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Solar Energy 204 (2020) 208–222

Contents lists available at ScienceDirect

Solar Energy
journal homepage: www.elsevier.com/locate/solener

Thermal performance enhancement of a flat plate solar collector using T


hybrid nanofluid

Omar A. Husseina,b, Khairul Habiba, , Ali S. Muhsana, R. Saidurc,d, Omer A. Alawie,
Thamir K. Ibrahimb
a
Department of Mechanical Engineering, Universiti Teknologi PETRONAS, 32610 Bandar Seri Iskandar, Perak Darul Ridzuan, Malaysia
b
Mechanical Engineering Department, College of Engineering-Alsharkat, Tikrit University, Tikrit, Iraq
c
Research Centre for Nano-Materials and Energy Technology (RCNMET), School of Science and Technology, Sunway University, Malaysia
d
Department of Engineering, Lancaster University, LA1 4YW, United Kingdom
e
Department of Thermofluids, School of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 UTM Skudai, Johor Bahru, Malaysia

A R T I C LE I N FO A B S T R A C T

Keywords: Covalent Functionalized-Multi wall carbon nanotubes (CF-MWCNTs) and Covalent Functionalized-graphene
Flat plate solar collector nanoplatelets (CF-GNPs) with hexagonal boron nitride (h-BN) were suspended in distilled water to prepare the
Hybrid nanofluid hybrid nanofluids as working fluids inside the Flat Plate Solar Collector (FPSC). Different concentrations of the
Thermal efficiency hybrid nanoparticles were considered and Tween-80 (Tw-80) was used as a surfactant. The stability and ther-
Thermo-physical properties
mophysical properties were tested using different measurement tools. The structural and morphological prop-
erties were examined using FTIR, XRD, UV–vis spectrometry, HRTEM, FESEM, and EDX. The thermal efficiency
of FPSC were tested under different volumetric flow rates (2 L/min, 3 L/min, and 4 L/min), whereas the effi-
ciency of the collector was determined based on ASHRAE standard 93-2010. As a result, the most thermal-
efficient solar collector improved up to 85% with hybrid nanofluid as the absorption medium at 4 L/min flow
rate. Increment in nanoparticles’ concentrations enhanced thermal energy gain and resulted in higher fluid
outlet temperature.

1. Introduction collectors is by employing high thermal and conductive working fluids


(Alipour et al., 2017; Esen and Esen, 2005). The solar collector has a
The depletion of fossil fuels, along with escalating global energy low-temperature operation that is cost-effective and suitable to apply
demand, has highlighted the importance of alternative energy sources with different working fluids (Alipour et al., 2017). The use of nano-
for technological innovations (Mehrali et al., 2016). As such, heating fluids has been reported in many studies to improve the functionality of
water for both industrial and domestic purposes using solar energy has the solar thermal system (Kim et al., 2017), primarily by increasing the
gained vast popularity, especially using FPSC and evacuated tube solar heating and cooling performances of the working fluids.
collector (ETSC). Solar energy has been highly sought and studied due Synthesizing hybrid nanofluid is essential to improve thermo-
to its availability and clean source of energy (Aydin et al., 2015). Solar physical properties and heat transfer performance. For instance, Al2O3-
energy can be applied in generating electricity, air conditioning, and Cu nanofluid, was prepared via hydrogen reduction method using Al2O3
hot water production. Solar radiation, which is leading for water and CuO (ratio, 90:10), resulting in a steeper increase of viscosity than
heating systems in both domestic and industrial domains, has been conductivity with concentrations (Suresh et al., 2011). Sundar et al.
investigated vastly (Halawa et al., 2015) for its cost-effective and (2014b) empirically synthesized nanocomposite particles of MWCNT-
straightforward approach. The most vital aspect of the solar energy Fe3O4 in a range of concentrations (0–0.3 vol%) to assess its thermal
system refers to collectors that absorb and convert solar radiation to properties. Next, (Baby and Sundara, 2011) discovered the improve-
heat for use in working fluids that flow through channels and pipes, ment of thermal conductivity by 0.08% at 25 °C with 0.04% volume
(Wang et al., 2017; Visa et al., 2015; Esen, 2004). An issue of this fraction using Ag/MWCNT-HEG hybrid nanofluids. By using both
system lies in boosting its thermal performance. covalent and non-covalent functionalization techniques to determine
One practical and effective way of enhancing the efficiency of solar the rheological properties of MWCNT-Ag nanocomposite, (Amiri et al.,


Corresponding author.
E-mail address: khairul.habib@utp.edu.my (K. Habib).

https://doi.org/10.1016/j.solener.2020.04.034
Received 9 December 2019; Received in revised form 10 April 2020; Accepted 12 April 2020
0038-092X/ © 2020 International Solar Energy Society. Published by Elsevier Ltd. All rights reserved.
O.A. Hussein, et al. Solar Energy 204 (2020) 208–222

Nomenclature NF nanofluid (1,2,3)


Tw-80 Tween-80
eDLS Dynamic Light Scattering Tx-100 TritonX-100
ELS Electrophoretic Light Scattering Fe3O4 iron (II, III) oxide (ferrous ferric oxide)
ASHRAE American Society of heating, refrigerating and air-con- TiO2 titanium dioxide (titania)
ditioning engineers SDBS sodium dodecyl benzene sulfonate
exp experimental GA Gum Arabic
GNPs graphene nanoplatelets CTAB cetyltrimethylammonium bromide
MWCNTs Multi-Wall Carbon Nanotubes CF-GNPs Covalent Functionalization GNPs
SDS sodium dodecyl sulfate CF-MWCNTs Covalent Functionalization MWCNTs
SSA specific surface area (m2/g) m* mass flow rate (L/m)
Gt global radiation (W/m2) Cp specific heat (J/kgK)
h-BN hexagonal boron nitride CNTs carbon nanotubes
FPSCs Flat Plate Solar Collectors DW distilled water
UV–vis ultraviolet–visible spectrophotometry EG ethylene glycol
DSC differential scanning calorimeter TGA thermo-gravimetric analysis
FESEM field emission scanning electron microscopy EDX Energy Dispersive Spectroscopy
FTIR Fourier transform infrared spectroscopy R2 regression coefficient
P-MWCNTs pristine MWCNTs ηi efficiency of flat-plate solar collector
P-GNPs pristine GNPs wt weight concentration
Ta ambient temperature (°C) XRD X-ray diffraction
Ti inlet fluid temperature of collector (°C) UL heat loss coefficient (W/m2K)
FETEM field emission transmission electron microscopy FR heat removal factor
Re Reynolds number

