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Assembly - Manual - D-Dome 6 Classic LS
Assembly - Manual - D-Dome 6 Classic LS
D-Dome 6 System
Classic LS
ASSEMBLY MANUAL
k2-systems.com
Content
/ Tools overview 3
/ Components 6
· Base components 6
· Ballast 8
· Fixed connection to the roof 9
/ Assembly10
· Installation of module field and thermal separations 10
· Module assembly 16
· Ballasting options and specifications 18
2
Tools overview
≥ 3.0 m ≥ 6.0 m
Digital Toolbox
DO BA
Do you already know our digital services? Use our K2 DocuCheck App now Get started and register now:
and record the first important data directly at the customer or project site.
Simply transfer the data to our online planning software K2 Base. Here base.k2-systems.com
you can plan your project easily, safely and quickly. You receive a detailed
project report with assembly plan and static report. docuapp.k2-systems.com
The K2+ interface enables seamless project data transfer to the planning
tools of other manufacturers. With the K2 DocuApp, project documentation
is done quickly and easily – without annoying paperwork.
3
General safety information
Please note that our general mounting instructions must be followed at all times and
can be viewed online at k2-systems.com/en/technical-information
Δ The equipment may only be installed and operated by Δ Equipotential bonding/grounding/earthing between indi-
qualified and adequately trained installers. vidual parts is to be performed according to country spe-
cific standards, as well as national laws and regulations.
Δ Prior to installation, ensure that the product complies
with on-site static loading requirements. Δ At least one copy of the assembly instructions should be
For roof-mounted systems, the roof load-bearing capaci- available on site throughout the duration of the installa-
ty must always be checked. tion.
Δ National and local building regulations and environmental Δ Failure to adhere to our general safety and assembly
requirements must be adhered to. instructions and not using all system components,
K2 is not liable for any resulting defects or damages. We
Δ Compliance with health and safety regulations, acci- do not accept liability for any damage resulting in the use
dent prevention guidelines and applicable standards is of competitor’s parts. Warranty is excluded in such cases.
required.
· Protective equipment such as safety helmet, boots and Δ German law shall apply excluding the UN Convention on
gloves must be worn. CISG. Place of venue is Stuttgart. Our General Terms of
· Roofing works must be in accordance with roofing reg- Business apply.
ulations utilising fall protection safeguards when eaves
height exceeds 3 m. Δ If all safety instructions are adhered to and the system
· At least two people must be present for the duration of is correctly installed, there is a product warranty entitle-
the installation work in order to provide rapid assistance ment of 12 years! We strongly recommend reviewing our
in the event of an emergency. terms of guarantee, which can be viewed at
www.k2-systems.com/en/technical-information
Δ K2 mounting systems are continuously developed and We will also send this information on request.
improved and the installation process may thereby
change at any time. Prior to installation consult our web- Δ Dismantling of the system is performed in reverse order
site at to the assembly.
www.k2-systems.com/en/technical-information for up-
to-date instructions. Δ K2 stainless steel components are available in dif-
We can send you the latest version on request. ferent corrosion resistance classes. Each structure
or component must be carefully checked for possible
Δ The assembly instructions of the module manufacturer corrosion exposure.
must be adhered to.
4
The following guidelines apply
The D-Dome 6 Classic LS system can be installed as standard under the following conditions. Even if the
system is capable of meeting higher demands through the integration of safety standards, please get in
touch with your contact at K2 Systems if the specified values are exceeded.
Planning with K2 Base Δ An array must consist of at least two elevations must
for this mounting system to be properly utilized.
We recommend our free online software K2 Base for the · Ensure a thermal separation (distance between
planning. In five steps, you can plan the right assembly module blocks) in the direction of the base rail and
system and get a construction recommendation, parts module rows must be maintained:
list and the structural analysis report. Simply register · Base rail: 12 m
and start planning: · Module row: 16 m
base.k2-systems.com Δ In the event of exceptional circumstances (such as
storms, heavy rain, earthquakes, etc.), the system
should be checked by a specialist. Should an inspec-
Roof requirements tion find damage or plastic deformation (such as in
the module clamp area) the components must be
Δ This system can be installed on all common flat roofs replaced.
with a pressure-resistant substrate and a roof pitch
of ≤ 3° without a fixed connection. Modules and clamping
Δ Fixed connection > 3° to < 10° Δ Tightening torque of 14 Nm for all module clamps.
