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Assembly - Manual - S-Dome 6 Classic LS
Assembly - Manual - S-Dome 6 Classic LS
S-Dome 6 Classic LS
System
ASSEMBLY MANUAL
k2-systems.com
Content
/ Tools overview 3
/ Assembly10
· Installation of module field and thermal separations 10
· Module assembly 15
· Assembly Windbreaker 17
· Ballasting options and specifications 18
2
Tools overview
Digital Toolbox
DO BA
Do you already know our digital services? Use our K2 Roof Check App now Get started and register now:
and record the first important data directly at the customer or project site.
Simply transfer the data to our online planning software K2 Base. Here base.k2-systems.com
you can plan your project easily, safely and quickly. You receive a detailed
project report with assembly plan and static report. docuapp.k2-systems.com
The K2+ interface enables seamless project data transfer to the planning
tools of other manufacturers. With the K2 DocuApp, project documentation
is done quickly and easily - without annoying paperwork.
3
General safety information
Please note that our general mounting instructions must be followed at all times and
can be viewed online at k2-systems.com/en/technical-information
Δ The equipment may only be installed and operated by Δ Equipotential bonding/grounding/earthing between indi-
qualified and adequately trained installers. vidual parts is to be performed according to country spe-
cific standards, as well as national laws and regulations.
Δ Prior to installation, ensure that the product complies
with on-site static loading requirements. Δ At least one copy of the assembly instructions should be
For roof-mounted systems, the roof load-bearing capaci- available on site throughout the duration of the installa-
ty must always be checked. tion.
Δ National and local building regulations and environmental Δ Failure to adhere to our general safety and assembly
requirements must be adhered to. instructions and not using all system components,
K2 is not liable for any resulting defects or damages. We
Δ Compliance with health and safety regulations, acci- do not accept liability for any damage resulting in the use
dent prevention guidelines and applicable standards is of competitor’s parts. Warranty is excluded in such cases.
required.
· Protective equipment such as safety helmet, boots and Δ German law shall apply excluding the UN Convention on
gloves must be worn. CISG. Place of venue is Stuttgart. Our General Terms of
· Roofing works must be in accordance with roofing reg- Business apply.
ulations utilising fall protection safeguards when eaves
height exceeds 3 m. Δ If all safety instructions are adhered to and the system
· At least two people must be present for the duration of is correctly installed, there is a product warranty entitle-
the installation work in order to provide rapid assistance ment of 12 years! We strongly recommend reviewing our
in the event of an emergency. terms of guarantee, which can be viewed at
www.k2-systems.com/en/technical-information
Δ K2 mounting systems are continuously developed and We will also send this information on request.
improved and the installation process may thereby
change at any time. Prior to installation consult our web- Δ Dismantling of the system is performed in reverse order
site at to the assembly.
www.k2-systems.com/en/technical-information for up-
to-date instructions. Δ K2 stainless steel components are available in dif-
We can send you the latest version on request. ferent corrosion resistance classes. Each structure
or component must be carefully checked for possible
Δ The assembly instructions of the module manufacturer corrosion exposure.
must be adhered to.
4
The following guidelines apply
The S-Dome 6 Classic LS system can be installed as standard under the following conditions. Even if the sys-
tem is capable of meeting higher demands through the integration of safety standards, please get in touch
with your contact at K2 Systems if the specified values are exceeded..
Δ This system can be installed on all common flat roofs Modules and clamping
with a pressure-resistant substrate and a roof pitch Δ Tightening torque of 14 Nm for all module clamps.
of ≤ 3° without a fixed connection. Δ Adhere to module manufacturer recommendations
Δ Fixed connection > 3° to < 10° for clamping area and module installation (see
· Up to ≤ 5° combinations with ballast possible module manufacturer instructions). Check whether
· > 5° to < 10° only without ballast manufacturer approval is available for clamping on
Δ The roof surface must be clean and dry. Roof irregu- the short module side. See
larities must be corrected or removed k2-systems.com/en/approved-modules-dome-6
where appropriate.