2012) reported that the covalent method was more suitable to stabilize high pressure during the experimental run. The increasing friction
the nanofluid thermal attribute. (Safi et al., 2014), assessed MWCNT- factor depends on particle concentration and Reynolds number. Similar
TiO2/water hybrid nanofluids in a plate heat exchanger, discovered results were observed by (Sadeghinezhad et al., 2015), who revealed
20.2% of heat transfer coefficient increment, when compared to the that the particle concentration and Reynolds number affect the pressure
base fluid. Huang et al. (2016) combined 0.0111% MWCNT/water drop. The sizes of MWCNTs, GNPs and h-BN may increase friction factor
nanofluid with 1.89% Al2O3/water nanofluid to examine the efficiency because of the effect of the fluid movement and the random movement
of the plate heat exchanger. Despite the excellent use of MWCNTs to of such large nanoparticles. This present study synthesized novel hybrid
integrate hybrid nanofluids, the demand for graphene nanoplatelets nanocomposite powder via a chemical reaction method. Both GNPs and
(GNPs) has escalated tremendously (Yarmand et al., 2015). This in- MWCNTs were given acid treatment and later, decorated with h-BN.
tiated a new synthesis technique to produce GNP-Ag-Water nanofluid. Next, nanocomposite materials in DW were dispersed to synthesize the
In the latest technology for GNP-Pt-Water nanofluid synthesis (Hussein new hybrid nanofluids (Hussien et al., 2017).
et al., 2019; Yarmand et al., 2016), its dispersion in DW showed a The performance of hybrid nanofluids that served as working fluids
17.77% improvement in thermal conductivity at 0.1% weight con- in FPSC was assessed in this study to determine their benefit in terms of
centration and 40 °C. Another study investigated the impacts of particle synergetic compatibility. Both CF-GNPs and CF-MWCNTs with high
concentration (range, 0.0–2.3%) and temperature (range, 25–50 °C) on aspect ratio and conductivity were applied to improve the performance
the thermal conductivity of f-MWCNTs-Fe3O4-EG hybrid nanofluid of single material with h-BN fluid. However, no study has evaluated CF-
(Sarbolookzadeh Harandi et al., 2016). The form of covalent nanotubes MWCNTs / CF-GNPs hybrid nanofluids with h-BN on flat plate solar
functionalization in MWCNTs could help in covalent modification of h- collector (FPSC). Thus, this study examined CF-MWCNTs/CF-GNPs with
BN. The modification of the h-BN with amine functional groups was h-BN water-based hybrid nanofluids to improve the thermal perfor-
done within the Zettl group (Ikuno et al., 2007) that conferred chemical mance of FPSC. The previous experimental investigations on the use of
heads for the attachment of other moieties, thereby yielding hybrid nanofluids as working fluids in FPSCs are summarized in Table 1.
materials with close similarity to the hybrid MWCNT-Pd NPs (Sainsbury
et al., 2007).
2. Experimental method
There is growing literature regarding the use of hybrid nanofluids in
the solar collector and to improve the efficiency. Hence, hybrid nano-
2.1. Nanofluid preparation
fluids can enhance thermal conductivity at a lower concentration
within a range of temperatures. Despite the poor rheological property,
The pristine MWCNTs (with a diameter of 15 nm, length of 5 μm
CF-GNPs and CF-MWCNTs displayed exceptional thermal conductivity
with a purity of 95%) and GNPs (with a purity of 98%, maximum
improvement and higher viscosity than those used in isolation as heat
particle diameter of 2 µm and SSA 750 m2/g) were purchased from, (XG
transfer working fluids. Industrial sectors are concerned with saving
Sciences, Lansing, MI, USA). Sulfuric acid (H2SO4, 95–97%) and nitric
energy by reducing the pumping power apart from enhancing heat
acid (HNO3, 65%) were used as the functionalization media. Hexagonal
transfer. The viscosity of nanoparticles is important parameters that
boron nitride (h-BN) nanoparticles (purity more than 99%) are a white
influence pressure drop and friction factor. Thus, the current experi-
slippery solid with a layered structure was purchased from Sigma-
ment considered the effect of hybrid nanofluids on increasing pressure
Aldrich Co., Selangor, Malaysia.
drop and friction factor. Using nanofluids instead of distilled water
Pristine MWCNTs and GNPs are hydrophobic material and it cannot
increases pressure drop. The results reveal that the pressure drop de-
be dispersed in any solvent which is polar like distilled water. The
pends on the total nanofluids concentration. This increase in pressure is
suitable way to make MWCNTs and GNPs hydrophilic is by introducing
due to the rising viscosity and flow rate of nanofluids. MWCNTs, GNPs
functional groups of carboxyl (eCOOH) and hydroxyl (eOH) on its
and h-BN must consider that agglomerations may occur which causes
surface via acid treatment, this process also known as functionalization

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O.A. Hussein, et al. Solar Energy 204 (2020) 208–222

process, as shown in Fig. 1. This process was achieved by dispersing

Efficiency enhanced with the GNPs/water up to 12.19% for 0.01- wt% and 18.87% for
Energy and exergy efficiencies reached 95.12% and 26.25%, while water was 42.07%
At 0.5 wt%, the increase in FPSC’s performance was close to that of using MWCNT.

