SQFT Install

Installation of the Trimmer
Revision Feb-2009 Trimmer Installation Procedure

Xerox SquareFold® Trimmer Module Service Documentation 9-3
NOTE: Ensure that there is a separate power receptacle present for the Trimmer before start- Table 2 Xerox 700 Digital Color Press Power Cord Specification
ing the install procedure.
WARNING Product Power Cord
Do not perform repair activities with the power on or electrical power supplied to the IF Module JGW-1 AWG 14
machine. Some machine components contain dangerous electrical voltages that can (917W03002)
result in electrical shock and possible serious injury. HCS LCS-1 AWG 14
DANGER: Ne pas effectuer de dépannnage avec le contact principal activé ou avec l'ali- (917W03002)
mentation électrique appliquée à la machine. Certains éléments de la machine compor- Trimmer PBM-1 AWG 14
tent des tensions électriques dangereuses qui peuvent causer un choc électrique et de (917W03002)
graves blessures.
AVVERTENZA: Non effettuare alcuna riparazione con l'alimentazione elettrica inserita. 1. Check the Kit Contents (1 box, 1 package on Trimmer).
Alcuni componenti contengono corrente ad alta tensione che può provocare forti a. SquareFold Trimmer Power Cord
scosse e gravi ferite.
b. SquareFold Trimmer NVM Sheet (located in the Trimmer Waste Container).
VORSICHT: Es dürfen erst Reparaturarbeiten durchgeführt werden, wenn das Gerät aus-
c. Upper Docking Plate
geschaltet ist oder der Netzstecker nicht mehr mit der Stromquelle verbunden ist. Ein-
d. Screw
ige Komponenten des Gerätes sind stromführend und können daher zu ernsthaften
Verletzungen oder Stromschlägen führen. e. IF Fin Wire Harness/IF Trim Harness
AVISO: No realice reparaciones con la máquina encendida o conectada a la corriente. f. Exit Roll Assembly
Algunos componentes de la máquina contienen voltajes eléctricos peligrosos que g. Screw
pueden producir una descarga eléctrica y causar daños graves. h. Exit Roll Cover
i. Screw
Table 1 Xerox 4127/4112 Power Cord Specification
j. Guide Assy
k. Lower Docking PLate
Product Power Cord
l. Main D4 Control PWB (In the Enablement Kit if required)
Xerox 4127/4112 EPB-3 AWG 14 2. Save the NVM data of the output device (D-Finisher) in NVM Save/Restore before replac-
HCF PCF-1 AWG 14 ing the Finisher PWB.
(917W03002...Bun
a. Go to the 4127 SFT Software CD, open the “Preinstall SFT” folder
dled Item
b. Follow the “Prerequisite for SFT Installation.pdf” instructions to Save the finisher
IF Module LGW-1 AWG 14
NVM values (Section 1).
(917W03002)
c. Return to this step in this procedure.
HCS LCS-1 AWG 14
(917W03002) 3. Power down the IOT and unplug the power cord.
Trimmer PBM-1 AWG 14 4. Remove the Finisher Rear Cover. (Figure 1)

(917W03002) a. Remove the Power Cord Cover and disconnect the Power Cord
b. Remove (4) screws
Table 2 Xerox 700 Digital Color Press Power Cord Specification c. Remove Cover
Product Power Cord

Xerox 700 F3B-1 AWG 14
HCF PCF-1 AWG 14
(917W03002...Bun
dled Item
PF3.2 HCF jcf-1
AWG 14
(917W03002...Onl
y Bundled Item for
M1-3
Trimmer Installation Procedure Feb-2009 Revision

9-4 Xerox SquareFold® Trimmer Module Service Documentation
Figure 2
8. Connect the IF Fin Wire Harness/IF Trim Harness from the Kit contents to the Main PWB
and route the harness through the existing harness clamps. (Figure 3)
Figure 1
5. If you have Finisher Tag 6 continue with step 7. If you do not have Tag 6 continue with
step 6 and install the Enablement Kit 498K18920.
6. Replace the Finisher PWB
a. Replace the Finisher PWB, (REP 17.3.1 in the finisher documentation) and replace it
with the one provided in the kit.
b. Check off Finisher Tag # 6.
7. Remove (1) screw and the face plate from the Finisher Rear Cover. (Figure 2)

