P-223.2013 (GIS Plant)

SPECIFICATION P-223:2013
132 kV & 220 kV Gas Insulated Substation
NATIONAL TRANSMISSION AND DESPATCH COMPANY

DESIGN DEPARTMENT (NTDC)
1
C O N T E N T S
0. Foreword
1. Scope
2. Reference Standards
3. Service Conditions
4. Auxiliary Services
5. Ratings
6. Requirements
7. Terminations and Interfaces
8. Marking
9. Spares Parts and Special Tools
10. Packing
11. Tests
12. Information to be Supplied
2
SPECIFICATION P-
132 KV & 220 KV GAS INSULATED SUB-STATIONS (GIS)

0. FOREWORD
0.1 This specification has been prepared by the Design Department (NTDC).
0.2 This specification is intended for the procurement of material, either in loose
form or for grid station works on turn-key basis and does not include
necessary provisions of a contract.
0.3 This specification deals only with aspects regarding supply of the gas-
insulated switchgear (GIS) together with their accessories, control and
monitoring devices, ancillary equipment, supporting structures, T&P, auxiliary
systems, cabling, earthing material etc. and does not include other equipment
of the substation such as power transformer, power cables, lightning arrestors,
control and relay panels, low voltage switchgear, batteries, battery chargers
etc.
0.4 This specification is subject to revision as and when need arises.
1. SCOPE
1.1 This specification describes requirements for metal-enclosed, SF6 gas-

insulated switchgears (GIS) and auxiliary systems for indoor and outdoor
installation and for operation in three-phase, 50 Hz, alternating current
systems of voltage 132 kV & 220 kV. The GIS may be connected to outdoor
power transformers, an overhead line or underground cable.
1.2 This is basically a performance specification and covers such general aspects
as ratings, principal constructional features, methods of terminal connections,
marking, packing and the tests at manufacturer’s works as well as at site.
2. REFERENCE STANDARDS
2.1 The metal-enclosed gas-insulated switchgear including the operating devices,

accessories and auxiliary equipment forming integral part thereof, shall be
designed, manufactured, assembled and tested in accordance with the
following International Electro-technical Commission (IEC) Publications
including their parts and supplements as amended or revised to date:
Applicable Standards
The latest issues of Recommendations of the International Elecrotechnical

Commission (IEC-Standards etc.) shall apply, in particular as listed below
(wherever applicable).
IEC 61869 Instrument transformers

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IEC 60060 High-voltage test techniques
IEC 60068 Environmental testing
IEC 60071 Insulation co-ordination
IEC 60085 Electrical insulation- Thermal evaluation and

designation
IEC 60099 Metal-oxide surge arresters
IEC 60137 Insulating bushings for alternating voltages

above 1000V
IEC 60204 Safety of machinery – Electrical equipment of

machines
IEC 60228 Conductors of insulated cables
IEC 60270 High- voltage test techniques- Partial discharge

measurements
IEC 60332 Tests on electric and optical fibre cables under

fire conditions
IEC 60364 Electrical installations of buildings- Part 5-54:

Selection and erection of electrical equipment-
Earthing arrangements, protective conductors
and protective bonding conductors
IEC 60376 Specification of technical grade sulphur

hexafluoride (SF6) for use in electrical
equipment
IEC 61439 Low-voltage switchgear and control gear

assemblies
IEC 60445 Basic and safety principles for man-machine

interface, marking and identification –
Identification of equipment terminals and
conductor terminations
IEC 60446 Basic and safety principles for man-machine

interface, marking and identification-
Identification of conductors by colours or
alphanumeric
IEC 60480 Guidelines for the checking and treatment of

sulphur hexafluoride (SF6) taken from electrical
equipment and specification for its re-use
IEC 60529 Degrees of protection provided by enclosures

(IP code)
4
IEC/ TS 60815 Selection and dimensioning of high voltage
insulators intended for use in polluted
conditions
IEC 60947 Low-voltage switchgear and control gear
IEC 61000 Electromagnetic compatibility (EMC)
IEC 61243 Live working-Voltage detectors
IEC 61463 Bushings- Seismic qualification
IEC 61639 Direct connection between power transformers

and gas- insulated metal-enclosed switchgear
for rated voltages of 72,5 kV and above
IEC/ TR 62063 High-voltage switchgear and control gear- The

use of electronic and associated technologies in
auxiliary equipment of switchgear and control
gear
IEC 62271-1 High-voltage switchgear and control gear-

Part1: Common specifications
IEC 62271-100 High-voltage switchgear and control gear- Part

100: Alternating-current circuit-breakers

101: Synthetic testing

102: Alternating-current disconnectors and
earthing switches

110: High- voltage alternating current circuit-
breakers- inductive load switching

203: Gas insulated metal- enclosed switchgear
for rated voltages 72,5 kV and above
IEC 62271-207 Seismic qualification >52kV- GIS

209: Cable connections for gas-insulated metal-
enclosed switchgear for rated voltages above 52
kV – Fluid-filled and extruded insulation cables
– Fluid-filled and dry type cable-terminations.

302: Alternating current circuit-breakers with
intentionally non-simultaneous pole operation in
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preparation.

303: High-voltage switchgear and control gear –
Use and handling of sulphur hexafluoride (SF6)
in high-voltage switchgear and control gear.

308: Guide for asymmetrical short-circuit
breaking test duty T100a
IEC/TR 62271-310 High-voltage switchgear and control gear- Part

310: Electrical endurance testing for circuit-
breakers of rated voltage 72,5kV and above.
Regarding the insulating medium SF6 the latest issues of the Regulations of
the European Community (EC) concerning fluorinated greenhouse gases
shall apply as listed below.
EC 842/2006 Regulation (EC) No 842/2006 of the European

Parliament and of the Council of 17 May 2006
on certain fluorinated greenhouse gases
EC 1494/2007 Regulation (EC) No 149/2007 of 17 December

2007 establishing, pursuant to Regulation
(EC)No 842/2006 of the European Parliament
and of the Council, the form of labels and
additional labelling requirements as regards
products and equipment containing certain
fluorinated greenhouse gases.
EC 305/2008 Regulation (EC) No 305/2008 of 2 April 2008

establishing, pursuant to Regulation (EC) No
842/2006 of the European Parliament and of the
Council, minimum requirements and the
conditions for mutual recognition for the
certification of personnel recovering certain
fluorinated greenhouse gases from high-voltage
switchgear
Regarding the use of hazardous substances the latest issue of the Regulation
of the European Community shall apply as listed below (RoHS-compliance).
EC 95/2002 Directive 2002/95/EC of the European

Parliament and of the Council of 27 January
2003 on the restriction of the use of certain
hazardous substances in electrical and electronic
equipment
Additionally to above mentioned standards the IEEE standards listed below

are applicable.
IEEE 80-2000 Safety in AC Substation Grounding

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IEEE 693-2005 IEEE Recommended Practice for Seismic
Design of Substations
IEEE C57.13-1993 IEEE Standard Requirements for Instrument
Transformers
Supplementary standards are the international standards ISO, the German

standards DIN and VDE, the European standards EN (CENELEC), the
British standards BS, the American standards or specific national standards in
the above mentioned sequence, if there are no relevant IEC-standards
existing or if there is no sufficient information available in the IEC standards
and/or if explicitly asked for in these Tender Documents.
The Bidder shall submit with his offer valid certificates proving that the
proposed manufacturers and sub-suppliers are certified by ISO 9001 and
RoHS-compliance. Manufacturers not having sufficient experience in
manufacturing, installation and testing of GIS as specified and/or not being
certified by ISO 9001 and are not RoHS-compliance certified will not be
accepted.
Of particular importance for the documentation are the standards as listed
below:
IEC 60617 Graphical symbols for diagrams

IEC 61082-1 Preparation of documents used in electro
technology
IEC 61131 Programmable controllers
IEC 61355 Classification and designation of documents for
plants, systems and equipment.
IEC 61506 Industrial-process measurement and control-
Documentation of application software.
IEC 62023 Structuring of technical information and
documentation
IEC 81346-1 Industrial systems, installations and equipment
and industrial products- Structuring principles
and reference designations- Part 1: Basic rules
IEC 81346-2 Industrial systems, installations and equipment
and industrial products – Structuring principles
and reference designations – Part 2:
Classification of objects and codes for classes.
IEC 81714 Design of graphical symbols for use in the
technical documentation of products
ISO 5457 Technical product documentation - Sizes and
layout of drawing sheets
ISO 7200 Technical product documentation – Data fields

in title blocks and document headers
ISO 14617 Graphical symbols for diagrams.
2.2 The components shall conform to, and comply with, the latest applicable
standards, rules, codes and regulations of the internationally recognised
standardising bodies and professional societies as may be approved by NTDC.
The manufacturer shall list all applicable standards, codes etc. and provide
copies thereof for necessary approval.
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2.3 For certain equipment, reference has been made to separate NTDC
specifications and such equipment shall comply with the requirements of that
NTDC Specification where applicable.
2.4 The definitions given in above IEC Publications shall apply herein.
2.5 In case the requirements laid down herein differ from those given in above
standards in any aspect, the switchgear shall comply with the requirements
indicated herein with regard thereto.
3. SERVICE CONDITIONS
The gas-insulated switchgear and all its accessories, components and ancillary
equipment shall be designed for satisfactory operation under the following
service conditions.
3.1 Climatic Conditions
3.1.1 Atmospheric Conditions
3.1.1.1 It may be assumed that the ambient air is not normally heavily polluted by
dust, smoke, corrosive or flammable gases and vapours or salts. However,
during some period of the year, severe rains dust and lightning storms may be
experienced. Fine dust particles are usually present in air and these may
deposit on exposed surface.
3.1.1.2.1 Certain areas are subject to heavily polluted atmosphere and insulation of out
door bushings for installation in such areas shall have extended creepage
distance from live to earthed parts as specified in clause 7.3.5.
3.1.2 Ambient Temperature
Maximum 50 deg. C
Maximum mean over any 24 Hours 45 deg. C
Mean in any year 30 deg. C
Minimum -10 deg. C
3.1.3 Relative Humidity
The relative humidity may range upto 100 percent. The maximum values of
the ambient temperature and humidity, however, may not occur
simultaneously. During the monsoons, in the months of July and August, high
humidity may persist for many days at a time with temperature ranging from
30 deg. C to 40 deg. C.
3.2 Altitude
Installations will be upto 1000 m above Sea level.
3.3 Seismic Conditions

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Maximum acceleration in any direction at firm ground level = 0.2
g
3.4 Wind Pressure
The maximum wind pressure may be taken as 122 kg/msq. (corresponding to

44m/s wind speed).
4. AUXILIARY SERVICES
4.1 The A.C and D.C. supplies for various control and auxiliary circuits shall be as
under:
4.1.1 A.C. Supply
The rated A.C. supply for control and auxiliary circuits shall be as under:
Type of system 3-phase 4-wire, neutral

solidly earthed
Nominal voltage 240/415V

Limits of supply voltage between which
an A.C. operating device or auxiliary
equipment shall be capable of operating
correctly 15%
Rated frequency 50 Hz
Limits of frequency between which an
A.C. operating device or auxiliary
equipment shall be capable of operating
correctly 48-51 Hz
Initial symmetrical three-phase
short-circuit current 15 kA
One minute power-frequency withstand

voltage for the auxiliary circuits 2000 V
4.1.2 D.C. Supply
The rated DC supply voltage shall be 110V or 220V as specified in clause

5.1.2. The limits of variations between which a DC operating device or
auxiliary equipment shall be capable of operating correctly will be as follows:
110V 220 V
Control circuits +10-15% +10-15%

Operating mechanism +10-15% +10-15%
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Tripping circuits +10-30% +10-30%
5. RATINGS
5.1 Rated Values
5.1.1 The rated values of the principal parameters of gas-insulated switchgear and
their components shall be as given in Table-I. The switchgears of different
ratings have been designed as follows:
i) Type A 220 kV GIS for 220/132 kV substation

ii) Type B 132 kV GIS for 220/132 kV substation
iii) Type C 132 kV GIS for 132/11.5 kV substation
Table-1
S/No. Characteristics Type ‘A’ Type Type ‘C’