Efficiency enhanced with the hybrid nanofluid up to 11.8% for 0.05 wt% and
pristine MWCNTs and GNPs in a solution of H2SO4 and HNO3 at a ratio

Collector’s energy efficiency presented is lower than that obtained using carbon
of (3:1) (active acid medium) through three steps. We used this ratio
because it is the suitable ratio for acid treatment (Moore et al., 2013). In
the first step, the pristine MWCNTs and GNPs were added into the
H2SO4 solution and mixed properly using a magnetic stirrer for 30 min.

Efficiency of MgO-Water was lower than carbon nanostructured.

with, 16.97%, 12.64%, 8.28%, 5.09%, and 4.08%, respectively.


In the second step, HNO3 was gradually added to the mixture while the

MWCNT > Graphene > CuO > Al2O3 > TiO2 > SiO2
mixture container was placed in an ice bath to control the reaction
Increased efficiency with the increase in nanofluid stability.

temperature and avoid solution evaporation. The mixture solution was

A maximum increase of 6.3% in collector’s efficiency.


At 1.0 vol%, thermal conductivity increased by 41%.

then stirred for 30 min, followed by three hours in the ultra-sonication


bath at 60 °C. In the final step, CF-MWCNTs and CF-GNPs were col-
lected and washed thoroughly five times with distilled water. Then, it
was centrifuged at 6000 rpm for 15 min to remove excess acid and then
dried under drying oven for 24 h at 80 °C. Samples with different
concentrations of CF-MWCNTs and CF-GNPs (0.1 wt%) were prepared
nanostructure-based nanofluids.

The sequence of efficiency was


by adding the CF-MWNTs and CF-GNPs into distilled water and mix
them properly using a probe sonicator for 60 min.
and 8.77%, respectively.

21.9% for 0.10 wt%.


2.2. Synthesis of hybrid nanocomposite

The required nanofluids (20%CF-MWCNTs + 20%CF-GNPs with


0.02- wt%.
Findings

60% h-BN/water), both at the ratio of 40:60% in 0.1 wt% were pre-
pared using a two-step approach. The mixture was then stirred for
30 min, followed by two hours in an ultrasonic bath at 60 °C before
FPSC Specifications

stirring for 30 min and further sonication at 750 ± 50 Hz for one hour.
0.74 × 0.485 m

The hybrid nanofluids were prepared at different concentrations (0.05,


2.08 × 1.05 m

0.47 × 0.27 m
75 × 50 cm

0.08, & 0.1 wt%). The highest concentrations of CF-MWCNTs/Water &


CF-GNPs/Water were first prepared in DW before adding the required
1.84 m2

1988 × 1041 × 90 mm
1.84 m
2

quantities of h-BN & Tween-80 into the solution in the second step. The
2m

solution was placed in a stainless steel autoclave for 3 h at 140 °C. After
Polysorbate 80

the reactions were washed several times with distilled water thoroughly
Triton X-100

Triton X-100
75 × 50 cm

to remove excess acid and then dried under drying oven. The optimum
Tween-80
Surfactant

PEG 400

concentration of Tween-80 in the prepared nanofluid was determined


CTAB
SDBS
SDS

SDS

by observing the stability, foaming and aggregation of the nanofluids


containing different constituent concentrations. A Tween-80 ratio of


0.05, 0.08 and 0.1 wt
0.40, 0.50 and 0.60 wt

(1:1) was chosen for the study. The new hybrid nanofluids showed good
0.25, 0.5, 0.75, 1.0,

0.25, 0.5, 0.75, 1.0,


0.01 and 0.02 wt%

1.25, and 1.5 vol%

stability and uniformity without any sedimentation observed by the


0.1 and 0.3 vol%

0.1 and 0.3 vol%


0.2 to 1.0 vol%

naked eye. Fig. 1 shows the schematic of the molecular structure of the
Concentration

1.5, and 2.0

synthesized new nanocomposite. The container was regularly cooled to


0.05 vol%
0.2 wt%

prevent the evaporation of the surface-active agent during the pre-


vol%

paration of the nanofluid. Nanoparticles start to coagulate and sediment


%
%

at stationary state (Fadhillahanafi et al., 2013).


[Wparticle / ρparticle ]
0.3 and 0.21 nm

∅ × 100 =
L = 1–3 µm,
D = 1–2 nm

[Wparticle / ρparticle ] + [Wfluid/ ρfluid ] (1)


20–40 nm
Size (nm)

40 nm
10–30
Experimental investigations on the use of nanofluids in FPSCs.

2.3. Experimental techniques


1


nanoplatelets, MWCNTs

2.3.1. Evaluation of stability


Ultraviolet–Visible spectrophotometry (UV–vis) was used to assess
Graphene, MWCNT

h-BN, Graphene

the stability of dispersions of hybrid nanofluids. The measurement of


Metallic oxides,

light absorbance of a suspension by UV–vis spectroscopy can be used to


Nanofluid

make available a quantifiable characterization of the stability. The


SWCNTs

SWCNTs
MWCNT

MWCNT

GNPs

UV–vis was operated in the range of 190–3300 nm wavelengths: with


Type

MgO
TiO2

CuO

tungsten and deuterium lamps. Spectral bandwidth was with 0.05 nm


to 5 nm UV–Vis, 0.2 nm to 20 nm NIR, (750UV–Vis/NIR, Lambda
Basefluid

Water
Water

Water
Water

Water

Water

Water

Water
Water

Water

Company, U.S.A.). Light absorbance was measured by special quartz


cuvettes suitable for the UV region since all samples were at certain
time intervals for extra 30 days. A 1:20 ratio diluted in distilled water to
(Ahmadi et al., 2016)
(Yousefi et al., 2012)

(Michael and Iniyan,

(Verma et al., 2016)

(Verma et al., 2017)


(Vijayakumar et al.,

(Said et al., 2015b)

(Said et al., 2015a)

allow proper light transmission for all samples.