CLAMPS
CONNECTORS
Figure 4
Figure 3
10. Remove the Booklet Tray Docking Plate from the Finisher. (Figure 5)
9. Position the cable harness inside the clamp. (Figure 4)
a. Remove (2) screws and the Upper Plate
b. Disconnect the wire harness
c. Remove the thumb screw, and lift up on the tray to remove

A
C
Figure 6
12. Install the new Paper Guide (2 screws) and, if you have one, the Upper Docking Plate (2
screws). (Figure 7)
Figure 5
11. Remove (2) screws and the Paper Guide. (Figure 6)

PAPER GUIDE
DOCKING PLATE (If

your kit contains one)
Figure 7
13. Remove (2) screws from the Lower Right Cover. (Figure 8)

Figure 8
14. Attach the Lower Docking Plate using (2) long screws from the kit. (Figure 9)
Figure 10
16. Slide the Trimmer into position so it will dock with the Finisher.
NOTE: The wire removed from the Booklet Tray is not reconnected.
17. The tabs on the bracket should engage the holes on the trimmer. If needed, adjust the
height of the trimmer castors by loosening the nuts on the wheels and adjusting the bolts
accordingly. (Figure 11)
Figure 9
15. Remove (2) screws and the Trimmer Right Rear Cover. (Figure 10)

Figure 12
Figure 11
19. Set the wire harness in the clamp, and connect the (2) connectors. Install (1) screw to
18. Once the Trimmer is in position, pull out the Drawer as shown, and install (1) screw secure the right side of the Trimmer. (Figure 13)
through the access hole to secure the left side of the Trimmer. You may pull out the
drawer completely for better access (Figure 12)

SCREW
CONNECTORS
CLAMP
Figure 14
Figure 13 22. Install the Booklet Tray to the Trimmer, add the Thumb Screw and connect the wire. (Fig-
ure 15)
20. Reinstall the Trimmer Right Rear Cover.
21. Using (1) screw, mount the Wheel Assembly, and install the Wheel Cover into the slots in
the frame. (Figure 14)

Figure 16 Install the Lower Brackets
THUMBSCREW
24. Reinstall the Finisher Rear Cover.
25. Re-install the Finisher Power Cord and cover.
Figure 15
26. Plug the Trimmer Power Cord into the proper wall receptacle, turn ON the circuit breaker.
and power on the IOT.
23. Attach the power cord and install the safety cover. (Figure 16)
27. Restore the NVM data of the D-Finisher using the NVM Save/Restore.
a. Go to the SFT Software CD, open the “Preinstall SFT” folder.
b. Follow Section 3 instructions to “Restore” Finisher NVM values.
c. Open the “IOT - Finisher” folder.
d. Follow the “SFT Software Download Procedure.pdf” instructions to load both the IOT
and Finisher software files.
e. Return to this procedure.
28. Check that the following NVMs are equal to or greater than the values shown. If any of
these NVMs are less than the values listed, set them to these minimum values.
a. 763-519=>3
b. 763-537=>100
c. 763-538=>100
d. 763-539=>100
e. 763-540=>100
f. 763-594=>250
g. 763-595=>250