‘B’
General
1 Operating voltage, kV Uo 220 132 132
2 Rated voltage, kV Ur 245 145 145
3 Rated voltage of switchgear, kV Ur 245 145 145
4 Rated frequency, Hz 50 50 50
5 Number of phases 3 3 3
6 Switching arrangement Double bus or one Double bus Single bus bar
and a half breaker
bar
scheme
7 Rated normal current for main circuits, A
a) busbars 2000 3150 2000
b) feeder circuits 2000 2000 1600
8 Rated short time withstand current for main and 40 40 25
earthing circuits, kA (rms value)
9 Rated peak withstand current for main and 100 100 63
earthing circuits, kA (peak value)
10 Rated duration of short-circuits 3 3 3
11 Rated insulation levels at minimum operation
SF6 gas pressure:
a) lightning impulse withstand voltage, kV
1050 650 650
(peak value)
b) Power-frequency (one-min) withstand
voltage, kV (rms value) 460 275 275
Circuit Breakers
12 Rated short-circuit breakings current 40 40 31.5
(symmetrical value), KA (r.m.s. value)
10
13. Rated short-circuit making current, KA (peak 100 100 80
value)
14. Rated transient recovery voltage related to the 364 249 249
rated short-circuit breaking current, (TRV peak
value Uc)
-Terminal Fault
15. First pole-to-clear factor 1.3 1.5 1.5
16. Rated operating sequence 0-0.3s-CO- 0-0.3s- 0-0.3s-
3min-CO CO- CO-
3min- 3min-CO
CO
17. Rated breaking time, ms 60 80 100
Disconnectors (Isolators) and Earthing
Switches
18. Rated lightning impulse withstand voltage at
minimum operating SF6 gas pressure, kV (peak
value
a) to earth and between poles 1050 650 650
b) across isolating distance 1200 750 750
19. Rated power-frequency (one min.) withstand
voltage at minimum operating SF6 gas
pressure, kV (r.m.s. value)
a) to earth and between poles 460 275 275

b) across isolating distance 530 315 315
20. Rated short-circuit making current (for high 100 100 80
speed earthing switches only), KA (peak value)
21. Auto-Reclosing (AR) 1&3 3 3
S/No. Characteristics Type ‘A’ Type ‘B’ Type ‘C’

Line Trans. Line Trans. Line Trans.
Bay Bay Bay Bay Bay Bay
Current Transformers
21 Rated primary current, A 2400-1200- 2400-1200- 1600-800- 1600-800- 1200- 200-100
600 600 400 400 or 200- 600-300
100
appropriate
22 Rated secondary current, A 1 1 1 1 5 5
23 No. of secondary cores 5 5 4 4 4 3
24 R/secondary output, VA
(at lowest tap)
a) measuring core 1 15 15 15 15 15 15
b) protective core 2 30 30 30 30 30 30
c) protective core 3 30 30 30 30 30 60
d) protective core 4 30 30 60 60 60 -
e) protective core 5 60 60
25 Accuracy class (for all
specified ratios):
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a) measuring 0.5 0.5 0.5 0.5 0.5 0.5
b) protective 5P 5P 10P 10P 10P 10P
26 Accuracy limit factor (for 20 20 20 20 20 20
protective cores)
27 Instrument security factor 5 5 5 5 5 5
(for measuring core)
28 Power frequency (one min)
withstand voltage for 3 3 3 3 3 3
secondary circuits, kV
S/No. Characteristics Type ‘A’ Type ‘B’ Type ‘C’

Voltage Transformers
29 Rated primary voltage (phase-to-neutral, kV 220/1.732 220/1.732 220/1.732
30 Rated secondary voltage (phase-to-neutral, kV 0.110/1.732 0.110/1.732 0.110/1.732
31 Number of secondary windings 2 1 1
32 Rated output per phase, VA
a) for measuring 75 75 75
b) for protection 100 100 100
33 Accuracy class:
a) for measuring 0.5 0.5 0.5

b) for protection 6P 6P 6P
34 Rated voltage factor:
a) for continuous duty 1.2 1.2 1.2

b) for 30 seconds 1.5 1.5 1.5
35 Rated thermal burden, VA 1000 1000 1000
36 Maximum short-circuit impedance referred 0.25 - -
to secondary, Ohm
37 Power frequency (one-min) withstand voltage 2 2 2
for secondary circuits, kV
5.1.2 The rated DC supply voltage for various control and auxiliary circuits shall be
220 V for type ‘A’ switchgear and 110V for type B&C switchgears.
5.2 Temperature rise
5.2.1 The temperature rises of various parts of the switchgear elements and
components shall not exceed the limits given in the relevant IEC Publications,
the values whereof being, however, reduced by 10ºC due to the higher ambient
temperature specified herein.
5.2.2 For main connections, including busbars and for enclosures of the switchyard
including such points thereof as are accessible to an operator in the normal
course of his duties, the temperature-rise at rated normal current and rated
frequency shall not exceed the limits given in IEC-62271-203, the values
whereof being, however, accordingly reduced in consideration to higher
ambient temperature specified herein.
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6. REQUIREMENTS
6.1 General
6.1.1 The metal-enclosed gas-insulated switchgear (GIS) shall be supplied complete

in all respects to make complete assembled unit ready for installation and
operation. All components, accessories, control, monitoring and other
auxiliary devices and systems including interconnections and interfaces,
mechanical linkages, couplings, cabling and wiring, earthing materials etc.
required for proper and satisfactory operation of the GIS and associated
equipment
6.1.2 The GIS may be installed outdoor or housed in a separate switchgear building
and the required type will be specified in the tender documents. The GIS shall
be installed on suitable supporting frames or pads which shall be included in
the scope of supply. The supports shall have provision for levelling
adjustments.
6.1.3 All the equipment including auxiliaries described in this specification shall be
designed and dimensioned to operate continuously at the specified ratings
under the specified service conditions without requiring roofing or forced
ventilation in case of outdoor installation and air conditioning, external
heating, dehumidification or pressurisation in the switchgear building except
normal ventilation in case of indoor installation. The manufacturer may,
however, propose appropriate ventilation requirements to be met by the
switchgear building in the case of indoor installation.
6.1.4 Materials
6.1.4.1 All parts of the switchgear including mechanism, devices and other
accessories shall be constructed from materials having composition and
properties best suited for the intended service under climatic and operating
conditions specified in clause 3. The moving parts shall be of such materials as
would prevent sticking of parts due to rust or corrosion. In case of outdoor
installation, all parts of the switchgear including enclosures, operating
mechanisms, linkages, joints, gaskets, local control cubicles, instrument list
shall be weather proof and given special treatment to prevent ageing, rusting
and corrosion due to the climatic conditions. Joints and coupling between
different metals shall be avoided to prevent electrolytic action. The bearings
and other such parts, which require lubrication for proper operation, shall be
applied with permanent type lubricant to eliminate the need for greasing
during the service life. All supporting steel work shall be hot-dip galvanised
and all exposed metal surfaces of frames, tanks, enclosures, operating
mechanisms, control cubicles etc. which would normally be rust-proof
painted, shall be applied one additional coat of the suitable primer with rust
inhibiting properties prior to normal painting.
6.1.4.2 All the materials used in the construction of the GIS shall be brand new and of
good quality free from all defects and imperfections. The manufacturer shall,
if requested, furnish necessary test certificates for the materials used in the
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construction of the GIS. The design and workmanship shall throughout be of
best quality and conform to the best modern engineering and trade practices.
6.1.4.3 All current carrying parts shall be made of electrolytic copper or aluminium.
All interconnecting sections of current transferring parts shall be silver plated.
6.1.5 Layout
6.1.5.1 The design and layout of the GIS shall be such that installation, replacement,
maintenance and future alterations and extension can be undertaken easily and
conveniently with a minimum of time and expense. Also, the arrangement
shall be such as to offer maximum flexibility to facilitate realization of all
configuration of a substation as well as complete freedom to arrange the
equipment to suit any particular configuration of a given substation.
6.1.5.2 The arrangement of equipment shall provide adequate access for operation and
maintenance. The parts which are subject to wear and tear in service shall, in
particular, be arranged for easy access. Necessary means for access such as
stair, gateways etc. shall be provided.
6.1.5.3 The GIS and its associated devices and equipment including accessories,
interconnections, earthing switches, enclosure, piping, wiring, supporting
structures and frames etc. shall be so constructed and arranged that no
structural failure occurs under transport, storage, erection and service
conditions. The factors of safety throughout shall be chosen liberally so as to
provide ample design margins for the thermal and mechanical stresses that
may be encountered in service.
6.1.5.4 GIS shall be fully gas-tight, pressure-resistant and safe-to-touch. Provision

shall be made in the design of accessories, local control cubicles etc. to ensure
that proper operation is not impaired by dust, vermin, insects, reptiles, rodents
and birds. The degree of protection for the auxiliary and control circuits and
control cabinets shall be at least IP32 and IP54 according to IEC for indoor
and outdoor installations respectively.
6.1.5.5 The GIS shall be designed so as to ensure high reliability, operational security
and personnel safety under all normal operating and fault conditions. No part
of the equipment shall fail to respond or shall result in false operation or give
unsatisfactory performance under normal service conditions.
6.1.6 Vibrations
6.1.6.1 GIS shall withstand throughout its service life the possible transmitted
vibrations of any directly or indirectly connected equipment as well as the
shocks caused by operation or maintenance of such equipment.
6.1.6.2 The equipment shall be designed to withstand the seismic effects due to earth
tremors of intensity specified in clause 3.3 and will remain in operating
conditions during the following such disturbances without damage.
6.1.7 Couplings and Jointing

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Provision shall be made in the design of various switchgear elements, sections
support structure etc. to allow for thermal expansion and contraction of the
enclosures, their couplings and jointings, busbars, contacts, connections and
other parts of the components contained within enclosure both under normal
and short-circuit conditions and suitable measures shall be employed, such as
using expansion joints and flexible connections to prevent misalignment,
deformation or malfunction of the parts due to thermal (temperature cycling)
or other effects including manufacturing and mounting in-accuracies and
movement of foundations. Adjustable stainless steel bellows may be used,
where necessary, to absorb possible movements and deflections.
6.1.8 Noise
The switchgear and its associated apparatus shall be of such design and
arranged in a manner that would produce minimum noise during service and
on an operation of the switchgear. The maximum value of noise level shall be
indicated by the manufacturer and will be subject to approval of NTDC.
6.1.9 Maintenance
The switchgear and all its components and accessories, both internal and
external to the switchgear, shall be designed for long maintenance-free
operation. The minimum internal between major inspection/overhaul including
refilling or replenishment of gas, shall be 10 years or 5000 operations
whichever is earlier, while minor inspections (which will be restricted to
visual checking and adjustments of external parts only) shall have minimum 5
years interval between them.
6.2 Design and Construction
6.2.1 Switchgear
6.2.1.1 The single line diagrams of a typical elementary transformer bay and a typical
elementary line bay are given in drawings No. PDW/TE-1069, 1070, 1071 and
1072. The gas-insulated switchgear shall be generally formed and arranged in
accordance with these drawings unless indicated otherwise in the single line
diagram of the substation concerned.
6.2.1.2 The type ‘A’ switchgear will be of double busbar configuration or one-and-a-
half breaker array as indicated in the single line diagram of the relevant
substation. The types B&C switchgears will generally employ double busbar
and single busbar scheme respectively. Provision shall, however, be made in
case of type ‘C’ switchgear for conversion from single busbar to double
busbar scheme at a later stage.
6.2.1.3 The switchgear shall be self-.supporting and designed and arranged in a