Sathish, 2009)

Pressent Work
(Natarajan and

2.3.2. Morphology
2013)

2015)
Reference

The main structure of hybrid nanofluids were analyzed using


Table 1

Fourier transform infrared (FTIR) spectroscopy, High-Resolution


Transmission Electron Microscope (HRTEM, HT 7700, Hitachi) and

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O.A. Hussein, et al. Solar Energy 204 (2020) 208–222

Fig. 1. Schematic of the synthesis of (CF-MWCNTs + CF-GNPS with h-BN) nanocomposite.

Field Emission Scanning Electron Microscopy (FESEM, SU8000, 2.3.3. Measurement of thermophysical properties
Hitachi). The HRTEM samples were prepared by sonicating the CF- A shear rate was controlled by Anton Paar rotational rheometer
MWCNTs, CF-GNPs and hybrid nanofluids for 15 min in deionized (Model Physica MCR 301, Anton Paar GmbH Ltd, Malvern, UK) and the
water. Then we put a drop of each sample on a lacey carbon grid. The double gap DG 26.7 was used for steady-shear rheological properties of
evaluation of the FTIR spectra within a wavenumber range of water and water-based hybrid nanofluids. The temperatures and con-
400–4000 cm−1. Phase compositions were determined by using an X- centrations were in the ranges of (20–60 °C) and (0.05–0.1 wt%) were
ray diffractometer (XRD, EMPYREAN, PANALYTICAL) with Cu–Kα ra- used. To determine a thermal conductivity, the thermal property ana-
diation over a 2θ range from 20° to 80°. The “PANalytical X'Pert lyzer device KD2 Pro (Decagon Devices, Inc., USA) was used with an
HighScore” software was employed to compare the XRD profiles with accuracy of approximately 5%. A 1.4 kW water bath WNB22 Memmert
the standards compiled by the Joint Committee on Powder Diffraction (Germany) was used to keep the samples at the preferred temperature
and Standards (JCPDS). during measurements with 0.1 °C accuracy. Specific heat capacities of

Fig. 2. Photograph of the final installation situation of the experimental set up in the solar site [STARC] (a) back views with main components, (b) front view sight
with the controller.

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O.A. Hussein, et al. Solar Energy 204 (2020) 208–222

the base fluids and the hybrid nanofluids were measured with a dif- Table 2
ferential scanning calorimeter (DSC 8000, Perkin Elmer, USA) with an Technical specifications of the FPSC setup.
accuracy of ± 1.0%. Details of parameters Specification Unit

Dimension 1988 × 1041 × 90 mm


2.4. Experimental setup
Casing material Electrostatically painted (Black) –
Weight 37.2 kg
The experimental set up was designed to be a standard and com- Sealing material Electrostatically painted (Black) –
mercialized solar water heater using FPSC with minor installation aluminium case
modifications to meet the study objectives. The test rig was assembled 2.07 m2
Gross area 1.92 m2
in the solar site-Solar Thermal Advanced Research Centre [STARC] at Aperture area 1.89 m2
the University Teknologi PETRONAS located on 101° east longitude, Absorber area Almeco tinox highly selective –
4.38° north latitude, and altitude of 32 m above sea level. The test rig aluminium
refers to an automatic water heating system using solar energy to heat Absorber material 95 –
3 –
water from 50 to 70 °C (average daily) for storage in a hot water storage
Absorptance (%) Laser welding –
tank. To control and increase the temperature of the hot water, elec- Emittance (%) 1.07 Litres
trical immersion heaters were installed for backup heating (see Fig. 2). Welding method 10 –
The back view of the configuration in Fig. 2 (a) displays the main Heat carrier volume 110 mm
components installed on the platform, including FPSC, pump station, Number of riser tubes Low iron tempered glass –
Tube pitch 91% –
expansion tank, storage tank, air vent, hand pump, and solar meter. Glass material 4 mm
Fig. 2 (b) exhibits the front view of the prepared test rig, inclusive of the Transmittance of glass Rockwool –
controller, dc power supply, data logger, anemometer, and pyr- Thickness of glass 50 mm
anometer. The schematic of the system diagram is illustrated in Fig. 3. Insulation material Embossed aluminium sheet –
Thickness of wool 10 bar –
Base sheeting 8 –
2.4.1. Flat-Plate solar collector section Max. operating pressure 203 –
An FPSC with aluminium case and mineral rock wool water-re- Max. collectors in series –
sistant insulation is provided for the test rig. The collector glass is a Stagnation temperature at ˚C
1,000 W/m and 30˚C
transparent cover sealed in the collector frame with EPDM rubber
material. The detailed specification of the FPSC is given in Table 2.
solar radiation when the solar loop and manifolds have been drained.
2.4.2. Filling the solar loop section Collectors exposed to a dry state must be covered to prevent possible
Flush and fill connections are provided to charge and pressurize the long- term damage. Furthermore, FPSC should be installed, drained, or
solar circuit using a hand pump and drain the system when it is re- refilled at a time when there is shallow light such as late afternoon or
quired. The recommended system pressure is 1.0 bar + 0.1 bar per early morning.
meter static height of FPSC. The collector should not be left exposed to

Fig. 3. Schematic sketch of the experimental setup.

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O.A. Hussein, et al. Solar Energy 204 (2020) 208–222

2.5. Efficiency calculations

This section presents performance parameters of an FPSC. The ef-


ficiency of the instantaneous collector in light of useful energy to total
radiation on the surface of the collector is given in Eqs. (2) and (4), as
prescribed in (Kalogirou, 2009):
Qu
ηi =
Ac. Gt (2)

̇ p (Tout − Tin )
Qu = mC (3)

(Tin − Ta)
ηi = FR (τα ) − FR UL
Gt (4)
The heat removal factor, FR, is expressed by Eq. (5) as
m.Cp (Tout − Tin )
FR =
Ac [S − UL (Tin − Ta)] (5)