h. 763-596=>210 ADJ 17.1 Booklet Fold Position/Staple Position
i. 763-597=>100
Adjustment (UI Only)
j. 763-600=>100
k. 763-601=>100
Purpose
To adjust the fold position, staple position and booklet skew to the specified values in the Sta-
l. 763-602=>100
ple On/Staple Off mode when making a Booklet.
m. 763-603=>100
29. If this install includes a new Finisher, refer to the Finisher NVM sheet and check the val- NOTE: Always use SEF paper in the trays, 4127 or 700DCP to create a booklet. On a Xerox
ues in NVM Read/Write. If the SquareFold Trimmer is being installed on an existing Fin- 4112/4127 machine, Tray 3 and Tray 4. On a Xerox 700DCP, use Tray 2 and 3. Select the
isher perform ADJ 17.1 Booklet Fold Position/Staple Position Adjustment, after the install appropriate 11x17 SEF tray… or select the appropriate 8.5X11 SEF tray… to perform the
of the system. booklets.
30. Run 5 booklets through the SquareFold Trimmer to verify operation.
NOTE: Perform adjustments in the following sequence:
a. On the UI, Customer Mode:
1. Booklet Skew Adjustment
b. From the Copy tab, select the appropriate 11x17 Tray.
2. Single Fold Position Adjustment
c. Select the Output Format tab.
3. Booklet Fold Large Paper and Short Paper Adjustment
d. Select Booklet Creation.
e. Select Booklet Option: On. NOTE: You will need to create the booklet 15L and 15S before making any adjustments.
f. Select Original Input: 2-Sided Originals. This is the base point of the entire setup.
g. Select Fold & Staple: Fold & Staple. 4. Booklet Staple Position Adjustment
h. Select Save. 5. Staple Position Adjustment Front to Rear
i. Load 24 8.5x11LEF sheets in the DADF.
Preliminary Actions
j. Ensure the SquareFold Trimmer is switched on and set the trim length to 205.0 mm.
1. If there is a SquareFold Trimmer attached to your finisher turn off Trim and Fold.
k. Ensure that the middle indicator is lit for the square fold pressure.
2. Generate all sample copies in the Customer Mode only.
l. Select quantity of 5.
3. The process for adjusting the booklet is to first generate the customer booklet and then
m. Press Start.
measure the specifications. Only make the adjustments that are not to specification.
31. Check ADJ 13.3 Booklet Width Adjustment and ADJ 13.2 SquareFold Clamp Penetration Adjustments can be made by using the NVM Read / Write program or by using the CE UI
Adjustment. Diagnostics. Both of the methods are covered in the procedures.
4. Fill Tray 2 with 8.5x11 SEF (700DCP). Fill Tray 3 with 8.5x11 SEF (4112/4127).
5. Fill Tray 3 with 11x17 inch paper (700DCP). Fill Tray 4 with 11x17 inch paper (4112/4127).
1. Booklet Skew Adjustment
Procedure
1. On the UI, Customer Mode:
2. From the Copy tab, select the appropriate 11x17 Tray.
3. Select Save.
4. Select the Output Format tab.
5. Select Booklet Creation.
6. Select Booklet Option: On.
7. Select Fold & Staple: Fold Only.
8. Load 3 sheets 8.5x11LEF in the DADF
9. Press Start.
Adjustment
1. Check the fold position.Check that A=B inside the booklet, as shown in Figure 1
2. If A=B, the adjustment is complete.
3. If A is not equal to B, perform the following to adjust the skew.

ADJ 17.1 9-12 Xerox SquareFold® Trimmer Module Service Documentation
NOTE: This adjustment corrects the skew by changing dimension A. 4. Select the Output Format tab.
NOTE: Moving 1 unit along the guide scale changes the fold position by approximately
1mm (in a range of 297mm) 6. Select Booklet Option: On.
4. When A>B: Loosen the screw. Move the lever to the front and tighten the screw again.
8. Select Save.
5. When A<B: Loosen the screw. Move the lever to the rear and tighten the screw again.
9. Load 3 sheets of 8.5x11 LEF in the DADF
6. After adjusting the skew, make a booklet again and check that A=B.
10. Press Start.
7. Repeat Steps 4 through 6 until A=B is obtained.
11. Identify output copies as 1L.
Procedure Small Paper (S)
2. From the Copy tab, select the appropriate 8.5x11SEF Tray.
3. Select Save.
8. Select Save.
9. Load 3 sheets of 8.5x11LEF in the DADF
10. Press Start.
11. Identify output copies as 1S.
1. Evaluate copies 1L and 1S. If an adjustment is needed, enter Diagnostics on the UI.
2. Single Fold Position Adjustment
1. Enter the Diagnostic Mode. Refer to Accessing UI Diagnostics.
NOTE: Adjustment Amount: 5 bits = 1mm
2. When the top leaf is longer (Case 1), subtract from the current NVM Value.
3. When the bottom leaf is longer, (Case 2), add to the current NVM Value.
Figure 1 Booklet Skew Adjustment
2. Single Fold Position

Purpose
To adjust the fold position to the specified values in the Staple Off Mode when making a Book-
let.
NOTE: Perform this adjustment after adjusting the Booklet Skew Adjustment. The NVM value
for the fold position adjustment varies depending on the paper size, number of sheets and
whether the staple function is On/Off.
Procedure Large Paper (L)

Figure 2 Fold Position (Staple Off)
2. From the Copy tab, select the appropriate 11x17 Tray. 4. The NVM Locations for the adjustments:
3. Select Save. 1L [763-232] (11x17) Booklet 1L