manner that installation, normal service, inspection and maintenance
operations, earthing of connected cables or other apparatus and the elimination
of dangerous electrostatic charges can be carried out safely and conveniently
including the checking of phase sequence after erection and extension. Means
15
shall be provided for easy to each section and all internal components to allow
physical and electrical inspection and testing. By-pass or non-return valves
shall be provided , where required, to permit such operations. Also to ensure
safety during maintenance work, all parts of the main circuit shall be capable
of being earthed in a manner that there is no possibility of personnel or
equipment being endangered under any circumstances.
6.2.1.4 Switchgear shall be of compact and modular design. It shall be of multi-

enclosure (phase segregated) or single enclosure (phase combined)
configuration in case of type ‘A’ switchgear and single enclosure (phase
combined) arrangement in case of type B&C switchgears. However,
switchgears with configuration/arrangement differing from these can also be
offered as alternatives for consideration by NTDC.
6.2.1.5 Each module of switchgear, consisting of individual elements intended to be

directly connected together , shall be constructed as a transportable assembly
suitable for shipping and transportation without being dismantled. All sub-
assemblies shall be pre-assembled into the bay and shipped as completely
assembled units fully tested in the factory so as to simplify and minimize
assembly work during erection at site and shorten commissioning time.
6.2.1.6 It shall be capable of extension in the future by addition of extra line bays,
transformer bays, bus coupler and associated bus bar sections `and without
complete shut-down of the substation. Similarly, replacement of any part or
sub-assembly, for any reason, should cause minimum of disruption to the
remaining equipment. Maintenance of any equipment in a bay shall be
possible without having to drain gas from other parts of the bay or switch off
or disturb and other bays of the installation. The bidders shall furnish with the
bid sufficient information and details so as to clearly demonstrate the
suitability of offered switchgear design in these respects. The design and the
characteristics of the GIS shall be well coordinated with those of the system in
which it is intended to be used so as to ensure that faults of any kind in the
network will not lead to the faults in or damage to GIS installation as a whole
or any part thereof or endanger the safety of operation personnel.
6.2.1.8 The control and supervision of the GIS shall be accomplished through control
and relay panels in the central control room in the substation as well as from
the individual local control cubicles to be supplied by the manufacturer of
GIS. The local control cubicles shall be provided with all equipment, control
and measuring devices as well as necessary auxiliary contacts etc. for remote
control and monitoring.
6.2.1.9 All components of same rating and construction which may need to be
replaced shall be interchangeable. Similarly, all identical modules of the
switchgear shall be easily interchangeable.
6.2.2 Enclosures
6.2.2.1 In order to prevent hazards approach to live or moving parts, all such parts of
switchgear shall be contained in hermetically sealed, cylindrical, permanently
earthed metal enclosures which shall be firmly bonded together to ensure
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electrical continuity and filled with dry SF6 gas at appropriate presure to
ensure complete safety to human life. The various components of the
switchgear which are at ground potential shall be bonded together and
connected to a continuous copper ground bus extending to entire length of
switchgear and of adequate to the rated short circuit current. Necessary
terminal pads and connectors suitable for 95-120mmsq. stranded copper
conductor shall be provided to connect switchgear ground bus to substation
earthing mesh at a number of points.
6.2.2.2 The enclosure shall be made of approved steel or aluminium alloy and the
thickness shall be so selected as to withstand the normal and transient
pressures to which it may be subjected in service including the effects of
possible transmitted vibrations and internal arc. Depending upon the material
used for the enclosures consistent with the requirements of corrosion
resistance and thermal and mechanical strength, necessary measures shall be
taken to minimise eddy currents and allow passage to fault-currents without
exceeding the permissible temperature and voltage limits. The enclosures shall
meet the requirements of appropriate ASME code or equivalent pressure
vessel standard.
6.2.2.3 Compartments and Partitions
Depending upon the switchgear configuration, the enclosures shall be suitably

divided into separate modular compartments e.g. circuit breakers
compartment, busbar compartment etc. filled with pressurised SF6 gas and
separated by suitable long life gas tight partitions (gas barriers) so as to
minimise risk to human life, allow ease of maintenance and limit the effects of
as leaks, failures and internal arcs etc. The partitions shall have adequate
mechanical strength to withstand the possible pressure differentials existing
between adjoining compartments when one compartment is at a zero pressure
relative to the other due to gas leaks or maintenance operations. At minimum,
they shall be able to withstand twice rated gas pressure on one side and full
vacuum on the other side. In addition, they shall not be damaged or go loose
on an internal arc of rated short-circuit current. Temperature compensated
pressure switches shall be installed to monitor density of SF6 gas of each
compartment.
6.2.2.4 Internal Fault and Pressure Limiting Devices
All measures shall be taken to conform disturbance occurring in case of an

internal fault. However, should an internal fault at all lead to arcing inside a
compartment, the same shall not be allowed to spread out to adjacent
compartments or other parts of the switchgear. The overpressure created by
arcing faults shall be relieved automatically and instantly through reliable
pressure relief devices in such a way as to eliminate hazard and risk to
personnel and equipment. The pressure relief devices shall be fitted in each
compartment and so designed and located that overpressure due to internal
arcing is in no case allowed to exceed the withstand capability of the enclosure
nor the overpressure in one module can travel to the adjacent modules. It shall
also be ensured that no puncturing or burn through of the metal enclosure
occurs under any circumstances due to arc formed inside. All earthing
connections shall remain intact during and after an arc fault. The manufacturer
shall furnish with the bid details of pressure limiting devices and also state
17
measures for internal fault location. Drawings required showing the directions
of gas/plasma output of pressure limiting devices. They shall be directed away
from aisles and operator places.
6.2.2.5 Isolation and Earthing
The various compartments of the switchgear shall incorporate appropriate

disconnectors, ordinary (slow speed) and high speed types earthing switches,
earthing electrodes and other protective features as required for proper
operation and maintenance. Each separately insulated compartment of the
switchgear shall be earthed separately. The disconnectors shall be motor as
well as manual operated and necessary electrical and electro-mechanical
interlocking with associated circuit breakers and other disconnectors and
earthing switches in the circuit shall be provided to ensure sae and correct
operation of the devices. These shall include interlock to prevent
disconnectors operation when open or closed. Necessary interlocks shall also
be provided between manual and motor operating mechanisms.
The ordinary earthing switches shall also be provided with motor and manual
operating mechanisms. Electromechanical interlocking with associated
disconnectors and electrical interlocking with other disconnectors in the circuit
shall be provided to ensure against incorrect operation. Necessary interlocks
shall also be provided between manual and motor operating mechanisms.
High speed closing earthing switches capable of making full rated peak short
circuit current and interrupting possible capacitive and inductive currents shall
be provided where required. These shall be provided with motor charged
spring operating mechanism and shall be fully interlocked electrically and
electromechanically with associated equipment as necessary to prevent mal-
operation. It shall be possible to close the switch even when auxiliary supply
has failed.
All motor operated disconnectors and earthing switches shall be operable

locally as well as remotely.
6.2.2.6 Busbars and Conductors
The busbars/conductors shall be supported on moulded epoxy resin, gas-tight,

arc-proof ribbed insulators having adequate strength to withstand electrical
and mechanical stresses that may be encountered in service. The support
insulators shall be free from all void and be of such design as to reduce
electrical stresses in the insulators to a minimum. The busbars and all other
conductors shall be able to carry normal and short-circuit currents without
dangerous temperature-rise or other damage. Suitable plug-in or sliding (tulip)
contacts made of silver-plated cooper shall be used for interconnecting
individual sections of the busbars and other parts of the switchgear.
6.2.2.7 SF6 Gas Tightness
The enclosures shall employ high-grade effective sealing system throughout to

ensure minimal gas leakage under all extreme temperature and pressure
conditions. All coupling flanges including those of valves shall be provided
with grooves fitted with suitable weather resistant life long gaskets coping
with the specified service conditions. The sealing system shall be such that gas
18
leak in any compartment shall neither affect the pressure nor require emptying
of the other compartments. The sealing system shall also effectively ensure
against the ingress of moisture, dust and other contaminants into gas
compartments. All gas compartments shall contain suitable agent to absorb
moisture and any decomposition products of SF6 gas. The manufacturer shall
guarantee a leakage rate of less than 0.5 percent per year according to IEC-
62271-203 for the whole installation over the life time of the switchgear. The
maximum yearly leakage across each partition shall not exceed two percent.
6.2.2.8 Partial Discharge Intensity
All equipments and components of the switchgear including epoxy insulators

shall be free of partial discharges. The partial discharge intensity shall not
exceed 5 pC in the decreased phase with a test voltage according to IEC
602271-203 Table 106.
6.2.3 Circuit Breakers
6.2.3.1 The switchgear shall incorporate single pressure single break puffer type SF6
gas-insulated circuit breakers suitable for single pole rapid auto-reclosing in
case of type A switchgear and single shot triple pole rapid auto-reclosing in
case of types B&C switchgears. They shall generally comply with the
requirements of respective NTDC specifications for 132 kV & 220 kV power
circuit breakers as far as applicable and except to the extent modified herein.
6.2.3.2 The interrupting chambers of the circuit breakers shall be equipped with
separate over-pressure relief and gas density monitoring devices. The gas in
the interrupting chambers shall not be allowed to mix with gas in the breaker
compartments or other adjacent modules.
6.2.3.4 All rated parameters of the circuit breakers including the breaking time shall
be complied with at minimum permissible gas density and minimum specified
DC control voltage.
6.2.3.5 The operating mechanism shall only be spring or hydraulic/spring type and
shall also enable emergency manual operation of the breaker. Facilities shall
also be provided for manual slow closing of circuit breaker for maintenance
purposes.
6.2.3.6 The circuit breakers shall be provided with operation counters may be located
in the local control cubicle.
6.2.4 Disconnectors & Earthing Switches
6.2.4.1 The disconnectors & earthing switches shall be SF6 gas-insulated, metal-
enclosed, group-operated, single-throw type. They shall comply with
requirements of IEC except as may have been specified otherwise in this
specification and as modified by IEC-62271-102.
19
6.2.4.2 The disconnectors shall be so designed that no dangerous leakage currents can
pass from the terminals of one side to any of the terminals of the other side of
the isolator.
6.2.4.3 The disconnectors & earthing switches shall be equipped with self-aligning,
high pressure type silver-faced copper contacts. The contacts shall be capable
of carrying full rated and short-circuit currents without overheating or
welding. All current carrying parts shall be independent of any springs, hinges
or movable pin connection.
6.2.4.4 The disconnectors shall be equipped with local as well as remote controlled
power-operated mechanism. The mechanism shall be operated by DC motor.
A manual operating mechanism shall also be provided to be used in
emergency. Local/remote electrical operation shall be prevented for the
complete feeders and all adjacent devices on the busbar when manual
operating having is engaged. If the disconnector has been opened manually, it
shall be possible to close it electrically and vice versa.
6.2.4.5.1 The earthing switches shall be provided with their own operating mechanism
which shall be operable either by DC motor or manually as specified in clause
6.2.2.5. Each earthing switch shall be provided with grounding strap of
adequate size for connection to earthing system.
6.2.4.6 The operating mechanism shall be of robust construction, carefully fitted to

ensure free action and shall be un-affected by the climatic conditions
specified. Mechanisms shall be simple and comprise a minimum of bearing
and wearing parts. They shall be provided with operation counters.
6.2.4.7 The disconnectors and earthing switches including their operating mechanisms
shall be so constructed that they cannot inadvertently come out of their higher
open or closed position by forces due to short-circuit, gravity, gas presure,
vibrations, reasonable shocks, accidental touching of the connection
_________ of their operating mechanisms by other forces which may occur in
service. The disconnectors of earthing switches shall be provided with locking
facilities to permit locking both in open or close positions and in these to
positions only.
6.2.4.8 All connectors and earthing switches shall be equipped with mechanical
position indicators directly coupled to the driving shaft and clearly visible
from the operating position on the floor. It will be preferred if an accessible
inspection window is also provided in the housing of each disconnector and
earthing switch to ensure isolating distance or gap by observing the position of
each movable contact.
6.2.4.9 An effective and reliable interlocking system comprising electrical and