· Up to ≤ 5° combinations with ballast possible Δ Adhere to module manufacturer recommendations
· > 5° to < 10° only without ballast for clamping area and module installation (see
Δ The roof surface must be clean and dry. Roof irregu- module manufacturer instructions). Check whether
larities must be corrected or removed manufacturer approval is available for clamping on
where appropriate. the short module side. See
Δ The coefficient of friction of the roof must be deter- k2-systems.com/en/approved-modules-dome-6
mined on-site. See video
k2-systems.com/en/friction-coefficient General information
Δ External influences that act on this system are only
reflected in the design of the ballast to a limited de-
Static requirements gree. For instance, unevenness, thermal elongation,
moss, water accumulation and ageing of the sheeting
Δ It is essential to check that the roof structure has cannot be considered, although these factors might
sufficient residual load capacity and that the pressure also precipitate system displacement under certain
capacity of the roof insulation (where present) is not circumstances. We therefore recommend regular
exceeded. maintenance of the system or to check whether addi-
Δ Suitable for framed modules with a frame height tional mechanical fastening is necessary.
30 - 50 mm Δ It is important to ensure that the rain water flow is
Δ Permissible module dimensions: not hindered.
length 1562 - 2390 mm, width 950 - 1170 mm Δ Because of the different orientation of the solar
modules, the string and inverter connection must be
appropriately observed. It is recommended that the
Important mounting instructions inverters and strings are connected separately.
Δ On-site general standards and regulations for light-
Mounting system ning protection must be observed and consultation
Δ A minimum distance to the roof edge of 600 mm with a specialist to create a lightning protection con-
must be observed. cept is recommended (use lightning protection clamp
Δ The compatibility of the roof covering and the Mat S if necessary).
support pad must be checked.
5
Components 10
Base components
11
7
6
3 4 5
1 2
6
8 9
Optional
10 2001976 2002870 2002649 2004141
SingleRail 36 Cable-Manager TerraGrif K2MI Mat S Tool
Connector Set
7
Components
Ballast
2002300
SpeedPorter
8
Fixed connection to the roof
1 2003384
Dome FixPro S
2 2002546 / 2002547
Adapter plate M10/12
1
3 2003146 / 2003147 2
3 4
Climber M10/12
9
Assembly
Installation of module field and thermal separations
≤ 18mm
max. 12 m w1
w1 ≥ 350 mm
max. 16 m
w2 ≥ 180 mm
w2
1
! To measure the distances between mounting rails, set
Dome SpeedSpacer to the distance DR.
LM
DR = (0.5
× LM ) - 1
5.5 mm
10
2
3
! 14 Nm
11
4
! Place the rail types
according to the Base
installation plan.
5m
3m
DR
90°
4m
3² + 4² = 5²
9 + 16 = 25 90°
5
M2
! K2 Base automatically calculates the pre-assembly
dimensions M1 / M2 and outputs them in the assembly
plan. These must be adhered to during assembly.
M1
M2
M 1/
M1 M2
12
6a
! 14 Nm ! 14 Nm
mm
≥ 20
6b
!
13
1, 43 N 1, 43
7a 2, 34
2,32
0, 02
to be placed.
2, 34 0, 02
5
11,45
21, 32 21, 32
7b 2× ! 16 Nm
! 16 Nm
14
8
15
Module assembly
1
! 14 Nm
2
2
16
3
3
3
3
17
Ballasting options and specifications
A A/B
! ≤ 40 kg
≤ 420 mm
0 mm
≤ 42
B C1/2
! ≤ 178 kg
90°
90°
18
! If module in edge
area, place ballast
A outside!
A A
Ballast plan from
K2 Base
N
⅓ ⅔
18.0 28.0
!
12
3.0
50.0
10.5 4.0
3.0 A
50.0
1.5 3.0 B
C2
1.5 3.0
50.0 50.0
⅓ ⅔
C2 B C1
⅔ ⅓
C1
≥ 33 cm
B C2
⅔ ⅓ ⅓ ⅔
C2 C2
⅔ ⅓ ⅓ ⅔
19
Optional assembly steps
Fixed connection with Dome FixPro using Solmont mounting base
A
! 16 Nm
90°
B
! Placement according to Base assembly plan!
≤ 700 mm
20
Cable-Manager
21
Cable management with PVX MultiMount
A1
app
rox
.1.5 m
A2
22
B
23
We support PV systems
T k2-systems.com/en/contact
K2 Systems GmbH
Industriestraße 18
71272 Renningen
Germany
+49 (0) 7159 - 42059 - 0
info@k2-systems.com
www.k2-systems.com