Δ The coefficient of friction of the roof must be deter- General information
mined on-site. See video Δ External influences that act on this system are only
k2-systems.com/en/friction-coefficient reflected in the design of the ballast to a limited de-
gree. For instance, unevenness, thermal elongation,
moss, water accumulation and ageing of the sheeting
Static requirements cannot be considered, although these factors might
also precipitate system displacement under certain
Δ It is essential to check that the roof structure has circumstances. We therefore recommend regular
sufficient residual load capacity and that the pressure maintenance of the system or to check whether addi-
capacity of the roof insulation (where present) is not tional mechanical fastening is necessary.
exceeded. Δ It is important to ensure that the rain water flow is
Δ Suitable for framed modules with a frame height not hindered.
30 - 50 mm Δ On-site general standards and regulations for light-
Δ Permissible module dimensions (length × width): ning protection must be observed and consultation
· 10°: 1562 - 2390 × 950 - 1170 mm with a specialist to create a lightning protection con-
· 15°: 1562 - 2390 × 950 - 1305mm cept is recommended (use lightning protection clamp
if necessary).
5
Components 12
Base components
13 13
7 8
6
3 4 5
1 2
6
10 11
9
Optional
10 2003145 11 2003258 2002870 2002649 2004141
Climber Set SingleRail Light 36 Cable-Manager TerraGrif K2MI Mat S Tool
7
Components
Ballast
2002300
SpeedPorter
8
Fixed connection to the roof
1 2003384
Dome FixPro S
2 2002546 / 2002547
Adapter plate M10/12
3 2003146 / 2003147 1
Climber M10/12
2
3 4
4 Other fastening elements (e.g.
screws and nuts) for fixing to the
fastener must be provided by the
customer.
9
Assembly
Installation of module field and thermal separations
≤ 18mm
max. 12 m w1
w1 ≥ 140 mm
max. 16 m
w2 ≥ 140 mm
w2
1
! To measure the distances between mounting rails, set
Dome SpeedSpacer to the distance DR.
LM
DR = (0.5
× LM ) - 1
5.5 mm
10
2
3
! 14 Nm
11
4
! Place the rail types DF
according to the
Base installation DR
plan.
DF
!
DF DR
5m
3m
DF
DR
90°
4m
DF ≈ 0,5 × DR
3² + 4² = 5²
9 + 16 = 25 90°
5
! K2 Base automatically calculates the pre-assembly dimensions
M1 / M2 and outputs them in the assembly plan. These must be
adhered to during assembly.
M2
M1
M2
M 1/
M2 M1
12
6a
! 14 Nm ! 14 Nm
mm
≥ 20
6b
! 14 Nm
13
1, 50 N 1, 50
7a 3, 01 0, 26
1,48
9
3, 01 0, 26
15, 00
21, 39 21, 39
7b 2× ! 16 Nm
! 16 Nm
14
8
Module assembly
1
! 14 Nm
15
2
! The outer SDs and Peaks are not
fitted with MiniClamps.
16
Assembly Windbreaker
1 !
Overlap
Windbreaker
Overlap
Windbreaker
17
Ballasting options and specifications
A
! ≤ 40 kg ≤ 420 mm A/B
m
20 m
≤4
B
! ≤ 108 kg C
90°
18
Ballast plan from
K2 Base N
5.0 10.0
3.0 5.0
A 3.0 10.0
A
10.0 45.0
B 10.0 10.0 B
65.0 15.0 15.0 15.0 65.0
A C
If module in edge
!
area, place bal-
A A last outside!
⅓ ⅔
A B A
⅓ ⅔
C C
⅓ ⅔
C B C
⅓ ⅔
19
Optional assembly steps
Fixed connection with Dome FixPro using Solmont mounting base
A
! 16 Nm
90°
B
! Placement according to
Base assembly plan!
≤ 700 mm
20
Cable-Manager
21
Cable management with PVX MultiMount
A1
ca. 1
,5 m
A2
22
B
23
We support PV systems
T k2-systems.com/en/contact
K2 Systems GmbH
Industriestraße 18
71272 Renningen
Germany
+49 (0) 7159 - 42059 - 0
info@k2-systems.com
k2-systems.com
S-Dome 6 Classic LS Assembly EN V3 | 0822 · Subject to change · Product illustrations are ex-
emplary and may differ from the original.