GKS000LF

SKIB7612E

System Description GKS001D6

● BCM (Body Control Module) controls front wiper low, high and intermittent operation.
● IPDM E/R (Intelligent Power Distribution Module Engine Room) operates front wiper motor according to
CAN communication signals from BCM.
LOW SPEED WIPER OPERATION
When the front wiper switch is in LO position, BCM detects the FR WIPER LOW (ON) by BCM combination
switch reading function. And then, BCM sends front wiper request signal (LO) through CAN communication.
When receiving front wiper request signal (LO), IPDM E/R turns ON front wiper relay in IPDM E/R. And then,
front wiper motor operates at low speed.
HIGH SPEED WIPER OPERATION
When the front wiper switch is in HI position, BCM detects the FR WIPER HI (HI) by BCM combination switch
reading function. And then, BCM sends front wiper request signal (HI) through CAN communication.
When receiving front wiper request signal (HI), IPDM E/R turns ON front wiper relay and front wiper high relay
in IPDM E/R. And then, front wiper motor operates at high speed.
INTERMITTENT OPERATION
When the front wiper switch is in INT position, BCM detects the FR WIPER INT (ON) and ON/OFF status of
the INT VOLUME 1, 2, and 3 by BCM combination switch reading function. BCM judges the condition of wiper
intermittent dial position by ON/OFF status of INT VOLUME 1, 2, and 3* .
BCM sends front wiper request signal (1LOW) at certain intervals through CAN communication. The interval is
calculated by wiper intermittent dial position and vehicle speed signal received from combination meter
through CAN communication.
When receiving front wiper request signal (1LOW), IPDM E/R turns ON front wiper relay in IPDM E/R, and
operates front wiper motor at low speed. Then IPDM E/R detects wiper arms reach to the stop position via
wiper auto stop signal from front wiper motor, IPDM E/R turns OFF front wiper relay in IPDM E/R, and sends
front wiper auto stop signal (ON) to BCM through CAN communication, and controls intermittent operation.
*: Refer to BCS-4, "Front Wiper Intermittent Operation" .

Revision: 2005 September WW-4 C11


FRONT WIPER AND WASHER SYSTEM

AUTO STOP OPERATION


When the front wiper switch is turned OFF position, front wiper motor continues operating until wiper arms A
reach to the stop position. Then IPDM E/R detects wiper arms stop position via wiper auto stop signal from
front wiper motor, and sends front wiper auto stop signal (ON) to BCM through CAN communication.
When receiving front wiper auto stop signal (ON), BCM sends front wiper request signal (OFF) through CAN B
communication.
When receiving front wiper request signal (OFF), IPDM E/R turns OFF front wiper relay in IPDM E/R. And then
front wiper motor stops wiper arms at the stop position.
When ignition switch is turned ON, if front wipers stop at the different position, then front wipers automatically C
returns to the stop position.
WASHER OPERATION
D
When the front washer switch is ON position, front washer pump operates, and BCM detects the FR WASHER
(ON) by BCM combination switch reading function.
When BCM detects the FR WASHER (ON) for 0.4 seconds or longer, And then, BCM sends front wiper
request signal (LO) through CAN communication. IPDM E/R operates front wiper motor at low speed. E
When BCM detects the front washer switch is OFF, low speed wiper operation cycles approximately 2 times
and stops.
MIST OPERATION F
When the front wiper switch is in mist position, low speed wiper operation cycles once and then stops.
For additional information about wiper operation under this condition, refer to WW-4, "LOW SPEED WIPER
OPERATION" . G
If the front wiper switch is held in the mist position, low speed wiper operation continues.
FAIL-SAFE FUNCTION
H
If CAN communication is malfunctioning, IPDM E/R maintains the condition of just before the fail-safe status
until ignition switch is turned OFF. (If wipers operate in LO just before the fail-safe status, operating in LO con-
tinues until ignition switch turns OFF.)
Refer to PG-5, "FAIL-SAFE CONTROL" . I
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" . J

WW

Revision: 2005 September WW-5 C11


FRONT WIPER AND WASHER SYSTEM

Schematic GKS000LJ

TKWB2989E

Revision: 2005 September WW-6 C11


FRONT WIPER AND WASHER SYSTEM

Terminals and Reference Values for BCM GKS000LL

A
Ter- Signal Measuring condition
Wire Signal
minal input/ Ignition Reference value
color name Operation or condition
No output switch
B
OFF Approx. 0 V

Lighting, turn, C
Combi- Any of the conditions below
wiper switch
nation
4 L Input ON (Wiper intermit- ● Front wiper switch MIST
switch
tent dial position Front wiper switch INT
input 3
4)
● D
● Front wiper switch LO
PKIB4957J

Approx. 1.0 V E
OFF
Approx. 0 V
(Wiper intermittent dial position 4)

F
Any of the conditions below
Combi-
nation Lighting, turn, ● Front washer switch
5 G Input ON
switch wiper switch (Wiper intermittent dial position 4)
G
input 2 ● Wiper intermittent dial position 1
● Wiper intermittent dial position 5
● Wiper intermittent dial position 6 PKIB4957J H
Approx. 1.0 V
OFF
Approx. 0 V
(Wiper intermittent dial position 4)
I