Xerox SquareFold® Trimmer Module Service Documentation 9-13 ADJ 17.1
1S [763-233] (8.5x11SEF) Booklet 1S 5. Adjust item 3 and 4 (2/15 sheets B4 larger and B4 smaller now).
Proceed to the next procedure, Booklet Fold and Staple Position. 6. Select Change Settings.
3. Booklet Fold Position 7. Use the Up or Down button to change the setting. Adjustment Amount 5 bits = 1mm.
Purpose 8. When top is longer Case 1, subtract from current NVM value (use the Down button on the
UI).
To adjust the fold position to the specified values when making a Booklet.
9. When bottom is longer, Case 2,add to current NVM value (use the Up button on the UI).
Create booklet 15L and 15S before making any adjustments. The 15 page booklet is the base
point for all of the following Booklet Fold Position Adjustment.
Procedure: Large Paper (15L)
NOTE: Always use SEF paper in the trays, 4127 or 700DCP to create a booklet. On a Xerox
4112/4127 machine, Tray 3 and Tray 4. On a Xerox 700DCP, use Tray 2 and 3. Select the
appropriate 11x17 SEF tray… or select the appropriate 8.5X11 SEF tray… to perform the
booklets.

2. From the Copy tab, select the appropriate 11x17 Tray.
6. Select Original Input: 2-Sided Originals. Figure 3 Fold Position (Staple Off)
7. Select Fold & Staple: Fold & Staple.
10. Select Save and exit.
8. Select Save.
11. Reboot by powering Off and On.
9. Load 30 8.5x11LEF sheets in the DADF.
10. Press Start. NOTE: Using NVM Value 763-373 for 15L and NVM Value 763-374 for the 15S booklet
11. Identify the booklet as 15L. will have the same effect as reboot.
Procedure: Short Paper (15S) 3B. Booklet Staple Position Adjustment Booklet 15L and 15S
1. On the UI, Customer Mode: The 15 page booklet is the base point for all of the following Booklet Fold Position Adjustments.
2. From the Copy tab, select the appropriate 8.5x11SEF Tray. There is no adjustment.
6. Select Original Input: 2-Sided Originals.
8. Select Save.
9. Load 30 8.5x11LEF sheets in the DADF.
10. Press Start.
11. Identify the booklet as 15S.
3A. Booklet Fold Position Adjustment Booklet 15L and 15S
To adjust the fold position to the specified values when making a Booklet.
1. Enter the Diagnostic Mode. Refer to Accessing UI Diagnostics.

2. Move to the next screen by pressing the Down button.
3. Select: Adjustments / Other.
4. Select Finisher Fold Position Adjustment/Select Create Booklet Fold and Staple.

10. Load 8.5x11LEF sheets specified in the Table in the DADF.
11. Press Start.
12. Identify the booklet as specified in the following Table 1.
Table 1 Run X 8.5LEF Sheets in DAF

Run X
8.5x11LEF Booklet
Sheets in Sheet
DADF Results Name Purpose NVM Location
X = 4 sheets 2 / stapled 2L Adj. Fold Position 2L = 763-246
2S 2S = 763-247
3S 3S = 763-369
4S 4S = 763-370
X = 12 sheets 5-6-7 / sta- 6L Adj. Fold Position 6L = 763-391
Figure 4 Staple Position
pled 6S 6S = 763-371
X = 16 sheets 8-9 / stapled 6L Adj. Fold Position 6L = 763-392
3C. Booklet Fold Position Adjustment Booklet for 2-14 Sheets and 16-
8S 8S = 763-372
20 Sheets
X = 20 sheets 10-11 / sta- 10L Adj. Fold Position 10L = 763-505
To adjust the fold position to the specified values when making a Booklet. pled 10S 10S = 763-498
X = 25 sheets 12-13 / sta- 13L Adj. Fold Position 13L = 763-506
Procedure: Large Paper (L)
pled 13S 13S = 763-499
2. From the Copy tab, select the appropriate 11x17 Tray. 14S 14S = 763-500
3. Select Save. 30 sheets 15 / stapled 15L Basic Adj. for Fold 15L = Completed
4. Select the Output Format tab. already done 15S 15S = Completed
5. Select Booklet Creation. X = 32 sheets 16-17 / sta- 17L Adj. for Fold 17L = 763-508
6. Select Booklet Option: On. pled 17S 17S = 763-501
7. Select Original Input: 2-Sided Originals. X = 35 sheets 18-19 stapled 19L Adj. for Fold 19L = 763-509
8. Select Fold & Staple: Fold & Staple. 19S 19S = 763-502
9. Select Save. X = 40 sheets 20-21-22 / 20L Adj. for Fold 20L = 763-510
stapled 20S 20S = 763-503
10. Load 8.5x11LEF sheets specified in the Table in the DADF.
X = 50 sheets 23-24-25 / 25L Adj. for Fold 25L = 763-511
11. Press Start.
stapled 25S 25S = 763-504
12. Identify the booklet as specified in the following Table 1.
Procedure: Short Paper (S)
13. Adjustment Amount 5 bits = 1mm.
When the top leaf is longer (Case 1), subtract from the current NVM Value.
2. From the Copy tab, select the appropriate 8.5x11SEF Tray.
When the bottom leaf is longer, (Case 2), add to the current NVM Value.
3. Select Save.
7. Select Original Input: 2-Sided Originals.
9. Select Save.