electromechanical interlocking arranged in an approved manner shall be
employed to ensure safe and correct operation of the switchgear. The
interlocks shall be effective and reliable under all service conditions including
local manual and electrical and remote electrical operation. All manual
operating mechanisms shall incorporate electromechanical interlocking
consisting of an electromagnetic coil and its armature and shall be such that
the operating rod can only be moved when the coil is energised to release its
armature. The manufacturer shall furnish with bid all necessary information on
the purpose and function of the interlocks.
20
6.2.4.10. Each disconnected and earthing switch shall be provided with mechanically
coupled auxiliary switches rated for 10A (class 1 IEC-62271-1) each
comprising 8 Nos. & 8 Nos. contacts for signalling of their respective
positions and to facilitate interlocking with he associated equipment.
6.2.5 Current & Voltage Transformers
6.2.5.1 The current and voltage transformers shall be SF6 gas-insulated and shall be
suitable for their intended service. They shall comply with requirements of
relevant IEC Standards.
6.2.5.2 They shall be located in separate compartments as for as possible. The voltage
transformers shall be capable of mounting directly on the switchgear.
6.2.5.3 They shall be designed for satisfactory and reliable operation in conjunction
with the gas-insulated switchgear under all rated and fault conditions in the
given networks with solidly grounded neutral. The cores shall be made of high
grade silicon steel stampings having high permeability and shall be so
designed as to assure and maintain specified accuracy throughout service life.2
6.2.5.4.1 The current transformers shall be of toroidal design and shall be mounted
within the switchgear enclosure. Alternative designs can be offered subject to
approval of NTDC. The secondary terminals of the CTs shall be brought out
of the switchgear enclosure and housed in suitable accessible terminal boxes.
All secondary leads shall be wired to shorting-type terminals.
6.2.5.5 The voltage transformers shall be of the inductive type, metal-enclosed,

mounted directly on the switchgear enclosure with plug-in contacts that allows
easy removal. Alternative mounting arrangement may be offered subject to
approval of NTDC. The core and coil assembly shall be rigidly braced and
fastened to prevent moving or shifting due to electro-dynamic stresses. The
secondary terminals shall be housed in accessible grounded terminal boxes
located on the VTs. Provision shall be made after earthing of the secondary
windings inside the terminal box.
6.2.5.6 The required grounding pads and earthing connectors suitable for 95-
120mmsq. stranded copper conductor shall be provided for necessary ground
connections to substation earthing system.
6.2.6 SF6 Gas Characteristics Treatment
6.2.6.1 Pressure
In order to minimise leakage, the rated operating pressure of the SF6 gas in the
switchgear shall be kept as low as possible without compromising the
dielectric requirements for safe operation of the switchgear. Further the gas
pressure shall be chosen so that no liquefaction can occur down to the
specified minimum temperature. The manufacturer shall state the minimum
pressure and density of the SF6 gas in switchgear at which the rated values of
insulation level and all other performance characteristics of the switchgear are
21
assured to be compiled with and safe and trouble-free operation of the
switchgear is guaranteed. All parts of the switchgear shall be able to withstand
continuously at least the rated voltage with SF6 gas at atmospheric pressure.
6.2.6.2 Pressure Monitoring
All gas sections of the switchgear shall be equipped with a reliable two-stage
(i.e. alarm and lockout) SF6 gas pressure monitoring system. The pressure
switches having temperature compensated characteristics shall be provided
with each separate gas compartment for monitoring the gas density/pressure.
They will be provided with necessary contacts which will be set to operate to
give first stage alarm if the SF6 gas pressure falls below normal operating
pressure followed by second stage alarms and tripping or blocking of
operation of the associated parts of the switchgear, as necessary, if the
pressure drops still further to a level beyond which it would not be
recommended to operate the switchgear, or certain parts of it, for reasons of
safety and reliability. The alarm shall comprise a local and remote audible
signal and visual indication on the control panel in the central control room of
the substation. Similar alarms/lockout features shall be provided also for low
pressure conditions of the SF6 gas in the circuit breakers chambers. Safe
operation of the switchgear and satisfactory performance of all its purrs shall
be guaranteed down to the second stage alarm. False alarms shall not occur
during normal operation of the switchgear. The manufacturer shall indicate the
alarm and lockout pressures and furnish details of lockouts recommended in
the event of excessively low SF6 pressure in any switchgear compartments. It
shall be possible to check for the proper operation of the monitoring system
and to carryout necessary adjustments or replacements without having to drain
the gas from any compartment. A diagram showing in colour various gas
sections of the switchgear, necessary piping and interconnections, and the gas
pressure ranges shall be mounted near control cubicle for ease of supervision.
All gas monitoring piping including their fittings shall be made of copper,
brass or stainless steel.
6.2.6.3 Filling/Replenishment
The SF6 gas in sufficient quantity for the first filling of the switchgear, taking
into account usual losses during filling, shall be supplied. In addition, at least
10% surplus quantity of SF6 gas shall be supplied in non-returnable gas
bottles as future reserve. For filling the gas in the switchgear and to allow
subsequent renewal, replenishment or treatment of the gas, suitable self-
sealing vacuum connections shall be provided on each separate gas
compartment of the switchgear. Replenishment of the gas shall be possible
with the switchgear remaining in service. Service car shall be of a capability to
tear vacuum of the biggest compartment within two (2) hours.
6.2.6.4. Maintenance
The SF6 gas characteristics shall be such that, under normal operating
conditions, frequent treatment of SF6 gas shall not be necessary. The
manufacturer shall state the quality and quantity of SF6 gas to be used in the
switchgear for long continuous satisfactory operation and provide necessary
22
instructions for renewing the gas and maintaining its required quantity and
quality. The information shall include the minimum, normal and maximum
operating pressures, dew point, permissible moisture content in the gas etc.
taking into account the specified ambient conditions. The data regarding gas
characteristics corresponding to the degree of deterioration beyond which
treatment or replacement of gas would become necessary and same to required
operating condition shall also be supplied. Necessary mobile gas treatment and
filling plant consisting of vacuum pumps and compressors and including gas
storage tank, SF6 gas bottles, fittings, connections, hoses and other required
tools, accessories and gauges and instruments etc. shall be supplied. The gas
treatment and filling plant shall generally conform to NTDC Product
Description PD-150 and be suitably dimensioned for the intended service.
6.2.7 Control and Monitoring
6.2.7.1 Separate control cubicles including bay control units shall be provided for
each bay which shall be installed near the switchgear for local control and
monitoring of respective switchgear bay. They shall be free-standing type
made of sheet steel 2.3mm thick and shall be provided with lockable doors.
The cubicles shall be self-contained, fully assembled and ready wired for the
required applications.
6.2.7.2 All necessary control switches, devices push buttons, indicators, instruments,
interlocking alarms, terminal blocks etc. shall be provided so as to facilitate
full and independent control and monitoring of the switchgear locally. Key
operated local/remoter selector switches and necessary contacts shall also be
provided for remote control and signalisation, interlocking shall be effective
under local as well as remote control of the switchgear. Each cubicle will be
provided with 25x5mm copper ground bus in the bottom for earthing mimic
diagrams with position indicators (semaphore) for all circuit breakers, isolators
and earthing switches shall be provided on the cubicles doors. If position
indicators of LED type will be used, a control switch shall be installed to
switch off indication as long as switchgear control room is not manned.
6.2.8 Painting and Galvanizing
6.2.8.1 Painting
All interior and exterior surfaces of the steel enclosures shall be thoroughly
cleaned to prepare the metal surface for paining. Three coats of paints shall be
applied. The first coat shall be a primer of zinc chromate and iron oxide or any
other primer which has equivalent weather resistance and rust inhibiting
properties. The second coat shall be based on synthetic resin with suitable
properties for resistance to corrosion and weathering. The third finish coat
shall also be based on a synthetic resin and shall have a hard durable surface
with high scratch resistance and excellent weathering properties. The total
paint thickness shall be atleast 0.08mm on flat surfaces and 0.06mm on curved
surfaces. The thickness of inside paint may be 0.02mm less. The surfaces shall
be finished in grey mat colour outside and white colour inside.
Alternative paint system having equivalent durability and resistance to

weathering may be offered for approval of NTDC. Full details shall be
supplied for approval. Appropriate surface treatment shall be done in case of
23
enclosure mad from aluminium alloys. Full details of treatment and finish
shall be furnished for approval.
6.2.8.2 Galvanising
The steel parts e.g. supporting frames, structures, bushing flanges etc. which
are not normally painted, shall be hot-dip galvanised in accordance with
NTDC specification P-82:81.
7. TERMINATION AND INTERFACES
The connections between switchgear and line bays or transformer bay shall be
by one of the following means:
7.1 Line Bays
7.1.1 Switchgear of type ‘A’
The line bays in case of type ‘A’ switchgear shall be connected to 220 kV
overhead lines through SF6-to-air bushings and, for this purpose, each line bay
in type A switchgear shall include and be terminated into suitable SF6-to-air
bushings.
7.1.2 Switchgears of type ‘B’ & ‘C’
In case of types B&C switchgears, the line bays may either be connected to
132 kV overhead lines through SF6-to-air bushings or coupled directly to 132
kV XLPE-insulated underground cable feedings as indicated in the single line
diagrams of the respective substations or specified in the tender documents.
Accordingly, the line bays will include and be terminated into suitable SF6-t0-
air bushings in the former case and appropriate gas-insulated cable-end boxes
in the latter case.
7.2 Transformer Bays
7.2.1 Switchgear of type ‘A’
The transformer bays in case of type ‘A’ switchgear may be connected to

220/132 kV, 160 MVA, 3-phase auto-transformers or 220 / 132 kV, 315
MVA
1.732 1.732 3
single phase auto-transformer banks and the connection between the
transformer bays of the GIS and the outdoor auto-transformers will be
accomplished through SF6-to-air bushings. For this purpose, each transformer
bay in type ’A’ switchgear shall include and be terminated into suitable SF6-
to-air bushings.
7.2.2 Switchgears of type as ‘B’ & ‘C’