Any of the conditions below J


● Front wiper switch HI
(Wiper intermittent dial position 4)
● Wiper intermittent dial position 3
WW
PKIB4959J

Approx. 1.0 V

L
Combi-
nation Lighting, turn,
6 V Input ON Any of the conditions below
switch wiper switch
input 1 ● Wiper intermittent dial position 1 M
● Wiper intermittent dial position 2

PKIB4952J

Approx. 1.7 V

Any of the conditions below


● Wiper intermittent dial position 6
● Wiper intermittent dial position 7

PKIB4955J

Approx. 0.8 V

Revision: 2005 September WW-7 C11


FRONT WIPER AND WASHER SYSTEM

Ter- Signal Measuring condition


Wire Signal
minal input/ Ignition Reference value
color name Operation or condition
No output switch

● OFF
(Wiper intermittent dial position 4)

Combi- PKIB4960J

nation Lighting, turn, Approx. 7.0 - 7.5 V


32 LG Output ON
switch wiper switch
output 5
Any of the conditions below
● Wiper intermittent dial position 1
● Wiper intermittent dial position 2
● Wiper intermittent dial position 6
● Wiper intermittent dial position 7
PKIB4956J

Approx. 1.0 V

OFF
(Wiper intermittent dial position 4)

Combi- PKIB4960J

nation ON Lighting, turn, Approx. 7.0 - 7.5 V


33 Y Output
switch wiper switch
output 4
Any of the conditions below
● Wiper intermittent dial position 1
● Wiper intermittent dial position 5
● Wiper intermittent dial position 6
PKIB4958J

Approx. 1.2 V

OFF
(Wiper intermittent dial position 4)

Combi- PKIB4960J

nation Lighting, turn, Approx. 7.0 - 7.5 V


34 W Output ON
switch wiper switch
output 3
Any of the conditions below
● Wiper intermittent dial position 1
● Wiper intermittent dial position 2
● Wiper intermittent dial position 3
PKIB4958J

Approx. 1.2 V

Revision: 2005 September WW-8 C11


FRONT WIPER AND WASHER SYSTEM

Ter- Signal Measuring condition


Wire Signal A
minal input/ Ignition Reference value
color name Operation or condition
No output switch

OFF C

Lighting, turn,
Combi- PKIB4960J

nation
wiper switch Approx. 7.0 - 7.5 V D
35 R Output ON (Wiper intermit-
switch
tent dial position
output 2
4)
E
Any of the conditions below
● Front wiper switch INT
● Front wiper switch HI F
PKIB4958J

Approx. 1.2 V
G

H
OFF

Lighting, turn, I
Combi- PKIB4960J
wiper switch Approx. 7.0 - 7.5 V
nation
36 P Output ON (Wiper intermit-
switch
tent dial position
output 1 J
4)
Any of the conditions below
● Front wiper switch MIST
● Front wiper switch LO WW
● Front washer switch
PKIB4958J

Approx. 1.2 V L
Ignition
38 O switch Input ON — Battery voltage
(ON) M
Input/
39 L CAN-H — — —
Output
Input/
40 P CAN-L — — —
Output
Battery
57 Y power Input OFF — Battery voltage
supply
67 B Ground — ON — Approx. 0 V
Battery
70 Y power Input OFF — Battery voltage
supply

Revision: 2005 September WW-9 C11


FRONT WIPER AND WASHER SYSTEM

Terminals and Reference Values for IPDM E/R GKS000LN

Ter- Signal Measuring condition


Wire
minal Signal name input/ Ignition Reference value
color Operation or condition
No. output switch
11 B Ground — OFF — Approx. 0 V
Wiper operating Battery voltage
24 R Wiper auto stop signal Input ON
Wiper stopped Approx. 0 V
25 B Ground — OFF — Approx. 0 V
Input/
26 P CAN − L — — —
Output
Input/
27 L CAN − H — — —
Output
OFF Approx. 0 V
42 L High speed signal Output ON Wiper switch
HI Battery voltage
OFF Approx. 0 V
43 Y Low speed signal Output ON Wiper switch
LO Battery voltage

CONSULT-II Functions (BCM) GKS000LQ

CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
BCM diagnosis position Diagnosis mode Description
WORK SUPPORT The setting for each function can be changed.
WIPER DATA MONITOR BCM input data is displayed in real time.
ACTIVE TEST Device operation can be checked by applying a drive signal to device.
SELF-DIAG RESULTS Refer to BCS-18, "SELF-DIAG RESULTS" .
BCM
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.