2.6. Uncertainty analysis

Based on the ASME guidelines (Abernethy and Benedict, 1985), an


accurate exact measurement cannot be realized, and several errors were Fig. 4. X-ray diffraction of (a) CF-GNPs (b) CF-MWCNTs (c) Hybrid nanofluids.
noted on the experimental measurements. The errors were due to ca-
libration and data recording (systematic errors), as well as data fluc-
tuations as a result of unsuitable instruments (random errors). The MWCNTs, while the other diffraction peaks at 44.0° and 53.5° are at-
uncertainty of measurements outcomes was estimated to determine the tributable to the planes of hexagonal graphite structure displayed in
deviation in both experimental parameters and measurements accu- Fig. 4(a) and (b) (Xu et al., 2013). In this work, XRD was performed on
racy. Based on Eq. (2), errors of measurements for flow rate, tem- the samples CF-MWCNTs and CF-GNPs with h-BN to investigate the
perature, and solar radiation emerged as the primary sources of un- chemical effects of the functionalization process on the final product.
certainty while assessing the nanofluid-based FPSC. The general form of Fig. 4 shows the XRD patterns of CF-MWCNTs, CF-GNPs, and hybrid
the equation for uncertainty analysis is given in (Moffat, 1985): nanofluids after functionalization process for MWCNTs. Generally, the
peak associated with the (0 0 2) diffraction is located at
n
Uy2 = 2θ = 27.0°,2θ = 42.0° (Perez-Aguilar et al., 2011).The broad peaks in
∑ Uxi2
i=1 (6) Fig. 4(b) portrayed a higher intensity than those in Fig. 4(a), signifying
that CF-GNPs was smaller than CF-MWCNTs (Pan and Xing, 2008).
Where Uy is the total uncertainty of the calculated parameter, while Uxi Fig. 4(c) shows the diffraction peaks of both CF-MWCNTs and CF-GNPs
is the root sum square (RSS) of the scatter and the measurement un- with h-BN. The primary dominant peaks for h-BN were noted at
certainty of each measured parameter. The combined uncertainty for 2Theta = 12.2°, 22.0°, 25°, 26.5°, 48°, 56° and 63° (Pan and Xing,
the evaluation of collector efficiency, Uηi, was determined by the RSS 2008).This proved successful oxidation occurred during functionaliza-
method, as follows (Sundar et al., 2014a): tion processes of MWCNTs that created the functional group (eCOOH)
Δṁ 2 Δ(Tout − Tin ) 2 ΔG on the MWCNTs sidewall, and GNPs sheets which in turn enhanced the
Uηi = ( ) +( ) + ( t )2 interaction between CF-MWCNTs, CF-GNPs particles and made strong
ṁ Tout − Tin Gt (7)
bonds with the h-BN matrix. In other words, the oxygen in eCOOH
The errors in Cp and Ac were assumed as negligible. A similar re- group could either promotes electron exchange between h-BN and
lation was applied to the measurement of the thermophysical properties carbon atoms, or directly interacts with h-BN. This played a key role of
of the nanofluids. The specifications and the accuracy of the measuring bonding between the h-BN and the CF-MWCNTs, CF-GNPs surfaces
instruments and sensors used in the present experimental setup are (Wei et al., 2013). It can also be seen that there was no carbide for-
presented in Table 3. mation took place between h-BN and the CF-MWCNTs, CF-GNPs after
functionalization process. These results were agreed with the previous
3. Results and discussion studies reported on the same composite (Hadavifar et al., 2014; Kuo
and Lin, 2009).
3.1. Characterization of hybrid nanofluid

3.1.1. XRD diffraction 3.1.2. Morphology and phase structures of nanostructures


Fig. 4 illustrates the XRD patterns of CF-MWCNTs, CF-GNPs, and The HRTEM output in Fig. 5)a-b) in dissolved solutions shows that
new hybrid nanofluids. The two peaks at 27.0° and 42.0° reflect CF- the diameter of tangled MWCNT was ~24 nm, while CF-MWCNTs, CF-

Table 3
Specifications and errors of the measuring instruments used in the present experiment.
Measured parameter Instrument and sensor type Operating Accuracy Maximum error

Surface temperature Type K thermocouple 0–1200 °C ± 0.4% 4.8 °C


Data logger Type K thermocouple 0–1200 °C ± 0.8% 9.6 °C
Fluid flow rate Electromagnetic flow meter 0–10 kg/s ± 0.5% 0.05 kg/s
Fluid pressure drop Differential pressure transmitter 0–25 kPa ± 0.3% ± 0.075%
Solar radiation KIMO solarimeter SL200 1,300 W/m2 ± 5% 65 W/m2

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O.A. Hussein, et al. Solar Energy 204 (2020) 208–222

(a) (b)

(c) (d)

(e)

Fig. 5. HRTEM photograph of (a-b), FESEM (c-d) and EDX (e) images of hybrid NF3.

GNPs did not exhibit significant change when compared to MWCNTs CF-MWCNTs, CF-GNPs than MWCNTs and GNPs indicate that functio-
and GNPs (see Fig. 5b). Thus, functionalization in a harsh and severe nalization generated defective sites and polar groups, namely carbonyl,
empirical setting failed to affect the structure of the nanotube carboxyl, and hydroxyl groups (see Fig. 5); suggesting the interaction
(Nanocomposite et al., 2012). The more visible bright patches noted on via hydrogen bonding with h-BN nanoparticles (Sundar et al., 2014a;

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O.A. Hussein, et al. Solar Energy 204 (2020) 208–222

Table 4
EDX results of hybrid NF3.
Element Weight % Atomic %

CF-MWCNTs
C 91.78 93.70
O 8.22 6.30
CF-GNPs
C 48.65 58.99
O 38.72 35.25
Si 0.24 0.13
S 12.40 5.63
Hybrid NF3
C 43.24 44.08
O 7.82 5.99
Ti 0.36 0.09
N 20.02 17.50
B 28.56 32.34

Fig. 6. FTIR spectra of CF-GNPs (a), CF-MWCNTs (b) and Hybrid NF3 (c).