The transformer bays in case of type B switchgear will be connected to 132
kV side of autotransformers mentioned in clause 7.2.1 or to 132/11.5 kV,
10/13 MVA or 20/26 MVA power transformers whereas the transformer bays
24
in case of type C switchgear will be connected to 132/11.5 kV, 10/13 MVA or
20/26 MVA power transformers. The connection between the transformer
bays of the GIS and the outdoor transformers will be accomplished through
SF6-to-air bushings. Accordingly, the transformer bays will include and be
terminated into suitable SF6-to-air bushings.
7.3 SF6-to-Air Bushings
7.3.1 The SF6-to-air bushings shall be mounted on suitable hot dip galvanized steel
supporting structures and all necessary materials including gas-insulated ducting
complete with busbars, flanges, elbows, interconnecting piping and valves, expansion
bellows, supporting structures and any other fittings or couplings required to render
the connection complete in every respect shall be supplied alongwith the bushings. In
case of indoor installation, wall type outdoor bushings may also be considered.
7.3.2 The bushing shall be outdoor type ,wet process porcelain with glazed brown colour
and shall comply with requirements of IEC 60137.... They may be condenser type,oil
– filled or SF6 gas insulated.
7.3.3 The lightning impulse and power frequency voltage withstand levels of the bushings
shall be same as those of the switchgear as specified in Table-I .The radio interference
voltage(RIV) shall not exceed 500 microvolt measured at 1MHZ and applied voltage
equal to 110% of the rated voltage.
7.3.4 The bushings shall be provided with terminal studs 125mm long and 60mm in dia in
case of types A&B switchgears. In case of type C switchgear, the stud shall be
125mm long and 60mm in dia for bushings of linebays and 80mm long and 30mm in
dia for bushing transformer bays.
7.3.5 The minimum creepage distance and clearance in air shall be as follows:-
132 kV 220 kV
Creepage distance (mm)
- Normal 2400 4000
- Extended (for polluted atmosphere) 3800 7000
Clearance in air (mm)
Rigid Conductors Flexible
Conductor
132 kV 220 kV 132 kV 220
kV
- Phase – to- Phase 2000 3000 3500
4750
- Phase- to-ground 1500 2250 2000
3500
25
132 kV 220 kV
Safety clearance for maintenance(mm) 3500 5500
Clearance of overhead conductors
Inside Substation (mm)
- Over grade 4250 4800
- Over roads 8000 9600
7.4 Cable –end Boxes
7.4.1 Suitable gas-filled cable-end boxes (Potheads) shall be included in the
switchgear, where required, to accommodate 132 kV, XLPE-insulated, single
core aluminium/copper cables terminations. They shall be provided with
necessary terminal adapter for the cable termination.
7.4.2 The cable end boxes shall meet the requirements of cables and their
terminations to be procured by NTDC separately and necessary details in this
regard will be provided afterward.
7.4.3 The cable-end boxes shall be equipped with separate flanges and suitable
means to facilitate dielectric testing of switchgear and power cables without
having to dismantle any part of the switchgear. The parts of switchgear which
remain connected to the cable shall be capable of withstanding the D.C. and/or
A.C cable test voltages.
7.4.4 The cable-end boxes shall be designed to accept the cable alongwith its
termination one from below. The necessary supports for the cables shall be
supplied. The required grounding facilities for the cables shall also be
provided.
8. MARKING
8.1 Name Plates
8.1.1 The GIS shall be provided with appropriate name plates made of stainless steel
or other non-corrodible material. The name plates shall be fixed on each bay
of the switchgear in such position that all information is clearly visible with
switchgear in service.The information on the name plates shall be in English
language and legibly and indelibly marked by engraving or in other approved
manner.
8.1.2 The following minimum data applicable to the switchgear and its components
shall appear on the switchgear name plate:
i) Manufacturer’s name with distinguishing mark

ii) Type designation
iii) Serial number and year of manufacture
iv) Reference of standards to which manufactured
v) NTDC Contract No. & date
26
vi) Rated voltage and number of phases
vii) Rated frequency
viii) Rated normal currents for the busbars and for the circuits
ix) Rated short-time withstand current for main and earthing circuits
x) Rated peak withstand current for main and earthing circuits
xi) Rated duration pf short-circuit
xii) Rated insulation level:
Lightning-pulse withstand voltage
- to earth and between poles
- across isolating distance
Power-frequency withstand voltage
- to earth and between poles
- across isolating distance
xiii) Rated short-circuit breaking current
xiv) Rated short-circuit making current
xv) Rated operating sequence of circuit breaker
xvi) CT ratios – line bay
xvii) PT ratio
xviii) Rated auxiliary supply voltages alongwith permissible variations
xix) Rated minimum, normal and maximum operating pressures of SF6 gas
at 20ºC.
xx) Weight
- Complete switchgear
- Line bays
- Transformer bay
- Sectionaliser bay, if any
- Voltage transformer
xxi) Minimum gas density for insulation

xxii) Design pressure for enclosures
xxiii) Any other information deemed necessary for proper operation/
maintenance of the switchgear.
8.1.3 In addition, similar nameplates/rating plates shall be mounted on each

individual components of the switchgear i.e. circuit breakers, isolators,
earthing switches, current and voltage transformers. The information/marking
to be provided on the respective nameplates shall be as required in the relevant
IEC standards. In case of instrument transformers, circuit diagrams with all
terminal and ratio markings on durable non-corrodible plates shall be fixed
inside or adjacent to respective terminal boxes. If a component consists of
several independent poles, each pole will be provided with a nameplate.
27
8.2 All equipment, components and units of the switchgear assembly shall be
properly identified by means of suitable identification plates fixed on or near
each unit and component enclosure. These plates may also be marked with the
corresponding designations of the units and components as indicated on the
mimic diagrams on the respective control cubicles.
9. SPARE PARTS AND SPECIAL TOOLS
9.1 Spare Parts
9.1.1. The manufacturer shall propose in the bid requirement of spare parts which are
deemed necessary to stock. A complete list of the recommended spare parts,
alongwith quantities and unit prices, required for 5 years operation of the
switchgear shall accompany the offer. While recommending the spare parts,
the following concepts may be kept I view:
i) Replacement normally required in due course of time due to wear and

tear of the parts under normal working conditions.
ii) Replacement occasionally required such as for breakages due to

accidents or malfunctioning of the equipment, or for any other
emergencies such spare parts would be stocked to eliminate long
shutdown of equipment.
iii) Replacement of the best sensitive parts, such as gaskets, due to severe
service conditions.
iv) Replacement of fluids (SF6 gas, oil etc.) due to leakage
9.1.2 All spare parts shall be new and strictly interchangeable with the parts which
they are intended to replace and shall strictly conform to the relevant
specifications.
9.1.3 For each separate piece of equipment, the manufacturer shall give a spare parts
book. This spare parts book shall contain an assembly drawing of the
equipment which shall show all parts of the equipment separately marked,
designated and referenced. The book shall also contain sketches of each part
with the part number and the designation of the part. The material of the part
shall also be indicated. These sketches and lists of spare parts shall be cross-
indexed with the assembly drawings. The spare parts book shall present
information in a simple manner so that non-technical personnel may also be
able to indent these spare parts. the list of spare parts required shall be made
with reference to the spare parts book.
9.1.4 The spare parts shall be treated and packed for long storage under the service
conditions specified in clause 3. Each spare part shall be clearly marked or
labelled on the outside of its packing with its description and purpose and,
when more than one spare part is packed in single case or container, a general
description of its contents of its contents shall be shown on the outside of such
case or container and a detailed list enclosed. All cases, containers or other
packages shall be marked and numbered in an approved manner for purpose of
identification.
28
9.1.5 All cases, containers or other packages are liable to be opened for examination
and packages shall be designed to facilitate opening and repacking afterwards.
9.2 Special Tools
All special tools, testing equipment, instruments, devices, gears, handles,

attachments, ladders etc. required for erection, post installation, testing,
operation, maintenance, periodical inspection and testing, overhauling, DILO
SF6 – handling device allow the gas recovery, evacuation, purifying, storage
and filling functions, measured measurement of moisture in SF6 gas, detection
and location of SF6 gas leakage etc. shall be supplied in sufficient quantities
alongwith main equipment. A complete list of the said tools and equipment
showing quantities shall be provided with the offer.
10. PACKING
10.1 The switchgear and its accessories, ancillary equipment, spare parts, tools etc.
shall be packed so as to guarantee safe transportation of equipment under any
conditions and limitations which may be encountered.
10.2 The packing shall be suitable for transportation by sea, rail and road and shall
be capable to safety withstand the rigours of handling and transportation by
any of these modes.
10.3 The weights and dimensions of the packages shall be within reasonable limits
in order to facilitate handling, storage and transportation by ordinary means.
All boxes in excess of 500 kg should be adequately marked for stringing and
lifting as necessary. The boxes should be provided with lifting hooks attached
by means of vertical rods or plates to strong bottom plates.
10.4 The packing shall be adequate and arranged in such a manner as to provide
protection against breakages, damages and losses in transit from the point the
consignment leaves the manufacturer’s works until its arrival at final
destination in Pakistan. It should also ensure protection from corrosion and
fungus growth due to exposure to weather in open storage for long period
which may extend to over one year. The packing will be considered
satisfactory if the equipment arrives in sound condition at the site of
installation after temporary storage.
10.5 For shipping and transportation, the assembled switchgear modules may be
filled with dry nitrogen or SF6 gas at suitable pressure above atmospheric
pressure to avoid ingress of moisture and other contaminants into the modules.
10.6 Necessary instruction books, containing sufficient instructions for installation,

operation and maintenance of the switchgear, tools etc. and enclosed in
suitable water proof polythene bags, shall be provided in all relevant packages.
11. TESTS
11.1 General
29
11.1.1 The tests specified herein for gas-insulated metal-enclosed switchgear
including its sub-assemblies, units and components comprise three categories
i.e. type tests, routine tests and tests after erection as detailed below. These
tests shall be performed in accordance with the requirements of IEC except to
the extent modified by this specification.
11.1.2 In addition, equipment, components and units forming part of metal enclosed
switchgear e.g. circuit breakers, isolators and earthing switches, instrument
transformers etc. which are covered by separate IEC standards, shall be fully
tested according to the requirements of the relevant standards of the apparatus,
except to the extent modified herein, taking into account the conditions given
in the following clauses.
11.1.3 The tenderers shall clearly indicate in their offers all such matters, values etc.
if any, as require agreement between the manufacturer and user in connection
with certain tests for approval of NTDC.
11.1.2 Type Tests
11.2.1 Type tests specified below are meant to verify the design characteristics of the
switchgear including its operating devices and auxiliary equipment and, unless
approved or agreed otherwise, shall be carried out on a competed functional
assembly of one representative switchgear bay having same type, design,
arrangement and ratings as of those to be supplied. The tests shall be carried
out in accordance with relevant clauses of latest edition of IEC.
i) Tests to verify the insulation level of the equipment including partial

discharge tests and dielectric tests on auxiliary circuits.
ii) Tests to prove the temperature rise of any part of the equipment and
measurement of resistance of the main circuits
iii) Tests to prove the ability of the main and earthing circuits to carry the
rated peak and the rated short-time withstand current.
iv) Tests to verify the making and breaking capacity of the included
switching devices.
v) Test to prove the satisfactory operation of the included switching

devices.
vi) Tests to verify the protection of persons against contact with live parts
and moving parts.
vii) Tests to prove the strength of enclosures.
viii) Tests to verify the protection of the equipment against external effects
due to weather and atmospheric agents applicable.
ix) Tests to prove the radio interference voltage (RIV) level (if an outdoor
bushing exists)
x) Tests to assess the effects of arching due to an internal fault.
30
xi) Tests to prove the thermal stability of solid insulation (if applicable).
xii) Tests to prove the satisfactory operation at limit temperature.
11.2.2. In addition to the type tests on switchgear as above, all components and units
forming part of the switchgear assembly shall be subjected to all type tests laid
down in the IEC standard applicable to the individual apparatus.
11.2.3 Complete type tests certificates of an independent testing laboratory in respect

of identical or similar equipment previously tested should be supplied with the
offer for the purpose of tender evaluation non-submission of which may result
in the offer being declared non-responsible.
11.2.4 In case an identical switchgear assembly has been previously tested in any
independent laboratory acceptable to NTDC for any of the type tests specified
in clause 11.2.1 and has been awarded by the laboratory “Certificate of
Compliance” (as distinct from the “Report of Performance”) as a token of
having complied with all the requirements of the relevant IEC standards with
respect to those tests, NTDC may consider to waive the requirement of
actually performing the tests covered by the Certificate of Compliance
together with complete type tests of the laboratory and other necessary
documentation, drawings etc. duly endorsed by the laboratory in sufficient
details enabling complete identification to be made of the equipment tested by
the laboratory with that offered in the tender. NTDC, however, reserves the
right to ask to repeat any or all of the tests for which a Certificate of
Compliance may have been furnished by the tender, if deemed necessary.
11.2.5 If any unit or component of the switchgear, e.g. circuit breakers, isolators etc.
has been type tested previously at any independent testing laboratory
acceptable to NTDC in accordance with the requirements of the relevant IEC
standard and a Certificate of Compliance issued by the respective testing
laboratory, the same may be accepted in lieu of actual tests, if found
satisfactory. The said acceptance will, however, be subject to the condition
that necessary type tests as per clause 11.2.1 hereof will be repeated after
assembling of such units or components into the switchgear.
11.2.6 Identification of the Switchgear, Units and Components for Type Tests
The testing laboratory will be required to issue a type test certificate or a