CONSULT-II BASIC OPERATION


Refer to GI-38, "CONSULT-II Start Procedure" .
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
WORK SUPPORT
Item Description CONSULT-II Factory setting

WIPER SPEED Vehicle speed sousing type wiper control mode can be changed in this ON ×
SETTING mode. Vehicle speed sousing type wiper control mode between two ON/OFF. OFF —

DATA MONITOR
Monitor item Contents
Status (ignition switch IGN position: ON/other: OFF) of ignition switch judged from the ignition
IGN ON SW “ON/OFF”
switch signal is displayed.
Status (ignition switch IGN position: ON/other: OFF) of ignition switch judged from the ignition
IGN SW CAN “ON/OFF”
switch signal through CAN communication is displayed.
Status (front wiper switch high position: ON/other: OFF) of front wiper high switch judged from
FR WIPER HI “ON/OFF”
the wiper switch signal is displayed.
Status (front wiper switch low position: ON/other: OFF) of front wiper low switch judged from
FR WIPER LOW “ON/OFF”
the wiper switch signal is displayed.
Status (front wiper switch intermittent position: ON/other: OFF) of front wiper intermittent switch
FR WIPER INT “ON/OFF”
judged from the wiper switch signal is displayed.
Status (front washer switch ON position: ON/other: OFF) of front washer switch judged from the
FR WASHER SW “ON/OFF”
wiper switch signal is displayed.

Revision: 2005 September WW-10 C11


FRONT WIPER AND WASHER SYSTEM

Monitor item Contents


A
Status (wiper intermittent dial position setting 1 - 7) of intermittent volume switch judged from
INT VOLUME “1 - 7”
the wiper switch signal is displayed.
Status (front wiper stop position: ON/move: OFF) of front wiper motor stop judged from the front
FR WIPER STOP “ON/OFF” B
wiper auto stop signal through CAN communication is displayed.
Status vehicle speed as judged from vehicle speed signal through CAN communication is dis-
VEHICLE SPEED “km/h”
played.
Status (rear wiper switch ON position: ON/other: OFF) of rear wiper switch judged from the C
RR WIPER ON “ON/OFF”
wiper switch signal is displayed.
Status (rear wiper switch intermittent position: ON/other: OFF) of rear wiper intermittent switch
RR WIPER INT “ON/OFF”
judged from the wiper switch signal is displayed. D
Status (rear washer switch ON position: ON/other: OFF) of rear washer switch judged from the
RR WASHER SW “ON/OFF”
wiper switch signal is displayed.
Status (rear wiper move: ON/stop position: OFF) of rear wiper motor stop judged from the rear E
RR WIPER STOP “ON/OFF”
wiper auto stop signal is displayed.

ACTIVE TEST
F
Test item Display on CONSULT-II screen Description
Front wiper output FR WIPER With a certain operation (OFF, HI, LO, INT), front wiper can be operated.
Rear wiper output RR WIPER Rear wiper can be operated by ON-OFF operation. G

CONSULT-II Functions (IPDM E/R) GKS000LR

CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. H
Diagnosis Mode Description
SELF−DIAG RESULTS Refer to PG-7, "SELF-DIAG RESULTS" .
I
DATA MONITOR The input/output data of IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST IPDM E/R sends a drive signal to electronic components to check their operation. J

CONSULT-II BASIC OPERATION


Refer to GI-38, "CONSULT-II Start Procedure" . WW
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication. L
DATA MONITOR
Monitor item Contents
M
Status (wiper switch OFF position: STOP/INT position: 1 LOW/LO or MIST position: LOW/HI
“STOP/1LOW/
FR WIP REQ position: HI) of wiper switch judged from front wiper request signal through the CAN communi-
LOW/HI”
cation is displayed.
“ACT P/STOP Status (front wiper operate: ACT P/stopped: STOP P) judged from front wiper auto stop signal
WIP AUTO STOP
P” is displayed.
Status (front wiper not protect: OFF/protect: BLOCK) judged from front wiper operation status
WIP PROT “OFF/BLOCK”
is displayed.
NOTE:
Perform monitoring of IPDM E/R data with ignition switch ON. When ignition switch is at ACC, the display may not be correct.

ACTIVE TEST
Test item CONSULT-II screen display Description
With a certain operation (OFF, HI ON, LO ON), front wiper relay (Lo, Hi)
Front wiper (HI, LO) output FRONT WIPER
can be operated.

Revision: 2005 September WW-11 C11


FRONT WIPER AND WASHER SYSTEM

Front Wiper Does Not Operate GKS001D7

Inspection 1 Result Inspection 2 Result Inspection 3 Result Inspection 4 Result Replace or repair
Check status on the OK — — Replace BCM.
BCM data monitor:
OK ● “FR WIPER INT”
Replace wiper
NG — —
● “FR WIPER LOW” switch.
● “FR WIPER HI”
Check BCM self-
OK ● Repair har-
diagnosis result.
Check CAN commu- ness or con-
nication. Refer to nector.
Start “FRONT U1000 LAN-2, "Precautions — — —
● Replace BCM.
WIPER” on the When Using CON-
IPDM E/R SULT-II" . ● Replace IPDM
active test, E/R.
and check if Start “FRONT Replace front
front wiper OK
WIPER” on the wiper motor.
operates. IPDM E/R active
Check low/high
speed signal circuit OK test, and check
Check front wiper Replace IPDM E/
OK between IPDM E/R low/high speed NG
motor ground cir- R.
and front wiper signal output volt-
NG cuit between front
motor. age of IPDM E/R.
wiper motor and
ground. Repair harness
NG — —
or connector.
Repair harness
NG — — — —
or connector.