Fig. 8. Zeta potential distribution for 1-20Days: (a) Hybrid NF1(0.05 wt%), (b)
Hybrid NF2(0.08 wt%), and (c) Hybrid NF3(0.1 wt%).

Fig. 7. UV–vis spectrum of different hybrid nanofluid based water nanofluid.

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Table 5
Zeta potential of different hybrid nanofluid after (1–20 days) of preparation.
Zeta potential (mV)

Days NF1 NF2 NF3

1 −25.7 −26.1 −29.4


20 −23.5 −24.6 −27.3

Table 6
The average particle size of different hybrid nanofluid after (1–20 days) of
preparation.
Particle size (nm)

Days NF1 NF2 NF3

1 236.1 233.7 225.6


20 456.3 387.9 300.4

Fig. 9. Particle size distributions for 1–20 Days on (a) Hybrid NF1 (0.05 wt%),
(b) Hybrid NF2(0.08 wt%), and (c) Hybrid NF3(0.1 wt%).
Fig. 10. (a) Comparison of thermal conductivity values of distilled water be-
tween NIST standard (Ramires et al., 1995) and KD2 Pro thermal property
analyzer measurements, (b) Effect of temperature on the thermal conductivity
of hybrid nanofluid.

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Fig. 12. Specific heat versus temperature of hybrid nanofluid at varying con-
centration.

Fig. 13. Collector temperatures and radiation graphics for water.

Fig. 11. (a) Distilled water between NIST standard (Ramires et al., 1995) and
experiments, (b) Effect of the viscosity on the temperature at different con-
centrations, (c) Effect of the shear rate on the viscosity at various temperature
of hybrid nanofluid.

Xu et al., 2013). The uniform distribution of h-BN attachment on the


CF-MWCNTs and CF-GNPs can be noticed in the FESEM image (Fig. 5c
& d) illustrate that both CF-GNPs and CF-MWCNTs had been decorated
with h-BN nanoparticles. These results were further proved by Energy Fig. 14. Useful thermal power variations versus the temperature difference.

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Fig. 15. Variation of the collector efficiency with the flow rate of base fluid.

Table 7
Values of FRUL, FR (τα) and R2 for the base fluid at various flow rates.
Working fluid flow rate F R UL FR(τα) R2

Water at 2 L/min 6.3265 0.6876 0.9816


Water at 3 L/min 6.6567 0.7187 0.993
Water at 4 L/min 6.5424 0.7405 0.9965

Dispersive X-ray spectroscopy (EDX). EDX results in Fig. 5(e), show that
the EDX measurements portray five components present in hybrid na-
nofluid; C, Ti, B, N and oxygen. However, Fig. 5(e) shows the chemical
composition of samples obtained by EDX analysis from the area dis-
played. EDX results presented in Table 4 after acid treatment for CF-
MWCNTs, CF-GNPs, and hybrid NF3 the analysis shows the qualitative
presence of B, O, Ti, N and C as the main elements in nanopowder.

3.1.3. FTIR spectroscopy


Fig. 6 illustrates the outcomes of FTIR spectroscopic analysis per-
formed on CF-MWCNTs, CF-GNPs, and hybrid nanofluids. Bands noted
at 1100 cm−1 are attributable to C-C bonds and C-O stretching vibra-
tion from lactone or phenol groups (Hadavifar et al., 2014), while at
~1600 cm−1 (Nanocomposite et al., 2012). Peaks ranging between
3400 and 3460 cm−1 reflected correspondence with eOH groups to
signify either adsorption of atmospheric water at FTIR or presence of
hydroxyl groups on the material surface (Gupta et al., 2011). These
peaks appeared sharper in CF-MWCNTs and CF-GNPs, mainly because
varied functional groups were embedded on the surfaces via functio-
nalization (Kuo and Lin, 2009). Peaks with higher intensity for hybrid
(3400–3460 cm−1), when compared to those for CF-MWCNTs and CF-
GNPs, may reflect the h-BN positioned at CF-MWCNTs and CF-GNPs
sidewalls via hydrogen bond that occurred between carboxyl groups
and h-BN-OH (Sankararamakrishnan et al., 2014). The dual peaks noted
at 2920 and 2850 cm−1 were attributable to C-H stretch vibration that
turned weak, indicating decoration of CF-MWCNTs and CF-GNPs sur-
faces with h-BN (see Fig. 6c) (Kuo and Lin, 2009). The adsorption peaks
for CF-MWCNTs and CF-GNPs at 1700 cm−1 signified C]O stretching
Fig. 16. Comparison of the FPSC efficiency between the base fluid and hybrid
vibration from eCOOH. The peak ascribed to C]O stretching vibration
nanofluid for different flow rate values.
for hybrid shifted to 1700 from 1650 cm−1. This shows the interaction
of h-BN with carboxylic acid groups derived from CF-MWCNTs and CF-
GNPs generated chemical bond via esterification (Hadavifar et al.,
2014). Fig. 6(c) shows that the adsorption band at ~650 cm−1 is as-
cribed to h-BN-O band vibrational property due to the presence of h-BN

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Table 8
Comparison of the values of FRUL, FR (τα) and R2 for hybrid NF with different
wt.% and flow rate values.
Hybrid NF concentration Flow rate (L/min) F R UL FR(τα) R2

0.05 wt% 2 10.0168 0.7398 0.9601


3 9.27556 0.7887 0.9983
4 10.0206 0.82806 0.9993
0.08 wt% 2 9.56393 0.76131 0.9994
3 9.45571 0.7790 0.9989
4 10.2128 0.86045 0.9977
0.1 wt% 2 10.0291 0.8199 0.9999
3 11.296 0.8762 0.9968
4 11.671 0.898 0.9895

Table 9
Enhancement of the values of FRUL and FR (τα) compared to that of 0.05 wt%.
Hybrid NF concentration Flow rate (L/min) F R UL FR(τα)