certificate or a certificate of compliance (as distinct from type test report or
report of performance) for the type tests performed on the switchgear or
certain unit or component thereof. The type test certificate shall incorporate,
besides test data, circuit parameters, circuit diagrams, oscillograms and results
equipment drawings, cut views, photographs etc. showing necessary design
information, important dimensions and parameters materials and other
working details and information concerning essential part of the tested
equipment with that of the equipment stated to be of same design, material and
construction.
11.3 Routine Tests
11.3.1 The routine tests listed below shall be performed in accordance with relevant
clauses of latest edition of IEC to ensure that the product is in accordance with
31
the equipment on which type test has been made, to verify the absence of
possible material and/or manufacturing defects and to check mechanical and
electrical functions of the switchgear. These tests shall be performed at
manufacturer’s works on all shipping/transportable assemblies and on all sub-
assemblies of every switchgear bay to be supplied.
i) Power-frequency voltage dry tests of the main circuits

ii) Dielectric tests on auxiliary and control circuits
iii) Partial discharge measurement
iv) Measurement of the resistance of the main circuit
v) Mechanical operation tests
vi) Gas leakage tests
vii) Tests of auxiliary electrical pneumatic and hydraulic devices as
applicable
viii) Verification of correct wiring
ix) Pressure tests of enclosures (including each gas compartment and all
pressure lines and fittings)
11.3.2 In addition to the routine tests on switchgear as above, all components and
units forming part of switchgear assembly shall be subjected to all the routine
tests laid down in the IEC standards applicable to the individual apparatus
prior to being assembled into switchgear and full record of tests shall be
submitted immediately after performance of such tests. However, if
considered necessary NTDC may witness the tests.
11.3.4 The enclosures of welded construction shall be tested in accordance with
ASME or other approved equivalent pressure vessel standard. They may also
be subjected to X-ray or ultrasonic tests, if required.
11.4 Tests after Erection

11.4.1 The following tests and verifications shall be performed as per relevant
clauses of latest edition of IEC after erection of the switchgear at site, but
before putting into service, to check its correct operation and dielectric
strength of the equipment.
i) Power-frequency voltage dry tests of the main circuits

ii) Dielectric tests on auxiliary and control circuits
iii) Partial discharge measurement
iv) Measurement of the resistance of the main circuit
v) Mechanical operation tests
vi) Gas leakage tests
32
vii) Tests of auxiliary electrical pneumatic and hydraulic devices as
applicable
viii) Verification of correct wiring
ix) Pressure tests of enclosures (including each gas compartment and all
pressure lines and fittings)
x) PT/CT test
11.4.2 In addition, a test shall be made to prove the absence of dangerous circulating
currents in the enclosure and other metal parts, such as pipes and framework
etc., which are not intended for such currents.
11.4.3 NTDC may require any additional tests to be made to check the characteristics
and satisfactory operation of the switchgear or any parts thereof.
12. INFORMATION TO BE SUPPLIED
12.1 Data to be supplied with Bid

The following information shall be supplied with the bid non submission of
any of the listed information may render the offer liable to rejection:
1. Schedule of technical data included in the tender documents duly filled

in by the manufacturer.
2. Catalogues, descriptive technical literature, data sheets drawing,

pictures, sectional views etc. explaining the necessary details in respect
of the design, constructional features, assembly, installation, functions,
characteristics, materials and other aspects and particulars of all major
parts of equipment including its components, accessories and operating
devices.
3. Detailed single-line diagrams showing all components of the

switchgear alongwith their ratings and other relevant data.
4. Drawings indicating overall and other important dimensions of the

individual bays separately as well as in arrangement schemes. These
shall also include sectional drawings of each bay.
5. Complete equipment list including all accessories and devices included

in the bid.
6. Particulars of the transport/shipping assemblies.

7. Weight, dimensions and packing details of the heaviest transport unit.
8. Particulars including weight and dimensions of the heaviest part of the

switchgear to be lifted separately.
33
9. Proposed layout and elevation plans of the switchgear installation
showing necessary dimensions and other applicable data and details
including recommended clearances on front, rear and either side for
safe operation and maintenance of the switchgear, lifting and hoisting
space required for connections.
10. Weight of each individual bay, with and without SF6 gas, and
maximum floor loading in Kg/m2 .
11. Weight and quantity of SF6 gas required per bay.
12. Details regarding provisions to be taken by the user in respect of

transport, handling, storage, mounting etc. including details of any
lifting, hoisting and positioning devices required.
13. Complete interlocking plan alongwith details about function and

character of various interlocks.
14. Details about control, monitoring, protective, alarm and gas

supervision system incorporated in the switchgear.
15. Number of operations, time intervals etc. after which inspection/

maintenance to be performed.
16. Details about painting and galvanising of metal parts.
17. List of recommended spare parts and special tools alongwith

recommended quantities for 5 years operation.
18. Information about all matters to be subject to prior agreement between

manufacturer and user.
19. Type test certificates in respect of the switchgear and its components.
20. Details of tests included in the bid.
21. Instruction books covering transportation, handling, storage, erection,

operation and maintenance of the switchgear and its accessories and
ancillary equipment.
22. Past supply references with names of countries, addresses and telex
Nos. of user utilities of the equipment of same type, model and
construction alongwith years of delivery/commissioning.
12.2 Approval Data & Drawings
The information, data and drawings to be furnished after award of contract,

but prior to starting manufacturing of the equipment, for the approval of
NTDC shall comprise, but may not be limited to, the following:-
34
1. The updated /completed information required vide items
1,3,7,8,10,18& 21
2. Drawings showing in sufficient details location of all necessary parts of
the equipment including busbars, support insulators, disconnectors,
earthing switches, current & voltage transformers etc. The drawings
shall also clearly indicate various gas compartments, partitions and
associated gas supervisory system.
3. Complete apparatus list, circuit diagrams, block diagrams etc.
pertaining to the whole switchgear installation.
4. Complete and detailed layout drawing of the whole switchgear
installation showing plan and sectional views together will all
dimensional details including lifting and hoisting space required,
clearances for installation, operation and maintenance and
arrangements for external connections. All parts and components of the
switchgear shall e identified on the drawing.
5. Particulars including weight and dimensions of the largest
transport/shipping unit.
6. Transport drawing of the heaviest piece showing the dimensions and
weights during transport.
7. Dimensional drawings of local control cubicles showing also details
and arrangements of all equipment incorporated therein including the
details and locations of terminals for remote control and signalling.
8. Arrangement and location of all indicating and control devices and SF6
gas monitoring system.
9. Complete and detailed schematics, wiring and inter-connection
diagrams relating to control, protection, interlocking, monitoring,
alarms etc.
10. Details about measures to be taken for internal fault location.
11. Details about painting and galvanising of various parts.
12. Earthing details covering the whole switchgear alongwith complete
earthing plan.
13. Information about static and dynamic loads to be catered for while
designing foundation.
14. Framework drawings.
35
Encl: Drawing Nos.
1) Drawing No. PDW/TE-1069
SCHEDULE OF TECHNICAL DATA

