A machinist at Woods Hole Oceanographic Institution suffered serious hand lacerations while using a waterjet cutting machine. An investigation found the machine was not properly guarded and the machinist violated operating procedures by having two operators. In response, WHOI created a thorough machine shop safety program to proactively address safety concerns across its 25 machine shops, installing safety measures on the waterjet and training employees, using the incident as an opportunity to improve safety.
A machinist at Woods Hole Oceanographic Institution suffered serious hand lacerations while using a waterjet cutting machine. An investigation found the machine was not properly guarded and the machinist violated operating procedures by having two operators. In response, WHOI created a thorough machine shop safety program to proactively address safety concerns across its 25 machine shops, installing safety measures on the waterjet and training employees, using the incident as an opportunity to improve safety.
A machinist at Woods Hole Oceanographic Institution suffered serious hand lacerations while using a waterjet cutting machine. An investigation found the machine was not properly guarded and the machinist violated operating procedures by having two operators. In response, WHOI created a thorough machine shop safety program to proactively address safety concerns across its 25 machine shops, installing safety measures on the waterjet and training employees, using the incident as an opportunity to improve safety.
When workplace injuries occur, they present employers with a choice.
They can take a reactive approach, treat the worker’s injury and continue business as usual, or they can use it as a learning experience to improve their operation and prevent future injuries. The latter was chosen by Woods Hole Oceanographic Institution (WHOI) in response to a workplace accident, and it resulted in the creation of a thorough machine shop safety program to proactively address the safety concerns that existed in its 25 machine shops.
The incident in question took place in 2015. A machinist suffered serious
hand lacerations while using a waterjet machine that cuts thick metal parts. The worker underwent emergency surgery and stayed overnight in the hospital. Investigation of the incident indicated that had the machinist’s hand been at a somewhat different angle, it would have been amputated.
In response to the incident, OSHA cited WHOI with a serious violation
under 29 CFR 1910.212(s)(1) – General requirements for all machines. Its investigation found that the water jet machine was “not properly guarded to prevent workers from being injured by the water jet emanating from the nozzle.”
Furthermore, the injured machinist violated the operating procedure for
the machine, which prohibits more than one user operating it at a time. When the incident occurred, the machinist and another operator were using the water jet machine, with one operator positioning the metal piece for cutting.
As a result of the OSHA citation, a pressure-sensing mat was installed in
front of the water jet machine and employees were trained on the proper operating procedure. WHOI didn’t stop there, however, and used this incident as an opportunity to improve its operation through a comprehensive machine shop safety program.