Front Wiper Does Not Return to Stop Position GKS001D8

NOTE:
After front wiper operates for 10 seconds, it stops for 20 seconds, and after repeating the operations five
times, it becomes inoperative.
Inspection 1 Result Inspection 2 Result Inspection 3 Result Replace or repair
OK — — — — Replace IPDM E/R.
Start “FRONT WIPER” on OK Replace IPDM E/R.
Check “FR WIPER the IPDM E/R active test,
Check auto stop signal circuit OK Replace front wiper
STOP” status on the and check auto stop signal NG
BCM data monitor. NG between IPDM E/R and front input voltage of IPDM E/R. motor.
wiper motor.
Repair harness or
NG — —
connector.

Front Wiper Does Not Operate Both In Low and Intermittent GKS001D9

Inspection 1 Result Inspection 2 Result Replace or repair


Start “FRONT WIPER” on the IPDM E/R OK Replace front wiper motor.
Check low speed signal circuit between OK active test, and check low speed signal
output voltage of IPDM E/R. NG Replace IPDM E/R.
IPDM E/R and front wiper motor.
NG — — Repair harness or connector.

Front Wiper Does Not Operate Only In Low GKS001DA

Inspection 1 Result Replace or repair


OK Replace BCM.
Check “FR WIPER LOW” status on the BCM data monitor.
NG Replace wiper switch.

Front Wiper Does Not Operate Only In Intermittent GKS001DB

Inspection 1 Result Replace or repair


OK Replace BCM.
Check “FR WIPER INT” status on the BCM data monitor.
NG Replace wiper switch.

Revision: 2005 September WW-12 C11


FRONT WIPER AND WASHER SYSTEM

Front Wiper Does Not Operate Only In High GKS001DC

A
Inspection 1 Result Inspection 2 Result Inspection 3 Result Replace or repair
Check “FR WIPER OK — — Replace BCM.
OK HI” status on the BCM
NG — — Replace wiper switch. B
data monitor.
Start “FRONT WIPER” on Start “FRONT WIPER” on Replace front wiper
OK
the IPDM E/R active test, the IPDM E/R active test, motor.
and check if front wiper oper- Check high speed OK and check high speed sig- C
ate. signal circuit between nal output voltage of
NG NG Replace IPDM E/R.
IPDM E/R and front IPDM E/R.
wiper motor.
Repair harness or D
NG — —
connector.

Front Wiper Intermittent Operation Switch Position Cannot Be Adjusted GKS001DD


E
Inspection 1 Result Replace or repair
OK Replace BCM.
Check “INT VOLUME” status on the BCM data monitor.
NG Replace wiper switch. F

Front Wiper Interval Time Is Not Controlled by Vehicle Speed GKS001DE

NOTE: G
Check if speedometer operates normally.
Inspection 1 Result Inspection 2 Result Inspection 3 Result Replace or repair
OK — — Replace BCM. H
● Repair harness or con-
Check “WIPER Check BCM self- Check CAN communica- nector.
SPEED SETTING” OK tion. Refer to LAN-2, "Pre-
diagnosis result. U1000 — ● Replace BCM. I
status on the BCM cautions When Using
work support. CONSULT-II" . ● Replace combination
meter
NG — — — — Change set value.
J

Wiper Does Not Wipe When Front Washer Operates GKS001DF

Inspection 1 Result Replace or repair


WW

OK Replace BCM.
Check “FR WASHER SW” status on the BCM data monitor.
NG Replace wiper switch. L
Front Wiper Does Not Stop GKS0024X

Inspection 1 Result Inspection 2 Result Inspection 3 Result Replace or repair M


Check status on the BCM OK Replace BCM.
data monitor:
Start “FRONT WIPER” OK
Make sure that wiper switch ● “FR WIPER INT”
on the IPDM E/R active
is OFF. And then check if OK NG Replace wiper switch.
test, and check if front ● “FR WIPER LOW”
front wiper stops when igni- wiper stops. ● “FR WIPER HI”
tion switch is turned OFF.
NG — — Replace IPDM E/R.
NG — — — — Replace IPDM E/R.

Revision: 2005 September WW-13 C11


FRONT WIPER AND WASHER SYSTEM

Removal and Installation of Front Wiper Arms, Adjustment of Wiper Arms Stop
Location GKS001DH

REMOVAL
1. Turn wiper switch ON to operate wiper motor, and then turn wiper switch OFF (auto stop).
2. Open hood, remove arm caps, and remove wiper arm nuts.
3. Raise wiper arms, and remove front wiper arms from the vehicle.
INSTALLATION
1. Clean up the pivot area as shown in the figure. This will reduce
possibility of wiper arm nuts looseness.
2. Prior to wiper arm installation, turn front wiper switch ON to
operate wiper motor, and then turn front wiper switch OFF (auto
stop).