132 & 220 KV GAS INSULATED SWITCHGEARS (GIS)
A General
1 Manufacturer’s name and country of manufacturer
2 Manufacturer’s address & fax number
3 Type designation of the equipment
4 Standard to which manufactured
5 Type Test Certificates:
a) Issuing Authority
b) No. and date
c) Standard to which tested
6 Whether designed for indoor or outdoor installation
7 Permissible ambient conditions at site:
36
i) Max. temperature deg. C
ii) Min. temperature deg. C
iii) Max. humidity %
iv) Max. attitude
v) Earthquake intensity
8 Supply system for which equipment has been designed:
i) Rated system voltage kV
ii) Max. system voltage kV
iii) Number of phases
iv) Frequency Hz
v) System neutral grounded/underground
B. Switchgear
1 Rated voltage kV
2 Rated normal (continuous) current at site conditions specified
i) Busbars (at 40 o C ambient temp.) A
Busbars (at 50 o C ambient temp.) A
ii) Equipment/circuits:
- line circuit A
- Transformer circuit A
3 Rated short-time withstand current
i) Main circuits kA
ii) Earthing circuits kA
4 Rated peak withstand current kA
5 Rated duration of short circuit Second
6 Rated insulation levels at minimum operating SF6 gas pressure
i) Lightning impulse withstand voltage (peak value)
- to earth and between poles kV
- across isolating distance (break) kV
ii) Power frequency (one min.) withstand voltage (rms
value)
7 Insulation level with SF6 gas at atmospheric pressure
i) Lightning impulse withstand voltage
ii) Power frequency (one min.) withstand voltage (rms
value)
iii) Power frequency voltage which can be applied kV
continuously
8 Single phase or three-phase (common encapsulation
i) Busbar
ii) Equipment/components
9 Material:
i) Enclosure
ii) Busbars
iii) Other current carrying parts e.g. C.Bs, Isolators etc.
iv) Current transferring parts, contacts
v) Gas pipings
vi) Filtering
vii) Control cubicles
viii) Insulators inside enclosures
ix) Bellows/compensators
x) Partition of gas compartments
xi) Pressure relief device
37
10 Busbar system, single or double
11 a) Design pressure of enclosure bar (g)
b) Type test presure of enclosure bar (g)
c) Routine test pressure enclosure bar (g)
12 Design temperature of enclosure deg C
13 Is enclosure cast or welded
14 Thickness of enclosure mm
15 Thickness of control cubicle sheet mm
16 SF-6 gas system:
i) Pressure operating range at 20ºC circuit breaker
chamber
- Rated pressure bar (g)
- Max. pressure bar (g)
- Min. pressure bar (g)
- Alarm for refill bar (g)
- Lockout pressure bar (g)
Busbar compartment:
Busbar Compartment
Other compartment (if different from busbar
compartment
- at rated pressure bar (g)
- at max. pressure bar (g)
- at min. pressure bar (g)
ii) Density at 20ºC circuit breaker chamber:
- at rated pressure kg/cmЗ
- at max. pressure kg/cmЗ
- at min. pressure kg/cmЗ
Busbar compartment
- at rated pressure kg/cmЗ
- at max. pressure kg/cmЗ
- at min. pressure kg/cmЗ
iii) Quantity of SF6 gas in various compartments by
volume:
I
I
I
I
I
Total I
iv) Quantity of SF6 gas in various compartments by weight
at 20ºC
and rated pressure:
kg
kg
kg
kg
v) Operating temperature range deg C
38
vi) Permissible
a) Moisture content ppm
b) Air content %
vii) Gas leakage per annum max.
- each compartment/partition %
- while switchgear %
viii) Is pressure relief device provided for each gas
compartment
ix) Type of pressure relief device, safety valve or requiring
diagram
x) Method for personnel safety
xi) Setting pressure for operation bar (g)
xii) Is two stage contact pressure gauge provided for each
gas compartment
xiii) Details of contact pressure gauge:
- Type
- indicating range
- contact setting range
xiv) Critical temperature (liquefication) deg C
xv) Critical density kg/cmЗ
xvi) Critical pressure bar (g)
xvii) Sealing system:
- type of sealing, double seal, O ring, gaskets
- method of compression
- material of gaskets
- temperature range of gaskets deg. C
- life expectancy/under specified service conditions years
xviii) Filer:
a) type
b) service life years
xix) Total power consumption of gas bar (g)
17 Auxiliary supply voltage:
AC supply
- voltage V
- frequency range Hz
- No. of phases
- voltage tolerance (+) %
(-) %
- voltage V
- tolerance
a) control circuits max V
min V
b) trip circuits max V
min V
18 Temperature rise at rated current and frequency:
- busbars deg C
- busbar contacts/joints deg C
- enclosures deg C
19 Whether all equipment and accessories designed for continuous
operation at specified ratings under specified service condition
20 Is air-conditioning heating or any other special process required
in the switchgear building for satisfactory operation
21 Is switchgear of modular design
22 Can future alterations and extensions be carried out without
disturbance to and modification of existing bays
39
23 Do switchgear components offer necessary flexibility to be
arranged in different configurations according to any single line
diagram
24 Can inspection and maintenance of any section be carried out
without disturbance to other parts and without switching off the
switchgear
25 Whether the switchgear bays will be shipped completely
assembled and tested at manufacturer’s works. If not, give
details of separately transported assemblies
26 Dimensions of largest shipping package:
- Width mm
- Length mm
- Height mm
- Weight kg
27 Type of joints i.e. sliding (tulip), plug-in or others, at various
connections and their materials:
- Busbars
- Circuits breakers
- Isolators
- Earthing switches
- Current transformers
- Voltage transformers
28 Measures taken to compensate for:
i) thermal expansion and contraction
ii) vibrations/movements
iii) mis-alignments
iv) minimum expansion/contraction cycles for which
designed
29 Degree of protection of control and auxiliary circuits IP
30 Noise level
- normal
- during operation of CB
31 Maintenance
i) Minor inspection of switchgear components, after Years
ii) Major inspection/overhauls after:
- intervals of Years
- No. of operations at rated current
- No. of operations at rated short circuit current
iii) gas refilling Years
iv) gas treatment (give details) Years
32 Number of gas compartments in:
- line bay
- transformer bay
33 Details of different gas compartments
- line bay
- transformer bay
34 Whether earthing, HV testing and fault location of connected
cables can be carried out easily
35 Whether the components of same rating and construction are
interchangeable
36 Insulators:
i) Manufacturer
ii) Type
iii) Dimensions
iv) Material
v) Spacing
40
vi) Contamination prevention
vii) Partial discharge intensity at 10% rated voltage pC
37 Partitions (gas barriers)
i) Bursting pressure bar (g)
ii) Routine test pressure bar (g)
iii) Internal arc withstand at rated short circuit current sec
38 Methods of connections to switchgear
i) for line bay
ii) for transformer bay
39 SF6 to air bushings:
i) Manufacturer
ii) Type
iii) Impulse withstand voltage kV peak
iv) Power frequency withstand voltage:
- dry kV rms
- wet kV rms
v) Creepage distance mm
vi) Flashover distance mm
vii) Whether grading ring provided
viii) Material of internal insulation
ix) Colour of bushing (outer insulator)
40 Whether cable head is suitable for power cables specified
designation
41 Expansion joints:
- Type
- Locations
42 Local control cabinet:
i) Whether provided for each bay
ii) Dimensions HXLXW
iii) Material and thickness (give other details separately)
43 Burn through time of enclosure due to internal arc at rated short ms
circuit current enclosure
44 Measures taken to minimise enclosure over voltage due to
induced currents
Circuit Breakers
1 Manufacturer’s name and country of manufacturer
2 Type designation
3 Standard to which manufactured/tested
4 Test certificates:
- Issuing Institute/Authority
- No. and date (attach reports)
- Standards to which tested
5 No. of poles
6 Suitability for three phase-single phase operation and rapid auto-
reclosing
7 Rated voltage kV
8 Rated Insulation level:
i) Voltage kV peak
ii) Power frequency withstand voltage:
- One min. kV rms
- 10 Sec kV rms
9 Rated continuous current under site conditions A
10 Rated short circuit breaking current:
- symmetrical kA
- asymmetrical kA
- DC component %
41
11 i) First pole-to-clear factor
ii) Amplitude factor
12 Rated short time withstand current for 1 Sec kA
13 Rated TRV for terminal faults (1.5 F.P.C factor)
i) At 100% rated short circuit breaking current –
representation by 1 parameters:
U1 - first reference voltage kV
t1 - first time co-ordinate Micro Sec
Uc - TRV peak value kV
t2 - second time co-ordinate Micro Sec
td - time delay Micro Sec
u - voltage co-ordinate Micro Sec
t - third time co-ordinate kV
u1/t1 - rate of rise kV/Micro Sec
ii) At 100% rated short circuit breaking current –
uc - reference voltage (TRV peak value) kV
t3 - time to reach Uc Micro Sec
u1 - delay line voltage co-ordinate kV
t1 - first time co-ordinate Micro Sec
uc/t3- initial rate of rise kV/Micro Sec
Amplitude factor
iii) At 60% rated short circuit breaking current –
u - delay line voltage co-ordinate kV
t - delay line time co-ordinate Micro Sec
Amplitude factor
At 30% rated short circuit breaking current –
t - delay line time co-ordinate Micro Sec
Amplitude factor
uc – reference voltage (T.V peak value) kV
t3 – time to reach uc Micro Sec.
td – time delay Micro Sec.
u - delay line voltage c0-ordinate kV
t – delay line time coordinate kV/Micro Sec.
uc/t3 – rate of rise kV/Micro Sec.
14 Rated characteristics for short line faults at percentage
i) Standard values of TRV of supply circuit
a. Representative by 4 parameters
u1 – first reference voltage kV
t1 – first time co-ordinate Micro Sec.
uc – TRV peak value kV
t2 – second time co-ordinate Micro Sec.
td – time delay <Micro Sec.
u – voltage co-ordinate kV
t – third time co-ordinate Micro Sec.
u1/t1 – rate of rise kV/Micro Sec.
b. Representation by 2 parameters
42
uc/t3- initial rate kV/Micro Sec
ii) Standard values of rated time characteristics:
z - rated surge impedance Ohms
k - rated peak factor
s - RRRV factor kV/Micro Sec
15 Rated short circuit making capacity kA peak
16 Rated operating sequence
Rated out-of-phase breaking current kA
Line charging breaking current
- Rated current A
- Over voltage A
Cable charging breaking capacity
- Rated current A
- Over voltage factor A
Small inductive breaking capacity
- Rated current A
Single capacitor breaking capacity
- Rated current A
Performance Data
1 Maximum ambient temperature range Cº
2 Temperature rise at normal rated current and max. ambient
temperature specified
i) Contacts Cº
ii) Terminals Cº
iii) Other metal parts Cº
iv) Auxiliary circuits at max. operating voltage:
- trip coils
- close coils
- auxiliary contacts
3 i) Rated voltage of:
a. closing coil VDC
b. tripping coil VDC
ii) Rated power consumption of:
a. closing coil W
b. tripping coil W
4 i) Heater voltage V
ii) Heater power Watts
5 Range of rated control and auxiliary supply viz:
i) Control – maximum/minimum VDC
ii) Operating mechanism – maximum/minimum VDC-VAC
iii) Tripping voltage – maximum/minimum VDC
6 Tolerance in operating time %
7 Rated opening time ms
8 Rated closing time ms
9 Rated breaking time ms
10 Rated making time ms
11 Rated dead time:
i) Minimum open-close dead time ms
ii) Minimum close-open dead time ms
12 Rated reclosing time
13 No. of permissible switching operations without maintenance at:
43
i) 100% short circuit breaking capacity No.
ii) 500% short circuit breaking capacity No.
iii) 25% short circuit breaking capacity No.
iv) Normal rated current: No.
14 Recommended maintenance after above mentioned switching
operation
CONSTRUCTION
1 No. of breaks in series per pole
2 Length of breaking
3 No. of operating mechanism 3-phase circuit breaker
4. Length of contact travel
5 Rate of contact travel:
i) at tripping m/s
ii) at closing m/s
6 Whether trip free or fixed trip
7 Provision of anti-pumping device
8 Type of operating mechanism:
i) opening mechanism
ii) closing mechanism
9 i) Rated voltage of the charging motor in the operating
mechanism V
ii) Total power consumption of motor Watts
iii) Speed RPM
10 Whether thermal magnetic protection provided for the motor
11 No. of close-open operations possible with the stored energy No.
12 Pneumatic mechanism:
i) Compressor
a) Type
b) Max. discharge pressure bar (g)
c) Speed rpm
d) Auxiliary power km
e) Start/stop pressure bar (g)
f) Number
g) Output
ii) Rated pressure of compressed air for operation:
a) Minimum bar (g)
b) Maximum bar (g)
c) Nominal bar (g)
iii) Time required for the motor compressor unit to charge
the air tank pressure from:
a) Minimum operating pressure to maximum operating
pressure Sec
b) Atmospheric pressure to maximum operating
pressure Sec
iv) Quantity of __________
a) Closing (C ) Lit.
b) Opening (O ) Lit.
c) Closing – Opening (CO) Lit.
v) Opening pressure of safety valve Lit.
vi) Leakage per month Lit.
vii) No. of description of alarms provided and
corresponding pressure:
a) Alarm I ) details to be given bar (g)
b) Alarm II ) bar (g)
c) Lockout bar (g)
viii) Air reservoir
a) Number
44
b) Capacity Lit.
c) Rated current ______ bar (g)
d) Operating __________
13 Hydraulic mechanism
i) Rated pressure of oil for operation
a) Minimum Bars
b) Maximum Bars
c) Nominal Bars
d) Closing and spring charging mechanism normal
pressure (if applicable) Bars
ii) Time required for the motor hydraulic pump to
charge the pressure from:
a) Minimum to _________ pressure Sec.
b) Zero to maximum hydraulic pressure Sec.
iii) Operating mechanism pressure monitoring:
a) Pressure relief valve operation Bars
b) Oil pump ‘ON’ indication Bars
c) Auto-reclosing lockout Bars
d) Tripping lockout Bars
iv) No. of description of alarms provided and
corresponding pressure:
a) Alarm I ) details to be given
b) Alarm II )
c) Lockout
14 Spring charge mechanism
i) Time required for the motor to recharge the closing Sec.
spring
ii) No. and description of safety alarms provided
a) ________________________
b) ________________________
c) ________________________
15 SF6 gas pressure at 20ºC
i) Normal SF6 pressure Bars
ii) Maximum SF6 pressure Bars
iii) Minimum SF6 pressure Bars
iv) SF6 pressure alarm Stage-I Bars
v) SF6 pressure alarm Stage-II Bars
vi) Total volume of SF6 gas per pole Lit.
vii) Leakage of SF6 gas per year Milli Lit.
viii) Max. pressure developed during quenching at rated
short circuit breaking capacity
16 Type of contacts: Main Arcing
i) Material
ii) Type of plating
iii) Thickness of plating material
iv) Contact pressure
v) Total No. of auxiliary contacts:
a) N.O.
b) N.C
c) Reversible
vi) No. of spare auxiliary contacts:
a) N.O.
b) N.C
c) Reversible
17 Minimum clearance between moving and stationary parts when
the circuit breaker in the open position mm
45
18 Type of devices, if any, used to limit the rate of rise of recovery
voltage mm
19 Horizontal loading of operating mechanism kg
20 Impact vertical loading of operating mechanism kg
21 Enclosures:
i) Material mm
ii) Dimension ____________ mm
iii) Thickness:
a) Bottom mm
b) Cover mm
22 Is manual trip device provided
23 Is slow closing device provided
24 Is operation counter provided
25 Weight per pole of circuit breaker kg
26 Total weight of complete breaker kg
D Isolators and Earthing Switches
1 Manufacturer’s name
2 Type designation
3 Standard to which manufactured
4 Type test certificates:
b) No. & date
5 Rated voltage
6 Rated lightning impulse withstand voltage:
a) Across isolating distance kV peak
b) To earth and between poles kV peak
7 Rated power frequency withstand voltage:
a) Across isolating distance kV rms
b) To earth and between poles kV rms
8 Rated normal current for isolators A
9 Rated short-time withstand current kA
10 Rated duration of short current Sec.
11 Rated peak withstand current kA
12 Rated short circuit making current (for high speed earthing
switches only)
13 Max. temperature rise over specified ambient temperature:
i) Contacts ºC
ii) Terminals ºC
Other current carrying parts ºC
iii)
14 Are the poles mechanically coupled
15 Minimum clearances
i) Between poles mm
ii) To earth mm
iii) For isolating distance mm
16 Type of operating mechanism
a) For isolator
b) For earthing switch
i) Ordinatry type
ii) High speed type
17 Rated supply voltage of the operating mechanism V
18 Current required at rated supply voltage to operation the isolator
a) Isolator A
b) High speed earthing switches A
19 Material and facing of contacts:
a) isolator
46
b) earthing switch
i) Ordinary
ii) High speed type
20 Shape of contacts:
i) isolator
ii) earthing switch
21 Capacity to interrupt
i) magnetising current of transformer A
ii) charging current of lines and cables A
22 RIV at 1 MHZ and 110% rated voltage Micro Volt
23 Type of interlocks (details to be given separately)
24 Number and type (NO/NC etc.) of auxiliary switches:
a) For the disconnected
b) For the earthing switch
25 Auxiliary contacts rating VDC – A
26 Type of position indicator
27 Whether ON/OFF indicator _______ coupled to drive shaft
28 Is motor operated ___________ with hard operation _____
29 Operating time
i) Isolator (close/open) Sec.
ii) High speed earthing switch:
a) Close/open Sec.
b) Spring charging
30 Cross-section of the flexible copper connection between the
shaft and the frame of earthing switch mm
31 Mass of complete
i) Isolator kg
ii) Earthing switch
a) Ordinary kg
b) High speed kg
E Current Transformers Line bay T/F bay
1 Manufacturer’s name
2 Type designation
b) No. & date
5 Rated voltage
6 Rated normal primary currents
7 Rated secondary current A
8 Rated secondary output
i) Measuring VA
ii) Protective core ( ) VA
iii) Protective core ( ) VA
iv) Protective core ( ) VA
9 Accuracy class:
i) Measuring core
ii) Protective core
10 Instrument securing factor
11 Accuracy limit factor
12 Continuous thermal current ratings A
13 Short-time current rating
i) Thermal (Ith) kA
ii) Dynamic (Idyn) kA
14 Impulse withstand voltage kV peak
15 Power frequency withstand voltage
47
i) One min. kV rms
ii) 10 Sec kV rms
F Voltage Transformers
1 Manufacturer’s name & country of manufacture
2 Type designation
b) No. & date
5 Rated primary voltage kV
6 Rated secondary voltage V
7 Impulse withstand voltage 1.2/50 micro second wave kV peak
8 Power frequency withstand voltage for primary winding:
i) One min. kV rms
ii) 10 Sec kV rms
9 One minute power frequency withstand voltage for secondary
winding kV rms
10 Rated secondary output:
i) for measuring accuracy VA
ii) for protective accuracy VA
iii) Total
11 Accuracy class
i) for measuring
ii) for protective
12 Voltage factor at rated voltage
i) Continuous
ii) 30 Sec.
13 Thermal limit burden VA
14 Normal temperature rise
i) Winding ºC
ii) Other parts ºC
15 Max. temperature rise under short-circuit condition
i) Winding ºC
ii) Other parts ºC
16 Type of insulation
17 Type and section of terminal mm
18 Size of secondary terminals
19 Size of earthing terminal
48
TYPE TEST REPORTS
The following type test reports for circuit breakers from an independent
laboratory shall be attached with the bid documents. The type tests shall be in accordance
with IEC-56 as amended up-to-date.
1. Operation and mechanical endurance tests
2. Temperature rise test
3. Dielectric tests
4. Making capacity and breaking rating tests
5. Short line fault tests
6. Out-of-phase switching tests
7. Short time current tests
8. Line charging current breaking tests
9. Cable charging current breaking tests
10. Capacitor bank breaking tests
11. Small inductive breaking tests
49
LIST OF SPARE PARTS FOR 220/132 KV GIS
(RECOMMENDED SPARE PARTS)
Sr. Description Quantity Remarks