0.08 wt% 2 −4.5 2.9


3 1.9 −1.2
4 1.9 3.2
0.1 wt% 2 0.1 10.8
3 21.7 11
4 16.4 8.4

Table 10
Enhancement of FRUL and FR (τα) for the nanofluids compared with the base
fluid.
Hybrid NF concentration Flow rate (L/min) F R UL FR(τα)

0.05 wt% 2 58.3 7.5


3 39.3 9.7
4 53.1 11.8
0.08 wt% 2 51.1 10.7
3 42 8.3
4 56.1 16.1
0.1 wt% 2 58.5 19.2
3 69.6 21
4 78.3 21.9

displayed in Fig. 7. It is typical to employ UV–vis spectroscopy to assess


both sedimentation and coolant are stable with time, as predicted from
the change of suspension absorbance with time. Beer-Lambert's law
stipulates that solution absorbance is proportional directly to absorbing
species concentration, for instance, particles found in the solution. The
sharp peak noted at 280 nm for hybrid water-based nanofluid reflected
the existence of hybrid and h-BN nanoparticles, respectively. The hy-
brid nanofluid had no agglomeration or sedimentation, while MWCNTs
and GNPs were unstable due to the strong Van der Waals forces that led
to agglomeration in most solvents (Search et al., n.d.).
Another evaluation, known as zeta potential, was applied to assess
sample stability (Wang et al., 2009). Zeta potential can be related in a
direct manner with the dispersed nanofluid stability (Huang et al.,
2009; Ramires et al., 1995). The rising repulsion between particles with
similar charges determined dispersion stability. Particles with high-
surface charge can lead to the low occurrence of agglomeration (Ding
et al., 2006). Values of zeta potential for the nanofluids ranging be-
tween < −30 mV and > +30 mV were considered physically-stable
colloids (Venkata Sastry et al., 2008). Figs. 8 and 9 illustrates the values
Fig. 17. Effect of the different flow rate of the hybrid nanofluid on the FPSC of zeta potential and particle size distribution, for different hybrid na-
efficiency. nofluid samples after one and twenty days. Tables 5 and 6 presented the
retrieved outcomes. After 20 days, hybrid nanofluid with 0.1 wt% had
(Hadavifar et al., 2014). high value (−29.4 mV) and slightly lower value of zeta potential
(−27.3 mV). The pristine MWCNTs portrayed shallow values of zeta
potential at different concentrations for one and twenty days, respec-
3.1.4. UV–Vis spectroscopy tively. Hence, it is clear that hybrid nanofluid with 0.1 wt% gave
The UV–vis spectrum of the hybrid water-based nanofluids is

