PROJECT: DOCUMENT NUMBER:

KC-1091 DS06 ACCESS PLATEFORM AND CROSSOVERS 0001RK-C-G0-G000-QA-PRO-0007

AT DS6 FACILITIES DATE: PAGE NO.
REV: A01
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DOCUMENT TITLE: BLASTING AND PAINTING PROCEDURE

CONTENTS

1.0 SCOPE

2.0 DEFINITIONS

3.0 REFFERED CODES AND STANDARDS

4.0 Safety

5.0 MATERIAL

6.0 PAINT STORAGE

7.0 BLASTING AND SPRAY PAINTING EQUIPMENTS

8.0 SURFACE PREPARATION

9.0 PAINT APPLICATION/DAMAGED COATING

10.0 COATING SYSTEM

11.0 LABLE COLOR

12.0 INSPECTION AND TESTING FOR QUALITY ASSURANCE

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DOCUMENT TITLE: BLASTING AND PAINTING PROCEDURE

1. SCOPE
This specification describes the materials, applications, handling, installation and testing
procedures for external coating to prevent corrosion over Carbon Steel Structur & Piping.

2. DEFINITIONS
The parties involved in the project are defined as follows:

COMPANY or CLIENT The party which owns the project

CONTRACTOR The party which carries out all or part of the design, engineering, procurement
and construction management.
VENDOR/MANUFACTURER The party which manufactures and/or supplies the paint materials.

3. REFERRED CODES AND STANDARDS

The latest editions of the following publications and standards shall be applicable:

IQWQ-KT-RSPDS- SPECIFICATION PAINTING REQUIREMENTS IN EXXONMOBIL

00-290203

0001RK-C-G0-G000-QA-PRO-0007 Rev.A01
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DOCUMENT TITLE: BLASTING AND PAINTING PROCEDURE

4. SAFETY

1. ALL SAFETY AND REGULATIONS OF EXXONMOBIL AND LOCAL LAWS AND INSURANCE
UNDERWRITER REGULATIONS SHALL BE ADHERED TO IN THE STORING, HANDLING, USE
AND APPLICATION OF PAINTS, THINNERS, SOLVENTS, ETC.
2. SMOKING, OPEN FIRES, OR SPARKS WILL NOT BE PERMITTED IN CONFINED AREAS THAT
ARE BEING OR RECENTLY HAVE BEEN PAINTED AND ARE EMITTING FLAMMABLE SOLVENTS.
3. ALL EQUIPMENT RECOMMENDED LIFTING UP BY USING THE LIFTING LUG ATTACHED DUE
THE PAINTING WORK TO AVOID ANY DAMAGE OR UNEVEN DISTRIBUTION OF PAINTS ON
THE EQUIPMENT MAIN BODY.
4. THE FOLLOWING DOCUMENTATION SHALL BE PROVIDED AND USED WHEN EVALUATING
COATING SYSTEMS:
A. CHEMICAL NAME OF ORGANIC SOLVENT, OAR NUMBER, AND VOC CONTENT IN G/L;
B. PERCENTAGE OF LOW MOLECULAR EPOXY (MOLECULAR WEIGHT < 700);
C. CONTENT OF HAZARDOUS SUBSTANCES;
D. SPECIFICATION OF HAZARDOUS THERMAL DEGRADATION COMPONENTS;
E. COMBUSTIBILITY;
F. SPECIAL HANDLING PRECAUTIONS AND PERSONAL PROTECTION.
G. USE OF PERSONAL PROTECTIVE EQUIPMENT (PPE) SHALL BE MANDATORY TO
AVOID ANY INCIDENT / ACCIDENT / HEALTH HAZARD DURING BLASTING AND
PAINTING ACTIVITIES.
5. MATERIAL.
1.1 Blasting Grit: Garnet 30/60 Mesh or equivalent.
1.2 PRIMER: Epoxy primer RED colour such as HEMPADUR PRIMER 15300 or Equivalent
4.3 MID COAT: High built epoxy paint GREY colour such as HEMPADUR MASTIC 45880/45881 or
Equivalent.
4.4 TOP COAT: Polyurethane paint Aluminium colour or White-based on the existing pipe paint
colour. Hempadur 55210 or 55610 or 51570 or Equivalent.
4.5 All the paint material used i.e. for Primer, Mid coat and Top coat should be under the same
manufacturer.