No.
A List of Spare Tools for GIS
1 Ring and open-ended spanner 1

2 Spanner for Insulating 1
3 Hexagon Socket Adapter Long 1
4 Contact Pin Spanner 1
5 Center Support 1
6 Extension 1
7 Tool Cupboard 1
8 Hammer 300 G 1
9 Backing-out Punch 1
10 Hexagon Socket Adaptor 24x12,5 1
11 Circlip Pliers 1
12 Screw Driver 1
13 Tongs 2
14 Counter Balance 1
15 Guide Rod 2
16 2-Armed Puller 1
17 Double, Open-ended Spanner 22x24 1
20 Filling Device 1
21 Square Hollow Key BMM 2
22 Depth Gauge 1
23 Maintenance Trolley 1
24 Slow Closing Device 1
25 Manual Operating Level 1
26 Measuring Stop 1
27 Hand Crank FKF 1-2 1
28 Ring – and Open-ended Spanner 1
29 Endless Round Sling 2
30 Shakle 2
31 Lifting Strap 1
32 Fixation Pin for CB 3
33 Fixation Pin for Iso 3
34 Current Detector 1
35 Support Expansion Element 2
36 Conductor Support 2
50
37 Expansion Retainer 2
38 Conductor Support Plate for Sleeve 2
200
39 Coupling clamp 1
40 Densimeter Test Cable 1
41 Bolt-Fastener 1
42 Conductor Clamping Plate 1
43 Cover for Lubrication 1
44 Alignment Gauge 1
45 Covering Plate 6
46 Support Plate 3
47 Location Pin 2
48 Cable Strip Pliers 1
49 Heater For Gas Bottle 1
50 Distance Gauge 6
51 Ratchet Cable Winch 1
52 Conductor Supporting Carriage 1
53 Machine Level 1
54 Chalk Line 1
55 Chalk Powder 1
56 Steel Measuring Tape 1
57 Plummet 2
58 Guiding Rod 1
59 Ring Bolt M12 4
60 Ratchet 1
61 Ball-Headed Hex-Screw Driver3 1
62 Measuring Tape 1
63 Sledge Hammer 1
64 Hack-Saw Frame 1
65 Starter Spanner 1
66 Endless Round Sling 2
67 Pry Bar 1
68 Crosshead - Screwdriver 1
69 Crosshead – Screwdriver 1
70 Side Nippers 1
71 Universal – Pliers 1
72 Crimping – Pliers 1
73 Cable Stripper with Knife 2
74 Hexagon Socket Spanner 1
75 Crimping Tool 1
76 Crimping Tool 1
77 Heating Fan 1
78 Cable-End Sleeve Tool 2
79 Open Ended Spanner 1
80 Open Ended Spanner 1
51
81 Wire Cutter 1
82 Table Mobile 1
B Spare Component List for GIS
1 Spare Isolator1 1
2 Spare Isolator2 1
3 Spare Isolator3 1
4 Spare Isolator4 1
5 Earthing Switch1 1
6 Earthing Switch2 1
7 High Speed earthing switch1 1
8 High Speed earthing switch2 1
9 Current Transformer 220 KV line 2
10 Current Transformer 220 KV Trafo 2
11 Voltage Transformer
12 Gas Bottle
13 Absorber Assembly
14 Absorber Cartridge
15 Interrupter Assembly
16 Exhaust Assembly 2
17 Auxiliary switch for CB 4
18 Auxiliary switch for isolator 4
19 Auxiliary switch for earth isolator 4
20 Motor Device Assembly for CB 2
21 Tripping Coil 6
22 Closing Coil 6
23 Contact Pins 7
24 Blast Nozzle 5
25 Tulip Contact Assembly 2
26 Flange Motor 2
27 Contact Tube 3
28 Segmented Multi Contact 2
29 Main Contact Assembly of Earthing 1
Switch
30 Moving Contact rod 1
31 Moving Contact rod 5
32 Motor Device for CB 1
33 Motor Device for Isolator 1
34 Motor Device for earth Isolator 1
C Testing Tools/Plant Equipment for GIS
1 Service Truck with Liquefaction 1

2 Moisture analysis 3
52
3 SF6 Percentage measuring device 3
4 Operation time recorder 2
5 High Voltage Testing Equipment 1
D Spare Parts List
1 0-ring for CB compartment 12

2 0-ring for Isolator compartment 12
3 0-ring for earth isolator compartment 12
4 Diaphragm 4
5 Lip Steel for dash-pot 3
6 Gasket for CB 6
7 Gasket for Iso 6
8 Gasket for earth Iso 6
9 Auxiliary contactor for control of CB 6
10 Auxiliary contactor for control of
Isolator
11 Auxiliary contactor for control of Earth 6
Isolator
12 Selector switch 6
13 Panel Light Holder 6
14 Panel Heater 6
15 Panel Thermostat 6
16 Panel door switch 6
53
54
55
56
57
58

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SPECIFICATION P-223:2013

132 kV & 220 kV Gas Insulated Substation

NATIONAL TRANSMISSION AND DESPATCH COMPANY

7. Terminations and Interfaces

9. Spares Parts and Special Tools

12. Information to be Supplied

132 KV & 220 KV GAS INSULATED SUB-STATIONS (GIS)

0.4 This specification is subject to revision as and when need arises.

1.1 This specification describes requirements for metal-enclosed, SF6 gas-

2.1 The metal-enclosed gas-insulated switchgear including the operating devices,

The latest issues of Recommendations of the International Elecrotechnical

IEC 61869 Instrument transformers

IEC 60068 Environmental testing

IEC 60071 Insulation co-ordination

IEC 60085 Electrical insulation- Thermal evaluation and

IEC 60099 Metal-oxide surge arresters

IEC 60137 Insulating bushings for alternating voltages

IEC 60204 Safety of machinery – Electrical equipment of

IEC 60228 Conductors of insulated cables

IEC 60270 High- voltage test techniques- Partial discharge

IEC 60332 Tests on electric and optical fibre cables under

IEC 60364 Electrical installations of buildings- Part 5-54:

IEC 60376 Specification of technical grade sulphur

IEC 61439 Low-voltage switchgear and control gear

IEC 60445 Basic and safety principles for man-machine

IEC 60446 Basic and safety principles for man-machine

IEC 60480 Guidelines for the checking and treatment of

IEC 60529 Degrees of protection provided by enclosures

IEC 60947 Low-voltage switchgear and control gear

IEC 61000 Electromagnetic compatibility (EMC)

IEC 61243 Live working-Voltage detectors

IEC 61463 Bushings- Seismic qualification

IEC 61639 Direct connection between power transformers

IEC/ TR 62063 High-voltage switchgear and control gear- The

IEC 62271-1 High-voltage switchgear and control gear-

IEC 62271-100 High-voltage switchgear and control gear- Part

IEC 62271-101 High-voltage switchgear and control gear- Part

IEC 62271-102 High-voltage switchgear and control gear- Part

IEC 62271-110 High-voltage switchgear and control gear- Part

IEC 62271-203 High-voltage switchgear and control gear- Part

IEC 62271-207 Seismic qualification >52kV- GIS

IEC 62271-209 High-voltage switchgear and control gear- Part

IEC 62271-302 High-voltage switchgear and control gear- Part

IEC 62271-303 High-voltage switchgear and control gear- Part

IEC 62271-308 High-voltage switchgear and control gear- Part

IEC/TR 62271-310 High-voltage switchgear and control gear- Part

EC 842/2006 Regulation (EC) No 842/2006 of the European

EC 1494/2007 Regulation (EC) No 149/2007 of 17 December

EC 305/2008 Regulation (EC) No 305/2008 of 2 April 2008

EC 95/2002 Directive 2002/95/EC of the European

Additionally to above mentioned standards the IEEE standards listed below

IEEE 80-2000 Safety in AC Substation Grounding

Supplementary standards are the international standards ISO, the German

IEC 60617 Graphical symbols for diagrams

ISO 7200 Technical product documentation – Data fields

3.1 Climatic Conditions

3.1.1 Atmospheric Conditions

3.1.2 Ambient Temperature

3.1.3 Relative Humidity

Installations will be upto 1000 m above Sea level.

3.3 Seismic Conditions

3.4 Wind Pressure

The maximum wind pressure may be taken as 122 kg/msq. (corresponding to

4.1.1 A.C. Supply