SEL024J

3. Lift the blade up and then set it down onto windshield glass sur-
face to set the blade center to clearance “L1” & “L2” immedi-
ately.
4. Tighten front wiper arm nuts to specified torque.
Front wiper arm nuts : 23.5 N·m (2.4 kg-m, 17 ft-lb)

5. Spray washer fluid. Turn front wiper switch ON to operate wiper


motor, and then turn front wiper switch OFF (auto stop).
6. Make sure that wiper blades stop within clearance “L1” & “L2”.
PKIA9951E
Clearance “L1” : 38.7 ± 7.5 mm (1.524 ± 0.295 in)
Clearance “L2” : 38.4 ± 7.5 mm (1.512 ± 0.295 in)
7. Install front wiper arm caps.

Revision: 2005 September WW-14 C11


FRONT WIPER AND WASHER SYSTEM

Removal and Installation of Front Wiper Drive Assembly GKS001DI

REMOVAL A
1. Remove wiper arms. Refer to WW-14, "REMOVAL" .
2. Remove cowl top cover. Refer to EI-6, "COWL TOP" .
3. Disconnect wiper motor connector and remove connector clips. B
4. Remove front wiper drive assembly mounting bolts (A), and
remove front wiper drive assembly (1) from the vehicle.
C

PKIC0944E

INSTALLATION F
1. Install front wiper drive assembly to the vehicle.
Front wiper drive assembly mounting bolts : 4.5 N- m (0.46 kg-m, 40 in-lb)
G
2. Connect wiper motor connector. Turn front wiper switch ON to operate wiper motor, and then turn front
wiper switch OFF (auto stop).
3. Install connector clips to the wiper frame, and install cowl top cover. Refer to EI-6, "COWL TOP" . H
4. Install front wiper arms and arm caps. Refer to WW-14, "INSTALLATION" .

WW

Revision: 2005 September WW-15 C11


FRONT WIPER AND WASHER SYSTEM

Disassembly and Assembly of Front Wiper Drive Assembly GKS001DJ

PKIC0942E

1. Wiper motor mounting bolt 2. Shaft seal 3. Motor arm nut


4. Motor arm 5. Wiper motor mounting nut 6. Wiper linkage 1
7. Wiper linkage 2 8. Fixing plate 9. Wiper frame
10. Wiper motor
: N·m (kg-m, in-lb)

: Should be lubricated with grease.

DISASSEMBLY
1. Remove wiper linkages from wiper motor and motor frame.
2. Remove wiper motor mounting bolts, and remove wiper motor from wiper frame.
CAUTION:
Be careful not to bend linkage and not to damage the resin part of ball joint when removing wiper link-
ages.
ASSEMBLY
1. Connect wiper motor connector. Turn front wiper switch ON to operate wiper motor, and then turn front
wiper switch OFF (auto stop).
2. Disconnect wiper motor connector.
3. Install wiper motor to wiper frame.
Wiper motor mounting bolts : 7.5 N·m (0.77 kg-m, 66 in-lb)

4. Install wiper linkages to wiper frame and wiper motor.


CAUTION:
● Never drop the wiper motor or cause it to interfere with other parts.
● Check joint of motor arm and wiper linkages (at retainer) for grease conditions. Apply grease if
necessary.

Revision: 2005 September WW-16 C11


FRONT WIPER AND WASHER SYSTEM

Washer Nozzle Adjustment GKS001DK

A
Adjust spray positions to match the positions shown in the figure.
Unit: mm (in)
Diameter
Spray position h (height) l (width)
(spray point area)
B
A 256 (10.08) 303 (11.93) 80 (3.15)
B 326 (12.83) 85 (3.35) 80 (3.15)
C
C 289 (11.38) 100 (3.94) 80 (3.15)
D 252 (9.92) 395 (15.55) 80 (3.15)
D
PKIC0945E

Insert a needle or suitable tool (A) into the nozzle hole (1) and move E
it to adjust the spray position.

H
SKIB5663E

Washer Tube Layout GKS001DL

SEDAN MODELS I

WW

SKIB5664E

1. Washer nozzle (driver side) 2. Washer nozzle (passenger side) 3. Joint washer tube
4. Washer tube 5. Clip 6. Clamp
7. Washer tank

Revision: 2005 September WW-17 C11


FRONT WIPER AND WASHER SYSTEM

HATCH BACK MODELS

SKIB7728E

1. Washer nozzle (driver side) 2. Washer nozzle (passenger side) 3. Joint washer tube
4. Washer tube 5. Clip 6. Clamp
7. Washer tank 8. Plug 9. Rear washer nozzle

Revision: 2005 September WW-18 C11


FRONT WIPER AND WASHER SYSTEM

Removal and Installation of Front Washer Nozzle GKS001DM

REMOVAL A
1. Remove cowl top cover. Refer to EI-6, "COWL TOP" .
2. Remove washer tube.
3. While pressing pawl (A) on the reverse side of front washer noz- B
zle (1), remove front washer nozzle (1) from cowl top cover.

E
SKIB5672E

INSTALLATION
Installation is the reverse order of removal. Adjust nozzle spray location. Refer to WW-17, "Washer Nozzle F
Adjustment" .
CAUTION:
Install left and right nozzle correctly. Incorrect side nozzle can be installed, but spray points differ. G
Inspection for Washer Nozzle GKS001DN

CHECK VALVE INSPECTION


Blow check valve. Confirm that the air ventilates. Also confirm that H
inhalation is impossible.