5.0 PAINT STORAGE

5.1 All materials shall be stored in a covered warehouse in a location under cold temperature as per
manufacturer recommendation, protected from the ingress of dirt, dust, moisture, etc.
5.2 Any coating materials show evidence of deterioration due to weathering or damage due
To mishandling shall be rejected and removed from site.

0001RK-C-G0-G000-QA-PRO-0007 Rev.A01
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DOCUMENT TITLE: BLASTING AND PAINTING PROCEDURE

6.0 BLASTING AND SPRAY PAINTING EQUIPMENTS

6.1 Blast cleaning and spray equipment shall be used fully in accordance with Manufacturer’s
recommendations. The air feed, blasting and spray painting hoses shall incorporate a suitable anti-
static material in their construction. The guns shall be fully earthed and spark proofed on each
occasion when they are used. All other precautions shall be taken to prevent any build-up of
electrostatic charge.
6.2 Blasting nozzles shall be fitted with a Deadpan’s Handle located as close to the blast nozzle as
practical. Paint spray guns shall be fitted with effective Manufacturer’s trigger lock and tip guards.
6.3 Areas in which blast cleaning is carried out shall be sheeted in with adequate barricades as
necessary from a safety purposes and to minimize contamination of adjacent areas, warning signs
shall be displayed.

7.0 SURFACE PREPARATION

7.1 Surface shall be completely free from rust, mill scale, grease, weld spatter, weld slag, dirt, dust, oil
and any other foreign matter and to be dry at time of application.
7.2 Blast cleaning shall not be conducted when the temperature of the surface is less than 3°C above the
dew point temperature or the relative humidity of the air is greater than 85%.
7.3 The cleaning method employed shall not result in thinning of the steel structure / pipe wall beyond
the limits of the specification. Blast cleaning surface standard to Sa 2.5, Wire brush (surface
according to ST2) is accepted.
7.4 Cleaning shall be carried out immediately before application of the priming coat.

8.0 PAINT APPLICATION / REPAIR COATING

GENERAL

8.1 The Contractor shall ensure that the Manufacturer’s Material Safety Data Sheets and Product data
sheet statements are available for all paints, solvents, chemicals and abrasives used throughout the
work period.
8.2 Paint shall be used in strict rotation as they were delivered or by use of earliest Batch Numbers
first and containers shall remain unopened until required for use.
8.3 Mixing in open containers shall be done in a well-ventilated area.
8.4 Thinners shall not be added unless necessary for proper application in accordance with the Paint
Manufacturer’s instructions. Where thinner is used, it shall be the type recommended by Paint
Manufacturer and shall be added during the mixing process.
8.5 Generally painting /Coating shall only be done when the surface temperature is 3 ºC above the dew
point, The relative humidity should be less than 80%.In any case, the Paint Manufacturer’s
instructions, with regard to weather conditions, will be followed at all times.
8.6 Paint shall not be applied to steel which is at a temperature of over 50 ºC unless the paint is
specifically formulated for applications at the proposed temperature.
8.7 Ensure all Flange ends covered and protected from blasting and painting.
8.8 Paints which does not have a limited pot life or does not deteriorate on standing may be mixed at
any time before using, but if setting or phase separation has occurred it must be remixed
immediately before using.

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8.9 Paint shall not be remain in spray pots, painter bucket over night, but shall be stored in a covered
container and remixed before using, the reusing of paint depend upon the pot life.

APPLICATION

8.10 The coat of primer shall be given as soon as possible and before detrimental corrosion or
recontamination, de-oxidation occurs. The cleaned surface shall never be left unprotected
overnight. Any area that have deoxidized shall be prepared by ‘‘Sweep’’ blasting to reinstate the
originally specified standard.
8.11 Each coat shall be allowed to dry or cure before the next coat is applied. The minimum drying time
shall be as laid down by the Paint Manufacturer for the type of paint in use.
8.12 Application may be by conventional spraying, airless spraying, roller or brushing, in accordance
with the Paint Manufacturer’s recommendations. The work will be carried out by competent
operatives, using purpose made equipment.
8.13 For brush application brush used shall be of a style and quality that will enable proper application
of coating, not have a width over five inches.
8.14 All attempts shall be made to minimize brush marks and other surface irregularities.
8.15 Any coat exposed up freezing, excess humidity, rain or snow before curing, shall be allowed to dry,
the damaged area shall be removed by blasting and a new coat shall be applied.
8.16 Coating shall be worked into all crevices and corners.
8.17 Coating shall not be started until that section of line has been tested and accepted.