Figure 5 Fold Position (Staple Off)
Figure 6 Staple Position
4. Booklet Staple Position Large / Short Paper
Purpose Table 2
To adjust the staple position (relative to the fold) when making a Booklet. This adjustment cor- Booklet Booklet Sheets Purpose NVM Location
rects the staple position for all paper sizes.
2L 2 / stapled Adj. staple position 763-248
Procedure 2S 2 / stapled Adj. staple position 763-249
Use good fold copies from the Booklet Fold Position procedure, previously performed. Evalu- 3L/3S 3 / stapled Adj. staple position 763-375
ate and perform adjustment if needed. 4L/4S 4 / stapled Adj. staple position 763-376
6L/6S 5-6-7 / stapled Adj. staple position 763-377
Check 8L/8S 8-9 / stapled Adj. staple position 763-378
1. Check Staple position on booklets. Evaluate and perform adjustment if needed. Large or 10L/10S 10-11 / stapled Adj. staple position 763-491
Short paper more than 2L or 2S, share the same NVM location. If an adjustment is
13L/13S 12- 13- 14 / stapled Adj. staple position 763-492
needed on any of them, modify the appropriate NVM values using the Table.
15L/15S Completed Completed Completed
2. Adjustment amount 5 bits = 1mm. Refer to Table 2.
17L/17S 16- 17 / stapled Adj. staple position 763-493
3. When staple is above fold position: Case 1, subtract from current NVM value.
19L/19S 18- 19 / stapled Adj. staple position 763-494
4. When staple is below fold position: Case 2, add to current NVM value.
20L/20S 20-21 stapled Adj. staple position 763-495
5. After adjustments are completed, exit UI Diagnostic and perform customer test again until
the target is obtained.
5. Staple Position Front to Rear
Purpose
To adjust the staple position to the specified values when making a Booklet. This adjustment
corrects the staple position in the Front and Rear direction.
Check
1. Use any booklet previously made and check the distance X1.

NOTE: X1 is 42.5 mm for short paper and 74.2 mm for long paper.
Figure 7 j0ku42061.jpg
2. If an adjustment is needed, go to UI Diagnostics as follows:

Adjustment
• To adjust, modify NVM Location 763-359: 1 bit =.2618 mm.
• Entering a smaller value increases the gap X1


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Installation of the Trimmer

Revision Feb-2009 Trimmer Installation Procedure

WARNING Product Power Cord

Trimmer PBM-1 AWG 14 4. Remove the Finisher Rear Cover. (Figure 1)

Product Power Cord

Trimmer Installation Procedure Feb-2009 Revision

Revision Feb-2009 Trimmer Installation Procedure

Trimmer Installation Procedure Feb-2009 Revision

11. Remove (2) screws and the Paper Guide. (Figure 6)

DOCKING PLATE (If

Revision Feb-2009 Trimmer Installation Procedure

Trimmer Installation Procedure Feb-2009 Revision

Revision Feb-2009 Trimmer Installation Procedure

Trimmer Installation Procedure Feb-2009 Revision

Revision Feb-2009 Trimmer Installation Procedure

Trimmer Installation Procedure Feb-2009 Revision

NOTE: Adjustment Amount: 5 bits = 1mm

Figure 1 Booklet Skew Adjustment

2. Single Fold Position

Procedure Large Paper (L)

Revision Feb-2009 Trimmer Installation Procedure

Procedure: Large Paper (15L)

1. On the UI, Customer Mode:

1. Enter the Diagnostic Mode. Refer to Accessing UI Diagnostics.

Trimmer Installation Procedure Feb-2009 Revision

Table 1 Run X 8.5LEF Sheets in DAF

Revision Feb-2009 Trimmer Installation Procedure

Trimmer Installation Procedure Feb-2009 Revision

2. If an adjustment is needed, go to UI Diagnostics as follows:

Revision Feb-2009 Trimmer Installation Procedure

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