SKIB5665E
WW

Inspection of Front Wiper and Washer Switch Circuit GKS001DO

Refer to LT-35, "Combination Switch Inspection" . L


Removal and Installation of Front Wiper and Washer Switch GKS001DP

REMOVAL
1. Remove steering column cover. Refer to IP-2, "INSTRUMENT PANEL ASSEMBLY" . M
2. Disconnect the wiper and washer switch connector.
3. Pull wiper and washer switch (1) toward the passenger door
while pressing pawls (A) in direction shown by the arrow ( ) in
the figure, and remove it from the base.

SKIB5666E

INSTALLATION
Installation is the reverse order of removal.

Revision: 2005 September WW-19 C11


FRONT WIPER AND WASHER SYSTEM

Removal and Installation of Washer Tank GKS001DQ

REMOVAL
: Vehicle front
1. Remove radiator grille upper. Refer to EI-5, "FRONT GRILLE" .
2. Remove clip (A) and pull washer tank inlet (1) out of washer
tank.

SKIB5667E

3. Remove front bumper. Refer to EI-2, "FRONT BUMPER" .


4. Disconnect washer pump connector and wash fluid level sensor connector.
5. Remove bolts (A).
6. Remove washer tube (1), and remove washer tank (2) from
vehicle.

SKIB5668E

INSTALLATION
Installation is the reverse order of removal.
CAUTION:
After installation, add water up to the upper level of washer tank inlet, and check for water leaks.
Washer tank mounting bolts : 4.5 N·m (0.46 kg-m, 40 in-lb)

Revision: 2005 September WW-20 C11


FRONT WIPER AND WASHER SYSTEM

Removal and Installation of Front Washer Pump GKS001DR

A
: Vehicle front
REMOVAL
1. Remove fender protector (front) RH. Refer to EI-7, "FENDER PROTECTOR" . B
2. Disconnect washer pump connector (1) and remove washer
tube.
3. Pull out front washer pump (2) in direction shown by the arrow C
( ) in the figure. Remove front washer pump (2) from washer
tank.
D

E
SKIB5669E

INSTALLATION
F
Installation is the reverse order of removal.
CAUTION:
When installing washer motor, there should be no packing twists, etc.
G

WW

Revision: 2005 September WW-21 C11


REAR WIPER AND WASHER SYSTEM

REAR WIPER AND WASHER SYSTEM PFP:28710

Component Parts Location GKS001DS

SKIB7613E

System Description GKS001DT

BCM (Body Control Module) controls rear wiper ON operation and intermittent operation.
REAR WIPER ON OPERATION
When the rear wiper switch is in rear wiper ON position, BCM detects the RR WIPER (ON) by BCM combina-
tion switch reading function. BCM outputs the rear wiper motor output signal to rear wiper motor, and rear
wiper motor operates.
INTERMITTENT OPERATION
When the rear wiper switch is in INT position, BCM detects the RR WIPER INT (ON) by BCM combination
switch reading function. And then, BCM outputs the rear wiper motor output signal to rear wiper motor at inter-
vals of approximately 7 seconds. Rear wiper starts intermittent operation.
AUTO STOP OPERATION
When the rear wiper switch is turned OFF position, rear wiper motor continues operating until wiper arm
reaches to the rear wiper stop position. Then BCM detects wiper arm reach to the stop position via wiper auto
stop signal from rear wiper motor, BCM stops the rear wiper motor output signal. And then rear wiper motor
stops wiper arms at the stop position.
When ignition switch is turned ON, if rear wiper stop at the different position, then rear wiper automatically
returns to the stop position.
WASHER OPERATION
When the rear wiper switch is in rear wiper washer position, BCM detects the RR WASHER (ON) by BCM
combination switch reading function.
With washer switch pressed, front and rear washer pump operates.
When BCM detects that front and rear washer pump has operated for 0.4 seconds or longer, BCM operates
rear wiper motor.
When BCM detects washer switch is OFF, rear wiper ON operation cycles approximately 3 times and then
stops.
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .

Revision: 2005 September WW-22 C11


REAR WIPER AND WASHER SYSTEM

Schematic GKS001KO

WW

TKWB2990E

Revision: 2005 September WW-23 C11


REAR WIPER AND WASHER SYSTEM

Terminals and Reference Values for BCM GKS001DV

Ter- Signal Measuring condition


Wire
minal Signal name input/ Ignition Reference value
color Operation or condition
No output switch
OFF Approx. 0 V

Rear washer switch

Lighting, turn,
PKIB4957J
Combination wiper switch
5 G Input ON Approx. 1.0 V
switch input 2 (Wiper intermittent dial
position 4)

Rear wiper ON

PKIB4955J

Approx. 0.8 V
OFF Approx. 0 V

Lighting, turn,
Combination wiper switch
6 V Input ON
switch input 1 (Wiper intermittent dial Rear wiper INT
position 4)