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exceptional stability outcomes, in comparison to another hybrid na- 2007). Increased temperature decreased viscosity due to weak adhesion
nofluid. between inter-particle and inter-molecular (Venkata Sastry et al.,
The average particle size for hybrid nanofluid with 0.05 wt% was 2008). Viscosity enhanced by 33% at 0.1% nanofluid weight con-
more prominent than that of hybrid nanofluid with 0.1 wt%, while the centration in comparison to DW viscosity at 60 °C.
dispersion of particle size for hybrid nanofluid with 0.05 wt% was Fig. 11(b-c) display the variation of viscosity with shear rate for
236.1 nm and 456.3 nm after one and twenty days, respectively. The three hybrids of MWCNTs and GNPs with h-BN at 0.05 wt%, 0.08 wt%,
results were higher than the other hybrid nanofluid values, whereby a and 0.1 wt%, respectively. Both hybrids nanofluids indicated non-
dispersion of particle size for hybrid nanofluid with 0.1 wt% had been Newtonian behaviour, as the viscosity of both nanofluids varied non-
225.6 nm and 300.4 nm after one and twenty days, respectively. The linearly by shear rate. On the contrary, the h-BN decorated (CF-
stability of nanofluids via dispersal of hybrid nanofluid with 0.1 wt% MWCNTs + CF-GNPs) water nanofluids exhibited dilatant behaviour,
generated high stability suspension, in comparison to another hybrid as the viscosity of all the nanofluid samples increased relative to in-
nanofluid in isolation (Nguyen et al., 2007; Shin and Banerjee, 2014). crement in shear rate. The viscosity for all decorated hybrid nanofluids
decreased as concentration and temperature were increased.
3.2. Thermophysical properties of nanofluids
3.2.3. Specific heat capacity
3.2.1. Thermal conductivity Studies on the impact of nanoparticle concentration on nanofluids
Fig. 10 illustrates its thermal conductivity (k) based on weight specific heat are somewhat limited (Shahrul et al., 2014; Vanapalli and
concentration and temperature in DW water. To validate the reliability ter Brake, 2013). The specific heat capacity of hybrid nanofluids as a
of the thermal conductivity measurements for distilled water, KD2 Pro function of temperatures and concentration is portrayed in Fig. 12,
was used in the temperature range of 20–60 °C. The obtained data are in wherein nanofluid samples displayed higher specific heat capacity than
good agreement with the National Institute of Standards and Tech- that obtained for DW. Specific heat capacity is enhanced with incre-
nology (NIST) (Ramires et al., 1995) as seen in Fig. 10(a). The average ment in a weight concentration of particles. For instance, an increase of
error in the thermal conductivity was found to be ± 1.172%. The 4% and 11% of nanofluids specific heat were obtained at 60 °C at 0.05
thermal conductivity of nanofluids enhanced with increment in nano- and 0.10 wt% nanoparticles, respectively. Prior studies reported that
particle weight concentration. Fig. 10(b) shows the reliance of CF- the addition of nanoparticles increased specific heat capacity, despite
MWCNTs, CF-GNPs hybrid nanocomposite on both weight concentra- some contradicting outcomes (Shahrul et al., 2014). Apparently, the
tion and temperature in DW. Thermal conductivity improved by 64% aspect of specific heat capacity of both base fluid and nanoparticles
and 12% at 60 and 20 °C, respectively, for 0.1 wt% of aqueous CF- increased the heat capacity of nanofluids, apart from changing the
MWCNTs, CF-GNPs nanofluids. Better improvement in thermal con- solid-liquid interfacial free energy due to altered, suspended nano-
ductivity was noted for CF-MWCNTs, CF-GNPs with h-BN nanofluid, in particles. Greater nanoparticle surface area generates the superior im-
comparison to CF-GNPs and CF-MWCNTs nanofluids. The drop in in- pact of surface free energy on the heat capacity of nanocomposite
terfacial thermal resistance at a high temperature between solid na- materials (Shin and Banerjee, 2014).
noparticles and base fluid could have enhanced the thermal con-
ductivity of nanofluids (Ding et al., 2006). Since heat conduction within 3.3. Water as working fluid
solid enhances thermal conductivity, high additives of thermal con-
ductivity are sought for better thermal efficiency (Ramires et al., 1995). In the case of water as working fluid, this study measured the var-
The enhanced thermal conductivity noted in the hybrid nanofluids is iation of ambient air temperature (Ta), fluid temperatures at the col-
attributable to its high inherent thermal conductivity aspect. Superior lector inlet (Ti) and outlet (To), as well as solar irradiation (Gt). Fig. 13
improvement of thermal conductivity noted for CF-MWCNTs, CF-GNPs presents the average Gt and Ta, as well as Ti and To for empirical testing
with h-BN composite nanofluid is ascribed to the thermal conductivity during clear sky. While neglecting the transient effect, the thermal
synergistic impact displayed by both 1D CF-MWCNTs and 2D CF-GNPs. performance of the system had been predicted under the steady-state
In the literature, the percolation model describes the anomalously sig- setting. Fig. 13 shows the outcomes for a sample day on an hourly basis.
nificant improvement in thermal conductivity for CF-MWCNTs As predicted, an increment of solar radiation was noted until solar noon
(Venkata Sastry et al., 2008). The model depicts that the long chains of (~13 h) and decreased after that. Increment in ambient air temperature
interconnected networks generated by CF-MWCNTs, CF-GNPs serve as and absorption of radiation heat by water in the riser tubes increased
the conducting paths. Building such a system with h-BN requires na- the temperature. The temperature of the fluid outlet fell when both
notubes geometry with a high aspect ratio as the exemplary. Since in- solar irradiation and ambient air temperature decreased.
crement in percolation path enhances thermal conductivity, longer The useful thermal power (Qu) absorbed by the collector is shown in
percolation path generated by CF-MWCNTs, CF-GNPs with a high as- Fig. 14 in comparison with the temperature difference between ambient
pect ratio improved thermal conductivity to at a greater extent. Simi- air and collector inlet as a driving force. The thermal power followed
larly, the mixture that comprises of high-aspect-ratio CF-MWCNTs and the same trend of solar radiation because it is affected mostly by the
CF-GNPs, along with h-BN networks, may function as exceptional incoming irradiation on the collector.
conducting paths for conduction of heat to improve thermal con- Tests that involved FPSC and DW (absorber fluid) had been carried
ductivity. This explains the outstanding performance displayed by the out between May and September 2019 from 8 a.m. to 5p.m. on sunny
hybrid nanofluids. days with an average 2 m/s wind speed. With 1% accuracy, the flow
rate was determined using Bronkhorst, an electromagnetic flow meter.
3.2.2. Viscosity Tests were conducted on the solar collector at 2, 3, and 4 L/min flow
The viscosity measurements obtained using the rotational rhe- rate. The quasi-steady empirical outputs are presented based on col-
ometer have shown good agreement (the average error was ± 3.25%) lector efficiency against lowered temperature factor, (Ti-Ta)/Gt with
with NIST standards as seen in Fig. 11(a) (Ramires et al., 1995). The 15 min of interval time. Based on the selected operating setting to as-
viscosity of DW (base fluid) and CF-hybrid nanofluids between 20 and certain repeatability; this study only considered consistent empirical
60 °C for varying weight concentrations at 200/s shear rate is illustrated data. Several aspects, namely cloudy sky and sudden weather change,
in Fig. 11(b). The DW viscosity, which resulted in 0.0011 (Pa s) at affected the reproducibility of the empirical data. The varying effi-
20 °C, is in line with other studies. Increased weight concentration led ciency of the collector based on the DW (base fluid) flow rate as the
to increment in viscosity for nanofluid due to the direct impact of absorber fluid is presented in Fig. 15. The increased flow rate of fluid
weight concentration on the internal shear stress of fluid (Nguyen et al., increased the FPSC efficiency. The curve fit line slope based on the data

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reflects the discarded energy parameter, FRUL. With 2 and 4 L/min base seemed to be significantly better than using the nanofluid in isolation.
fluid flow rates, the FRUL values were 6.3265 and 7.9585, respectively. Conclusively, the overall performance FPSC of the hybrid 0.10 wt% was
Meanwhile, for 2 L/min DW flow rate, the intercept of the curve fit line better than that of 0.05 & 0.08 wt% hybrid nanofluids.
for data plotted against flow rate or better known as the absorbed en-
ergy parameter FR (τα ), the result was 0.6876, while 0.7715 for 4 L/ Declaration of Competing Interest
min, the highest flow rate. Table 7 presents the values of FRUL, FR (τα ),
and regression coefficient (R2) of curve fit lines retrieved from the The authors declare no conflict of interest.
empirical tests. Improvement in FR (τα ) for base fluid with 4 L/min flow
rate was 12.2%, while the value of FRUL was 25.8% when compared to Acknowledgements
the results obtained for 2 L/min flow rate (Vincely and Natarajan,
2016). The increment was noted for FR (τα ) values upon increased flow The authors of current work wish to thank University Teknologi
rate, whereas FRUL remained constant. Hence, the efficiency of FPSC PETRONAS and SUNWAY University, “R. Saidur would like to ac-
may be enhanced with an increased absorber fluid volume flow rate. knowledge the financial support provided by the Sunway University
through the project no# STR-RCTR-RCNMET-001-2019” for their fa-
3.4. Hybrid nanofluid as working fluid cilities and support to conduct this research work.

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