REPAIR OF DAMAGED PAINT WORK

8.18 The damaged areas of paintwork shall be gently abraded back to the sound coating using emery
paper or a fine grinder. These areas shall then be wiped with a suitable solvent, to remove all
debris. The periphery of the repair areas shall be feathered back for a minimum distance of 25mm
into the adjacent undamaged coating by light abrasion or grinding, to produce a smooth chamfered
surface profile for the repair coating.
8.19 The prepared partially or completely damaged areas of the coating shall then be repaired by the
local application as per to the paint manufacturer data sheet and to the requisite number of coats
of paint to obtain the original coating system and thickness.

9.0 COATING SYSTEM

IQWQ-KT-RSPDS-00-290203 Specification Painting Requirement procedure (ExxonMobil) will be used
for coating system

10.0 ANSI/ASME A13.1 Standard Label Colours

The current version of the ANSI / ASME code uses a pipe labelling standards colour code chart with six
standard colour combinations, and four user-defined combinations, as shown in the table below. The
colours are based on the contents of the pipe; in general, the most hazardous feature of the contents
should determine the colours used.

0001RK-C-G0-G000-QA-PRO-0007 Rev.A01
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DOCUMENT TITLE: BLASTING AND PAINTING PROCEDURE

OIL: Golden Brown Water: Green

Gas: Yellow Steam: Silver
Compressed Air: Sky Blue Nitrogen Gas: French Grey/ Yellow
HSD (Diesel): Dark Blue Fresh Water: Green
Chilling water: Bus Green Oxygen: Black
Cooking Gas: Postal Red

11.0 INSPECTION AND TESTINGS

11.1 Ensure the garnet used is to the required standard or below (MTC will be provided).
11.2 Ensure the Dew point temperature before starting blasting.
11.3 Ensure the blasting profile and cleanliness before commencing to paint.
11.4 Ensure the Paints product datasheet and MSDS availability in the site.
11.5 Ensure the metal temperature, weather and Dew point temperature to the standard.
11.6 Ensure the Dry film thickness for the each coat applied.
11.7 Final visual inspection and Holiday testing to ensure the coating is free from damage.

0001RK-C-G0-G000-QA-PRO-0007 Rev.A01
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DOCUMENT TITLE: BLASTING AND PAINTING PROCEDURE

12.0 REPORT FORMAT :

BLASTING & PAINTING INSPECTION REPORT

Contract No:
Contract Name: Inspection, Maintenance and Repair Contract, WQ1 – Iraq
(SUB) CONTRACTOR: N/A FORM No : FORM-RAK-QA-BP-001 /002
WORK LOCATION: Reporting Date:
Train No. ITEMS COATED:
Drawing No.
MOC No:
Painting Procedure:
WEATHER CONDITIONS
1st Coat 2nd Coat 3rd-FinalCoat Remarks
Date
Rel. Humidity (%)
Dew point (°C)
Metal Temp. (°C)
PAINT USED
Product
Batch No.
Expiry Date.
SURFACE PREPARATION (Tick as necessary)
METHOD Dry Blasting Sweep Blasting √ Wet Blasting Power Tool Hand Tool
Abrasive Used Type: Garnet Brand: GMA Batch No. Size Range: 30 /60
Prep. Standard Sa 3 Sa 2.5 √ Sa 2 St 3 Other……………
Profile Ht. (um) 35-50 50-75√ 75-100 Range: 38-115 Using: Profile gauge
COATING DRY FILM THICKNESS (DFT)
Item / Spool No. Pipe Dia First Coat Second Coat Third Coat Overall total DFT

Holiday Check: No holiday detected Result: Above Coated items found satisfactory.
REMARKS:

RAK PETROFAC CLIENT (ROO)

NAME
POSITION
SIGNATURE
DATE

0001RK-C-G0-G000-QA-PRO-0007 Rev.A01