PKIB4959J

Approx. 1.0 V

OFF

Lighting, turn, PKIB4960J

Combination wiper switch Approx. 7.0 - 7.5 V


32 LG Output ON
switch output 5 (Wiper intermittent dial
position 4)

Rear wiper ON

PKIB4956J

Approx. 1.0 V

Revision: 2005 September WW-24 C11


REAR WIPER AND WASHER SYSTEM

Ter- Signal Measuring condition


Wire A
minal Signal name input/ Ignition Reference value
color Operation or condition
No output switch

OFF C

Lighting, turn, PKIB4960J

Combination ON wiper switch Approx. 7.0 - 7.5 V D


33 Y Output
switch output 4 (Wiper intermittent dial
position 4)
E

Rear wiper INT

F
PKIB4958J

Approx. 1.2 V
G

H
OFF

I
Lighting, turn, PKIB4960J

Combination wiper switch Approx. 7.0 - 7.5 V


34 W Output ON
switch output 3 (Wiper intermittent dial
position 4) J

Rear washer switch


WW

PKIB4958J

Approx. 1.2 V L
Ignition switch
38 O Input ON — Battery voltage
(ON)
Input/ M
39 L CAN-H — — —
Output
Input/
40 P CAN-L — — —
Output
Rear wiper Wiper operating Approx. 0 V
44 LG auto stop sig- Input ON
nal Wiper stopped Battery voltage

Rear wiper OFF Approx. 0 V


55 P Output ON Rear wiper switch
signal ON Battery voltage
Battery power
57 Y Input OFF — Battery voltage
supply
67 B Ground — ON — Approx. 0 V
Battery power
70 Y Input OFF — Battery voltage
supply

Revision: 2005 September WW-25 C11


REAR WIPER AND WASHER SYSTEM

CONSULT-II Functions (BCM) GKS001DX

Refer to WW-10, "CONSULT-II Functions (BCM)" .


Rear Wiper Does Not Operate GKS001DY

Inspection 1 Result Inspection 2 Result Inspection 3 Result Inspection 4 Result Replace or repair
Check status on the OK — — — — Replace BCM.
BCM data monitor:
OK Replace wiper
● “RR WIPER INT” NG — — — —
switch.
● “RR WIPER ON”
Start “RR Start “RR Replace rear
OK
WIPER” on the WIPER” on the wiper motor.
BCM active Check rear wiper BCM active test,
test, and motor ground cir- OK and check rear
Check rear wiper
check if rear OK cuit between rear wiper motor out- NG Replace BCM.
motor output signal
wiper oper- wiper motor and put signal output
NG circuit between
ates. ground. voltage of BCM.
BCM and rear wiper
motor. Repair harness
NG — —
or connector.
Repair harness
NG — — — —
or connector.

Rear Wiper Does Not Return to Stop Position GKS001DZ

NOTE:
After rear wiper operate for 5 seconds, they become inoperative.
Inspection 1 Result Inspection 2 Result Inspection 3 Result Replace or repair
OK — — — — Replace BCM.
Start “RR WIPER” on the OK Replace BCM.
Check “RR WIPER BCM active test, and check
Check rear wiper auto stop OK Replace rear wiper
STOP” status on the rear wiper auto stop signal NG
BCM data monitor. NG signal circuit between BCM output voltage of BCM. motor.
and rear wiper motor.
Repair harness or
NG — —
connector.

Rear Wiper Does Not Operate Only In ON GKS001E0

Inspection 1 Result Replace or repair


OK Replace BCM.
Check “RR WIPER ON” status on the BCM data monitor.
NG Replace wiper switch.

Rear Wiper Does Not Operate Only In Intermittent GKS001E1

Inspection 1 Result Replace or repair


OK Replace BCM.
Check “RR WIPER INT” status on the BCM data monitor.
NG Replace wiper switch.

Wiper Does Not Wipe When Rear Washer Operates GKS001E2

Inspection 1 Result Replace or repair


OK Replace BCM.
Check “RR WASHER SW” status on the BCM data monitor.
NG Replace wiper switch.

Rear Wiper Does Not Stop GKS001E3

Inspection 1 Result Replace or repair


Check status on the BCM data monitor: OK Replace BCM.
● “RR WIPER INT”
NG Replace wiper switch.
● “RR WIPER ON”

Revision: 2005 September WW-26 C11


REAR WIPER AND WASHER SYSTEM

Removal and Installation of Rear Wiper Arm, Adjustment of Wiper Arm Stop
Location GKS001EE
A
REMOVAL
1. Turn rear wiper switch ON to operate wiper motor, and then turn rear wiper switch OFF (auto stop).
2. Remove rear wiper arm cap, and remove rear wiper arm nut. B
3. Raise rear wiper arm, and remove rear wiper arm from the vehicle.
INSTALLATION C
1. Clean up the pivot area as shown in the figure. This will reduce
possibility of rear wiper arm nut looseness.
2. Prior to rear wiper arm installation, turn rear wiper switch ON to D
operate wiper motor, and then turn rear wiper switch OFF (auto
stop).
E

F
SKIA0082J

3. Lift the blade up and then set it down onto glass surface to set
the blade center to lowest heat wire immediately. G
4. Tighten rear wiper arm nut to specified torque.
Rear wiper arm nut :8.8 N·m (0.9 kg-m, 78 in-lb) H

5. Spray washer fluid. Turn rear wiper switch ON to operate wiper


motor, and then turn rear wiper switch OFF (auto stop).
I
6. Make sure that wiper blade stop within lowest heat wire.
7. Install rear wiper arm cap.
PKIC3791E
J
Removal and Installation of Rear Wiper Motor GKS001EF

WW

PKIC3792E

1. Rear wiper motor 2. Rear wiper motor mounting bolt 3. Rear wiper blade
4. Rear wiper arm 5. Rear wiper arm cap 6. Rear wiper arm nut
7. Pivot seal

Revision: 2005 September WW-27 C11


REAR WIPER AND WASHER SYSTEM

REMOVAL
1. Remove rear wiper arm. Refer to WW-27, "Removal and Installation of Rear Wiper Arm, Adjustment of
Wiper Arm Stop Location" .
2. Remove pivot seal.
3. Remove back door finisher. Refer to WW-27, "Removal and Installation of Rear Wiper Arm, Adjustment of
Wiper Arm Stop Location" .
4. Disconnect rear wiper motor connector (1).
5. Remove rear wiper motor mounting bolts (A), and remove rear
wiper motor (2) from the vehicle.

PKIC3793E

INSTALLATION
1. Install pivot seal.
2. Install rear wiper motor to the vehicle.
Rear wiper motor mounting bolts : 4.5 N·m (0.46 kg-m, 40 in-lb)

3. Connect rear wiper motor connector. Turn rear wiper switch ON to operate wiper motor, and then turn rear
wiper switch OFF (auto stop).
4. Install back door finisher. Refer to WW-27, "Removal and Installation of Rear Wiper Arm, Adjustment of
Wiper Arm Stop Location" .
5. Install rear wiper arm and arm cap. Refer to WW-27, "INSTALLATION" .
CAUTION:
● Never drop the rear wiper motor or cause it to interfere with other parts.
Rear Washer Nozzle Adjustment GKS001EG

Adjust spray position as shown in the figure.


Unit: mm (in)
Diameter
Spray position h (hight) I (width)
(spray point area)
A 30 (1.18) 161 (6.34) 30 (1.18)

PKIC3794E

Insert a needle or suitable tool (A) into the nozzle hole (1) and move
it to adjust the spray position.

PKIC3795E

Revision: 2005 September WW-28 C11


REAR WIPER AND WASHER SYSTEM

Rear Washer Tube Layout GKS001EH

A
Refer to WW-17, "Washer Tube Layout" .
Removal and Installation of Rear Washer Nozzle GKS001EI

REMOVAL B
1. Remove back door finisher. Refer to EI-15, "BACK DOOR TRIM" .
2. Remove washer tube (1).
3. While pressing pawl (A) on the reverse side of rear washer noz- C
zle (2), remove rear washer nozzle (2) from back door.

PKIC3796E

F
INSTALLATION
Installation is the reverse order of removal. Adjust nozzle spray location. Refer to WW-28, "Rear Washer Noz-
zle Adjustment" .
G
Inspection for Washer Nozzle GKS001EJ

CHECK VALVE INSPECTION


Blow check valve. Confirm that the air ventilates. Also confirm that H
inhalation is impossible.

PKIC3797E WW
Inspection of Rear Wiper and Washer Switch Circuit GKS001EK

Refer to LT-35, "Combination Switch Inspection" . L


Removal and Installation of Rear Wiper and Washer Switch GKS001EL

Refer to WW-19, "Removal and Installation of Front Wiper and Washer Switch" .
M
Removal and Installation of Rear Washer Tank GKS001EM

Refer to WW-20, "Removal and Installation of Washer Tank" .


Removal and Installation of Rear Washer Pump GKS001EN

Refer to WW-21, "Removal and Installation of Front Washer Pump" .

Revision: 2005 September WW-29 C11


CIGARETTE LIGHTER

CIGARETTE LIGHTER PFP:35330

Schematic GKS000MC

TKWB2991E

Revision: 2005 September WW-30 C11


CIGARETTE LIGHTER

Removal and Installation GKS000MD

CIGARETTE LIGHTER A
● Pawls (A)
● Square hole (B)
B
● Cut out (C)
● Console mask (1)
● Cigarette lighter socket (2)
C
● Cigarette lighter ring (3)

D
SKIB5671E

Related Operation E
Console mask. Refer to IP-2, "INSTRUMENT PANEL ASSEMBLY" .

WW

Revision: 2005 September WW-31 C11


HORN

HORN PFP:25610

Wiring Diagram — HORN — GKS000ME

TKWB2992E

Revision: 2005 September WW-32 C11


HORN

Removal and Installation GKS000MF

HORN A
● Horn mounting bolt (A)
● Horn (1)
B
Horn mounting bolt : 17.1 N·m (1.70 kg-m, 13 ft-lb.)

D
SKIB5670E

Related Operation E
Front grille. Refer to EI-5, "FRONT GRILLE" .

WW

Revision: 2005 September WW-33 C11


HORN

Revision: 2005 September WW-34 C11

You might also like